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8/17/2019 Pggp Eh Lspds 009901 Rev 0
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PG-PDS 03-99-01 Upstream Piping Classi ficat ion – Line Class API 10000 Mar 2011
Esso Highlands Lim ited Strict ly Confidenti al - For Venture Use Only PGGP-EH-LSPDS-009901
Page 2 of 20 Rev. 0
Information contained in this document is subject to use and disclosure restrictions under contract
Scope
1. This Project Design Specification (PDS) contains the API Line Class 10000 tables thataccompany PG-PDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.
2. Line class K81C is developed to cover the basic requirements for the design of piping systems foronshore production and processing facilities governed by ASME B31.3.
3. Line class K8 is developed to cover the basic requirements for the design of pipelines governed by AS 2885.
4. EPC4 are using line class K81.
5. EPC5 are using line class K8.
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Table of Contents
1. Required References ............................................................................................
1.1. Project Design Specifications .......................................................................
1.2. API–American Petroleum Institute................................................................
1.3. ASME–American Society of Mechanical Engineers .....................................
1.4. ASTM–American Society of Testing and Materials.......................................
1.5. ISO–International Organization for Standardization .....................................
1.6. MSS–Manufacturers Standardization Society ..............................................
1.7. AS- Standards Australia ...............................................................................
1.8. Other ............................................................................................................
1.9. Calculations..................................................................................................
2. Line Classif ication Sheets AS 2885.....................................................................
2.1. Class API 10000: High Strength Carbon Steel (Pipeline 0.60 Design Factor)
- K8C ............................................................................................................
3. Line Classif ication Sheets B 31.3 ......................................................................
3.1 Line Class API 10000: High Strength Carbon Steel - K81C .......................
Appendix: Notes to Piping Line Class API 10000....................................................
Record of Change .......................................................................................................
Attachment: Purpose Codes Defini tions..................................................................
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Information contained in this document is subject to use and disclosure restrictions under contract
1. Required References
1) This Section lists the Practices, codes, standards, specifications, and publications that shall beused with this document. Unless otherwise specified herein, use the latest edition.
2) The text of the numbered "Notes" referenced in the classification sheets is found in the Appendixof PG-PDS 03-01-01. A dagger (†) is used to identify such notes in this PG-PDS.
1.1. Project Design Specifications
PGHU-EH-LSPDS-
000101
PG-PDS 03-01-01 Upstream Piping Component Selection and System
Design
PGHU-EH-LSPDS-
002010
PG-PDS 03-20-10 Piping Classifications - Valve Indices and Descriptions
PGHU-EH-LSPDS-
001902
PG-PDS 03-19-02 Upstream Piping Fabrication, Erection, Inspection,
Testing and Cleaning PGHU-EH-RSPDS -
000111
PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges
Onshore/Offshore
PGHU-EH-RSPDS -
009909
PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API
1.2. API–American Petroleum Insti tute
API SPEC 5L Specification for Line Pipe
API SPEC 6A Specification for Wellhead and Christmas Tree Equipment
API SPEC 6D ISO 14313:1999, Petroleum and Natural Gas Industries-Pipeline
Transportation Systems-Pipeline Valves
API SPEC 6FA Specification for Fire Test for Valves
1.3. ASME–American Society of Mechanical Engineers
ASME B16.5 Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch
Standard
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, andJacketed
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B18.2.1 Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 Square and Hex Nuts (Inch Series)
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ASME B31.3 Process Piping
ASME B36.10M Welded and Seamless Wrought Steel Pipe
1.4. ASTM–American Society of Testing and Materials
ASTM A 193/A 193M Standard Specification for Alloy-Steel and Stainless Steel Bolting
Materials for High-Temperature Service
ASTM A 194/A 194M Standard Specification for Carbon and Alloy Steel Nuts for Bolts for
High Pressure or High Temperature Service, or Both
