Roland SJ_600_500

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SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright 2002 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

SJ-600/500

5812-01

Second EditionSJ-600/500 '02.Jul

Printed in Japan

1 Structure & Spare Parts

1-1 COVERS ...................................................................................... 1

1-2 FRAME ......................................................................................... 31-3 CARRIAGE................................................................................... 51-4 DRIVE UNIT ................................................................................. 71-5 CHASSIS...................................................................................... 91-6 PINCH ROLLER ........................................................................ 101-7 STAY ROLL ............................................................................... 111-8 PUMP SYSTEM ......................................................................... 121-9 INK SYSTEM ............................................................................. 131-10 BASE FRAME ............................................................................ 141-11 ACCESSORIES & STAND ......................................................... 15

2 Electrical Section

2-1 WIRING MAP ............................................................................. 162-2 MAIN BOARD ............................................................................. 172-3 SUB BOARD ASSY ................................................................... 272-3 ELECTRIC MAINTENANCE PART ............................................ 29

3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ............................................................. 303-2 CLEANING WIPER REPLACEMENT ........................................ 373-3 CAPPING ASSEMBLY REPLACEMENT ................................... 383-4 MAIN BOARD REPLACEMENT................................................. 403-5 BATTERY REPLACEMENT....................................................... 423-6 ENCODER SCALE REPLACEMENT ......................................... 443-7 CARRIAGE WIRE REPLACEMENT .......................................... 463-8 CARRIAGE MOTOR REPLACEMENT ...................................... 50

4 Adjustment

4-1 Special Tools .............................................................................. 544-2 SERVICE MODE........................................................................ 554-3 HOW TO UPGRADE FIRMWARE ............................................. 684-4 HEAD RANK SETTING.............................................................. 694-5 HEAD ALIGNMENT ................................................................... 71

4-6 CAPPING POSITION ADJUSTMENT........................................ 77

4-7 FLUSHING POSITION ADJUSTMENT...................................... 804-8 PAPER SIDE SENSOR ADJUSTMENT .................................... 814-9 LIMIT POSITION........................................................................ 834-10 LINEAR ENCODER SETUP ...................................................... 844-11 CUT DOWN POSITION ADJUSTMENT.................................... 854-12 MOTOR BALANCE ADJUSTMENT ........................................... 864-13 HEAD CARRIAGE HEIGHT ADJUSTMENT.............................. 894-14 CALIBRATION (FEEDING DIRECTION) ................................... 92

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE..................................................... 965-2 SENSOR MAP ........................................................................... 985-3 CLEANING METHOD ................................................................ 99

6 Troubleshooting

6-1 PRINTING PROBLEMS

6-1-1 MISSING/WAVY DOT ......................................................... 115 6-1-2 BANDING ............................................................................ 117 6-1-3 PRINT IS DONE AT INCORRECT POSITION ................... 118 6-1-4 INK DROPS ON MEDIA ...................................................... 1196-2 ERROR MESSAGE 6-2-1 MOTOR ERROR ................................................................. 120 6-2-2 PRINT ERROR.................................................................... 121 6-2-3 CAPPING ERROR .............................................................. 1226-3 OTHERS 6-3-1 FILL INK PROBLEM ............................................................ 123 6-3-2 MEDIA SHIFTING ............................................................... 124

7 Service Activities

7-1 INSTALLATION CHECK LIST ................................................. 1257-2 MAINTENANCE CHECK LIST ................................................. 1307-3 SPECIFICATION ...................................................................... 132

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

1

2

3

4

5

6

7

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Revision Record

Revision

No.Date Description of Changes Approval Issued by

0 2002/3/19 First Edition Inagaki Tamaki

1

Sect.1 Structure & Spare Parts

1-4 DRIVE UNIT

Sevral parts have been added.

1-11 ACCESSORIES & STAND

Sevral parts have been revised.

Sect.7 Service Activities

7-1 INSTALLATION CHECK LIST

P129 Consumables (Referential Time for Replacement)

Pump Assembly has been added.

7-1 MAINTENANCE CHECK LIST

P130 PERIODICAL REPLACEMENT PARTS (MUST)

Pump Assembly has been added.

Inagaki Tamaki2002/07/5

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To Ensure Safe Work

To Ensure Safe Work

About and Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."

urn off the primary power SW before

servicing.Power SW still supplied even secondary

SW is turned off.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fire.

It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal orpreservation.


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-- MEMO --

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1

1


1-1 COVERS

13

11

S7

S6

S6

S6

S6

S6

S6

S10

27

S3

23

12

22

S6

S6

S6

S6

S6

S6

S

2

S5

17

26

30

S8

1

S14

S8

1

S14

16

9

2

S6

7

S6

S6

S9

S13

S13

S132

8

8

15

14

29

10

19

20

24

25

S2

S6

S2

6

18

S6

S4

S1

S3

S3

S

3

S3

S4

4

3

5

37

37

21

S10

2

7

S7

36

31

(SJ-600only)

32

(SJ-600only)

