Ring-Pull cap Production line

拉环盖生产线

RING-PULL CAPS A C M I C LO S U R E S, C O NTA I N E R S & P E T

32

Practical and stylish, 26 mm Ring-Pull alumi-

num caps offer outstanding user-friendliness:

to open the bottle just tug the ergonomically

shaped ring. Designed for glass, PET or alumi-

num bottles, both cap and liner are made of or-

ganoleptically neutral materials that are highly

suitable for beer, soft and energy drinks. Max-

imum sealing performance and airtightness

prevent contact with potential oxidants, thus

ensuring product quality. There is also plenty

of scope for color/decoration customization

of both tab and cap.

Ultra-modern one-step closure manufacturing

technology - from cap to liner and application of

the practical ergonomic-grip tab - has made this

solution highly appealing to producers: a solution

that is becoming ever-more popular on account

of widely acknowledged practicality for end us-

ers and multiple, all-new coloring/decoration

Ring-Pull caps拉环盖

SAFETY / NO COUNTERFEIT

can’t be re-closed

HYGIENE

protects against bacteria

ALUMINUM

does not rust

SUSTAINABILITY

does not damage the bottle, allowing re-use

USER FRIENDLINESS

no bottle opener needed, just pull the ring

CAP AND LINER ARE MADE OF ORGANOLEPTICALLY NEUTRAL MATERIALS THAT ARE HIGHLY SUITABLE FOR BEER, SOFT AND ENERGY DRINKS

HDPE RING HDPE塑料拉环

Provides a comfortable and safe grip when opening

开盖安全，舒适无忧。

SCORE刻线

PVC FREE LINER 非PVC内垫

ALUMINUM SHELL铝制盖壳

安全 / 防伪

不可再次密封

清洁卫生

洁净无污染

铝制盖壳

盖壳不生锈

可持续性

保持瓶口整洁美观，有益于回收再利用

简单易用

无需启瓶器，揭开拉环轻松开盖

兼具实用性与美观性，26mm拉环盖简单易用，轻

松揭下拉环即可开盖。专为啤酒、软饮以及功能性

饮料的玻璃瓶、PET瓶及铝制瓶设计无味中性材

料的瓶盖及内垫。极佳的密封性和气密性防止产

品氧化，确保产品质量。可为标签及瓶盖定制独家

印刷图案。从不同种类瓶盖、内垫再到简单易用的

拉环盖，超前的一站式瓶盖生产解决方案已吸引

众多生产商：该解决方案因使用性极强，在终端客

户中获得了一致好评。而全新的彩色数码印刷技

术更为传统瓶盖工艺注入新鲜活力。

瓶盖及内垫均采用无味中性材料，适用于啤酒、软饮以及功能性饮料。

RING-PULL CAPS A C M I C LO S U R E S, C O NTA I N E R S & P E T

54

opportunities, far greater than those available

with traditional closures.

Again, this cap type - highly suitable for mar-

keting actions such as promotions, competi-

tions etc. - can be made with fully PVC-free

liners and different oxygen barrier ratings ac-

cording to the specific product to be bottled.

Maximum pressure seal performance and

airtightness make it an excellent solution for

beer, CSDs and still drinks.

Ring-Pull Caps拉环盖

拉环盖是当代瓶盖市场的又一项创新应用。采用

非PVC内垫，可根据不同的瓶装产品提供多种等

级的隔氧措施，以其极佳的密封性与气密性，拉环

盖为啤酒、含气/不含气饮料的饮料包装市场提供

多元化可行性解决方案。

PTS 001Vertical press for molding shells from aluminum sheets

铝盖冲床设备 PMV 136In-shell lining machines for aluminum caps

适用于铝盖的加垫设备

UP TO 1,300 PCS/MIN

CVS 3000 INSPECTION SYSTEMEasy, intuitive, reliable, networkable

高效、可靠、多产以及远程控制服务支持

Ring-Pull cap production line

RCM 48SMolding machine for HDPE ring

HDPE拉环成型设备

CVS 3000 INSPECTION SYSTEMEasy, intuitive, reliable, networkable

高效、可靠、多产以及远程控制服务支持

PTS 001 PMV 136 RCM 48S Average absorbed elec. power - kW 平均吸收功率 – kw 6.1 24 20

Machine total weight - kg / 设备总重量 – kg 10000 6700 6800

Number of dies / 模腔数量 7 36 48

拉环盖生产线

生产速度高达每分钟1300个瓶盖

RING-PULL CAP

9

S A C M I C LO S U R E S, C O NTA I N E R S & P E T

8

PTS 001BLANKING PRESS FOR ALUMINUM CAPS

Single-action mechanical press for the

production of Ring-Pull caps suitable for multi-

tool molds.