ASTM A 487/A 487M Standard Specification for Steel Castings Suitable for Pressure Service
ASTM A 694/A 694M Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission
Service
ASTM A707 / A707M Standard Specification for Forged Carbon and Alloy Steel Flanges for
Low-Temperature Service
ASTM A 860/A 860M Standard Specification for Wrought High-Strength Low-Alloy Steel
Butt-Welding Fittings
1.5. ISO–International Organization for Standardization
ISO 10423 Petroleum and Natural Gas Industries - Drilling and Production
Equipment - Wellhead and Christmas Tree Equipment
1.6. MSS–Manufacturers Standardization Society
MSS SP-75 Specification for High Test Wrought Butt Welding Fittings
MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,
Threaded and Buttwelding Ends
1.7. AS- Standards Australia
AS 2885 Pipelines – Gas and Liquid Petroleum
1.8. Other
PGHU-EO-LRZZZ-000001
Technical Note – Use of Unlisted Piping Materials and Components
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1.9. Calculations
PGHU-CV-LCCAL-
000001
Pipe Wall Thickness Calculations
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2. Line Classification Sheets AS 2885
2.1. Class API 10000: High Strength Carbon Steel (Pipeline 0.60 DesignFactor) - K8C
Class API 10000 - High Strength Carbon Steel (Pipeline 0.6 design factor) – K8C
Service Pipeline – Hides Ridge Lean MEG Pipeline
Pipe Material API SPEC 5L X-60
Corrosion Allowance 1.5mm
Valve Material Material Class BB or EE (API SPEC 6A/ISO 10423)
Valve Trim Refer below and PG PDS 03-20-10
API Pressure Class 10000 (69.0 MPa) – Refer to Pressure/Temperature Limits below
Design Codes AS 2885.1-2007
PWHT As per Design Code, API 6A and PG PDS 03-18-01 requirements
Limits based upon pipeline design pressure and temperatures,
unless noted otherwise. Refer to Appendix Note 111 and 115.
(ºC) (kPa-g) (ºF) (psig)
Pressure/Temperature Limits - Suitable
for API ratings for temperature class “U”
See PG PDS 03-01-01 Appendix E (Note 6)for details on temperature limitations for
elastomers and thermoplastics used in valves -18 to 65 56,100 0 to 149 8136
Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C
Valves Descript ion ASTM Specs.
I.D. No. Appendix
Notes†
Ball Valves API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, RTJ 6BX flanges,
standard bore, carbon steel body,trunnion type, seats and trim permanufacturer’s recommendation forintended service, hand wheel or gearoperated (see PG-PDS 03-03-01
Appendix E, Note 3), fire-safe design
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, BW, standard bore,carbon steel body, trunnion type, seatsand trim per manufacturer’srecommendation for intended service,hand wheel or gear operated (see PG-PDS 03-03-01 Appendix E, Note 3), fire-safe design
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
ASTM A 487/A
487M Gr. 4-Class C or
ASTM A 694/A694M F60
KBAA2
KBAA4
2, 3, 6, 7, 11,21, 28, 34, 116
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Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C
Valves Descript ion ASTM Specs.
I.D. No. Appendix
Notes†
Ball Valves(DoubleBlock &
Bleed) API SPEC6A orISO 10423
Nominal size 52mm (21/16”), API 10000,
RTJ 6BX flanges, double block and bleed,integrally forged, one-piece, 10 mm bore,
carbon steel body, seats and trim permanufacturer’s recommendation forintended service, fire-safe design, c/wheavy duty vent valve– Refer todatasheet for design and constructiondetails
ASTM A 350/A350M LF2CLASS 1
SP ValveIndividualDatasheet
Required
CheckValves
API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, RTJ 6BX flanges, swing
type, standard bore, carbon steel body,SS seat and disc
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
KCAA2 25, 34, 116
CheckValves
API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16
”), API 10000, RTJ 6BX ends, doubleflanged, retainerless dual plates, integralmetal seat, Inconel springs, SS plates,and 316 SS pins
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
KCYA2 23, 24, 25, 34,116
Gate Valves API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, RTJ 6BX flanges,
through conduit type, standard bore, bi-directional, carbon steel body, handwheelor gear operated (see PG-PDS 03-01-01
Appendix E, Note 3), gear operated, fire-safe design
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
KGAA2 3, 28, 34, 116
GlobeValves
API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, RTJ 6BX flanges,carbon steel body, handwheel or gearoperated (see PG-PDS 03-03-01
Appendix E, Note 3), graphitic packing
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
KTAA2SP Item -IndividualDatasheetRequired
3, 28, 34, 116
Plug Valves API SPEC6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, carbon steel body, RTJ
6BX flanges, metal seats, balanced plug,standard bore, top entry, blowout proofstem, gear operated, fire-safe design
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
SP Item -IndividualDatasheetRequired
2, 3, 6, 7, 28,34, 116
† See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110.