SJ-600only

33

S15

S3

34

35

34

38

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1

PARTS LIST -Main Parts-Parts No. Parts Name

1 11879107 ABSORBER TK-12 * *

2 22095119 APRON,B FJ-500 * *

3 22095117 APRON,F FJ-500 * *

22095136 APRON,F UNDER SJ-500 *

22095135 APRON,F UNDER SJ-600 *22025670 COVER,FRONT SJ-500 *

22025594 COVER,FRONT SJ-600 *

6 22025592 COVER,HINGE SJ-600 * *

7 22025598 COVER,I/C SJ-600 * *

8 22025593 COVER,INK SYSTEM SJ-600 * *

10 22025591 COVER,PANEL SJ-600 * *

11 22025511 COVER,PLATE SIDE L 2 FJ-500 * *

22025668 COVER,RAIL SJ-500 *

22025595 COVER,RAIL SJ-600 *

13 22025589 COVER,SIDE L SJ-600 * *

14 22025590 COVER,SIDE R SJ-600 * *

15 12239406 CUSHION,TM-96-6 * *

16 22225102 ESCUTCHEON SJ-600 * *

21655196 HOLDER,PLATE COVER FJ-500 *21655201 HOLDER,PLATE COVER FJ-600 *

18 21645103 HOOK,INT SW FJ-500 * *

19 22495211 KEYTOP,DS-LD1H BLK * *

20 22495210 KEYTOP,DS-LX1H BLK * *

21 22535134 LABEL,CAUTION COVER FJ50 #LA14 * *

22 22535322 LABEL,CORPORATE LOGOTYPE #LA378 * *

23 22535321 LABEL,SOL JET SC-500 #LA377 * *

24 7581210040 LCD BOARD ASS'Y SJ-600 * *

25 7581210010 PANEL BOARD ASS'Y SJ-600 * *

22055436 PLATE,COVER FJ-500 *

22055478 PLATE,COVER FJ-600 *

27 22295218 SHAFT,COVER FJ-500 * *

28 21475126 SHEET,INK SYSTEM FJ-500 * *

29 22665268 SHEET,PANEL SJ-600 * *

30 21425110 WASHER,COVER FJ-50 * *

31 22095134 APRON,F SHORT SJ-600 *

32 22325429 SUPPORT,APRON B FJ-600 *

33 22025596 COVER,TOP SJ-600 *

34 22535330 LABEL,WARNING SOL INK #LA396 * *

35 22535287 LABEL,CAUTION CARRIAGE #LA266 * *

36 22535271 LABEL,CAUTION HEAD FJ-500 #LA262 * *

37 22535286 LABEL,CAUTION COVER #LA265 * *

38 22535328 LABEL,USE ONLY SOL INK #LA387 * *

26

12

17

4

5

SJ-500 SJ-600

PARTS LIST -Supplemental Parts-Parts Name

S1 SCREW,BINDING HEAD 3x4 Ni

S2 SCREW,W-SEMS 3x6 BC


S4 SCREW,W-SEMS 3x8 SUS

S5 SCREW,W-SEMS 3x10 BCS6 SCREW,W-SEMS 4x8 BC


S8 SCREW,HEXAGON SOCKET HEAD CAP 3x12 BC

S9 SCREW,PLAPOINT(BLACK) 4x6

S10 E-RING ETW-4

S13 CUSHION,MDX-500(cut when using) 10x1000x2MM

S14 BUSH,ROLL 3x4

S15SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE

4x12 Cr

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3

1

1-2 FRAME

43

S

15S

15

15

14

4018

25

S

1

S8

46

5

S2

30 2

S22

S12

S12

S12 4

S2

S25

S24

31

34

42

S11

S13

6

29

35

45

16

S5

28

16

9

33

17

17

22

S5

S5

S18

S18

S9

S12

S12

S12

S22

S25

4

S21

S13

8

41

8

3

S5

44

S521

19

S23

20

7

24

23

S20

7

S7

S20

S16

46

S8

S16

13

12

43

S10

S11

47

S5

S5

1 S1

2

S17

S11

39

38

S26

S19

S6

11

S4

S19

32

S6

27

S27

S26

S19

S19

S

26

S26

S4

11

26

37

S

21

51

S

14

5049S14

51

52 5

3

S15

10

6

S1

S1

S1

S11

S11

S11

S

11

S11

S11

S11

S11

S1

S11

S

11

S10

S3

32

S29

545

5

S30

SJ-600

only 4

8

56

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1

SJ-500 SJ-600


22805399 ASS'Y,G-ROLLER FJ-500 *

22805405 ASS'Y,G-ROLLER FJ-600 *

11899133AS ASS'Y,L-BEARING SSR15XW2U+1960LYF-(A) *

11899136AS ASS'Y,L-BEARING SSR15XW2U+2260LYF *

3 22355725 BASE,CAM PINCH FJ-500 * *

4 22355726 BASE,RAIL FJ-500 * *

5 22355722 BASE,SHAFT SQUARE FJ-500 * *

22005129 BED 2 FJ-500 *

22005128 BED FJ-600 *

7 12159573 BUSH,80F-0603 * *

8 12159563 BUSH,80F-1006 * *

9 21775101 CAM,SHAFT P-ROLLER CJ-500 * *

12029478 COVER,TKP0180-2B R50-65 *

12029512 COVER,TKP0180-2B R50-72 *

11 21715104 FAN,SCIROCCO 109BF24HA2-10 * *

12 22115865 FRAME,MIDDLE L SJ-600 * *

13 22115808 FRAME,MIDDLE R FJ-500 * *

14 22115851 FRAME,SIDE L 2 FJ-500 * *

15 21685119 GEAR,S300S10 * *

16 22135559 GUIDE,TUBE 8 FJ-500 * *

17 75812100A0 HOLDER FOR CARRIAGE FPC SJ-600 * *18 21655131 HOLDER,LINEAR SCALE CJ-70 * *

19 22485104 KNOB FJ-50 * *

20 22145444 LEVER,CAM PINCH FJ-500 * *

21 15229705 PHOTO INTERRUPTER GP1A71A1 * *

22 22055445 PLATE,CABLE FJ-500 * *

23 22055455 PLATE,CAM PINCH FJ-500 * *

24 22055454 PLATE,LEVER FJ-500 * *

25 22055316 PLATE,LINEAR SCALE CJ-70 * *

22055452 PLATE,SHUTTER L FJ-500 *

22055476 PLATE,SHUTTER L FJ-600 *

22055446 PLATE,SHUTTER R FJ-500 *

22055477 PLATE,SHUTTER R FJ-600 *

28 22055453 PLATE,TUBE GUIDE FJ-500 * *

22185417 RAIL,CABLE FJ-500 *

22185421 RAIL,CABLE FJ-600 *

22185416 RAIL,GUIDE FJ-500 *

22185422 RAIL,GUIDE FJ-600 *

22185415 RAIL,LINEAR SCALE FJ-500 *

22185425 RAIL,LINEAR SCALE FJ-600 *

32 15229505 SENSOR INTERRUPTER GP2A25 * *

22295213 SHAFT,SQUARE FJ-500 *

22295225 SHAFT,SQUARE FJ-600 *

22665260 SHEET,LINEAR SCALE FJ-500 *

22665263 SHEET,LINEAR SCALE FJ-600 *

21475122 SHEET,PAPER FEED FJ-500 *

21475131 SHEET,PAPER FEED FJ-600 *

36 21475124 SHEET,RAIL CABLE FJ-500 *

21475130 SHEET,RAIL CABLE FJ-600 *

37 22125428 SHUTTER,FJ-500 * *

38 22165196 SPACER,BED LOWER FJ-500 * *

39 22165197 SPACER,BED UPPER FJ-500 * *40 22175122 SPRING,BACK UP PNC-960 * *

41 22035161 STAND,LEVER FJ-500 * *

42 22715258 STAY,RAIL CABLE FJ-500 * *

26

29

30

31

27

35

33

34

1

2

6

10

Parts No. Parts Name

43 22715242 STAY,RAIL FJ-500 * *

44 22715251 STAY,SENSOR PINCH FJ-500 * *

45 22715250 STAY,TUBE FJ-500 * *

46 22135365 STOPPER,SHAFT SQUARE CX-24 * *

22325425 SUPPORT,FRAME FJ-500 *22325430 SUPPORT,FRAME FJ-600 *

48 22135602 GUIDE,CABLE FJ-500 * *

49 22175870 R-BEARING JIS 6800ZZ(B7) * *

50 22115106 GRX-400A BEARING HOUSING A * *

51 22165165 GRX-450 COLLAR *

22075118 SET,G-ROLLER FJ-500 *

22075121 SET,G-ROLLER FJ-600 *

22295229 SHAFT,FEED 2 FJ-500 *

22295223 SHAFT,FEED FJ-600 *

54 11879122 ABSOBER,K-16 *

55 11509111 ROLLER,STAY CABLE FJ-600 *

56 23505743 CABLE-ASSY PINCH-SENS SJ-600 * *

52

47

53

PARTS LIST -Supplemental Parts-

Parts Name







SCREW,HEXAGON SOCKET HEAD CAP 3x8 BC

W/SPRING WASHER PRECOATING LOCK AGENT

S8 SCREW,HEXAGON SOCKET SET 3x12 BC


WITH PLAIN WASHER

SCREW,HEXAGON SOCKET HEAD CAP 4x6 Cr

WITH FLANGE


WITH PLAIN WASHER



S14 SCREW ,PAN HEAD W ITH PLAIN W ASHER 3x4 Cr

S15 SCREW,SOCKET SET WP 3x8 BC

S16 NUT,SQUARE M3BC

S17 NUT,HEXAGON M4BC

S18 LIVET,NYLON P2655B

S19 WIRE SADDLE LWS-0711Z

S20 E-RING ETW-4

S21 E-RING ETW-7

S22 PIPE,POLY 4x8x10

S23 RENY PH BIND 4x8

S24 TAPE REFLECTION FNS50(cut when using)

S25 SPRING PIN 2.5x8 SUS

S26 SCREW,BINDING HEAD P-TIGHT 3x6 BC

S27 SCREW,BINDING HEAD P-TIGHT 3x8 BCS28 SCREW,SOCKET SET WP 3x3 BC



S11

S9

S7

S10

SJ-500 SJ-600

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5

1

1-3 CARRIAGE

22

23

18

15

1313 25

S18

S12 S12

24

25

S1

S17

14

S1

49S17

S3S1

33

37

27

S18

S19

2

1S4

S4

S4

S25

S25

S7

34

S25

455050

S13

36

42

31

20

38

S10

S10

11

30

30

16

46

467

6

S24

S24

S21

S214

4

S2247

32

19 S2244

44 5129

3

10

17

S1

S22

S13

40

S20

26

35

S22

41

48

5

9S8

12

S1

21 28

S2S6

43S15S58

S9

S14

39

S1

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1

SJ-500 SJ-600




S3 SCREW,HEXAGON SOCKET HEAD CAP 2.6x4 BC


WITH FLANGES5 SCREW,FLAT HEAD 3x6 BC

S6 SCREW,TRUSS HEAD 2x6 BC

S7 SCREW OVAL HEAD BC 3X8

S8 SCREW,BINDING HEAD 3x6 BC

S9 SCREW,BINDING HEAD 3x10

S10 SCREW BINDING HEAD P-TIGHT BC 3X6

S12 LIVET,NYLON P2655B

S13 RING E-RING ETW-3

S14 BUSH,ROLL 3x5

S15 BUSH,ROLL 2x4



S19 WASHER,EXTERNAL TOOTHED LOCK M4 Cr

S20SCREW PAN HEAD Cr 3X6S21 SCREW PAN HEAD B-TIGHT BC 2.5X6

S22 SCREW PAN HEAD+FW Cr 3X4

S24 WASHER FLAT Cr 3X8X1.0


S4

PARTS LIST -Main Parts-


1 21905157 ADAPTER,CARRIAGE L FJ-500 * *

2 21905156 ADAPTER,CARRIAGE R FJ-500 * *

3 11909133 ADAPTER,SCREW 2FAI FJ-50 * *

4 22805301 ASS'Y,CABLE-CARD 24P1 220L BB * *

5 22805292 ASS'Y,CLAMP BLADE CM-500 * *

6 22805318 ASS'Y,HEAD INKJET L FJ-50 * *

7 22805317 ASS'Y,HEAD INKJET R FJ-50 * *

8 22805291 ASS'Y,HOLDER BLADE CM-500 * *

9 22805396 ASS'Y,PLATE CAM SLIDE * *

22805403 ASS'Y,TUBING 2 2700MM FJ-500 *

21435108 ASS'Y,TUBING 3000MM FJ-600 *

11 22355659 BASE,CARRIAGE FJ-50 * *

12 22355656 BASE,CUTTER CM-500 * *

23475167 CABLE-CARD 28P 2410L BB HIGH-V *

23475168 CABLE-CARD 28P 2670L BB HIGH-V *

14 7581210020 CARRIAGE BOARD ASS'Y * *

15 12399312 CORE SSC-45-12-F * *

16 22025597 COVER,CARRIAGE SJ-600 * *17 22025301 COVER,P SENS FJ-50 * *

12029478 COVER,TKP0180-2B R50-65 *

12029512 COVER,TKP0180-2B R50-72 *

19 11959109 DAMPER INK 2FAI * *

20 12119752 FRAME,CARRIAGE FJ-50 * *

21 22115798 FRAME,CUTTER FJ-500 * *

22 22135602 GUIDE CABLE FJ-600 * *

23 22135559 GUIDE,TUBE 8 FJ-500 * *

24 7521840090 HOLDER FOR CARIAGE FPC * *

21655193 HOLDER,CABLE FJ-500 *

21655200 HOLDER,CABLE FJ-600 *

26 21655219 HOLDER,CARRIAGE SJ-600 * *

27 21655195 HOLDER,CARRIAGE FJ-500 * *28 21655198 HOLDER,CUTTER FJ-500 * *

29 11659149 HOLDER,RING O 2FAI FJ-50 * *

30 12149432 LEVER,HEAD LEFT FJ-50 * *

31 12149431 LEVER,HEAD RIGHT FJ-50 * *

32 22145435 LEVER,LOCK FJ-50 * *

33 7521840020 LINEAR ENCODER BOARD ASS'Y * *

34 21345104 LOCK,FJ-50 * *

35 7468240050 PAPER SIDE SENSOR BOARD ASS'Y * *

36 22055379 PLATE,DAMPER FJ-50 * *

37 22055451 PLATE,ENC SENS FJ-500 * *

38 22055363 PLATE,HEAD GND FJ-50 * *

39 22055501 PLATE,HEAD HOLD SJ-600 * *

40 11519107 RING,O P4 * *41 21495115 SCREW,BLADE SET CM-500 * *

42 22295171 SHAFT,CARRIAGE FJ-50 * *

43 22175154 SPRING,BLADE UP CM-500 * *

44 22175158 SPRING,CARRIAGE FJ-50 * *

45 22175159 SPRING,CARRIAGE SIDE FJ-50 * *

46 12179156 SPRING,HEAD FJ-50 * *

47 22175161 SPRING,LEVER FJ-50 * *

48 22175155 SPRING,SCREW CM-500 * *

49 22715296 STAY,HEAD SJ-600 * *

50 22135409 STOPPER,SHAFT CARRIAGE SJ-600 * *

51 22325439 SUPPORT,CARRIAGE SJ-600 * *

10

13

18

25

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7

1

S5

20

S19

28

S8

29

S10

S1

S18

S3

S10

16

S17

2

13

12

S14

19

S2

15

3

S12

29

S13

4

10

11

S17

5

S10

16

S10

S2

S6

8

S62

4S1

17

6

S16

33

S11

32

S2

31

21 S

5

S4 1

4

7

26 2

5

27

23

18

S9

34

35

34

S6

S2

S2

S21

S20

S20

36

36

S22

37

S23

S24(

SJ-500only)

