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    PG-PDS 03-99-01 Upstream Piping Classi ficat ion – Line Class API 10000 Mar 2011

    Esso Highlands Lim ited Strict ly Confidenti al - For Venture Use Only PGGP-EH-LSPDS-009901

    Page 2 of 20 Rev. 0

    Information contained in this document is subject to use and disclosure restrictions under contract

    Scope

    1.  This Project Design Specification (PDS) contains the API Line Class 10000 tables thataccompany PG-PDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.

    2.  Line class K81C is developed to cover the basic requirements for the design of piping systems foronshore production and processing facilities governed by ASME B31.3.

    3.  Line class K8 is developed to cover the basic requirements for the design of pipelines governed by AS 2885.

    4.  EPC4 are using line class K81.

    5.  EPC5 are using line class K8.

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    Table of Contents

    1.  Required References ............................................................................................  

    1.1.  Project Design Specifications .......................................................................  

    1.2.   API–American Petroleum Institute................................................................  

    1.3.   ASME–American Society of Mechanical Engineers .....................................  

    1.4.   ASTM–American Society of Testing and Materials.......................................  

    1.5.  ISO–International Organization for Standardization .....................................  

    1.6.  MSS–Manufacturers Standardization Society ..............................................  

    1.7.   AS- Standards Australia ...............................................................................  

    1.8.  Other ............................................................................................................  

    1.9.  Calculations..................................................................................................  

    2.  Line Classif ication Sheets AS 2885.....................................................................  

    2.1.  Class API 10000: High Strength Carbon Steel (Pipeline 0.60 Design Factor)

    - K8C ............................................................................................................  

    3.  Line Classif ication Sheets B 31.3 ......................................................................  

    3.1  Line Class API 10000: High Strength Carbon Steel - K81C .......................  

     Appendix: Notes to Piping Line Class API 10000....................................................  

    Record of Change .......................................................................................................  

     Attachment: Purpose Codes Defini tions..................................................................  

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    1. Required References

    1)  This Section lists the Practices, codes, standards, specifications, and publications that shall beused with this document. Unless otherwise specified herein, use the latest edition.

    2)  The text of the numbered "Notes" referenced in the classification sheets is found in the Appendixof PG-PDS 03-01-01. A dagger (†) is used to identify such notes in this PG-PDS.

    1.1. Project Design Specifications

    PGHU-EH-LSPDS-

    000101

    PG-PDS 03-01-01 Upstream Piping Component Selection and System

    Design

    PGHU-EH-LSPDS-

    002010

    PG-PDS 03-20-10 Piping Classifications - Valve Indices and Descriptions

    PGHU-EH-LSPDS-

    001902

    PG-PDS 03-19-02 Upstream Piping Fabrication, Erection, Inspection,

    Testing and Cleaning PGHU-EH-RSPDS -

    000111

    PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges

    Onshore/Offshore

    PGHU-EH-RSPDS -

    009909

    PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API

    1.2. API–American Petroleum Insti tute

    API SPEC 5L Specification for Line Pipe

    API SPEC 6A Specification for Wellhead and Christmas Tree Equipment

    API SPEC 6D ISO 14313:1999, Petroleum and Natural Gas Industries-Pipeline

    Transportation Systems-Pipeline Valves

    API SPEC 6FA Specification for Fire Test for Valves

    1.3. ASME–American Society of Mechanical Engineers

    ASME B16.5 Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch

    Standard

    ASME B16.9 Factory-Made Wrought Buttwelding Fittings

    ASME B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, andJacketed

    ASME B16.9 Factory-Made Wrought Buttwelding Fittings

    ASME B18.2.1 Square and Hex Bolts and Screws (Inch Series)

    ASME B18.2.2 Square and Hex Nuts (Inch Series)

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    ASME B31.3 Process Piping

    ASME B36.10M Welded and Seamless Wrought Steel Pipe

    1.4. ASTM–American Society of Testing and Materials

    ASTM A 193/A 193M Standard Specification for Alloy-Steel and Stainless Steel Bolting

    Materials for High-Temperature Service

    ASTM A 194/A 194M Standard Specification for Carbon and Alloy Steel Nuts for Bolts for

