FEANOR UFP Cutting Tools & Metrology芬诺芬诺芬诺芬诺 UFP 刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司

Presentation of 4 activitiesSpecial Cutting Tools 非标刀具刀具刀具刀具

Measuring Systems 测量仪器测量仪器测量仪器测量仪器 + laser 激光干涉仪激光干涉仪激光干涉仪激光干涉仪

Software for Quality 质量控制软件 + calibrationResearch Projects coordination 欧盟框架研究计划欧盟框架研究计划欧盟框架研究计划欧盟框架研究计划

by Luca G. Bochese 卢卡, CEO Feanor

Feanor - Special Cutting Tools

FEANOR designs special cutting tools in HSS and solid carbide 设计非标刀具在高速钢和硬质合金

Manufacturing is made by partner company UFP in Italy (presentation + movie) 制造业是由合作伙伴UFP公司在意大利（介绍+电影）- started 1993

Feanor - Special Cutting ToolsVirtually all types of special cutting tools: drills, cutters, reamers, counter-borers, threading mills, taps几乎所有类型的非标刀具：钻，铣刀，丝锥，铰刀，螺纹铣刀

Automotive, Aerospace, Defense, increase in Power Generation Systems (turbine shafts and blades) in the last 5 years汽车，航空航天，国防，增加发电系统（涡轮轴和叶片）

Feanor Special Cutting Tools

Main Customers: Siemens, Mitsubishi, Alsthom, General Electric, GE Power Systems 主要客户有：西门子，三菱， Alsthom ， General Electric, GE Power Systems

Countries: Italy, Germany, France, Hungary, USA, Russia, China 国家：意大利，德国，法国，匈牙利，美国，俄罗斯，中国

1. UFP 非标刀具制造公司非标刀具制造公司非标刀具制造公司非标刀具制造公司

Virtually all types of special cutting tools: drills, cutters, reamers, counter-borers, threading mills, taps 几乎所有类型的特殊刀具：钻，铣刀， 丝

锥，铰刀，螺纹铣刀

1. UFP 非标刀具制造公司非标刀具制造公司非标刀具制造公司非标刀具制造公司

Active since 198740 peopleturnover 5 million €2 plants in Italy积极自1987年以来

40人成交量50.000.000 元工厂在意大利

1. UFP 非标刀具制造公司非标刀具制造公司非标刀具制造公司非标刀具制造公司

Automotive, Aerospace, Defense, increase in Power Generation Systems (turbine shafts and blades) in the last 5 years 汽车，航空航天，国防，增加发电系统（涡轮轴和叶片） ，

在过去五年

新的专利技术新的专利技术新的专利技术新的专利技术

Solid carbide, three helix cutting edges, internal cooling 固体碳化物，三螺旋锋利，内部冷却

This is just an example of improvement in manufacturing efficiency. UFP is working in many different areas: automotive, defense, power generation, ... 这只是一个例子，改善生产效率。 UFP工作在很多不同的领域：汽车，国防，发电，…

New patented design for gas turbine rotors新的专利设计的燃气涡轮转子新的专利设计的燃气涡轮转子新的专利设计的燃气涡轮转子新的专利设计的燃气涡轮转子

Use of 2 solid carbide tools instead of 4 tools 使用2硬质合金刀具，而不是4刀具Save of presetting time (compared to insert tools), from 1400 hours to 800hours for complete shaft manufacturing 节省的预设时间（相比插入刀具） ，从1400时至900小时，完成骨干制造业Cost reduction from 50.000 $to 19.000 $ per shaft 降低成本，从500.000元至190.000元

Aircraft turbine rotors manufacturing

Same technology, different profiles and sizes, used in military and civil aircraft engines同样

的技术，不同功能与尺寸，应用在军用和民用飞机

发动机上

Turbine manufacturing: blade foot

Similar base profile as rotors, different tools for blades and blade bases 类似的基地，作为转子，各种工具，为叶片与叶片基地

Blade foot: new UFP technology

one tool for both roughing and finishing, alternate teeth. HSS body, HM brazed inserts一个单一的刀具都粗加工和精加工，候补牙齿。届时，高速钢体，硬钎焊金属刀片

Increase efficiency 30%提高效率是30 ％

Rotors: traditional technology

Traditional technology uses indexable tools (inserts) or 4 tools, with one taper tool before profile tool传统的技术是使用刀片或4刀具，其中一个圆锥刀具之前剖面刀具