(SJ-

500only)

1-4 DRIVE UNIT Revised1

Revised1

Revised1

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1

SJ-500 SJ-600



2 22805310 ASS'Y,MOTOR X FJ-50 * *

3 22805445 ASS'Y,FRONT COVER SW SJ-600 * *

4 22805446 ASS'Y,HEAD COVER SW SJ-600 * *

5 22805309 ASS'Y,MOTOR Y FJ-50 * *

22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 *22805447 ASS'Y,PULLEY HD48.46S16(B31C39.5 *

7 11869103 BALL,4MM * *

22355723 BASE,MOTOR FJ-500 *

22355733 BASE,MOTOR FJ-600 *

10 23505739 CABLE-ASSY C ENCODER&GND SJ-600 * *

11 23505740 CABLE-ASSY C POWER SJ-600 * *

12 23505738 CABLE-ASSY G ENCODER&GND SJ-600 * *

23505692 CABLE-ASSY G-POWER FJ-500 *

23505741 CABLE-ASSY G POWER SJ-600 *

14 21365103 CASE,LOCK CJ-70 * *

15 22025459 COVER,INT SW FJ-500 * *

16 21995109 FLANGE,MOTOR FJ-50 * *

17 21685116 GEAR,H235S20(B8) * *

18 21345108 LOCK,STAY SJ-600 * *

19 12399102 MAGNET CATCH TL-105 * *

20 12179723 PULLEY UD3354(B3.5C5.6) * *

21 15229506 SENSOR INTERRUPTER,GP1A05A5 * *

22 22295218 SHAFT,COVER FJ-500 * *

23 22295117 SHAFT,LOCK CJ-70 * *

22295118 SHAFT,PULLEY CJ-70 *

22295224 SHAFT,PULLEY FJ-600 *

25 22185101 SLIDER,LOCK CJ-70 * *

26 22175134 SPRING,A CJ-70 * *

27 22175160 SPRING,LOCK FJ-50 * *

28 22035162 STAND,PULLEY FJ-500 * *

29 22715252 STAY,COVER FJ-500 * *

30 23505742 CABLE-ASSY SENSOR SJ-600 * *31 22715295 STAY,SENSOR CARRIAGE SJ-600 * *

32 22715249 STAY,SHAFT PULLEY FJ-500 * *

21945130 WIRE,FJ-500 *

21945134 WIRE,FJ-600 *

34 22175815 R-BEARING JIS 688ZZ(B5 FL) * *

21975117 PULLEY,HD48.46S16(B31C36.5) *

21975139 PULLEY,HD48.46S16(B31C39.5) *

36 12399334 FILTER(E),TFC-16-8-13 * *

37 7581210080 C-ENCODER JUNCTION BOARD ASS'Y * *

6

13

33

8

24

35








WITH PLAIN WASHER



WITH FLANGE


WITH FLANGE


WITH FLANGE

S12 SCREW,BINDING HEAD 2.3x8 BC

S13 SCREW,BINDING HEAD 2.3x10 BC


S15 E-RING ETW-4S16 E-RING ETW-6

S17 CABLE TYE,INSULOCK T-18L

S18ABSOBER K17

S19 WASHER,PLAIN 4x8x0.8 Cr

S20 BUSH NB-19

S21 CABLE TYE,INSULOCK T-18S

S22 SCREW, W-SEMS 3x6 BC

S23 CLIP, COACHING CS-6

S24 SCREW,BINDING HEAD P-TIGHT 3x6 BC

S6

S9

S10

S11

Revised1

Revised1

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9

1

S1

20

S1

14

S4

S5

S5

S4

S4

7

7

S1

S1

19

S1

S3

S6

S1

S3

S1S2

18

107

8

111

17

4

9

52

3

6

16

15

12

1-5 CHASSIS

SJ-500 SJ-600


Parts Name


S2 CLAMP, FLAT CABLE FCN-25P PS-4-01

S3 SPACER,PUSH PS-4-01


S5 BUSH,SQUARE SB-4025

S6 CABLE TYE,PUSH MOUNT RT30SS FS



1 15009101 BATTERY CR2032 * *

2 23505739 CABLE-ASSY C ENCODER&GND SJ-600 * *

3 23505740 CABLE-ASSY C POWER SJ-600 * *

4 23505758 CABLE-ASSY FAN JUNCTION SJ-600 * *

5 23505738 CABLE-ASSY G ENCODER&GND SJ-600 * *

6 23505741 CABLE-ASSY G POWER SJ-600 * *

7 23505751 CABLE-ASSY INKTANK-SENS SJ-600 * *8 23505743 CABLE-ASSY PINCH-SENS SJ-600 * *

9 23505704 CABLE-ASSY POWER FJ-500 * *

10 23505742 CABLE-ASSY SENSOR SJ-600 * *

11 23475177 CABLE-CARD 20P 1120L BB * *

12 23475178 CABLE-CARD 22P 430L BB * *

13 23475168 CABLE-CARD 28P 2670L BB HIGH-V * *

14 22815145 CHASSIS SJ-600 * *

15 11769118 CLAMP,FCM2-S6-14 * *

16 12399312 CORE SSC-45-12-F * *

17 12399334 FILTER(E),TFC-16-8-13 * *

18 7581210030 I/F BOARD ASS'Y SJ-600 * *

19 7468214010 MAIN BOARD ASS'Y SJ-600 * *

20 22055502 PLATE,CHASSIS SJ-600 * *

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1

1-6 PINCH ROLLER

6

1

5

S1

S2

S3

S3

34

2

SJ-500 SJ-600


Parts No. Parts Name1 22115801 FRAME,PINCH FJ-500 * *

2 22145447 LEVER,PINCH FJ-600 * *3 21505108 ROLLER,PINCH FJ-50 * *4 22295226 SHAFT,PINCH 25 FJ-600 * *5 22175197 SPRING,PINCH 600 FJ-600 * *6 22715260 STAY,PINCH SPRING 2 FJ-500 * *