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Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) – K8C
Component/Standard
Description ASTM/APISpecifications
AppendixNotes†
Bolting ASMEB18.2.1 and
ASME B18.2.2
Stud boltsHeavy, semi-finished, hex nuts
ASTM A 193/A 193M B7 ASTM A 194/A 194M 2H
59, 117
Flanges API SPEC 6A orISO 10423
Nominal size 20mm – 25mm (¾”-1”), API10000, RTJ
Nominal size 46mm – 103mm (113
/16”–41/16”), API 10000, RTJ, Type 6BX, WN,
bore to match pipe
Temperature Classification: U
ASTM A 694/A 694MF60
65, 90, 112,113, 116, 117
Gaskets: API SPEC 6A orISO 10423
Nominal size 46mm – 103mm (113
/16”–41/16”), Ring Joint, carbon steel, Type BX,
corrosion coating, hardness, and markingper API SPEC 6A
API SPEC 6A 64, 116, 117
Fittings ASME B16.9 orMSS SP-75
Nominal size 20mm – 25mm (¾” – 1”),BW, seamless, same wall thickness aspipe
Nominal size 50mm – 100mm (2” – 4”),BW, seamless, same wall thickness aspipe
ASTM A 320 WPL6
ASTM A 860/A 860MGr. WPHY60
55, 62, 86,111, 112, 113,116, 117
Fittings (Special) API SPEC 5Land API SPEC6A
Nominal size 46mm – 103mm (113
/16”–41/16”), adapter spool, one end to match API
SPEC 6A pipe/flanges and other end tomatch ASME B36.10M pipe, seamless orEFW (100 % RT), in accordance withproduct specification level 2 (PSL 2)
API SPEC 5L X60 111, 112, 113,116, 117
Pipe API SPEC 5L
Nominal size 20mm – 25mm (¾” – 1”),seamless, XXS
Nominal size 50mm – 100mm (2” – 4”),seamless, wall thickness (see below)
ASTM A333 Gr 6
API SPEC 5L X60,PSL2
66, 87, 111,112, 114, 116
† See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110
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Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) – K8C
Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60
( see Appendix Notes 63, 66, 87,111 and 112)
- C
C.A. = 1.5 mm (0.06 in.)
-
Nominal
Size
Sch or wall
thickness
(mm)
Material Nominal
Size
Sch or wall
thickness
(mm)
Material Nominal
Size
Sch or
wall
thickness
mm (in.)
Material
- - - 20mm –25mm
(3/4”-1”)
XXS ASTMA106 Gr.