Inserts: Long time required for tool presetting (main disadvantage) 刀片：长所需的时间刀具预（主要缺点）

Blades: traditional technology for surface叶片叶片叶片叶片：：：：传统制造技术的表面传统制造技术的表面传统制造技术的表面传统制造技术的表面

Traditional technology for blade surfaces is insert milling cutter for roughing and finishing传统工艺为叶片表面是插入铣刀用于粗加工和整理

Blades: UFP technology for surface 叶片叶片叶片叶片：：：：传统制造技术的表面传统制造技术的表面传统制造技术的表面传统制造技术的表面

UFP technology for blade surfaces is solid carbide milling cutter for roughing and finishing with 4, 6 or more cutting edges UFP工艺为叶片表面是固体硬质合金铣刀粗加工和精加工4, 6或更锋利

Rotors: new UFP technologyRoughing without taper groove (from scratch) and finishing. Without or with cooling (better) 粗而不锥槽（从零开始） ，并整理。没有或冷却（较好）

HSS for old machines高速钢旧机器

HM for new machines 硬质合金新机

Requirements for new UFP technology 要求要使用新技术要求要使用新技术要求要使用新技术要求要使用新技术

Machine stiffness, good basement 机床刚度好，地下室

Highly efficient cooling system 高效冷却系统

(For blades) CNC machines with 3, 4, 5 and 6 axis (20 spindles) （涡轮叶片） ，数控机床与3日， 4日， 5日和6轴（ 20锭）

Rotors: UFP HM 切削参数切削参数切削参数切削参数

Roughing: HM+cooling Ø60, 460 rpm, feed 64 mm/minFinishing: HM+cooling dia 60, 800 rpm, feed 140 mm/min粗：硬金属+冷却，直径60毫米，460 rpm，64毫米/分钟

整理：硬金属+冷却，直径60毫米，800 rpm，140毫米/分钟

Rotors: traditional technology

Rotors: UFP HM technology

Rotors: UFP HM technology

Rotors: UFP HM technology

Feanor Measuring Systems

Metrology activity started in 1992 with cooperation with Helios (now belonging to Mahr). Focus on shaft measurement. 计量活动始于1992年，合作与太阳神(现属于Mahr) .重点骨干测量。

Contacts with all metrology main companies (Zeiss, DEA, SIP, Trimos, Tesa,) because of QMSOFT calibration software and LP30 laser calibration system 同一切计量主要公司(蔡司, DEA,SIP,Trimos ,Tesa )这是因为QMSOFT校准软件和LP30激光校准系统

Feanor Measuring SystemsHigh precision length MS 高精度长度测量系统

Measurement systems for diameters 测量系统为直径

Gear measuring systems 齿轮测量系统

Measurement systems for the workshop and for the calibration room 测量系统，为车间和为校准室

Looking for cooperation with Chinese manufacturers of measuring systems 寻求合作，与中国制造商的测量系统

Feanor Measuring Systems

LP30 Compact LaserMeasurement Range Resolution Accuracy

Distance 0 – 30 m 0,01 µm (0,001 µm)* 1,5 µm/mVelocity 0 – 0,3 m/s (0,1 m/s)* 0.25 µm/s 0,1 %Angular 0 – 3600 arcsec 0,04 arcsec ± 0,2 %

Straightness measurement(with angular optics)

0 – 12 m 0,02 µm (for 100 mm base) ± 1 %

Flatness** 0 – 12 m (±3 mm flatness

measurement range)

0,02 µm(for 100 mm base)

± 0,5 %

Straightness measurement(with Wollastone prism)

0 – 3 m 0.01 µm ± 1 %

Squareness ± 1000 arcsec 0,03 arcsec ± 1 % ± (1,5 arcsec)Angular measurements ± 5 ° 0,04 arcsec ± 0,2 %

Calibration of CMM and inspection of geometry and axis displacement on machine tools校准测

量仪器和检查几何和轴线位移机床

LP 30 Compact

Displacement measurements with the use of a laser interferometer allow obtaining the accuracy of an displacement measurements of 0.4 ppm in air and 20 nm in vacuum位移测量激光干涉仪有一个精度的位移测量的0.4 ppm的空气和20 nm的真空

The output beam of a Zeeman laser consists of two circularly polarized beams, one with left polarization and one with right polarization