PARTS LIST -Supplemental Parts

Parts Name


S2 PIN,PARALLEL 3x30S3 E-RING ETW-2

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11

1


122145215 ARM,BUSH L 2 FJ-500 * *2 22145213 ARM,BUSH R FJ-500 * *

3 22805230 ASS'Y,SCREW TUC-60/70 * *

4 12159550 BUSH,LFF-1410 * *

5 11959116 DAMPER,ROTARY TM-252-1.5-RR * *

6 21655194 HOLDER,SLIDER FJ-500 * *

22185414 RAIL,GUIDE MEDIA FJ-500 *

22185423 RAIL,GUIDE MEDIA FJ-600 *

22185411 RAIL,ROLL FJ-500 *

22185424 RAIL,ROLL FJ-600 *

9 22295220 SHAFT,ROLL L FJ-500 * *

10 22295219 SHAFT,ROLL R FJ-500 * *

11 22185103 SLIDER,1 TUC-60/70 * *

12 22715267 STAY,GUIDE MEDIA 2 FJ-500 * *13 22715248 STAY,OIL DAMPER FJ-500 * *

14 22715241 STAY,RAIL ROLL FJ-500 * *

15 22135346 STOPPER,CAM CM-500 * *

16 22135388 STOPPER,HEAD FJ-500 * *

7

8

1-7 STAY ROLL

SJ-500 SJ-600

S6

15

S5

16

S3

11

11

11

11

S3

S3

S3

6

9

S2

S7

4

1 4S7

3

S2

S4

S4S2

14

12

8

7

12

S4

S4S2

5

S1

13

S7 4

4

2

S7

10

S2

S2S2

14

S8


Parts Name





WITH FLANGE

S5 SCREW,FLAT HEAD P-TIGHT 3x10 BC

S6 SCREW,PLAPOINT(WHITE) 4x8

S7 E-RING ETW-12

S8 LABEL,REPACKEGE #LA16

S4

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1

1-8 PUMP SYSTEM

85

6

4

11

9

3

7

2

10

1

S4

S8

S3

S9

S8

S9

S9

S9S9

S9

S9

14

S5

S515

13

S5

16

S7 13S1S1

14

S5

S5

12

SJ-500 SJ-600



1 7576340000 SC-500 PUMP ASS'Y FOR SOL INK * *

2 12809268 ASS'Y,CAP FJ-50 * *

3 22355663 BASE,CAP FJ-50 * *

4 21685122 GEAR,S10(S20) * *

5 21685120 GEAR,S34S4.3 * *

6 22055367 PLATE,MOTOR FJ-50 * *

7 22055366 PLATE,SLIDER FJ-50 * *

8 22165178 SPACER,6FAI FJ-50 * *

9 22035182 STAND,CAP SJ-600 * *

10 11379105 WIPER,HEAD ASP FJ-50 * *

11 22505302 X-MOTOR * *

12 21755106 CLEANER,CARRIAGE FJ-500 * *

13 12159577 BUSH,80F-1012 * *14 22025452 COVER,CABLE FJ-500 * *

15 21545152 PAD,TUBE SJ-600 * *

16 22055467 PLATE,CONNECT TUBE FJ-500 * *


S1 CABLE TYE,INSULOCK T-18R

S3 SCREW, SOCKET SET WP Cr 3x3

S4 SCREW, W-SEMS BC 3x10


S7 TUBE ID12 OD16 L=350MM

S8 CLAMP WIRE PLWS-1U


Revised1

vised1

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13

1

1-9 INK SYSTEM

S5

15

14

2

7

10

9

13

11

8

123

5

61

S3

S3

S3

S3

S3

S2

S1

4

SJ-500 SJ-600



1 11909133 ADAPTER,SCREW 2FAI FJ-50 * *

2 23505751 CABLE-ASSY INKTANK-SENS SJ-600 * *

3 12029300 COVER,HOLDER I/C FJ-50 * *

4 22535325 LABEL,SET INK SC-500 #LA386 * *

5 11659218 HOLDER,I/C SC-500 * *

6 11659149 HOLDER,RING O 2FAI FJ-50 * *

7 7581210070 INK TANK SENS BOARD ASS'Y SJ * *

8 22055364 PLATE,HOLDER I/C FJ-50 * *

9 22055362 PLATE,INK FJ-50 * *

10 22055365 PLATE,INK JOINT FJ-50 * *

11 22165179 SPACER,INK FJ-50 * *

12 22175167 SPRING,CARTRIDGE FJ-50 * *

13 22035187 STAND,I/C SJ-600 * *14 22175167 SPRING,CARTRIDGE FJ-50 * *

15 22035131 STAND,INK CARTRIDGE FJ-50 * *


S1 SCREW BINDING HEAD S-TIGHT Cr 3x6S2 SCREW W-SEMS BC 3x6

S3 SCREW W-SEMS BC 3x15

S4 SCREW W-SEMS BC 4x6

S5 SCREW W-SEMS SUS 3x8

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1

1-10 BASE FRAME

2 5

10

S8

S2

20

8 13

129

1517

16

S9

S9

S5

18

4S2

S2

S7

11

6

191

21

7

S4

S3

S6

S6

S1

14

SJ-500 SJ-600



1 13429746 AC INLET SUP-J3G-E+FILTER * *

22355720 BASE,AL FJ-500 *

22355731 BASE,AL FJ-600 *

4 22355727 BASE,FILTER CJ-500 * *

5 23505758 CABLE-ASSY FAN JUNCTION SJ-600 * *

6 23505462 CABLE-ASSY JUNBI A FJ-50 * *

7 23505463 CABLE-ASSY JUNBI B FJ-50 * *

8 23505701 CABLE-ASSY JUNBIWIRE D FJ-500 * *

9 23505704 CABLE-ASSY POWER FJ-500 * *

10 7581210050 FAN JUNCTION BOARD ASS'Y SJ * *

11 22275113 FILTER,CJ-500 * *

12 12399334 FILTER(E),TFC-16-8-13 * *

13 12399343 FILTER(E),TR-25-15-12 * *

14 22115852 FRAME,SIDE R 2 FJ-500 * *

15 22535257 LABEL,CAUTION VOLTAGE #LA167 * *

16 22505244 LABEL,FLASH-LIGHTING NO.E-582 * *

17

22505122 LABEL,WARNING FUSE REPLACE#347* *

18 21575109 NUT,BOSS H14MM S3MM N3MM * *

19 13129170 POWER SW AJ7201B * *

20 22425107U0 POWER UNIT SWITCHING FJ-50 * *

21 23505899 WIRE,C GRX-410 * *

2


Parts Name

SCREW,HEXAGON SOCKET HEAD 4x12 Cr

CAP WITH PLAIN WASHER

SCREW,HEXAGON SOCKET HEAD 3x6 Cr

CAP WITH FLANGE


S4 SCREW,OVAL HEAD 3x8 BC

S5 CABLE TYE,PUSH MOUNT RT30SS FS

S6 CABLE TYE,INSULOCK T-18S

S7 SPACER,PUSH PS-4-01

S8 PCB SPACER PCB-8L

S9 PCB SPACER PCB-8S

S1

S2

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15

1


25 12569656 TWEEZERS PTS-01 * *

26 22035158 STAND,BASE FJ-500 * *

7595108000 ASS'Y,STAND SJ-500 *

7581230000 ASS'Y,STAND SJ-600 *

28 7521860000 ASS'Y,CLAMP MEDIA FJ-600 * *

29 22535330 LABEL,WARNING SOL INK #LA396 * *

30 12329504 CASTER, DNB50-B * *

27

1-11 ACCESSORIES & STAND

240VE 117V 230V

240V

1 2

3

100V

4

5 6

7230VC

USER'SRCC4.5ICC Profiles

Cleaning Kit RCC 4.5USER'S

23,24 17 18,19 20,21

25813

12

11

14S3

S4S5

S1

S2

1530

26

27 10

16

9

28 17

29

SJ-500 SJ-600 SJ-500 SJ-600


1 13499111 AC CORD H05VV-F 240VE 10A S * *

2 13499109 AC CORD SJT 117V 10A 3PVC * *

3 23495214 AC CORD VCTF 100V 7A 3P-S * *

4 23495125 AC-CORD H05VV 230V 10A S * *

5 23495124 AC-CORD 3ASL/100 240VA 10A SAA * *

6 13439801 CABLE-AC 3P CHINA 10A/250V S * *

7 13499209 ADAPTER PLUG (100V) * *

8 11849102 BLADE,OLFA AUTO CUTTER XB10 * *

9 22335143 CAP,EPDM * *7595102000 CARTON,SET SJ-500 *

7581202100 CARTON,SET SJ-600 *

11 11369115 CASE,PP BOTTLE * *

12 ST-037 CLEAN STICK TX712A * *

13 21755106 CLEANER,CARRIAGE FJ-500 * *

14 21995106 FLANGE,GUIDE 2 PNS-70 * *

15 22565682 HEXAGONAL WRENCH 5 * *

16 22535144 LABEL,DRAIN BOTTLE #LA29 * *

17 22405223 DISK,CLEANING VIDEO SJ-600 * *

18 26015366 MANUAL,USE JP RCC4.5 (JAPANESE) * *

19 26015368 MANUAL,USE EN RCC4.5 (ENGLISH) * *

20 26015367 MANUAL,REF JP RCC4.5-LIST (JAPANESE) * *

21 26015369 MANUAL,REF EN RCC4.5-LIST (ENGLISH) * *

22 26015380 MANUAL,USE-CKIT JP/EN SJ-600/500 * *

23 26015379 MANUAL,USE EN SJ-600/500 (ENGLISH) * *24 26015378 MANUAL,USE JP SJ-600/500 (JAPANESE) * *

10PARTS LIST -Supplemental Parts-

Parts Name

SCREW,HEXAGON SOCKET HEAD 6x8 BC

CAP WITH FLANGE

SCREW,HEXAGON SOCKET HEAD 6x20 BC

CAP WITH FLANGE

S3 WASHER,PLAIN 6.5x16x1 BC

S4 PIN SNAP M14

S5 PIPE 6FAIx1TXx150L Fe

S1

S2

Revised1

Revised1 Revised1

Revised1

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20/139


16

2

D

CB

A

H

SG

F

J

R

R

S

N

U

E

T

L M

V

W

K

P

ASSY,FRONT

COVER

SW

22805445

22805446

SUBBOARDASSY7581210000

(PANELBOARD+LCDBOARD+LINEARENCORDERBOARD+FANJUNCTION

BOARD

+I/FBOARD+PAPERSIDESENSBOARD+CARRIAGEBOARD+INKTANKSEN

SBOARD

+CARRIAGEENCORDERJUNCTIONBOARD)

HEAD2(RIGHT)

HEAD1(LEFT)

PANELBOARD

SW-13

LED

-

5

BUZZER

LCDBOARD

LCD

16x2

I/FBOARD

IEEE1284

LEVEL1

PARAREL

FORISPDOWNLOAD

ORIGINSENSOR

PAPERSENSR

PAPERSENS

F

PINCHROLLSENS

GP1A05A5

15229506

GP2A25

15229505

GP2A25

1522950

5

GP1A71A1

15229705

CN8

CN20

CN6

INKTANKSENSBOARD

IN

KTANKUNIT

MAIN

BOARD

ASSY

7581214000

CN9+41V

+5V

-5V

+5V

+3.3V

REGULATOR

LT1086CT

FAN

CONTROL

15MHz

60MHz

CN12 CN3

STEPPING

MOTORDRIVE

R

MTD2005

CPU

HD6417708

I/OCONTROL

INPUTBUFFER

OUTPUTLATCH

CN14 CN4

DRAM

4Mwordx16bit

FRASHROM

8Mbit

EEPROM

4Kbit

A/D

TC35096

RTC

4553

CENTROCONTROL

FIFO2Kbyte

CN5

60MHz

HEADCONTROL

FPGA

DPRAM4Kx16bit

SRAM256Kbitx3

INKJETHEADDRIVER C

N17

CN15

CN1

CN2

CN3 CN4

CARRIAGEBOARD

CN6

CN5

VRADJUST

CN13

CN11

CN21

CN1

CARRIAGE

ENCORDER

JUNCTION

BOAR

D

CARRIAGEMOTOR GRIDMOTOR

22805309

22805310

LINER

ENCORDER

BOARD

PAPER

SIDE

SENSOR

BOARD

22505302

PUMPMOTOR

FAN

JUNCTION

BOARD

21715104

21715104

FANSCIROCCO

FANSCIROCCO

22425107U0

SW

POWERSUPPLY

+41V

+5V

-5V

13429746

13129170

AJ7201B

POWERSW

ACINLET

SUP-J3G-E

ASSY,HEAD

COVER

SW

SERVOAMP

L6203x2

SERVOCONTROL

GATEARRAY

D/APCM55x2

2-1 WIRING MAP


PartsN

o.