B
- - -
- - - 50mm(2”)
8.3 API 5LX60
- - -
- - - 80mm(3”)
11.60 API 5LX60
- - -
- - - 100mm(4”)
14.40 API 5L
X60
- - -
Table 1
Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) – K8C
Branch Table
100 (4”) BWT
80 (3”) BRT BWT
50 (2”) BRT BRT BWT
25 (1”) BRT BRT BRT BWT B R A N C
H
S I Z E S – N
P S
20 (3/4”) BRT BRT BRT BRT BWT
100 (4”) 80 (3”) 50 (2”) 25 (1”) 20 (3/4”)
HEADER SIZES – NPS
Legend:
BWT = Buttweld Tee BRT = Buttweld Reducing Tee
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3. Line Classif ication Sheets B 31.3
3.1 Line Class API 10000: High Strength Carbon Steel - K81C
Class API 10000 - High Strength Carbon Steel – K81C
Service Piping – Hides Ridge Lean MEG Pipeline
Pipe Material API SPEC 5L X-60
Corrosion Allowance 1.5mm
Valve Material Material Class BB or EE (API SPEC 6A/ISO 10423)
Valve Trim Refer below and PG PDS 03-20-10
API Pressure Class 10000 (69.0 MPa) – Refer to Pressure/Temperature Limits
Design Codes ASME B31.3-2006, Chapter IX – High Pressure Piping
PWHT As per Design Code and PG PDS 03-19-02 requirements
Limits based upon pipeline design pressure and temperatures,
unless noted otherwise. Refer to Appendix Note 111 and 115.
(ºC) (kPa-g) (ºF) (psig)
Pressure/Temperature Limits – Suitable
for API 6A Temperature Class “U”
(See Note 6)
(*) Reference to PG-PDS 03-01-01, Appendix E, Note 6, Clause g),Temperature Range Restrictions forElastomers in this Line Class areindicated below the valve ID No.
-18 to 65 56,900 0 to 149 8,253
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Class API 10000 - High Strength Carbon Steel – K81C
Valves Descript ion ASTM Specs. I.D. No. Appen
dixNotes
†
Ball Valves API SPEC 6APSL 2
Nominal bore size 46mm – 179mm(1
13/16”, – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim, other seals – Viton, gearoperated, liquid and mixed phaseservice, fire-safe design
Nominal bore size 46mm – 179mm(1
13/16”, – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim, other seals – HNBR,gear operated, liquid and mixed phaseservice, fire-safe design
Nominal bore size 46mm – 179mm(1
13/16” – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x DPE Seats, Duplex SS ball,seats and trim with weld overlay, otherseals – HNBR, gear operated, liquidand mixed phase service, fire-safedesign
Nominal bore size 46mm – 179mm(1
13/16” – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,seats and trim, other seals – Lip Seal,gear operated, liquid and mixed phaseservice, fire-safe design
Nominal bore size 46mm – 179mm(1
13/16” – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,
ASTM A 694/A694M F60
ASTM A 694/A694M F60
ASTM A 694/A694M F60
ASTM A 694/A694M F60
ASTM A 694/A694M F60
KBAA2(02)
KBAA2(12)
KBAA2(32)
KBAA2(22)
KBAA2(22)-(32)
2, 3, 6,9, 7,11, 21,28, 34,116
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Class API 10000 - High Strength Carbon Steel – K81C
seats and trim with weld overlay, otherseals – Lip Seal, gear operated, liquidand mixed phase service, fire-safedesign
Nominal bore size 46mm – 179mm(1
13/16” – 7
1/16”), API 10000, RTJ 6BX,
flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,metal seats and trim with weld overlay,other seals – Lip Seal, gear operated,liquid and mixed phase service, fire-safe design
Nominal bore size 46mm – 179mm(1 13/16” – 71/16”), API 10000, RTJ 6BX,flanges, standard bore, high yieldstrength carbon steel body, trunniontype, SR x SR Seats, Duplex SS ball,metal seats and trim, other seals – LipSeal, gear operated, liquid and mixedphase service, fire-safe design