The production process consists in taking pre-

cut aluminum sheets with a scroll profile and

molding the caps.

铝盖冲床设备

铝盖冲床设备适用于生产拉环盖。

生产过程包括铝板预切割、刻线以及拉环盖成型

RING-PULL CAP

11

S A C M I C LO S U R E S, C O NTA I N E R S & P E T

10

• Metal sheet feed in strips, 7 punches x 22

strokes for Ring-Pull cap

• Mold control and operation monitoring (if

equipped with sensors)

• Lubrication via thermo-regulated circuit

• Ram with independent vertical adjustment

in the 4 columns

• Rev counter with 1/100 resolution on each

point of ram adjustment

• Sheet feed with electronic system

• Pneumatic ram movement compensators

• Easy machine levelling

• Main linkage supports temperature monitoring

PTS 001

TECHNICAL FEATURES

Version / 设备名称 Transfer press / 多工位冲床设备Cap dial - mm / 瓶盖直径 毫米 26N. of punch / 压头数量 7Max prod. capacity - pcs/min / 最大生产能力 以分钟计算 1300Compressed air consump. 0.55MPa - NI/min / 压缩空气消耗量 0.55Mpa——NI/分钟 1400

Dimension mm / 设备尺寸 毫米 4800x4000x2500Molding force kN / 锁模力 kN 600Speed rpm / 每分钟转速 200

Weight kg / 设备重量 千克 10000Average absorbed power kW (50Hz) /平均吸收功率 kW（50 hz） 6.1

Ram and mold 凸轮和模具

Scrap sheet 铝板废料

技术参数

• 金属板材送料，7腔22冲，适用于生产拉环盖

• 模具控制和监控生产过程（若已选配传感器）

• 通过温度调节电路润滑

• 4列垂直可调节凸轮

• 带1/100分辨率的转速计数器，可对凸轮的每

个点进行调整

• 电控铝板进料

• 凸轮气动调整装置

• 设备高度可调

• 主联动装置支持温控单元

RING-PULL CAPS A C M I C LO S U R E S, C O NTA I N E R S & P E T

1312

Loader

投料

Cap collection

瓶盖输送Scrap sheet unloading

铝板废料卸料

PTS 001

Press

冲压

S A C M I C LO S U R E S, C O NTA I N E R S & P E T RING-PULL CAP

1514

PMV 136IN-SHELL LINING MACHINES FOR ALUMINUM CAPS

Automatic lining machines designed to extrude

pellet-form material (e.g. PVC-free, PE, EVA), cut

it into single doses, insert them into aluminum

screw caps and mould the liner according to a

clearly defined profile. Machine productivity is

strongly influenced by the material type and the

weight and profile of the liner.

In-shell casting technology allows liners to be

shaped to maximise closure performance and

minimise the weight of the used compound.

适用于铝盖的加垫设备

全 自 动 加 垫 设 备 适 用 于 热 塑 材 料（ 如 非 P V C

料，PE料和EVA），通过将溶融后挤出的原料切割

成单个球状粒料，并投入盖壳后最终模压成型。设

备产能与所使用的原料、内垫重量以及形状密切

相关。

壳内加垫工艺使瓶盖发挥最大性能，并有效减轻

瓶盖的重量。

S A C M I C LO S U R E S, C O NTA I N E R S & P E T RING-PULL CAP

1716

PMV 136

Version / 设备名称 Inshell / 内成型加垫机Cap dial - mm / 瓶盖直径 毫米 26N. of punches / 模腔数量 36Max prod. capacity pcs/min / 最大生产能力 以分钟计算 1300Average absorbed elec. power - kW (50 hz) / 平均耗电吸收功率 kW（50 hz） 24

Compressed air consump. 0.55 MPa - NI/min /压缩空气消耗量 0.55Mpa—NI/分钟 900

Dimension mm / 设备尺寸 毫米 4000x4000Weight kg / 设备重量 千克 6700

The machine is equipped with cap outfeed

conveyor belt predisposed for the installation of

a CVS3000 vision system.

