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2
Historie
• Solid Vedlikehold AS er i dag en av Nordens
eldste korrosjonsentreprenør.
• Etablert i 1973 av gründer Anved Aarbakke Sr. Firmaet er
fremdeles familiedrevet.
• Drives i dag av Anved Aarbakke jr, daglig leder siden 2009.
• Solid Vedlikehold startet med overflatebehandling av
ferjekaier og kraftverk langs vestkysten av Norge . En
betydelig del av aktivitetene har , siden midten av 1980-
tallet , vært i olje- og gassindustrien.
• Omsetter for ca. 200 mil
3
History
Solid established
1973 20141982 1985 1987 1997 2003 2005 2013
First power plant project
Bought the property
at Ågotnes
First offshore project
Onshore oil & gas
projects
Kollsnes TOP project started
Started department in
Grenland
Finished Gudrun & Eldfisk
Contract with
Aibel
4
Organisation
Number of employees: 250 persons Local personnel: 50-60 persons
Number with Frosio: 26 persons
Number with diploma: 35 persons
Project Managers: 6 persons
5
Departments
Haugesund
Head office Ågotnes
Stord
HanøytangenGrenland
6
Training & Education
6
7
Godkjenninger
• ISO 14001
• ISO 9001
• Auktorisationsnämnden
för Rostskyddsmålning
• Sellicha
• Achilles
• TransQ
8
Services
Surface treatment
200 persons
10 years experience in average per
person
Metallizing
Key personnel:
Einar Holberg
25 years
UHP
200 operators
10 years experience in average per
person
Fire proofing:
Key personnel:
Odd-Steinar Andersen
33 years
Einar Holberg
20 years
PTFE protection
Key personnel:
Geir Gundersen
30 years
Scaffolding & Access
Insulation
Key personnel:
10e
Engineering
Key personnel:
Odd-Steinar Andersen
25 years
Anved Aarbakke
30 years
9
Services
9
Insulation Scaffolding Surface treatment
• Insulation installation, maintenance and
replacement are critical elements to maintain
industrial service reliability, energy efficiency,
operational integrity, process optimization and
safety
• Scaffolding services are required to access to tall,
irregularly shaped structures to perform
maintenance, repairs and inspections on
insulation and also critical for surface treatment
operations
• Surface treatment is one of the largest ISS
segments as corrosion is the single largest
maintenance risk. The primary corrosion
protection solution is protective painting system.
These systems have a limited life cycle and
require regular maintenance
ScaffoldingBy SV with support from 10e
Surface treatmentBy SV
InsulationBy 10e
10
Services & clients
Project
description
Customer
examples
• Services: Surface treatment,
scaffolding, access, fireproofing
• Project examples: Transocean
Arctic, Songa Trym, Bideford Dolphin,
Island Innovator, Songa Delta,
Transocean Barents, Borgland
Dolphin, Scarabeo 8, Scarabeo 5
Rig upgrades/Classifications/SPS Offshore/Onshore
• Services: Surface treatment,
scaffolding, access, fireproofing,
metallizing
• Project examples: Pertojarl Varg,
Varg A, Songa Trym, Songa Delta,
Gudrun, Eldfisk, Edvard Grieg,
Bideford Dolphin, Borgland Dolphin,
Knarr, Dolwin
Subsea services
• Services: Surface treatment,
fireproofing, metallizing
• Project examples: Hyme, Pazflor,
Ormen Lange, Visund, Stjerne, Vigdis
Projects
Facts:
• Period: June 2012-2014
• 15-20 man rotation
• Ca 75 000 workhours:
• UHP, panting, scaffolding, access
• 0 LTI
Petrojarl Varg
Jari R Palola <[email protected]>Jari R Palola <[email protected]>
••2017 www.kymppigroup.fi • www.10e.fi 12
Kymppi Prefab for OFFSHORE
13
Projects
13
Facts:
• Period: 2013-2014
• 100 man rotation
• Cirka 46 000 workhours
• Metallizing, sandblasting, painting
• 0 LTI
Edvard Grieg
14
Surface treatment centre at Ågotnes
14
• The Company has a centre for surface treatment and maintenance at the CCB base at Ågotnes. Both total surface treatment and PTFE coating are offered and performed by skilled workers with up to 25 years of experience.
• The focus on HSE and the environment is reflected in the clean and tidy premises.
Surface treatment
• In the surface treatment centre, there are two blasting halls, one of about 1,000 m3 for steel shot blasting and one of about 600 m3 for Olivine and grit blasting. There are also three painting halls of 1,700 m3, 1,200 m3 and 800 m3.
• In addition to the halls, a large outside area with good storage space and room for large vehicles to load and unload are available
PFTE Coating
• The premises contains a separate, modern, insulated hall of about 3000m³, which was built in 2010, and all the operations required for PFTE coating are performed there. Of other characteristics about the premises, is a phosphate bath of about 7000 liters, a blasting hall of about 200m³, 3 ovens (32m³, 6m³ and 1m³) and 2 paint booths of about 300m³ (extraction of 30000m³ per hour).