PartsName

A

23505462

CABLE-ASSYJUNBIA

FJ-50

B

23505463

CABLE-ASSYJUNBIB

FJ-50

C

23505899

WIRE,CGRX-41

0

D

23505701

CABLE-ASSYJUNBIWIRE

DFJ-500

E

23505704

CABLE-ASSYPOWER

FJ-500

F

23505751

CABLE-ASSYINKTANK-SE

NSSJ-600

G

23505742

CABLE-ASSYSENSOR

SJ-600

H

23505758

CABLE-ASSYFANJUNCTIONSJ-600

J

23505740

CABLE-ASSYCPOWER

SJ-600

K

23505739

CABLE-ASSYCENCORDER&GNDSJ-600

L

23505741

CABLE-ASSYGPOWER

SJ-600

M

23505738

CABLE-ASSYGENCORDER&GNDSJ-600

N

23505428

CABLE-ASSYP-SIDE-SENSFJ-50

P

23505761

CABLE-ASSYLINERENCODERSJ-600

R

23475168

CABLE-CARD28P2670LBBHIGH-V

S

23475152

CABLE-CARD24P1220LBBHIGH-V

T

23475177

CABLE-CARD20P112

0LBB

U

23475178

CABLE-CARD22P430LBB

V

23505743

CABLE-ASSYPINCH-SEN

SSJ-600

W

23505696

CABLE-ASSYLCDFJ-500

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17

2

DESCRIPTION

DIP SW

103

330

330

330

330

330

330

330

330

330

330330330

104

103103

220

104

102101

331102

220220

103

102

103

104

101

103

330

683471103103

102

183471103151

D2FL20U

103

104

102103

103472472

103472

102

103

223223

223223

101

101 103

1041

002

472

473

472103

103

223

223

223223

333

0 103103

471

104

103

102

104

103

103

104 104

330

123

103

103

222

222683

683222

222

104

104

683222 222

683222222

220103103

104

104

333

682

103102330

103

223

103

102

1002

IL-FPC-28ST-N53014-0953014-1053014-034 3 2 1

IL-FPC-20ST-N

IL-FPC-22ST-N

IL-FPC-28ST-N

IL-FPC-28ST-N

HIC_

H8D2813E

HIC_

H8D2813E

IL-G-6

P-S3T2-E

IL-G-7P-S3T2-E

5566-02A

5566-04A

53014-08

DA227

DA227

DA227

DA227

DA227

DA227

DA227

DA227

DA227

2SB1551 L6203 L6203

RXE185

2SC3746 2SC37462SA1469 2SA1469

4.72W

22W

101/4W

10u/63V

74ABT245

74LVXC3245

74ABT245

74LS14

M5220

M5220

M5220

M

5220

10KVR

10KVR

2KVR

2KV

R

NJU201A

uPC494GS

LM2576HVT

LT1085CT

100u/25V

100u/25V

100u/63V

220u

63V

220u

63V

0.332W

CL02BE181

PCM55

PCM55

74HC175

uPC494GS

DSP03-003-432T

SEL-6414E

V103 V103

V330

V330

V330

V330

V330

E103

E103

E103

HD6417708

74ALS08

74LVC08

IDT70V24

74LVCH16245

74LVCH16245

74LVCH16245

E102

TL77

00

74LVC14

74LS257

74ALS574

74LVC245

74HCT374

74LVC245

74LVC245

74LVC245

74LVC245

E103

E103

E103

V103

74HCT374

74LVC374

E103

E103

74HCT374

74HCT374

E103 E103

E103

74HCT374

74LVC13

8

74LVC138

74LVC245

E103

E102

74VHC74

74LVC245

E103

RTC-4553

TC35096AF

93LC66

74HCT245

74LVC245

HC-49/U-S15MHz

DTA114TKD

TC114E

K

DTC114EK

DTC114EK

DTC114EK

DTA114EK

DTC114EK

10u/16V

GAL16V8D

GAL16V8D

CY7C1399-15VC

CY7C1399-15VC

CY7C1399-15VC

IDT7203

ISPLSI1016E80LT44

ISPLSI101680LT44

ISPLSI101680LT44

MBM29LV800B-90PF

330

471

D5S6M-4000

11W

10u/6

3V

D1FL20U CL02B

E181

5267-02A

D2FL20U

D2FL20U

D2FL20U

D2FL20U

22W

101/4W

RXE110

123

100u

63V

10u/63V

RXE110

100u

63V

4.72W

33u/16V

33u/63V

E103

33u/16V

E103

33u/63V

104

104

104

104

5233-04A

74LVC245

0.681W

100u

63V

0.681W

DTC114EKMTD2005

2SB1551

B6P-VH

DTC114EK

CLAMP-B

CLAMP-B

HEAT-SINK,FJ-50

HEAT-SINK,PUE16-30

HEAT-SINK,PUE16-30

HEAT-SINK,PUE56-25Q40400060SHEAT-SINK,PUE56-25Q40400061S

100u/25V

GM71VS65163CLT-5

GM71VS65163CLT-5

2SK974L

103

103

392

103

221

821

ERJ8GEY0R00V*4

DA227 D

TC114EK

0.332W

RD4.3ESB3

102102

104

471

BCR20V4

EPF6016QC208-3

UPD5556G

220103

SG-8002DC

MBCG10692-147

74LS245

102

100u/63V

2-2 MAIN BOARD ASS'Y

Indicates revision of the circuit board.

The revision of the circuit board which can

be used with SJ is Ver. 1.4 and above.SJ-600 SJ-500

SW1 OFF ONSW2 OFF OFF

SW3 ON ON

SW4 OFF OFF

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23/139

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24/139

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25/139


21

2

MAIN BOARD_4/9 Circuit Diagram

OPEN:MUTEON

+27V

VCC

VCC

VCC

VCC

SERVOMute/Live

VX

VFC

VCC

-5V

R63

10K1%

EN

11

IN1

5

IN2

7

VREF

9

BOOT1

4

OUT1

3

OUT2

1

BOOT2

8

SENSE 10VS2

GND 6

IC43

L6203

D7

D2FL20U

C43

CE0.0

22u

C44

CE0.0

22u

C45 N

ON

R65

0.3

3/2W

R66

NON

D8

D2FL20U

R68

1K

C47

CE0.2

2u

R70

10K

C20

CE0.1u

R64

10K1%

R71

10K

R75

1K1%

R76

1K1%

R77

1K1%

C48

CE0.0

22u

R39

2.2

K

C49

CE0.0

1u R

78

4.7

K

C50

CE0.0

1u

C21

CE0.1u

C51

CE0.0

1u

R79

4.7

K

FB

3

INV1

2

NONI1

1

INV2

15

NONI2

16

+512

REF14C1

8

E1

9

E2

10

OC

13

DEAD

4

C2

11

C 5

R 6

GND 7

IC44

UPC494GS

R72

10K

5 6

7

+ -

IC25B

M5220FP

D1

4

Q1

2

Q1

3

D2

5

Q2

7

Q2

6

D3

12

Q3

10

Q3

11

D4

13

Q4

15

Q4

14

CLK

9

CLR

1

IC45

74HC175

R80

4.7

K

1 2CN11

5566-02A

21

3

Q7

DTA114EK

2 1

3

Q9

DTC114EK

C52

CE0.4

7u

R69

680

R81

470 V

R1

10KVR

R42

47K

R83

470

R8533K

C53

CE1.0u10%

5 6

7

+ -

IC65B

M5220FP

C54

CE47

00p

2

3

1

4

5

13IC46A

NJU201AM

C55

CE0.0

68u

R73

10K

R82

1.8

K

VR2

2KVR

V

CC

-5V

C46

NONR

67

NON

R86

4.7

K

GainC

OfsetC

C27

CE0.1u

VCC

C56

220u/63V

CMotorGainH/L

PFC

VFC

R88

1K

C28 C

E0.1u

SERVO

_MUTE/LIVE

VFC

PFC

GAIN

_CTRLC

C22

CE0.1u

3 4

D3B

DA227

21

D3A

DA227

3

4

D9B

DA227

21

D5A

DA227

34

D5B

DA227

34D6B

DA227

2 1

D6A

DA227

+27V

VCC

VX

VFG

VCC

-5V

R150 1

0K1%

EN

11

IN1

5

IN2

7

VREF

9

BOOT1

4

OUT1

3

OUT2

1

BOOT2

8

SENSE 10VS2

GND 6

IC67

L6203

D27

D2FL20U

C114

CE0.0

22u

C115

CE0.0

22uC

104

NON

R152

0.3

3/2W

R153NON

D28

D2FL20U

R155

1K

C117

CE0.2

2u

C95

CE0.1u

5 6

7

+ -

IC66B

M5220FP

R151

10K1%

R157

10K

R161 1

K1%

R162

1K1%

R163

1K1%

C

116

C

E0.0

22u

R144

2.2

K

C106

CE0.0

1u R

164

4.7

K

C107

CE0.0

1u

C96

CE0.1u

FB

3

INV1

2

NONI1

1

INV2

15

NONI2

16

+512

REF14C1

8

E1

9

E2

10

OC

13

DEAD

4

C2

11

C 5

R 6

GND 7

IC68

UPC494GS

C118

CE1.0u

R156

1K

R1663.3

K

VR3

10KVR R

168

47K

R169

470

R17033K

C97

CE0.2

2u10%

3 2

1

8 4+ -

V+

V-

IC65A

M5220FP

C119

CE47

00p

15

14

16

IC46D

NJU201AM

C120

CE0.0

68u

R158

10K

R167

1.8

K

VR4

2KVR

C105

NON

R154

NON

R171

4.7

K

GainG

OfsetG

C121

220u/63V

PFG

VFG

R159

1K

VFG

PFG

C98

CE0.1u

2 1

D26A

DA227

34

D26B

DA227

2

1

D9A

DA227

1 3 2 4CN21

5566-04A

VCC

VCC

-5V

R160

10K

3 2

1

8 4+ -

V+

V-

IC66A

M5220FP

C99

CE0.1u

C100

CE0.1u

C101

CE0.1u

34

D24B

DA227

21D24A

DA227

21D25A

DA227

3 4

D25B

DA227

GMotorGainH/L

GAIN

_CTRLG

C124

CE100p

C125

CE100p

C126

CE1.0u10%

C127

CE0.1u10%

3 2

1

8 4+ -

V+

V-

IC25A

M5220FP

VCC

-5V

C25

CE0.1u

C26

CE0.1u

V

CC

-

5V

C102

CE0.1u

C103

CE0.1u

+ +

8/10/2019 Roland SJ_600_500

26/139


22

2


DG[0..

7]

CD[0..