    High Pressure or High Temperature Service, or Both

    ASTM A 487/A 487M Standard Specification for Steel Castings Suitable for Pressure Service

    ASTM A 694/A 694M Standard Specification for Carbon and Alloy Steel Forgings for Pipe

    Flanges, Fittings, Valves, and Parts for High-Pressure Transmission

    Service

    ASTM A707 / A707M Standard Specification for Forged Carbon and Alloy Steel Flanges for

    Low-Temperature Service

    ASTM A 860/A 860M Standard Specification for Wrought High-Strength Low-Alloy Steel

    Butt-Welding Fittings

    1.5. ISO–International Organization for Standardization

    ISO 10423 Petroleum and Natural Gas Industries - Drilling and Production

    Equipment - Wellhead and Christmas Tree Equipment

    1.6. MSS–Manufacturers Standardization Society

    MSS SP-75 Specification for High Test Wrought Butt Welding Fittings

    MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,

    Threaded and Buttwelding Ends

    1.7. AS- Standards Australia

    AS 2885 Pipelines – Gas and Liquid Petroleum

    1.8. Other

    PGHU-EO-LRZZZ-000001

    Technical Note – Use of Unlisted Piping Materials and Components

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    1.9. Calculations

    PGHU-CV-LCCAL-

    000001

    Pipe Wall Thickness Calculations

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    2. Line Classification Sheets AS 2885

    2.1. Class API 10000: High Strength Carbon Steel (Pipeline 0.60 DesignFactor) - K8C

    Class API 10000 - High Strength Carbon Steel (Pipeline 0.6 design factor) – K8C

    Service Pipeline – Hides Ridge Lean MEG Pipeline

    Pipe Material API SPEC 5L X-60

    Corrosion Allowance 1.5mm 

    Valve Material Material Class BB or EE (API SPEC 6A/ISO 10423)

    Valve Trim Refer below and PG PDS 03-20-10

    API Pressure Class 10000 (69.0 MPa) – Refer to Pressure/Temperature Limits below

    Design Codes AS 2885.1-2007

    PWHT As per Design Code, API 6A and PG PDS 03-18-01 requirements

    Limits based upon pipeline design pressure and temperatures,

    unless noted otherwise. Refer to Appendix Note 111 and 115.

    (ºC) (kPa-g) (ºF) (psig)

    Pressure/Temperature Limits - Suitable

    for API ratings for temperature class “U”

    See PG PDS 03-01-01 Appendix E (Note 6)for details on temperature limitations for

    elastomers and thermoplastics used in valves  -18 to 65 56,100 0 to 149 8136

    Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C

    Valves Descript ion ASTM Specs. 

    I.D. No. Appendix

    Notes†

    Ball Valves API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, RTJ 6BX flanges,

    standard bore, carbon steel body,trunnion type, seats and trim permanufacturer’s recommendation forintended service, hand wheel or gearoperated (see PG-PDS 03-03-01

     Appendix E, Note 3), fire-safe design

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, BW, standard bore,carbon steel body, trunnion type, seatsand trim per manufacturer’srecommendation for intended service,hand wheel or gear operated (see PG-PDS 03-03-01 Appendix E, Note 3), fire-safe design

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

     ASTM A 487/A

    487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KBAA2

    KBAA4

    2, 3, 6, 7, 11,21, 28, 34, 116

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    Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C

    Valves Descript ion ASTM Specs. 

    I.D. No. Appendix

    Notes†

    Ball Valves(DoubleBlock &

    Bleed) API SPEC6A orISO 10423

    Nominal size 52mm (21/16”), API 10000,

    RTJ 6BX flanges, double block and bleed,integrally forged, one-piece, 10 mm bore,

    carbon steel body, seats and trim permanufacturer’s recommendation forintended service, fire-safe design, c/wheavy duty vent valve– Refer todatasheet for design and constructiondetails