THE MACHINE IS EQUIPPED WITH:

• Extruder with 45 mm screw, equipped with

inverter-controlled AC motor to feed the

molten material. Screw temperature and

rpm are managed by the control system

• Molten material by-pass valve to clean the

extruder, to start and stop the machine

• Low frequency magnetic induction unit to

heat the caps, equipped with cooling system

• Cooling system which allows independent

temperature control of moulds and acces-

sories

• CVS3000 vision system to control quality

of the liner

• Optional additional camera to check the

decoration

• Pneumatically operated faulty cap reject

device

• Outgoing cap counter with flow diverter

for boxing

• Operator interface via PC

TECHNICAL FEATURES

出盖口传送带预留有位置，用于CVS3000视像检

测系统的安装。

设备包括：

• 挤出机配有45毫米直径螺杆，AC马达和变频器

控制，适用于进料。温控和螺杆数量由控制系统

控制。

• 熔料旁路阀适用于清洗挤出机，可以在设备

开启和停止时启动。

• 低频磁性感应装置用于加热瓶盖，配有冷却

系统。

• 冷却系统有效控制模具和辅助装置的温度。

• 配有摄像机的控制系统检测内垫。

• 带摄像机（可备选CVS视像检测系统）的控制

系统安装转盘检测平面印刷质量。

• 剔除装置气动剔除瓶盖次品。

• 带分流器的出盖计数器用于装箱。

• PC操作界面。技术参数

S A C M I C LO S U R E S, C O NTA I N E R S & P E T RING-PULL CAP

1918

RCM 48SMACHINE FOR MOLDING AND APPLYING THE PLASTIC RING

Automatic molding machine suitable for

extruding granulated material (e.g. PE), cutting

it into pellets, inserting the pellet into a cavity

where the aluminum shell is already positioned

and molding the ring according to a well

defined profile.

The output of the machine strongly depends

on the type of resin used for the ring.

拉环压塑成型设备适用于干混热塑材料（如PE料）

，切割单元用于将溶融后挤出的原料切割成单个

球状粒料，并将球状粒料投入盖壳，经投料后模压

成型。机械产能与所使用的原料和内垫形状有关。

拉环压塑成型设备

S A C M I C LO S U R E S, C O NTA I N E R S & P E T RING-PULL CAP

2120

RCM 48S

THE MACHINE IS EQUIPPED WITH:

• Independent temperature control systems

for molding punches and accessories

• Device to eliminate any burr that appears in

the band during the molding process

• Turret predisposet for installation of

CVS3000 Vision System for Quality Con-

trol, of liner, ring and decoration.

• Pneumatic-driven waste rejection of defec-

tive caps

• Cap output counter with flow diverter on

boxing area

• Screw extruder for plastic granulated ma-

terial (e.g. PE) equipped with:

• Extruder with 45 mm diameter screw,

equipped with A/C motor and con-

trolled by inverter, for melted com-

pound feeding. Temperature and num-

ber of screw revs are managed by a

control system

• Volumetric pump to ensure consistent

plastic quantities at the extruder out-

let in order to guarantee constant ring

weight (300 mg)

• Melted compound by-pass valve for

cleaning the extruder, for machine start-

ups and stops

• Profibus automation and control sys-

tem

• PC operator interface

TECHNICAL FEATURES

Cap dial mm / 瓶盖直径 毫米 26Cap height - mm / 瓶盖高度毫米 7Max prod. capacity pcs/min / 最大产量 以分钟计算 1300Average absorbed elec. power kW (50 hz) /平均耗电吸收功率 kW (50 hz)

20

Cap material / 盖壳材料 Aluminum / 铝盖N. of forming sets / 模腔数量 48Type of plastic to be processed / 适用塑料 HDPEMax. weight of Ring-Pull g. / 拉环最大克重 0.3Quality control type on Ring-Pull external side / 拉环视像检测设备

Video camera (CVS)采用摄像检测(CVS)

技术参数

视像检测设备配有3个摄像头用于检测塑料拉环

和瓶盖侧壁（包括瓶盖印刷面），生产速度最高可

达每分钟1,300个瓶盖。

设备配有：

• 独立温控装置，适用于上模腔和辅助装置。

• 自动剔除带毛边的拉环。压缩空气连接空气

加热器。

• 塔轮适用于视像检测设备（可选CVS），主要

用于质量控制。适用于内垫检测、拉环检测及

印刷面检测。

• 气动剔除不良盖。

• 出盖口配有瓶盖计数器。

• 挤出螺杆用于塑料颗粒材料（例如：PE材质）：

• 挤出机配有45mm直径螺杆，AC马达和

变频器控制，适用于进料。温控和螺杆数

量由控制系统控制。

• 安 装 在 挤 出 机 出 口 的 容 积 泵 提 供 塑 料

数 量，保 证 提 供 一 个 恒 定 的 拉 坏 重 量

（300mg）。

• 熔料旁路阀适用于清洗挤出机，可以在设

备开启和停止时启动。

• 现场总线自动和控制系统。

• 配线盒

• PC操作界面

RING-PULL CAPS A C M I C LO S U R E S, C O NTA I N E R S & P E T

2322

CVS 3000INSPECTION SYSTEM • Total inspected caps

• Total defective caps

• Number of ejected caps by defect type

• Maximum number of consecutive ejections

• Production speed

• Correlation of defect by tool number

• Line efficiency (OEE – Overall Equipment

Effectiveness)