ASTM A 694/A694M F60
ASTM A 694/A694M F60
KBAA2(22)-(32)-(M)
KBAA2(22)-(M)
Ball Valves(DoubleIsolation &Bleed)
API SPEC 6A
orISO 10423
Nominal bore size 52mm (21/16”), API
10000, RTJ 6BX flanges, single body,double obturator and a bleed, integrallyforged, one-piece, 10 mm bore, carbonsteel body, , seats and trim per
manufacturer’s recommendation forintended service, fire-safe design, c/wheavy duty vent valve– Refer todatasheet for design and constructiondetails
ASTM A 350/A350M LF2CLASS 1
SP ValveIndividualDatasheetRequired
Check Valves API SPEC 6APSL 2
Nominal bore size 46mm (113
/16”), API10000, RTJ 6BX flanges, BB, swingtype, standard bore, high yield strengthcarbon steel body, 316 SS seat anddisc
ASTM A 694/A694M F60
KCAA2 25, 34,116
Check Valves
API SPEC 6APSL 2
Nominal bore size 65mm – 179mm
(29
/16”–71
/16”), API 10000, RTJ 6BXends, double flanged, retainerless dualplates, integral metal seat, Inconelsprings, high yield strength carbon steelbody, SS plates, and 316 SS pins
ASTM A 694/A
694M F60
KCYA2 23, 24,
25, 34,116
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Class API 10000 - High Strength Carbon Steel – K81C
Gate Valves API SPEC 6AorISO 10423
Nominal bore size 46mm – 103mm(1
13/16”–4
1/16”), API 10000, RTJ 6BX
flanges, through conduit type, standardbore, bi-directional, carbon steel body,
handwheel or gear operated (see Appendix Note 3), gear operated, fire-safe design
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A
694M F60
KGAA2 3, 28,34,116
Globe Valves API SPEC 6AorISO 10423
Nominal bore size 46mm – 103mm(1
13/16”–4
1/16”), API 10000, RTJ 6BX
flanges, carbon steel body, handwheelor gear operated (see Appendix Note3), graphitic packing
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
KTAA2SP ItemIndividualDatasheetRequired
3, 28,34,116
Plug Valves API SPEC 6AorISO 10423
Nominal bore size 46mm – 103mm(1
13/16”–4
1/16”), API 10000, steel body,
RTJ 6BX flanges, metal seats, balancedplug, standard bore, top entry, blowoutproof stem, gear operated, fire-safedesign
ASTM A 487/A487M Gr. 4-Class C or
ASTM A 694/A694M F60
SP ItemIndividualDatasheetRequired
2, 3, 6,7, 28,34,116
InstrumentDoubleIsolation Valves(Monoblok)Manufacturer’sstandard
Nominal bore size 46mm (113/16”), API10000, 2” RTJ 6BX x (20mm) ¾” FNPT,single body with two obturators and ableed, standard bore, Duplex SS balland trim, high yield strength carbonsteel DN 20 body, fire-safe design
Nominal bore size 46mm (113
/16”), API10000, RTJ 6BX flanges, single bodywith two obturators and a bleed,standard bore, Duplex SS ball and trim,high yield strength carbon steel DN 50body, fire-safe design
Nominal bore size 46mm (113
/16”), API10000, 2” RTJ 6BX x (20mm) ¾” FNPT,single body with two obturators and ableed, standard bore, Duplex SS balland trim, high yield strength carbonsteel DN 20 body, metal seats, fire-safedesign
Nominal bore size 46mm (113
/16”), API10000, RTJ 6BX flanges, single bodywith two obturators and a bleed,
standard bore, Duplex SS ball and trim,high yield strength carbon steel DN 50body, metal seats, fire-safe design
ASTM A 694/A694M F60
ASTM A 694/A694M F60
ASTM A 694/A694M F60
ASTM A 694/A694M F60
KSAA10(04)
KSAA2
KSAA10(04)-(M)
KSAA2(M)
2, 3, 4,34,116
† See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.
Additional notes can be found in the Appendix of this PDS.