     ASTM A 350/A350M LF2CLASS 1

    SP ValveIndividualDatasheet

    Required

    CheckValves

     API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, RTJ 6BX flanges, swing

    type, standard bore, carbon steel body,SS seat and disc

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KCAA2 25, 34, 116

    CheckValves

     API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16

    ”), API 10000, RTJ 6BX ends, doubleflanged, retainerless dual plates, integralmetal seat, Inconel springs, SS plates,and 316 SS pins

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KCYA2 23, 24, 25, 34,116

    Gate Valves API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, RTJ 6BX flanges,

    through conduit type, standard bore, bi-directional, carbon steel body, handwheelor gear operated (see PG-PDS 03-01-01

     Appendix E, Note 3), gear operated, fire-safe design

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KGAA2 3, 28, 34, 116

    GlobeValves

     API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, RTJ 6BX flanges,carbon steel body, handwheel or gearoperated (see PG-PDS 03-03-01

     Appendix E, Note 3), graphitic packing

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KTAA2SP Item -IndividualDatasheetRequired

    3, 28, 34, 116

    Plug Valves API SPEC6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, carbon steel body, RTJ

    6BX flanges, metal seats, balanced plug,standard bore, top entry, blowout proofstem, gear operated, fire-safe design

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    SP Item -IndividualDatasheetRequired

    2, 3, 6, 7, 28,34, 116

    † See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110.

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    Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C

    Component/Standard

    Description ASTM/APISpecifications

     AppendixNotes†

    Bolting ASMEB18.2.1 and

     ASME B18.2.2

    Stud boltsHeavy, semi-finished, hex nuts

     ASTM A 193/A 193M B7 ASTM A 194/A 194M 2H

    59, 117

    Flanges API SPEC 6A orISO 10423

    Nominal size 20mm – 25mm (¾”-1”), API10000, RTJ

    Nominal size 46mm – 103mm (113

    /16”–41/16”), API 10000, RTJ, Type 6BX, WN,

    bore to match pipe

    Temperature Classification: U

     ASTM A 694/A 694MF60

    65, 90, 112,113, 116, 117

    Gaskets: API SPEC 6A orISO 10423

    Nominal size 46mm – 103mm (113

    /16”–41/16”), Ring Joint, carbon steel, Type BX,

    corrosion coating, hardness, and markingper API SPEC 6A

     API SPEC 6A 64, 116, 117

    Fittings ASME B16.9 orMSS SP-75

    Nominal size 20mm – 25mm (¾” – 1”),BW, seamless, same wall thickness aspipe

    Nominal size 50mm – 100mm (2” – 4”),BW, seamless, same wall thickness aspipe

     ASTM A 320 WPL6

     ASTM A 860/A 860MGr. WPHY60

    55, 62, 86,111, 112, 113,116, 117

    Fittings (Special) API SPEC 5Land API SPEC6A

    Nominal size 46mm – 103mm (113

    /16”–41/16”), adapter spool, one end to match API

    SPEC 6A pipe/flanges and other end tomatch ASME B36.10M pipe, seamless orEFW (100 % RT), in accordance withproduct specification level 2 (PSL 2)

     API SPEC 5L X60 111, 112, 113,116, 117

    Pipe API SPEC 5L

    Nominal size 20mm – 25mm (¾” – 1”),seamless, XXS

    Nominal size 50mm – 100mm (2” – 4”),seamless, wall thickness (see below)

     ASTM A333 Gr 6

     API SPEC 5L X60,PSL2

    66, 87, 111,112, 114, 116

    † See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110

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    Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) – K8C

    Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60

    ( see Appendix Notes 63, 66, 87,111 and 112) 

    -  C

    C.A. = 1.5 mm (0.06 in.) 

    Nominal

    Size

    Sch or wall

    thickness

    (mm)

    Material Nominal

    Size

    Sch or wall

    thickness

    (mm)

    Material Nominal

    Size

    Sch or

    wall

    thickness

    mm (in.)

    Material

    - - - 20mm –25mm

    (3/4”-1”)

    XXS  ASTMA106 Gr.