This information is saved on a SQL database

and can easily be accessed remotely or down-

loaded to any ERP system; data is also availa-

ble in Excel format.

Every stage of cap manufacturing is controlled

by the CVS3000 to ensure the highest quality

level and process monitoring.

From the lined shell to the completed caps,

every component is carefully inspected with

high-resolution cameras and the latest vision

technologies.

Thanks to intuitive graphics and a user-friend-

ly interface, based on Windows Embedded and

available in several languages, the operator

can interact with the equipment with ease.

A self-learning procedure allows the correct in-

spection parameters to be found quickly, with-

out any specific skills. Moreover, the CVS3000

can provide the Quality Control and Mainte-

nance Department with statistical information

about monitored production, giving real-time

information such as:

• 检测产品数量

• 缺陷产品数量

• 因缺陷问题剔除产品总数量

• 连续剔除产品数量

• 生产速度

• 与缺陷产品关联的模号

• 生产效率（OEE – 设备综合效率）

检测参数和统计数据都将自动存储于SQL数据

库，以便于远程或通过ERP管理系统下载所需数

据。因不同需求，数据也可转换成Excel格式。

视像检测设备高度关注瓶盖生产的每一个加工环

节，保障和监督产品质量，为优质产品保驾护航。

采用高清摄像头和顶尖检测技术，对瓶盖产品全

方位无死角监督，从而控制产品品质，全面检测百

无疏漏。

视像检测设备以微软软件为主要运行软件，有多

国语言可供选择，操作界面简单易用，为操作人员

提供便捷。

视像检测设备配有引导程序，协助工作人员准确

查找所需的检测数据。视像检测设备实时监控生

产，为品控和设备维护部门提供有效参数，可提供

的数据包括：

视像检测设备

RING-PULL CAP

25

SHELL DEFECTS:• Ovalization• Deformations• Voids• Chipped• Indicative measurement

of the diameter

TAB DEFECTS:• Missing tab• Integrity• Lack of material• Excess of material• Visible burns• Correct position• Indicative measurements

ARTWORK DEFECTS:• Missing artwork• Registration errors• Off-centre• Missed colour planes• Wrong colours• Colour variations (ΔE)• Wrong artwork• Scratches• Dents• Voids in the artwork• Contamination• Fish-eyes• Smears• Smudges

ARTWORK DEFECTS:• Artwork number reading

LINER DEFECTS:• Missing liner• Flashes of material in

the profile• Voids of material in the

profile• Contamination• Black specks• Bubbles CVS3000

in PMV136 machine

视像检测设备适用于检测内垫

Calculation unit电脑

Industrial PC equipped with i7 processor计算机配有奔腾7处理器

Operating System操作系统

Windows Embedded 64 bit微软视窗系统

Inspection of the liner and shell检测盖壳和内垫

High resolution monochrome cameraLED illuminator高清黑白摄像头和LED光源

Inspection of the artwork检测印刷

High resolution colour camera LED illuminator高清彩色摄像头和LED光源

Ejection device for liner/shell defects内垫或盖壳剔除装置

Pneumatic solenoid valve气动电磁阀

Ejection device for artwork defects剔除装置(专用于产品印刷缺陷)

Pneumatic solenoid valve气动电磁阀

FRS (Failsafe Rejection System)FRS(故障安全控制系统)