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Class API 10000 - High Strength Carbon Steel – K81C
Component/
Standard
Description ASTM/API
Specifications
Appendix
Notes
Bolting ASMEB18.2.1 and
ASME B18.2.2
Stud bolts
Heavy, semi-finished, hex nuts
ASTM A 193/A193M B7
ASTM A 194/A194M 2H
80
Flanges API SPEC 6A orISO 10423
Nominal bore size 46mm – 179mm (113
/16”– 7
1/16”) API 10000, RTJ, Type 6BX, WN,
Temperature Classification: U
ASTM A 694/A694M F60
65, 90, 112,113, 116Projectdatasheetrequired
Gaskets: API SPEC 6A orISO 10423
Nominal bore size 46mm – 179mm (1
13
/16”– 71/16”), Ring Joint, carbon steel, Type BX,
corrosion coating, hardness, and markingper API SPEC 6A
API SPEC 6A 64, 116
Fittings ASME B16.9 orMSS SP-75
Nominal pipe size 2” – 8”, BW, seamless,same wall thickness as pipe
ASTM A 860/A860M Gr. WPHY60
55, 62, 86,111, 112, 113,116, 118
Fittings (Special) API SPEC 5L and API SPEC 6A
Nominal pipe size 2”- 8”, adapter spool, oneend to match API SPEC 6A pipe/flanges andother end to match ASME B36.10M pipe,seamless
ASTM A860/A860MGr. WPHY 60
111, 112, 113,116, 118Projectdatasheet
required
Pipe API SPEC 5L / ASME-B36.10
Nominal pipe size 2” – 8”, seamless, wallthickness (see below)
API SPEC 5L X60,PSL2
63, 66, 87,111, 112,116, 118
† See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.
Additional notes can be found in the Appendix of this PDS.
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Class API 10000 - High Strength Carbon Steel – K81C
Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60
(see Appendix Notes 63, 66, 87,111 and 112)
- C
C.A. = 1.5 mm (0.06 in.)
C
C.A. = 1.5 mm (0.06 in.)
Nominal
Size
Sch or
wall
thickness
mm
Nominal
Pipe Size
(in)
Sch or wall
thickness
(mm)
Nominal
Pipe Size
Sch or wall
thickness
mm
- - 50mm (2”) 12.7mm 150mm (6”) 31.75mm
- - 80mm (3”) 19.05mm 200mm (8”) 38.10mm
- - 100mm (4”) 22.23mm - -
Class API 10000 - High Strength Carbon Steel – K81C
Branch Table
200(8”)
BWT
150(6”)
BRT BWT
100(4”)
BRT BRT BWT
80(3”)
RTR BRT BRT BWT B R A N C
H S
I Z E S – N P S
50(2”)
RTR RTR BRT BRT BWT
200 (8”) 150 (6”) 100 (4”) 80 (3”) 50 (2”)
HEADER SIZES – NPS
Legend:
BWT = Buttweld Tee
RTR = Buttweld Reducing Tee + Reducing Fittings
BRT = Buttweld Reducing Tee
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Appendix: Notes to Piping Line Class API 100001) The Notes for this PDS can be found in PG-PDS 03-01-01.
2) Additional Notes specific to this PDS can be found below.
111. Design pressure and temperature limits specified are the applicable pipeline design pressure andtemperature limits. Pipeline design pressure/temperature has been used to ensure wall thicknessesgenerally remain within commercially available thickness schedules.
Where pipeline design pressure increases above the specified limit, the designer is required tocalculate the required wall thickness values or alternatively seek ExxonMobil approval for using adifferent specification pipe or material if the calculated thicknesses are not commerciallyavailable.
112. Pipe and fittings selected are ASME-B36.10/B36.19 and ASME-B16.9 standard diameters, withspecial transition pieces provided to allow connection of the B36.10/B36.19 piping to API 6Aflanges and other fittings in line classes containing API 6A flanges. This is because ASME-B36.10/B36.19 pipe is commercially more readily available than pressure pipe made to suit API6A fitting hub diameters. If however, pipe and fittings compliant with API 6A dimensions are to beused, the designer must calculate the wall thicknesses required for each applicable size used.