    B

    - - -

    - - - 50mm(2”)

    8.3 API 5LX60

    - - -

    - - - 80mm(3”)

    11.60 API 5LX60

    - - -

    - - - 100mm(4”)

    14.40  API 5L

    X60 

    - - -

    Table 1

    Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) – K8C

    Branch Table

    100 (4”) BWT

    80 (3”) BRT BWT

    50 (2”) BRT BRT BWT

    25 (1”) BRT BRT BRT BWT   B   R   A   N   C

       H 

       S   I   Z   E   S  –   N

       P   S

    20 (3/4”) BRT BRT BRT BRT BWT

    100 (4”) 80 (3”) 50 (2”) 25 (1”) 20 (3/4”)

    HEADER SIZES – NPS 

    Legend:

    BWT = Buttweld Tee BRT = Buttweld Reducing Tee

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    3. Line Classif ication Sheets B 31.3

    3.1 Line Class API 10000: High Strength Carbon Steel - K81C 

    Class API 10000 - High Strength Carbon Steel – K81C

    Service Piping – Hides Ridge Lean MEG Pipeline

    Pipe Material API SPEC 5L X-60

    Corrosion Allowance 1.5mm

    Valve Material Material Class BB or EE (API SPEC 6A/ISO 10423)

    Valve Trim Refer below and PG PDS 03-20-10

    API Pressure Class 10000 (69.0 MPa) – Refer to Pressure/Temperature Limits

    Design Codes ASME B31.3-2006, Chapter IX – High Pressure Piping

    PWHT As per Design Code and PG PDS 03-19-02 requirements

    Limits based upon pipeline design pressure and temperatures,

    unless noted otherwise. Refer to Appendix Note 111 and 115.

    (ºC) (kPa-g) (ºF) (psig)

    Pressure/Temperature Limits – Suitable

    for API 6A Temperature Class “U”

    (See Note 6)

    (*) Reference to PG-PDS 03-01-01, Appendix E, Note 6, Clause g),Temperature Range Restrictions forElastomers in this Line Class areindicated below the valve ID No.

    -18 to 65 56,900 0 to 149 8,253

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    Class API 10000 - High Strength Carbon Steel – K81C

    Valves Descript ion ASTM Specs. I.D. No. Appen

    dixNotes

    Ball Valves API SPEC 6APSL 2

    Nominal bore size 46mm – 179mm(1

    13/16”, – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim, other seals – Viton, gearoperated, liquid and mixed phaseservice, fire-safe design

    Nominal bore size 46mm – 179mm(1

    13/16”, – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim, other seals – HNBR,gear operated, liquid and mixed phaseservice, fire-safe design

    Nominal bore size 46mm – 179mm(1

    13/16” – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim with weld overlay, otherseals – HNBR, gear operated, liquidand mixed phase service, fire-safedesign

    Nominal bore size 46mm – 179mm(1

    13/16” – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,seats and trim, other seals – Lip Seal,gear operated, liquid and mixed phaseservice, fire-safe design

    Nominal bore size 46mm – 179mm(1

    13/16” – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

    KBAA2(02)

    KBAA2(12)

    KBAA2(32)

    KBAA2(22)

    KBAA2(22)-(32)

    2, 3, 6,9, 7,11, 21,28, 34,116

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    Class API 10000 - High Strength Carbon Steel – K81C

    seats and trim with weld overlay, otherseals – Lip Seal, gear operated, liquidand mixed phase service, fire-safedesign

    Nominal bore size 46mm – 179mm(1

    13/16” – 7

    1/16”), API 10000, RTJ 6BX,

    flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,metal seats and trim with weld overlay,other seals – Lip Seal, gear operated,liquid and mixed phase service, fire-safe design

    Nominal bore size 46mm – 179mm(1 13/16” – 71/16”), API 10000, RTJ 6BX,flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,metal seats and trim, other seals – LipSeal, gear operated, liquid and mixedphase service, fire-safe design

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

    KBAA2(22)-(32)-(M)

    KBAA2(22)-(M)

    Ball Valves(DoubleIsolation &Bleed)

     API SPEC 6A

    orISO 10423

    Nominal bore size 52mm (21/16”), API

    10000, RTJ 6BX flanges, single body,double obturator and a bleed, integrallyforged, one-piece, 10 mm bore, carbonsteel body, , seats and trim per

    manufacturer’s recommendation forintended service, fire-safe design, c/wheavy duty vent valve– Refer todatasheet for design and constructiondetails