Part presence sensor电子传感器Pneumatic solenoid valve气动电磁阀

Tracking device跟踪装置

Encoder编码器

TECHNICAL FEATURES技术参数

内垫缺陷:• 内垫缺失• 飞边• 空隙• 污染• 黑斑• 气泡

盖壳缺陷:• 椭圆形• 变形• 空隙• 缺损• 测量直径

检测模腔号• 识别模腔号

检测拉环：• 拉环缺失• 完整性• 缺少原料• 原料过量• 可视毛边• 校准• 测量尺寸

检测产品印刷：• 印刷缺失• 印刷偏色• 对中• 漏印• 用色错误• 色差• 印刷错误• 刮擦• 凹陷• 空隙• 污染• 鱼眼• 模糊• 污斑

S A C M I C LO S U R E S, C O NTA I N E R S & P E T RING-PULL CAP

2726

Calculation unit电脑

Industrial PC equipped with i7 processor计算机配有奔腾7处理器

Operating System操作系统

Windows Embedded 64 bit微软视窗系统

Inspection of the shell and liner检测盖壳和内垫

High resolution monochrome cameraLED illuminator高清黑白摄像 头和LED光源

Inspection of the tab检测拉环

High resolution monochrome camera LED illuminator高清黑白摄像头和LED光源

Inspection of the artwork 检测印刷

High resolution colour cameraLED illuminator高清彩色摄像头和LED光源

Inspection of the artwork number (optional)识别模腔号(备选件)

High resolution colour cameraLED illuminator高清彩色摄像头和LED光源

Ejection device liner/shell/tab defects内垫/盖壳/拉环剔除装置

Pneumatic solenoid valve气动电磁阀

Ejection device artwork defects剔除装置(专用于产品印刷缺陷)

Pneumatic solenoid valve气动电磁阀

FRS (Failsafe Rejection System)FRS(故障安全控制系统)

Part presence sensor电子传感器Pneumatic solenoid valve气动电磁阀

Tracking device跟踪装置

Encoder编码器

CVS3000 in RCM48S machine

视像检测设备适用于检测拉环

TECHNICAL FEATURES技术参数

S A C M I C LO S U R E S, C O NTA I N E R S & P E T

28

S A C M I . C O M

“ INTEL is a registered trademark of Intel Corporation or other companies controlled by Intel in the United States and/or in other Countries. The trademark is subject to intellectual property’s legislation, and SACMI’s use is in compliance with the applicable framework. INTEL trade-mark is in this catalogue only for descriptive and explan-atory purposes, in a truthful and non-misleading manner, and without the aim of promoting SACMI’s products.”

“ MICROSOFT is a registered trademark of Microsoft Cor-poration, registered in the United States and/or in other Countries. The trademark is subject to intellectual prop-erty’s legislation, and SACMI’s use is in compliance with the applicable framework. MICROSOFT trademark is in this catalogue only for descriptive and explanatory pur-poses, in a truthful and non-misleading manner, and with-out the aim of promoting SACMI’s products.”

“ WINDOWS is a registered trademark of Microsoft Cor-poration. The trademark is subject to intellectual prop-erty’s legislation, and SACMI’s use is in compliance with the applicable framework. WINDOWS trademark is in this catalogue only for descriptive and explanatory purposes, in a truthful and non-misleading manner, and without the aim of promoting SACMI’s products.”

“ Intel Core i7 is a registered trademark of Intel Corpo-ration or to other companies controlled by Intel in the United States and/or in other Countries. The trademark is subject to intellectual property’s legislation, and SAC-MI’s use is in compliance with the applicable framework. Intel Core i7 trademark is in this catalogue only for de-scriptive and explanatory purposes, in a truthful and non-misleading manner, and without the aim of promot-ing SACMI’s products.”

SACM

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e / 萨克米保留最终更改权

“INTEL 是 Intel Corporation 或在美国和/或其他国家/地区受其管控的其他公司的注册商标。该商标受知识产权法律约束，SACMI 对该商标的使用符合适用的框架。INTEL 商标仅具有描述性和解释性作用，以真实且无误导的方式出现在本目录中，并且不具有推广 SACMI 产品的目的。”

“MICROSOFT 是 Microsoft Corporation 或在美国和/或其他国家/地区受其管控的其他公司的注册商标。该商标受知识产权法律约束，SACMI 对该商标的使用符合适用的框架。MICROSOFT 商标仅具有描述性和解释性作用，以真实且无误导的方式出现在本目录中，并且不具有推广 SACMI 产品的目的。”

“WINDOWS 是 Microsoft Corporation 的注册商标。该商标受知识产权法律约束，SACMI 对该商标的使用符合适用的框架。WINDOWS 商标仅具有描述性和解释性作用，以真实且无误导的方式出现在本目录中，并且不具有推广 SACMI 产品的目的。”

“Intel Core i7 是 Intel Corporation 或在美国和/或其他国家/地区受其管控的其他公司的注册商标。该商标受知识产权法律约束，SACMI 对该商标的使用符合适用的框架。Intel Core i7 商标仅具有描述性和解释性作用，以真实且无误导的方式出现在本目录中，并且不具有推广 SACMI 产品的目的。”