7]

SELECT

/FAULT

PERROR

BUSY

/ACK

/STB

/AUTOFD

/INIT

/SELECTIN

CD3

CD4

CD2

CD5

CD1

CD6

CD0

CD7

BUSYP

/ACKP

1A

2

1Y

4

1B

3

2A

5

2Y

7

2B

6

3A

11

3Y

9

3B

10

4A

14

4Y

12

4B

13

G

15

A/B

1

IC50

74LS257

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

CLK

11

OC

1

Q1

19

Q2

18

Q3

17

Q4

16

Q5

15

Q6

14

Q7

13

Q8

12

IC51

74ALS574

CENT

_STD

/CRD0

/CWR

/W

2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/FF

9

D3

4

D4

31

/RESET

25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19

Q3

14

Q5

20

Q6

21

Q7

22

Q8

15

D8

3

/R

18

/EF

24

/FL/RT

26

/XO/HF

23

/XI

8

IC52

IDT7203L50J-PR

VCC

/HRESET

/CRD0

BUSYP

/ACKP

/STB

CENT

_STD

CLK30

/HRESET

DS5

DS6

DS7

DS4

DS3

DS2

DS1

DS0

DS0

DS1

DS2

DS3

DS4

DS5

DS6

DS7

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC17

74LVC245

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC18

74LVC245

D0

3

Q0

2

D1

4

Q1

5

D2

7

Q2

6

D3

8

Q3

9

D4

13

Q4

12

D5

14

Q5

15

D6

17

Q6

16

D7

18

Q7

19

OE

1

CLK

11

IC41

74HCT374

/CRD0

GRID

_CLK

GRID

_DIR

PMP

_CLK

PMP

_DIR

/INTCNT

GR

_PHA

GR

_PHB

PM

_PHA

PM

_PHB

INTMASK

_CENTRO

INTMASK

_CENTRO

PH

_INIT

/CRD1

PAM0

PAM1

PAM2

PBM0

PBM1

PBM2

CLK

5

SYSRST

29

STB

38

BUSY

37

ACK

36

CENT

_S

TD

34

INTFIFO

32

HF

42

FIFO

W

33

RESET

31

INTMASK

_1284

35

CRD

44

GR

_CLK

1

GR

_DIR

2

PMP

_CLK

3

PMP

_DIR

4

GR

_P

HA

9

GR

_P

HB

10

PM

_PHA

11

PM

_PHB

12

PAM0

13

PAM1

14

PAM2

15

INT1284

16

PBM0

19

PBM1

20

PBM1

21

FF

22

PH

_INIT

23

INTCNT

_MASK

24

SDO

18

S

DI

8

ISP

EN

7

MODE

30

SC

LK

27

AUTOFD

41

INIT

26

SELECTIN

25

ACK

_WIDTH

40

DATA

_S

TB

43

IC53

ISPLSI1016E-80LT44

TQFP44P

ISPSDO

_CENT

ISPSDO

_SH3IF

/ISPEN

ISPMODE

ISPSCLK

INTMASK

_USB

INTMASK

_1284

INTMASK

_1284

/AUTOFD

/INIT

/SELECTIN

R106

10K

R130

0

R131

NON

/ACK

_WIDTH

PC37

CE0.1u

VCC3

PC38

CE0.1u

PC39

CE0.1u

VCC

PC40

CE0.1u

PC41

CE0.1u

PC42

CE0.1u

PC43

CE0.1u

TP41

/INT1284

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC69

74LVC245

CD3

CD4

CD2

CD5

CD1

CD6

CD0

CD7

/CS1

PC63

CE0.1u

VCC3

DG0

DG1

DG2

DG3

DG4

DG5

DG6

DG7

DG0

DG1

DG2

DG3

DG4

DG5

DG6

DG7

DG0

DG1

DG2

DG3

DG4

DG5

DG6

DG7

DG0

DG1

DG2

DG3

DG4

DG5

DG6

DG7

8/10/2019 Roland SJ_600_500

27/139

8/10/2019 Roland SJ_600_500

28/139

8/10/2019 Roland SJ_600_500

29/139


25

2


VH

2

VK

17

VREF

19

VCC

20

GND

25

COM

6

COM

4

COM

5

18

HIC1

HIC

_H8D2813E

Q16

2SC3746

Q18

2SA1469

R133

2.0

2W

R135

4.7

2W

R137

10/0.2

5W

PORSW2

RXE110

C83

10u/63V

C60

CE0.1u

C85

CE12000p

C62

CE0.1u

C67

CE0.1u

C68

CE0.1u

C87

33u/16V

C89

33u/63V

C79

100u/63V

C69

CE0.1u

+41V

HIC

_CLK

HIC

_/STB

HIC

_/CLR

VH

2

VK

17

VREF

19

VCC

20

GND

25

KCI 14CHG 15

ND1 12

ND2 11

MD1 10

MD2 9

DATA 24

CLK 23

/STB 22

/CLR 21

GND 1

COM

6

COM

4

COM

5

NC3

NC7

NC8

NC13

NC16

NC18

HIC2

HIC

_H8D2813E

Q17

2SC3746

Q19

2SA1469

R134

2.0

2W

R136

4.7

2W

R138

10/0.2

5W

PORSW3

RXE110

C84

10u/63V

C70

CE0.1u

C86

CE12000p

C71

CE0.1u

C72

CE0.1u

C73

CE0.1u

C88

33u/16V

C90

33u/63V

C80

100u/63V

C74

CE0.1u

+41V

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN15

IL-FPC-28ST-N

+41V

VCC

HEAD

_THRM

ENC

_PHA

ENC

_PHB

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN17

IL-FPC-28ST-N

+41V

VCC

PAPER

_SIDE

R12133

R122

33

R126

1K

R127

1K

C77

CE0.0

1u

C78

CE0.0

1u

VCC3

VCC V

CC

5

6

IC3C

74LVC14

8

9

IC3D

74LVC14

10

11

IC3E

74LVC14

12

13

IC3F

74LVC14

KC1A

MD1A

MD2A

ND1A

ND2A

CHGA

NCHGA

KC1B

MD1B

MD2B

ND1B

ND2B

CHGB

NCHGB

HIC

_DATA0

HIC

_DATA1

Color0

Color1

Color2

Color3

Color4

Color5

HeadStb

HdSerClk

HeadStb

HdSerClk

/P_

SIDE

_SENS

Vs

2

RESET

8

CT

1

VCC5 GND 4

IC2

TL7700C

R

1

1

K

R3

33K

R4

6.8

K

VCC3

C5

CE0.1u

C11

10u/16V

VCC

3

1

2

IC3A 7

4LVC14

3

4

IC3B

74LVC14

/RESET

PC58

CE0.1u

VCC3

PC59

CE0.1u

+

+

+

+

+

+

+

+

+

KCI 14CHG 15

ND1 12

ND2 11

MD1 10

MD2 9

DATA 24

CLK 23

/STB 22

/CLR 21

GND 1

NC3

NC7

NC8

NC13

NC16

NC

8/10/2019 Roland SJ_600_500

30/139


26

2


VCC

+41V

TOGRIDM

TR

VCC

25

ALM

3

PHA

5

PHB

23

ENAA

6

ENAB

22

VREFA

2

VREFB

26

CR

4

NC

19

VSA

1

RSA 11

RSB 17

PG 13

VSB

27

VMMA

8

VMMB

20

OUT1

10

OUT2

12

OUT3

14

OUT4

18

LGA

7

LGB

21

DECAY

24

NC

9

NC

15

NC

16

IC35

NON

R1

5

NON

C31

NON

R53

NON

R54

NON

1 2 3 4CN2

NON

R58

NON

R59

NON

C33

NON

C34

NON

C37

NON

GR

_PHA

GR

_PHB

4

5

3

4

2

3

1

2

G

1

O

6

RA22

NON

4

5

3

4

2

3

1

2

G

1

O

6

RA23

NON

PAM0

PAM1

PAM2

PBM0

PBM1

PBM2

R22

NON

R30

NON

R47

NON

R48

NON

R104

NON

R105

NON

C7

NON

C15

NON

2 1

3

Q6

NON

2 1

3

Q15

NON

D14

NON

D17

NON

D18

NON

D19

NON

GRID

_POWER

FL1

NON

FL2

NON

FL3

NON

FL4

NON

R8

10KVC

C

/HRESET

2 1

3

Q5

DTC114EK

VCC

+41V

VCC

25

ALM

3

PHA

5

PHB

23

ENAA

6

ENAB

22

VREFA

2

VREFB

26

CR

4

NC

19

VSA

1

RSA 11

RSB17

PG 13

VSB

27

VMMA

8

VMMB

20

OUT1

10

OUT2

12

OUT3

14

OUT4

18

LGA

7

LGB

21

DECAY

24

NC

9

NC

15

NC

16

IC36

MTD2005

R1

7

10

K

R1810K

R62

820

C16

CE1000P

C32

C

E3900p

R55

0.6

8/1W

R56

0.6

8/1W

1 2 3 4CN3

5233-04A

TOPO

MPMTR

C35

CE820p

C36

CE820p

R60

220

R61

220

C38

100u/63V

PM

_PHA

PM

_PHB

D20

D1FL20U

D21

D1FL20U

D22

D1FL20U

D23

D1FL20U

PMP

_POWER

FL5

ERJ8GEY0R00V

FL6

ERJ8GEY0R00V

FL7

ERJ8GEY0R00V

FL8

ERJ8GEY0R00V

F

ROMPOWERSUPPLY

-5V

+41V

C39

100u/25V

C41

100u/63V

VCC C

40

100u/25V

1 2 3 4 5 6CN9

B6P-VH

+27V

for

Fan

Contro

l

L3

CL02BE181

D16

D1FL20U

C42

10u/63V

R97

150

2

1

D4A

DA227

VCC

C91

CE0.0

1u

R87

1K

R99

18K

C65

CE470p

R43

10K

C66

CE470p

R100

68K

R84

10K

VCC

C92

CE0.0

1u

1

2 3

Q8

2SK974L

TRIG

6

Q

5

R

4

CVolt

3

THR

2

DIS

1

VCC14 GND 7

IC49A

uPD5556G-E1

TRIG

8

Q

9

R

10

CVolt

11

THR

12

DIS

13

IC49B

uPD5556G-E1

R128

1ohm1W

FA

N_

ON/OFF

FAN_

LOW/HIGH

VCC

3

4

D4B

DA227

D10

D2FL20U

+41V

R89

47K

C57

CE0.1u

D13

D5S6M-4000R

956K

R2

2.7

K

C58

CE0.1u

C63

100u/63V

+27V

L1 C

L02BE181

C59

CE0.1u D

12

D2FL20U

VCC

C61

CE0.1u

C64

100u/25V

VCC3

VI

3

GND 1

VO

2

IC48

LT1086CT-3.3

3.3

VREGULATOR

TABISOUTPUT!!