     ASTM A 350/A350M LF2CLASS 1

    SP ValveIndividualDatasheetRequired

    Check Valves API SPEC 6APSL 2

    Nominal bore size 46mm (113

    /16”), API10000, RTJ 6BX flanges, BB, swingtype, standard bore, high yield strengthcarbon steel body, 316 SS seat anddisc

     ASTM A 694/A694M F60

    KCAA2 25, 34,116

    Check Valves

     API SPEC 6APSL 2

    Nominal bore size 65mm – 179mm

    (29

    /16”–71

    /16”), API 10000, RTJ 6BXends, double flanged, retainerless dualplates, integral metal seat, Inconelsprings, high yield strength carbon steelbody, SS plates, and 316 SS pins

     ASTM A 694/A

    694M F60

    KCYA2 23, 24,

    25, 34,116

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    Class API 10000 - High Strength Carbon Steel – K81C

    Gate Valves API SPEC 6AorISO 10423

    Nominal bore size 46mm – 103mm(1

    13/16”–4

    1/16”), API 10000, RTJ 6BX

    flanges, through conduit type, standardbore, bi-directional, carbon steel body,

    handwheel or gear operated (see Appendix Note 3), gear operated, fire-safe design

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A

    694M F60

    KGAA2 3, 28,34,116

    Globe Valves API SPEC 6AorISO 10423

    Nominal bore size 46mm – 103mm(1

    13/16”–4

    1/16”), API 10000, RTJ 6BX

    flanges, carbon steel body, handwheelor gear operated (see Appendix Note3), graphitic packing

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    KTAA2SP ItemIndividualDatasheetRequired

    3, 28,34,116

    Plug Valves API SPEC 6AorISO 10423

    Nominal bore size 46mm – 103mm(1

    13/16”–4

    1/16”), API 10000, steel body,

    RTJ 6BX flanges, metal seats, balancedplug, standard bore, top entry, blowoutproof stem, gear operated, fire-safedesign

     ASTM A 487/A487M Gr. 4-Class C or

     ASTM A 694/A694M F60

    SP ItemIndividualDatasheetRequired

    2, 3, 6,7, 28,34,116

    InstrumentDoubleIsolation Valves(Monoblok)Manufacturer’sstandard

    Nominal bore size 46mm (113/16”), API10000, 2” RTJ 6BX x (20mm) ¾” FNPT,single body with two obturators and ableed, standard bore, Duplex SS balland trim, high yield strength carbonsteel DN 20 body, fire-safe design

    Nominal bore size 46mm (113

    /16”), API10000, RTJ 6BX flanges, single bodywith two obturators and a bleed,standard bore, Duplex SS ball and trim,high yield strength carbon steel DN 50body, fire-safe design

    Nominal bore size 46mm (113

    /16”), API10000, 2” RTJ 6BX x (20mm) ¾” FNPT,single body with two obturators and ableed, standard bore, Duplex SS balland trim, high yield strength carbonsteel DN 20 body, metal seats, fire-safedesign

    Nominal bore size 46mm (113

    /16”), API10000, RTJ 6BX flanges, single bodywith two obturators and a bleed,

    standard bore, Duplex SS ball and trim,high yield strength carbon steel DN 50body, metal seats, fire-safe design

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

     ASTM A 694/A694M F60

    KSAA10(04)

    KSAA2

    KSAA10(04)-(M)

    KSAA2(M)

    2, 3, 4,34,116

    † See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.

     Additional notes can be found in the Appendix of this PDS.

