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Cutting Edge Technology
PfD 550 and PfD 700A New Generation of Drag Finishing Equipment
Increase yourCompetitiveness!
Take control of your cutting edges
� Highest productivity and reliability
� Accurate depth measurement
� Easy media exchange system
� Spring loaded tool holders for rapid tool exchange
� Comprehensive media portfolio
� Fully PLC controlled
� Plug ‘n play
Custom Drag Finish machines, special holders, medias and processes (eg. for medical components/instruments, aerospace parts, punches and other components). We manufacture custom solutions and provide turnkey operations.
Cutting Edge Technology
PerformCoat Equipmnet LLC12816 Stahl DriveKnoxville, TN 37934, USA+1 865 321 [email protected]
PerformCoat Michigan LLC319 McIntyre LnSpringfield, MI 49037, USA+1 269 680 [email protected]
JapanUnited Machine Tool Co.,Ltd.324-4, Nozomigaoka, Meito-ku465-0046, Nagoya, Japan+81 (52)771 5077 [email protected]
South Korea59-12 Dongo 4-gil, HyangnamHwaseong, Gyeonggi 18624 South Korea+82 10 3818 [email protected]
TaiwanPan-Folk International Corp.6F., No.348, Sec 7Chengteh Rd. Taipei, Taiwan+886 228 282 [email protected]
ChinaDongGuan HS Vacuum Coating Co., LtdC Building NengTian AiLingKan DaLingShan Town, China+86 1771 730 1316 [email protected]
Hardware Features• Robust design for 24/7 production• All tools can be angled to produce a consistent hone
on the cutting edge of drills• Independent rotation speeds for table and tools• Processes for honing and polishing included• Compact foot print (4’ x 3’)• Quiet and dust free operation• Fully programmable
Tool Holders and Medias• Efficient spring loaded tool holders as well as economic
screw holders• Application specific treatment medias
Drag Finishing increases the tool life and part finish quality by up to 80%. PerformDrag offers equipment with different capacities for shank tooling, as well as special equipment for non-tool applications.
Edge Preparation• Create a well-defined hone• Strengthen the cutting edge• Avoid microchipping due to grinding• Prepare edge for high performance coating• Deburr HSS tools
Screenshot
3/12/2014
12:28:58PMzoller
»pomEdgeCheck«
1/1
User
Zoller, Inc., 3753 Plaza Drive, Ann Arbor, MI 48108, 734.332.4851, www.zoller-usa.com
Drag finishing medias for any application available
PerformDrag 550 PerformDrag 700Number of tools 21 tools 35 tools
Number of heads 3 heads 5 headsTools per head 7 positions 7 positions
Heads tilting angle 0 and 15 degrees 0 and 15 degreesTable rotation speed 0-40 rpm 0-40 rpmTool rotation speed 0-180 rpm 0-180 rpm
Max. depth in media 300mm 300mmTouchscreen/PLC control Yes YesFlansh for dust collector Yes Yes
Container movement protected bearings protected bearingsInternal lights 2 lights 2 lights
Tool length detection 2 lasers 2 lasersElecrical connection 380-500V, 50/60Hz, 3ph 380-500V, 50/60Hz, 3phPower consumption 3.5KW 6KW
Size 1200x1000x21350(h) 1100x1400x2135(h)Weight 650kg 700kg
Weight 1 Set Media (HAR24) 150kg 180kg
CNC Brushing is the most efficient and most reliable technology for tool polishing.
5-Axis CNC Brushing Machine
- Vertical axis for different tools length - Horizontal axis for different tool diameter an pressure on the
brushes - Turning axis for different angle of the chip flute - Turning tools for consistent brushing results - Rotating tool holder plate for 40 tools in one cycle - Variable brushing speed in a wide adjustment range from 200
up to 2500 rpm, due to a servo motor with constant high torque
Edge Preparation
- Create a well-defined hone - Flute polishing independent of honing - Strengthen the cutting edge - Avoid microchipping due to grinding - Prepare edge for high performance coating
Polishing
- Improve the surface roughness by removing coating droplets - Polish carbide tools prior to finish grinding - Avoid build-up edge for machining of soft materials - Improved chip formation and chip flow
Process variables
- Tool Diameter 3 to 32 mm - Tool lengths up to 400 mm - Cycle time 20 sec / tool 10-15 min per batch about 800 -1000
tools per shift - Automatic tool measurement system for diameter and length - All axis including seed control and multi-turn encoder - Live time control of the brushes - Simple and fast loading and unloading of the machine - 15’ Touch screen for an easy - integrated dust extraction - automatic safety system - Pre-loaded with standard recipes for drills, endmills and
reamers - Minimal maintenance required - Silent - CE and UL conform - electrical connection 32 A / 3P 380 – 500 V
PerformCoat offers brushes for any application
5-Axis CNC allows honing and polishing of complex geometries
Coated surface before and after brushing
Automatic diameter and length detection allows to run mixed loads unmanned
CNC Brushing is the most efficient and most reliable technology for tool polishing.
5-Axis CNC Brushing Machine
- Vertical axis for different tools length - Horizontal axis for different tool diameter an pressure on the
brushes - Turning axis for different angle of the chip flute - Turning tools for consistent brushing results - Rotating tool holder plate for 40 tools in one cycle - Variable brushing speed in a wide adjustment range from 200
up to 2500 rpm, due to a servo motor with constant high torque
Edge Preparation
- Create a well-defined hone - Flute polishing independent of honing - Strengthen the cutting edge - Avoid microchipping due to grinding - Prepare edge for high performance coating
Polishing
- Improve the surface roughness by removing coating droplets - Polish carbide tools prior to finish grinding - Avoid build-up edge for machining of soft materials - Improved chip formation and chip flow
Process variables
- Tool Diameter 3 to 32 mm - Tool lengths up to 400 mm - Cycle time 20 sec / tool 10-15 min per batch about 800 -1000
tools per shift - Automatic tool measurement system for diameter and length - All axis including seed control and multi-turn encoder - Live time control of the brushes - Simple and fast loading and unloading of the machine - 15’ Touch screen for an easy - integrated dust extraction - automatic safety system - Pre-loaded with standard recipes for drills, endmills and
reamers - Minimal maintenance required - Silent - CE and UL conform - electrical connection 32 A / 3P 380 – 500 V
PerformCoat offers brushes for any application
5-Axis CNC allows honing and polishing of complex geometries
Coated surface before and after brushing
Automatic diameter and length detection allows to run mixed loads unmanned
before afterPolishing• Improve the surface roughness by removing
coating droplets• Polish carbide tools prior to finish grinding• Avoid build-up edge for machining of soft materials• Achieve improved chip formation and chip flow