+27V

MLPOW

Low/Off

MHPOW

Hi/Off

VX

R91

22K

R92

22K

2 1

3

Q10

DTC114EK

R93

22K

R942

2K

2 1

3

Q11

DTC114EK

D15

D2FL20U

D11

D2FL20U

PORSW1

RXE185

+41V

Q12

2SB1551

Q13

2SB1551

7 6

8

IC46B

NJU201AM

10 11

9

IC46C

NJU201AM

13

12

IC28F

74LS14

11

10

IC28E

74LS14

12

13

11

IC21D

74ALS08

C29

CE0.1u

C30

CE0.1u

VCC

-5V

NOMOUNT

1 2CN12

5267-02A

VIN

1

OUT

2

ON/OFF 5

GND 3

FB 4

IC47

LM2576HVT-ADJLB03

+

+

+

+

+

+

++

8/10/2019 Roland SJ_600_500

31/139


27

2

2-3 SUB BOARD ASS'YSUB BOARD_1/2 Circuit Diagram

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN1

5597-2

8-A

PB

+42V

VCC

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

CN3

52207-2

490

THM

Hea

dStb

Co

lor2

Co

lor1

Co

lor0

Hea

dSe

lialClk

NCHGou

tA

COM

_HEAD1

+42V

VCC

VCC

ENC

_PHA

ENC

_PHB

TOLEFTHEAD

TOENCORDER

TOMAINBOARDCN15

1 2 3 4CN5

53015-0

4

LINERENCORDERBO

ARD

PAPERSIDESENSOR

BOARD

1 2 3

CN1

CABLE-ASSYP-SIDE-SENSFJ-50

1 4

3 2

U1GP

2S40

I/FBOARD

CA

RRIAGEBOARD

VCC

BU

SY

/AC

K

/FA

ULT

SE

LECT

CD

0

CD

1

CD

2

CD

3

CD

4

CD

5

CD

6

CD

7

VCC

/ST

B

/AU

TOFD

/IN

IT

/SE

LECTIN

PE

RROR

1 2 3 4 5 6 7 8 910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN1

56364-0

60-B

XE

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC3 7

4LS245

R3

3.9

K

A1

1

A3

3

A2

2

A4

4

GND

5

GND

6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VCC

16

VCC

15

B5

14

B6

13

B7

12

HD

11

DIR

10

IC1

SN74ACT1284

A1

1

A3

3

A2

2

A4

4

GND

5

GND

6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VCC

16

VCC

15

B5

14

B6

13

B7

12

HD

11

DIR

10

IC2

SN74ACT1284

+

C1

10u

/25V

R1

33

R2

33

R4

0 R5

NON

VCC

C5

CE1000p

IEEE1284LEVEL1

C2

NON

C3

NON

C4

NON

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA1

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1RA2

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA4

EXBS8V330J

1 2 3 4 5

10

9 8 7 6

RA5

EXBA10E332J

VCC

55

4 4

66

3 3

77

2 2

88

1 1

RA6

EXBS8V102J

1 2 3 4 5

10

9 8 7 6

RA7

EXBA10E332J2

1

D1A

DA227

3

4

D1B

DA227

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

CN2

IL-F

PC-2

2ST-N

VCC

PC2

CE0

.1u

PC3

CE0

.1u

PC1

CE0

.1u

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN2

5597-2

8APB

+42V

VCC

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

CN4

52207-2

490

+42V

VCC

1 2 3CN6

53015-0

3

VCC

Hea

dStb

Co

lor5

Co

lor4

Co

lor3

Hea

dSe

lialClk

NCHGou

tB

COM

_HEAD2

PAPER

_SIDE

TORIGHTHEAD

TOPAPERSIDESENSOR

BOARD

TOMAINBOARD

+42V

C2

CE0.1u

+C4

47u

/63V

VCC

C1

CE0

.1u

+C3

47u

/16V

31

2

Q1

DTB123EK

R1

100

R2

82

R3

1K

VR1

10KVR

C6

CE1000P

5 6

7

+ -

IC1B

BA-1

0358F

R4

2.2

K

R5

3.3

K

R6

NON C

7CE1000P

2 1D1A

DA227

3 4D1B

DA227

3 2

1

8 4+ -

V+

V-I

C1A

BA-1

0358F

C5

CE0

.1u

VCC

1

2

3

JP1

NON

1234

CN2

CABLE-A

SSYLINERENCODERSJ-6

00

PC1

CE0

.1u

CH

.B

4

VCC

3

CH

.A

2

GND

1

IC2

HEDS-9

73

0Q50

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28

2

SUB BOARD_2/2 Circuit Diagram

FANJUNCTIONBO

ARD

1 2CN2

5267-0

2A

1 2CN3

5267-0

2A

FANSCIROCC

O

FANSCIROCC

O

1 2

CN1

5267-0

2A

PANELBOARD

FROMMAINBOARD

PD0

PD1

PD2

PD3

PD4

PD5

PD6

PD7

PD1

PD3

PD5

PD7

PD6

PD4

PD2

PD0

PD0

PD1

PD2

PD3

PD4

PD5

PD6

PD7

LCD

_R/W

LCD

_RS

LCD

_E

VCC

VCC

VCC

/LED

VCC

/RESET

PD0

PD1

PD2

PD3

PD4

PD5

PD6

PD7

/LCD

_CS

/SW1

R13

10K

R14

10K

SW1

EVQ21305R

SW2

EVQ21305R

SW3

EVQ21305R

SW4

EVQ21305R

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC4

74LS245

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC5

74LS245

PD[0

..7]

+C8

47u/1

6V

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC6

74LS245

SW5

EVQ21305R

SW6

EVQ21305R

SW7

EVQ21305R

SW8

EVQ21305R

SW9

EVQ21305R

SW10

EVQ21305R

SW11

EVQ21305R

SW12

EVQ21305R

PD0

PD1

PD2

PD3

PD5

PD6

PD7

PD4

VCC

/SW0

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK

11

CLR

1

IC7

74LS273

R150

1 2

BZ1

MEB-1

2C-5

VCC

BUSY

_LED

SETUP

_LED

PAUSE

_LED

POWER

_LED

BUZZER

LCD

_ON

BUZZER

SHEETSETUP

PAUSE

CLEANING

POW

ER

PRIN

TQUALITY

SHEETCUT

MEN

U

ENTER

LEFT

CURSOR

TOP

CURSOR

DOW

NCURSOR

RIGH

TCURSOR

BASELED

SW13

EVQ21305R

BASEPOINT

3 1

2

Q2

DTD113EK

3 1

2

Q3

DTD113EK

3 1

2

Q4

DTD113EK

3 1

2

Q5

DTD113EK

3 1

2

Q6

DTD113EK

3 1

2Q7

DTD113EK

3 1

2

Q8

DTD113EK

1 2 3 4 5

10

9 8 7 6

RA1

EXBA10E103J

1 2 3 4 5

10

9 8 7 6

RA2

EXBA10E103J

LEFTCURSOR

TOPCURSOR

DOWNCURSOR

RIGHTCURSOR

BASE

ENTER

MENU

MEDIA

_CUT

SETUP

PAUSE

CLEANING

POWER

QUALITY

12345678910

11

12

13

14

15

16

17

18

19

20

CN15

IL-F

PC-2

0ST-N

LED2

SEL6410E-T

P5

LED3

SEL6410E-T

P5

LED4

SEL6410E-T

P5

LED5

SEL6410ETH12RT

BUSY

PAUSE

SETUP

POWER

LED6

SEL6410E-T

P5B

ASE

VCC

R8

330

R9

180

R10

180

R11

180

R12

180

PC2

CE0

.1u

PC3

CE0

.1u

PC4

CE0

.1u

VCC

PC5

CE0

.1u

TO

LCD

3 1

2

Q9

D

TD113EK

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

CN28

B16B-P

H-K-S

TOFRONTCOVERSW

R1

33

COVERSENSOR

TOHEADCOVERSW

1 2CN2

B2B-P

H-K-S

1 2 3CN1

B3B-P

H-K-S

INKTANKSENSBOAR

D

2

1

D1A

DA227

3

4

D2B

DA2273

4

D1B

DA227

2

1

D3A

DA2272

1

D2A

DA227

3

4

D3B

DA227

2

1

D4A

DA227

3

4

D5B

DA2273

4

D4B

DA227

2

1

D6A

DA2272

1

D5A

DA227

3

4

D6B

DA227

1 2 3 4 5 6 7 8 910

CN13

53015-1

0

BLACK

CYAN

LIGHTCYAN

MAGENTA

LIGHTMAGENTA

YELLOW

1234CN1

175489-4

A

1234CN2

175489-4

A

1234CN3

175489-4

A

1234CN4

175489-4

A

1234CN5

175489-4

A

1234CN6

175489-4

A

C

ARRIAGEENCORDERJUNCTIONBOARD

CABLEASSYCENCODER&GNDSJ-6

00

CARRIAGEENCODER

1 2 3 4 5 6CN2

IL-G-6

P-S

3T2-E

1 2 3 4 5 6

CN1

IL-G-6

P-S

3T2-E

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC8

74LS245

PC6

CE0

.1u

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

EXBS8V101J

C10

CE100p

C11

CE100p

C9

CE100p

R16

10k

R17

10k

R18

10k

VCC

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29

2

2-4 ELECTRIC MAINTENANCE PART

MAIN BOARD

IC.No. Parts No. Description Function

IC10 15269234 SN74LS245NS Head I/F Buffer

IC36 15189105 MTD2005 Pump Motor Driver

IC43 15199952 L6203 Carriage Motor Driver

IC67 15199952 L6203 Grit Motor Driver

IC47 15199112 LM2576HVT-ADJLB03 Regulator (+27V)

IC48 15199117 LT1086CT-3.3 Regulator (+3.3V)

HIC1 15159103 HIC_H8D2813E Left Head Control Driver

HIC2 15159103 HIC_H8D2813E Right Head Control Driver

Q8 15119110 2SK974L Fan Driver

Q12 15129444 2SB1551 Voltage Select

Q13 15129444 2SB1551 Voltage Select

Q16 15129111 2SC3746R Left Head Power Driver

Q17 15129110 2SA1469R Left Head Power Driver

Q18 15129111 2SC3746R Right Head Power Driver

Q19 15129110 2SA1469R Right Head Power Driver

SUB BOARD

IC.No. Parts No. Description Function

IC1 15169146 SN74ACT1284NS Centronics I/F Buffer

IC2 15169146 SN74ACT1284NS Centronics I/F Buffer

IC3 15269234 SN74LS245NS Centronics I/F Buffer

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30

3


3-1 HEAD _ REPLACEMENT (Reference Time : 55min.)