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    Class API 10000 - High Strength Carbon Steel – K81C

    Component/

    Standard

    Description ASTM/API

    Specifications

    Appendix

    Notes

    Bolting ASMEB18.2.1 and

     ASME B18.2.2

    Stud bolts

    Heavy, semi-finished, hex nuts

     ASTM A 193/A193M B7

     ASTM A 194/A194M 2H

    80

    Flanges API SPEC 6A orISO 10423

    Nominal bore size 46mm – 179mm (113

    /16”– 7

    1/16”) API 10000, RTJ, Type 6BX, WN,

    Temperature Classification: U

     ASTM A 694/A694M F60

    65, 90, 112,113, 116Projectdatasheetrequired

    Gaskets: API SPEC 6A orISO 10423

    Nominal bore size 46mm – 179mm (1

    13

    /16”– 71/16”), Ring Joint, carbon steel, Type BX,

    corrosion coating, hardness, and markingper API SPEC 6A

     API SPEC 6A 64, 116

    Fittings ASME B16.9 orMSS SP-75

    Nominal pipe size 2” – 8”, BW, seamless,same wall thickness as pipe

     ASTM A 860/A860M Gr. WPHY60

    55, 62, 86,111, 112, 113,116, 118

    Fittings (Special) API SPEC 5L and API SPEC 6A

    Nominal pipe size 2”- 8”, adapter spool, oneend to match API SPEC 6A pipe/flanges andother end to match ASME B36.10M pipe,seamless

     ASTM A860/A860MGr. WPHY 60

    111, 112, 113,116, 118Projectdatasheet

    required

    Pipe API SPEC 5L / ASME-B36.10

    Nominal pipe size 2” – 8”, seamless, wallthickness (see below)

     API SPEC 5L X60,PSL2

    63, 66, 87,111, 112,116, 118

    † See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.

     Additional notes can be found in the Appendix of this PDS. 

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    Class API 10000 - High Strength Carbon Steel – K81C 

    Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60

    (see Appendix Notes 63, 66, 87,111 and 112)

    -  C

    C.A. = 1.5 mm (0.06 in.) 

    C

    C.A. = 1.5 mm (0.06 in.) 

    Nominal

    Size

    Sch or

    wall

    thickness

    mm

    Nominal

    Pipe Size

    (in)

    Sch or wall

    thickness

    (mm)

    Nominal

    Pipe Size

    Sch or wall

    thickness

    mm

    - - 50mm (2”) 12.7mm 150mm (6”) 31.75mm

    - - 80mm (3”) 19.05mm 200mm (8”) 38.10mm

    - - 100mm (4”) 22.23mm - -

    Class API 10000 - High Strength Carbon Steel – K81C

    Branch Table

    200(8”)

    BWT

    150(6”)

    BRT BWT

    100(4”)

    BRT BRT BWT

    80(3”)

    RTR BRT BRT BWT   B   R   A   N   C

       H    S

       I   Z   E   S  –   N   P   S

    50(2”)

    RTR RTR BRT BRT BWT

    200 (8”) 150 (6”) 100 (4”) 80 (3”) 50 (2”)

    HEADER SIZES – NPS 

    Legend:

    BWT = Buttweld Tee

    RTR = Buttweld Reducing Tee + Reducing Fittings

    BRT = Buttweld Reducing Tee

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     Appendix: Notes to Piping Line Class API 100001) The Notes for this PDS can be found in PG-PDS 03-01-01.

    2) Additional Notes specific to this PDS can be found below.

    111. Design pressure and temperature limits specified are the applicable pipeline design pressure andtemperature limits. Pipeline design pressure/temperature has been used to ensure wall thicknessesgenerally remain within commercially available thickness schedules.

    Where pipeline design pressure increases above the specified limit, the designer is required tocalculate the required wall thickness values or alternatively seek ExxonMobil approval for using adifferent specification pipe or material if the calculated thicknesses are not commerciallyavailable.

    112. Pipe and fittings selected are ASME-B36.10/B36.19 and ASME-B16.9 standard diameters, withspecial transition pieces provided to allow connection of the B36.10/B36.19 piping to API 6Aflanges and other fittings in line classes containing API 6A flanges. This is because ASME-B36.10/B36.19 pipe is commercially more readily available than pressure pipe made to suit API6A fitting hub diameters. If however, pipe and fittings compliant with API 6A dimensions are to beused, the designer must calculate the wall thicknesses required for each applicable size used.

    113. ASTM-A694/A694M F60 and MSS SP75/ASTM-A860 WPHY 60 materials shall be impact tested inaccordance with the following:

    Note: where ASME-B31.3, Table 323.3.5, exceeds the requirements under the above statedspecifications for impact testing, ASME-B31.3, Table 323.3.5 shall govern.