Blasting & painting Hall
Xylan Hall
15
Services & Clients
Project
description
Clients
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples: Kvilldal, Vemork, Kildal, Kvistforsen,
Byrte, Svelgen, Øvre Vinstra,
Framruste, Hol III, Åskåra
Penstocks Hatches
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples: Rjukanstrengen,
Hemsil, Røyrvikfoss, Fiskumfoss,
Åsmullfoss, Kvistforsen, Harrsele,
Brokke, Gamlebrofoss
Turbines and pipelines
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples: Kildal, Eidesverkid, Fosso, Roppa,
Byrte, Vinje, Nedre Røssåga, Øvre
Svultingen, Myroverkid
16
Projects
16
Kvilldal
Facts:
• Period: 2012
• Client: Statkraft
• Kvilldal
• 7 900 m2
• Surface treatment of penstocks and
vertical water gate
17
Services & Clients
Project
description
Clients
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples: Dalsfjordbroen, Hardangerbroen,
Brandangersundet bro,
Gjemnessundbrua, Höga Kusten,
Trekantsambandet, Forth Road
Bridge, Nordhordalandsbrua
Suspension bridges Railroad bridges
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples:Saltdalselva bru, Humla bru, Leksa
bru, Gudåa bru, Selura bru, Skansen
bru, Figgja bru, Steinkjærbrua,
Stanghelle bru
Bridges
• Services: Surface treatment,
scaffolding, access, inspection
• Project examples: Kista bru, Frøyset 1 & 2, Hundtorp
bru, Kvinesdal bru, Fedafjorden bru,
Grenland bru, Kvalsundbrua, Liknes
bru, Skjombrua
18
Reference projects
18
Hardanger bridge
Facts:
• Period: 2011-2013
• Client: HSM (Holland)
• Norway
• 4 000 m2
• Surface treatment of Hangers, Box girder, Cables
Höga kusten bridge
Facts:
• Period: 1998
• Client: Scandinavian Bridge JV
• Sweden
• 4 000 m2 (17 000 lm)
• Surface treatment of Hangers, Box girder, Cables
19
Ny hverdag innen overflatebehandling
Ta HMS på alvor - tenk invasjon
Den nye framtiden i kraftverk prosjekter
20
Fremtid
Automatisert overflatebehandling
Fjernstyrt sandblåsing i tilløpsrør
• Løser en stor HMS utfordring med støy, støv og ergonomi.
• 3-5 ganger raskere enn manuell utførelse, potensial til kortere liggetid for kraftverkene.
21
Projects
21
Facts:
• Period: 2015
• Client: S.E.V
• Faroe Islands
• 1500 m2
• Surface treatment internal and external.
Sandblasting internal by using a robot.
• Risk reduced by 60% when using a
robot to sandblast.
Myroverkid
22
Referanseprosjekter
22
Fakta:
• Periode: 2016 (pågående)
• Kunde: NTE
• Namskogane
• 2400 m2
• Overflatebehandling innvendig sjakt.
Sandblåsing innvendig ved bruk av
robotløsning.
• Risiko redusert med 60% ved bruk av
robot ifm sandblåsing.
Tunnsjødal (NTE)
23
Robotisering av sandblåsing og metallisering
23
Facts:
• Rask å montere ca. 1 dag.
• 30% -50% besparelse i tid.
• Kamera og god kontroll på kvalitet
• Operatør er ikke eksponert for støv og støy.
• Styres fra eget kontrollrom.
• Kan styres manuelt og automatisert.
• Har samarbeids prosjekt med Statoil og er
testet ut.
• Bruker samme robot for sandblåsing.
Mer effektiv og bedre HMS
24
Utfordringer i bransjen
Driftsinntekter 2015* Resultat før skatt 2015* Antall ansatte 2015*
Beerenberg Corp. AS 2 292 576' NOK 172 980' NOK 1705
Bilfinger Industrier Norge AS 2 006 691' NOK -143 395' NOK 963
Kaefer Energy AS 869 104' NOK 46 871' NOK 705
Lie Overflateteknikk AS 30 420' NOK -5 727' NOK 30
Norisol Norge AS 600 258' NOK -23 585' NOK 269
Solid Vedlikehold AS 176 780' NOK -16 732' NOK 171
StS Fagstillas AS 26 640' NOK -1 761' NOK 60
StS gruppen AS 252. 209'NOK -7 073' NOK 250
Sunnhordland Sandblåsing AS 18 887' NOK -346' NOK 16
Total 6 273 565'NOK (21 232'NOK) 4169
25
Development
Remote pre-treatment of FPSO ballast tanks
• Pressure Washing, UHP jetting , sandblasting, sand-collection.
• Modular mobile remote controlled robot - no personnel in mind.
• Development projects in collaboration with FPSO operator.
• Impending case;
o Manually team, 5 men: completed pre-treatment in one of six ballast tanks á 20,000sqm during 350 days . Teams of four men and two robots: the same job completed on 90 days.
o Major cost reductions for the operator when shorter rehabilitation project.
o Major HSE benefits.
26
Utfordringer i markedet
• Halvering av omsetning i løpet av 2 år
• Utfordringer vedr. gjennomføringer av prosjekter.
• Høye faste kostnader
• For stort fokus på omsetning
• Betalingsproblemer og konkurser hos kunder.
• Negativt resultat fra 2014-2015 med 28 mil.
27
Omstilling i Solid Vedlikehold
• 60% reduksjon i adm.
• Halvering av operatører fra 2014 til 2016
• Lønnsreduksjon for alle ansatte
• Reforhandling av alle innkjøpsavtaler.
• Større fokus på marginer
• Tetter oppfølging og fokus på gjennomføring
av prosjekter
• Ny egenkapital fra familien
28
Resultat av omstilling i Solid Vedlikehold
• Positiv resultat i 2016
• Større fokus på salg
• Økning innen andre markeder enn olje og gass
som vannkraft
• Bedre gjennomføring av prosjekter
• Lojale og flinke medarbeidere
• Lavere faste kostnader med økning i omsetning
• Robotisering av forbehandling og metallisering
• Budsjett for 2017med en øking på 50% i forhold
til 2016
Thank you for your attention