输出光束一塞曼激光器连续两个圆极化横梁，其中左极化和一名与权利两极分化

Basic Michelson interferometer

Detector

Z

Coherentlight

source

Referencereflector

Movingreflector

m fDf1

f1

f1f1

x fD

Z1

Z 2

f1

- frequency resulting fromthe Doppler effect

fD

vc2 f1fD =

LP 30 Compact

Zeeman laser

Referencereflector

Polarizingspl itter

Photodetectors

λ/4

Movingreflector

f1

m fDf1

f1f1f1

f2Two circularpolarizations

Two perpendicularlinear polarizations

- frequency resulting fromthe Doppler effect

fD

x fD

c

f2f2

f 2 f2

m fD

f2f1

Counter Counter

Substractor

Polarizers

f1-f2 - ( )f2 f1 m fD

Nonpolarizingspl itter

Reference path Measurementpath

v2 f1fD =

vertical polarizationhorizontal polarization

Heterodyne method

In the heterodyne method, shown on figure 2.3, two laser frequencies are used. Therefore a two-frequency laser is needed, e.g. a Zeeman laser. A two-mode laser is not suitable for the heterodyne method interferometer, because the difference between f1 and f2 is usually too high for an electronic counter

Zeeman laser

Referencereflector

Polarizingsplitter

Photodetectors

λ/4

Movingreflector

f1

m fDf1

f1f1f1

f2Two circularpolarizations

Two perpendicularlinear polar izations

- frequency resulting fromthe Doppler effect

fD

x fD

c

f2f2

f2 f2

m fD

f2f1

Counter Counter

Substractor

Polarizers

f1-f2 - ( )f2 f1 m fD

Nonpolarizingspli tter

Reference path Measurementpath

v2 f1fD =

vertical polar izationhorizontal polarization

Disadvantage of Michelson interferometer

The main disadvantage of Michelson interferometer results from the fact that the detector cannot determine, whether fD is negative or positive thus, from the measurements the displacement of the moving reflector without the sign is obtained. Currently there are widely used two methods that allow getting also the direction of the movement. Depending on the number of light frequencies (wavelengths) used in the interferometer, the first is called homodyne (one frequency) and the second heterodyne (two frequencies)method

Errors

Errors caused by the environmentDead path errorCosine errorAbbe errorA laser stability error

Errors without environmental compensation

0 1 2 3 4 5 6 7 8 9 10

1

Positioning error [um/m]

Laser Environment Cosine Dead path Electronics Unlinearities Thermal drift

Errors with environmental compensation

0 0,05 0,1 0,15 0,2 0,25 0,3

1

Positioning error [um/m]

Laser Environment Cosine Dead path Electronics Unlinearities Thermal drift

Feanor - Software for Quality

QMSOFT - calibrationGAGEPACK gage managementGUM WORKBENCH - uncertaintySQCPACK - process controlDOEPACK - DOEFMEA - failure analysisPORTSPY - serial portMEASURESPY - CMM

Where to download demos

On www.feanor.com you can download all demo of software and manual and technical description of the laser interferometers对www.feanor.com你还可以下载演示版软件和手册和技术说明的激光干涉仪

Examples of standardsfor calibration of thread gauges (abstract) included in QMSOFT

More than 500 calibration laboratories,using QMSOFT, including e-calibration service

QMSOFT

Specific measurement software modules,according to gauge type (length, pressure, force,…) 具体测量软件模块，根据文书的类型（长度，压力，力， …

QMSOFT

Tolerance calculation according to standards, for many types of measuring instruments 计算公差按标准，对许多类型的测量仪器

QMSOFT

Measurement of the gauge according to calibration procedure 测量仪器按标定程序

QMSOFT

Creation of the calibration certificate 开设的校准证书

QMSOFT calibration certificate

Feanor Software for Quality

GAGEpacka powerful and easy tool for

MSA – Measurement System Analysis or R&R – Repeatibility and Reproducibility according to AIAG Standards

一个强大和容易的工具，测量系统的分析(software for industrial and practical use, does notinclude standards as QMSOFT)

（（（（软件产业和实际用途软件产业和实际用途软件产业和实际用途软件产业和实际用途，，，，不包括标准不包括标准不包括标准不包括标准 QMSOFT））））

GAGEpack EZGAGEpack EZ is a powerful gage calibration software for application in industry, to manage a complete history of measurement devices, instruments, and gages. 是一个功能强大的计校准软件，为在工业上的应用，以管理一个完整的历史上的测量设备和仪器。

It generates calibration schedules and alerts about failed and past due calibrations 它产生的校准时间表和警报约失败而过去由于校准

It tracks location and status, maintains repair records, and provides an audit trail for traceability 它的轨道位置和地位，保持维修记录，并提供了审计线索溯源

GAGEpack EZGAGEpack EZ follows AIAG's recommendations to help to conform to ISO/TS 16949-2002, and other critical calibration standards, increasing the accuracy and efficiency of gage management.