    Component / Standard Material Specification Impact Testing

    Requirements To

    CVN Test

    Temperature

    Flanges to ASME B16.5 / ASME B16.47

     ASTM A694 / A694M

      Grade F60

     ASTM-A707 / A707M

    Class 3 / Grade L1 -29ºC (-20ºF)

    Fittings to ASME B16.9 /MSS SP-75

     ASTM A860 / A 860M

      WPHY 60

     ASTM A860 / A 860M

    Grade WPHY 60 -46ºC (-50ºF)

    114. Supply, Manufacture and Testing (including impact testing) of API 5L X60 Linepipe in

    accordance with PG- PDS 29-99-09. 

    115. Pipeline Design Temperature is limited to 65ºC to avoid derating of pipe steel as required by AS2885-2007, Clause 3.4.3.

    116. Unlisted components and materials are subject to the requirements of ASME B31.3, or AS 2885as applicable. Refer to Technical Note “Use of Unlisted Piping Materials and Components” forguidance on proposed qualification methodology for unlisted materials and components.

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    117. Minimum requirements for materials, manufacture and testing of pipeline and flowline fittings

    and flanges installed as part of facilities piping within AS 2885 piping areas in accordance with

    PG-PDS 29-01-11, unless otherwise noted. 

    118. The following API 6A sizes shall be used where nominal pipe sizes are shown on P&ID for API 6Avalves/flanges:

     Nominal Pipe Size Equivalent API 6A Size

    DN50 (2”) 46 mm (113/16”) 

    DN80 (3”) 65 mm (29/16”) 

    DN100 (4”) 78 mm (31/16”) 

    DN150 (6”) 103 mm (41/16”) 

    DN200 (8”) 179 mm (71/16”) 

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    Record of Change

    Revision 0 Date: 21/03/11

    Location Action Description

    Initial Publish

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     Attachment: Purpose Codes Definitions

    Code Description

    * Assigned to paragraphs that require the Owner's Engineer to provide additional information or make

    a decision.

    A Assigned to paragraphs that require approval from the Owner's Engineer before the work may

     proceed or the design is finalized.

    C Assigned to paragraphs containing specifications whose primary purpose is reduced costs. Reduced

    cost in this context refers to initial investment cost and does not include Life-Cycle cost

    considerations. Life-Cycle cost considerations are captured under reliability, maintainability, or

    operability purpose codes.

    E Assigned to paragraphs containing specifications whose primary purpose is driven by environmental

    considerations. Environmental considerations typically include specifications intended to protectagainst emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained

    in such paragraphs require formal review and approval according to local environmental policy.

    I Assigned to paragraphs that provide only clarifying information such as Scope statements, definitions

    of terms, etc.

    M Assigned to paragraphs containing specifications whose primary purpose is to provide for

    maintainability of equipment or systems. Maintainability provisions are those that facilitate the

     performance of maintenance on equipment/systems either during downtimes or during on-stream

    operations.

    O Assigned to paragraphs containing specifications whose primary purpose is to assure operability of

    equipment or systems. Operability is the ability of the equipment/system to perform satisfactorily

    even though conditions are off-design, such as during startups, process swings, subcomponentmalfunction, etc.

    R Assigned to paragraphs containing specifications whose primary purpose is to improve or assure the

    reliability of equipment or systems. Reliability is a measure of the ability of equipment/systems to

    operate without malfunction or failure between planned maintenance interventions.

    S Assigned to paragraphs containing specifications whose primary purpose is avoidance of personnel

    or operational safety incidents. Any deviation from the specifications contained in such designated

     paragraphs requires formal review and approval according to local safety policy.

    Personnel Safety: Refers to the avoidance of recordable personnel injuries; i.e., burns, cuts,

    abrasions, inhalation, or exposure to dangerous substances, etc., that could result

    in medical treatment, restricted work, lost-time incidents, or fatalities.

    Operational

    Safety:

    Refers to the prevention and control of process releases, fires, explosions, etc.