1

Following table describes the necessary adjustment after the replacement of each parts.

Turn on the sub power switch while pressing the [ ],

[ ] and [ ] keys to enter the SERVICE MODE.

MENU

SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Replacement Parts Necessary Adjustments

1. Head Carriage Height Adjustment

2. Head Rank Setting

3. Head Alignment

4. Thermister Check


MAIN BOARD 1. DIP SW Setting (Model Selection)

2. Battery Installation

3. Firmware Upgrade

4. Initialize EEPROM

5. Clear Battery Flag

6. System Switch Setting

7. Limit Position Initialize

8. Motor Balance Adjustment9. Linear Encoder Setup

10. Flushing Position Adjustment

11. Head Rank Setting

12. Cut Down Position Adjustment

13. Fill Ink

14. Head Alignment

15. Calibration (Feeding Direction)

HEAD


1. Capping Position Adjustment





1. Linear Encoder Setup



1. Motor Balance



1. Wire Tension Adjustment





CAPPING ASSEMBLY

ENCODER SCALE

CARRIAGE MOTOR

CARRIAGE WIRE

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31

3

Remove the INK DAMPER COVER.

HEAD CARRIAGE _ TOP VIEW

INK DAMPER COVER

Turn off the main power switch and take off the

maintenance cover.

Make sure to turn off the main power switch

when replacing the HEAD. Because the

HEAD could break. It is recommended to

unplug the machine for safety.

MAIN POWER

SWITCH

2 Select the [PUMP UP] under the [INK CONTROL]menu and remove all the ink inside the machine.

INK CONTROL

PUMP UP

MENU

INK CONTROL

3

5

HEAD CARRIAGE COVER

4 Remove the HEAD CARRIAGE COVER.

MAINTENANCE

COVER

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32

3

9

Remove the SCREW and WASHER from the HEAD.

SCREWWASHER

1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK

DAMPER is connected.

8

Disconnect the CABLE from the CARRIAGE BOARD.

CABLE

CARRIAGE BOARD

6

7

Disconnect the INK DAMPER from the HEAD.

Do not hold both sides of the INK DAMPER.

It could break.


INK DAMPER

Remove the SPRING.

SPRING

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33

3

Fix the new HEAD and SPRING on the HEAD

CARRIAGE. Make sure that the CABLE will go behind

the SHAFT of the HEAD CARRIAGE.

SPRINGWASHER SCREW

CABLE

10

11

Pull the HEAD towards front and then pull it up to

remove it together with the CABLE.

1

2

13

Connect the CABLE to the new HEAD.12

Write down the HEAD RANK written on the top part of

the new HEAD.

It is necessary when setting the HEAD RANK.

1 2 2 1 2

HEAD

HEAD RANK

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34

3

17

Turn on the main power and the sub power while

pressing [ ], [ ] and [ ] keys to enter the SERVICE

MODE.

16

Connect the CABLE to the CARRIAGE BOARD.

CABLE

CARRIAGE BOARD

14

15

Connect the INK DAMPER to the HEAD.

Do not hold both sides of the INK DAMPER.

It could break.


INK DAMPER

Select [HEAD RANK] menu.

SERVICE MENU

HEAD RANK

HEAD RANK

L20112 R19215

MENU

SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

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35

3

After filling the Cleaning Liquid, remove the Cleaning

Liquid along the menu and discard it. Set the SOL INK

cartridge.

18

19

Set the HEAD RANK by selecting the digit with [ ] and

[ ] keys, and changing the parameters with [ ] and

[ ] keys.

Press the [ENTER] key to save the settings.

[ENTER]

HEAD RANKL20112 R19215

LEFT HEAD RANK RIGHT HEAD RANK

20

Carry out the [HEAD REPLACE] using the Cleaning

Cartridges for SOL INK by selecting [HEAD

REPLACE] under the [INK CONTROL] menu.

21

Acording to the menu messege, remove the ink

cartridges. Set and fill the SOLINK Cleaning Liquid .

MENU

INK CONTROL

INK CONTROL

HEAD REPLACE

SET CL-LIQUID

[KCMcmY]

DISCARD

DRAIN INK

REMOVE CARTRIDGE

[KCMcmY]

It is necessary to prepare 6 Cleaning

Cartridges to carry out this sequence.

SET CARTRIDGE

[KCMcmY]

REMOVE CL-LIQUID

[KCMcmY]

SELECT INKTYPE

SOL CMYKLcLm

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36

3

Reset the [DOT CNT] in the [HISTORY MENU] of the

SERVICE MODE for the replaced HEAD.

Then, perform the following adjustments.

1. HEAD CARRIAGE HEIGHT ADJUSTMENT

(CHECK)2. HEAD ALIGNMENT

3. CUT DOWN POSITION ADJUSTMENT

22

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37

3

1 Remove the MAINTENANCE COVER.

3-2 CLEANING WIPER _ REPLACEMENT (Reference Time : 5min.)

2 Set the CLEANING LEVER to the rear side.

CLEANING

LEVER

3 Unhook the CLEANING WIPER and replace it with

new one.CLEANING WIPER

HOOK

4 Fix the new CLEANING WIPER to the CLEANING

LEVER.

Be careful with the direction of the CLEANING

WIPER.

Make sure that dust won't stick on the

CLEANING WIPER when fixing it.

HOOK

FELT SIDE

CLEANING WIPER

MAINTENANCE COVER

RUBBER SIDE

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38

3

3-3 CAPPING ASSEMBLY _ REPLACEMENT (Reference Time : 25min.)

1

2 Disconnect the 2 TUBEs connected to the CAPPING

ASSEMBLY from the PUMP UNIT.

PUMP UNIT _ TOP VIEW

TUBE

3 Remove the 2 screws fixing the CAPPING PLATE and

remove the CAPPING ASSEMBLY by sliding it to the

right side.

PUMP UNIT _ TOP VIEW

SCREW

CAPPING ASSEMB LY

4 Remove the CAPPING PLATE and fix it on the new

CAPPING ASSEMBLY.

CAPPING ASSEMBLY _ SIDE VIEW

SCREW

CAPPING PLATE

Don't touch the sponge inside the CAP.

Make sure that the dust won't stick around the

CAPPING part.

MAINTENANCE COVER

Remove the MAINTENANCE COVER.

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39

3

5 Fix the new CAPPING ASSEMBLY to the PUMP UNIT.

PUNP UNIT _ TOP VIEW

SCREW

CAPPING ASSEMBLY

6 Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.

7 Perform the following adjustments.

1. CAPPING POSITION ADJUSTMENT

2. LIMIT POSITION INITIALIZE

3. FLUSHING POSITION ADJUSTMENT

4. CUT DOWN POSITION ADJUSTMENT

PUNP UNIT _ TOP VIEW

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41

3

Perfrom the following adjustments.4


MAIN BOARD1. DIP SW Setting (Model Selection)2. Battery Installation

3. Firmware Upgrade

4. Initialize EEPROM

5. Clear Battery Flag

6. System Switch Setting


8. Motor Balance Adjustment


10. Flushing Position Adjustment11. Head Rank Setting


13. Fill Ink

14. Head Alignment


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42

3

1 Turn off the main power switch.

Remove the TOP PLATE.

TOP

PLATE

3-5 BATTERY _ REPLACEMENT (Reference Time : 5min.)

Do not recharge, short-circuit,

disassembly the lithium battery,

nor put it into fire.


Put tape around the lithium battery

for insulation for disposal or

preservation.


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43

3

CLOCK CHECK B

0y00d00h00m00s

CLOCK CHECK

CLEAR BAT FLAG

SERVICE MENU

CLOCK CHECK

[ENTER]

2Remove the BATTERY on the MAIN BOARD by

pushing it down and tilting towards right.

1

SOCKET

MAIN BOARD

2

3Replace the BATTERY with new one.

SOCKET

BATTERY

MAIN BOARD

Be careful with the direction of the BATTERY.

4 Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.

5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,

PUTTING INTO FIRE.

DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.

DISPOSE BATTERY WITHOUT INSULATION.

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44

3

3-6 ENCODER SCALE _ REPLACEMENT (Reference Time : 15min.)

1

2

3

4

SPRING PLATE

BLACK DOT

ENCODER SCALE

SPRING PLATE

ENCODER SCALE

ENCODER PLATE

SPRING

ENCODER SCALE

Turn off the MAIN POWER SW.

Remove the MAINTENANCE COVER, the GUIDE

RAIL COVER and the TOP COVER.

Remove the ENCODER SCALE by removing the

screw on the right end and the SPRING on its left end.

Fix the SPRING PLATE to the end of the new

ENCODER SCALE where there is no black dot written

on it.

Make sure not to make scratches or put

grease on the ENCODER SCALE when

fixing it.

Pu

Documents

Roland SJ_600_500