Tracking of calibration costs

Status of gages(usable, overdue for calibration, repair, scrap, transferred, usable with limitations, …)

GAGEpack EZGAGEpack EZ allows you to create reports, print calibration labels, and customize any existing report. Reports provided with GAGEpackinclude: Calibration planning report 校准规划报告Calibration history 校准历史Gage R&R summary 仪器重复性和可重复性摘要Gages by location, job number, etc. 仪器由所在地，就业人数等Gages usage 仪器使用Certificate of calibration 校准证书Gages due and overdue for calibration 证书到期，并逾期未校准Labels 标签Audit trail 审计线索

Pending alarms 待警钟Gages due for R&R analysis 票据到期的重复性和再现性分析Inventory 库存Calibration and R&R results 校准和可重复性和可重复性的结果And 90 more reports! 和90多报道！

MSA using GAGEpackSetting up a MSA measurement study requires a reminder that the measurement system includes equipment, technique, environment, and people involved. Each of these factors (Equipment, Appraisers, Samples, Procedures) demands attention in establishing a sound study 设立海事测量研究，需要提醒人们测量系统包括设备，技术，环境和涉及的人。其中每个因素（设备，估价师，样本，程序）的要求，注意在建立健全学习Evaluation of 4 indexes from AIAG formulas:

1. %EV – Equipment Variation – Repeatability 设备变奏-重复性2. %AV –Appraiser Variation - Reproducibility 鉴定人变奏-重复性3. %PV – Part Variation 部分变异4. %TV – Total Variation 总变异

NB Sum ot these indexes is NOT necessarily 100%总结城市旅游局，这些指标并不一定是百分之一百

MSA strategies: LAB ≠ INDLABoratory approach (top-down, difficult), evaluation of measurement uncertainty, type A or B, distributions, formulas, GUM, etc...

QMSOFT is the right tool 实验室的方法实验室的方法实验室的方法实验室的方法

INDustry approach (bottom up, easy), assessment of %EV,%AV, %PV, %TV, using AIAG

GAGEpack is the right tool 业内办法业内办法业内办法业内办法

GUM Workbench

Uncertainty budget 预算的测量不

确定度

Design of Experiments DOEPowerful tool for process improvement, analysing influence and relations between factors (speed, temperature, pressure, ...) 强大的工具，为工艺改进，分析影响和关系因素（速度，温度，压力， ... ）

Statistical Process Control SPC

Powerful tool for process control, to identify causes of variation 强大的工具，为过程控制，以查明原因变异X/s, X/R control charts, Pareto analysis 控制图，帕累托分析

Statistical Process Control SPC

Research and DevelopmentChina and EU can work together on R&D projects and reduce costs属于中国和欧盟科技研发框架项目，欧盟提供50%的经费支持

Feanor provides assistance to Chinese companies to join CORDIS projects芬诺提供援助中国公司参加CORDIS FP7 研究计划

芬诺芬诺芬诺芬诺刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司刀具及测量仪研究发展有限公司对于更多的问题....

电话：+39-3484121280传真：+39-02700532664手机：13717978084网址：www.feanor.comMSN：info@feanor.com贸易通：FEANORE-mail: info@feanor.com 联系人：卢卡

此项计划将削减您50%的研究和发展费用，我们的合作研究者在航天，运输，纳米技术，新制造技术等。多项欧盟研究和发展项目中同许多公司和研究所进行了全球性合作，如德国物理技术学院和美国麻省工学院亦是我们的合作伙伴之一，芬诺公司期待在中国找到合适的合作伙伴。项目共同开发下列项目: 1. 全息照相技术测量系统（OPTIGEW）2. 直升飞机平面齿轮的研磨技术和齿轮传动装置的主要技术参数测定（FACEGEAR）3. 航天工业中转矩测量装置的标定 （CALTORQUE）4. 大直径传动轴中外形参数和圆度测定（WINFORM）

5. 分析和校正参数齿轮 (TOPOFLANK)