113. ASTM-A694/A694M F60 and MSS SP75/ASTM-A860 WPHY 60 materials shall be impact tested inaccordance with the following:
Note: where ASME-B31.3, Table 323.3.5, exceeds the requirements under the above statedspecifications for impact testing, ASME-B31.3, Table 323.3.5 shall govern.
Component / Standard Material Specification Impact Testing
Requirements To
CVN Test
Temperature
Flanges to ASME B16.5 / ASME B16.47
ASTM A694 / A694M
Grade F60
ASTM-A707 / A707M
Class 3 / Grade L1 -29ºC (-20ºF)
Fittings to ASME B16.9 /MSS SP-75
ASTM A860 / A 860M
WPHY 60
ASTM A860 / A 860M
Grade WPHY 60 -46ºC (-50ºF)
114. Supply, Manufacture and Testing (including impact testing) of API 5L X60 Linepipe in
accordance with PG- PDS 29-99-09.
115. Pipeline Design Temperature is limited to 65ºC to avoid derating of pipe steel as required by AS2885-2007, Clause 3.4.3.
116. Unlisted components and materials are subject to the requirements of ASME B31.3, or AS 2885as applicable. Refer to Technical Note “Use of Unlisted Piping Materials and Components” forguidance on proposed qualification methodology for unlisted materials and components.
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117. Minimum requirements for materials, manufacture and testing of pipeline and flowline fittings
and flanges installed as part of facilities piping within AS 2885 piping areas in accordance with
PG-PDS 29-01-11, unless otherwise noted.
118. The following API 6A sizes shall be used where nominal pipe sizes are shown on P&ID for API 6Avalves/flanges:
Nominal Pipe Size Equivalent API 6A Size
DN50 (2”) 46 mm (113/16”)
DN80 (3”) 65 mm (29/16”)
DN100 (4”) 78 mm (31/16”)
DN150 (6”) 103 mm (41/16”)
DN200 (8”) 179 mm (71/16”)
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Record of Change
Revision 0 Date: 21/03/11
Location Action Description
Initial Publish
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Attachment: Purpose Codes Definitions
Code Description
* Assigned to paragraphs that require the Owner's Engineer to provide additional information or make
a decision.
A Assigned to paragraphs that require approval from the Owner's Engineer before the work may
proceed or the design is finalized.
C Assigned to paragraphs containing specifications whose primary purpose is reduced costs. Reduced
cost in this context refers to initial investment cost and does not include Life-Cycle cost
considerations. Life-Cycle cost considerations are captured under reliability, maintainability, or
operability purpose codes.
E Assigned to paragraphs containing specifications whose primary purpose is driven by environmental
considerations. Environmental considerations typically include specifications intended to protectagainst emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained
in such paragraphs require formal review and approval according to local environmental policy.
I Assigned to paragraphs that provide only clarifying information such as Scope statements, definitions
of terms, etc.
M Assigned to paragraphs containing specifications whose primary purpose is to provide for
maintainability of equipment or systems. Maintainability provisions are those that facilitate the
performance of maintenance on equipment/systems either during downtimes or during on-stream
operations.
O Assigned to paragraphs containing specifications whose primary purpose is to assure operability of
equipment or systems. Operability is the ability of the equipment/system to perform satisfactorily
even though conditions are off-design, such as during startups, process swings, subcomponentmalfunction, etc.
R Assigned to paragraphs containing specifications whose primary purpose is to improve or assure the
reliability of equipment or systems. Reliability is a measure of the ability of equipment/systems to
operate without malfunction or failure between planned maintenance interventions.
S Assigned to paragraphs containing specifications whose primary purpose is avoidance of personnel
or operational safety incidents. Any deviation from the specifications contained in such designated
paragraphs requires formal review and approval according to local safety policy.
Personnel Safety: Refers to the avoidance of recordable personnel injuries; i.e., burns, cuts,
abrasions, inhalation, or exposure to dangerous substances, etc., that could result
in medical treatment, restricted work, lost-time incidents, or fatalities.
Operational
Safety:
Refers to the prevention and control of process releases, fires, explosions, etc.