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R.SARAVANAKUMAR. Mobile:+91-9976658014
E-Mail: [email protected]
Managerial Level Professional: Production Management ~ Operations ~ Manufacturing Quality
Dedicated Manufacturing Professional aiming for opportunities in the domain of Production/Mechanical engineering with a leading
organisation of repute, preferable in the Engineering industry
PROFILE SUMMARY
• Offering hands-on experience of over 6.5+ years in:
- Production Planning & Control - Quality Assurance & Control - Process Engineering
- Costing & Budgeting - Operations - Inventory Control
- Process Enhancement - Resource Optimisation - Team Management
• Currently working with Poclain Hydraulics Pvt. Ltd. Pondicherry as Junior Engineer-Manufacturing
• Demonstrated excellence in managing entire production operations with key focus on top-line & bottom-line profitability by
ensuring optimal utilization of resources
• Proven abilities in enhancing production process, optimising resources & capacity utilisation, increasing productivity &
operational efficiencies, while curtailing costs & expenses
• Hands-on expertise in implementing various health & safety methods at the workplace; maintaining sound environmental &
safety conditions
• Possess excellent planning, problem-solving and people management skills
WORK EXPERIENCE
Apr 10 - Present with Poclain Hydraulics Pvt. Ltd., Pondicherry
Growth Path
Apr 10-Apr 11 Diploma Trainee - Manufacturing
Apr 11-Apr 12 Senior Technician - Manufacturing
Apr 12-Jun 16 Team Leader - Manufacturing
Since Jun -16 Junior Engineer - Manufacturing
Key Result Areas
• Meeting production targets in term of PQCDSM
• Ensuring quality standards as per customers requirement
• Training & Maintaining the Skill Matrix for Operators
• Leading LINE QRQC,Production QRQC
• Leading LINE SIM Meetings & SCRAP Meetings on a daily basis
• Instructing and communicating with all Operators and Trainees
• Interacting with customers during plant visits and audit as a CFT auditee.
• Resolving problems which arise during Assembly, Painting and Inspection
• Ensuring the PPM rate in production
• Increasing OEE in Production implementing lean Concepts and eliminate and controls the waste (Non-Value added activity).
• Assessing and managing Manpower Requirement at the organisation.
• Taking corrective & preventive action against Process Rejection on daily basis.
Achievements & Highlights
• Combined the Sub Assembly Production Line & Main Assembly Production Line into a single line that reduced the WIP-
inventory and meeting customer demands at varies product in same line.singe piece flow of product at assembly cell
• Modified layout of Assembly Area using VSM Techniques in accordance to movements & functional needs and saving time
• Reduced the PPM per month from 102506 to 8560ppm by halting non-valuable processes and implementing important quality
alert check points at required workstations take action against problem with help of QRQC
• Installed Pallet Inter-locking System (Poke-Yoke) preventing parts from moving to the next station before finishing the previous
process
• Installed Height Measure Sensors to avoid mixing up of different length components
• Reducing monthly target for FPY PPM from 45000 to 22000ppm that directly affect the product quality and also use control
the scrap cost and to identify process effectiveness
• Improved the OEE from 58% to 86% with the help of Short Interval Management (SIM) and Lean manufacturing
• Implemented the Andon Board to monitor production per hour that was a signal to alert the CFT(cross function team) pull
down to gemba and to ascertain the production quantity to all management
• Increased the monthly Productivity from 60% to 85%
• Reduce and Eliminate LWD and incident rate in safety through HIRA study and continuous improvement.
Projects and Achievements
• Commissioning the new sub-assembly for assembly line-2 to meeting customers delivery.
• Launching transfer motor from sister plant also to fulfil the Indian markets
• Increasing plant capacities from 20000 motor up to 150000 motor by implementing Lean techniques and new machine.
• Reduced packing cost.
• For year more than 10projects successfully launched and get ROI
IT SKILLS
Conversant with the concepts of:
• AutoCAD
• Solid Edge
• Microsoft Excel, Word, PowerPoint.
• ERP-PeopleSoft & Oracle Application - End user
TECHNICAL SKILLS
Well Knowledge on
• Hydraulic Motors, Pumps, Valves, Spools their functions
• 5S
• PFMEA(Process Failure Mode & Effects Analysis)
• PFD (Process Flow Diagram)
• CP(Control Plan)
• Creating and Implementing Sop (Standard Operating Procedure)
• G8D(Global 8 Discipline)
• SPC (Statiscal process Control)
• QRQC- Methodology
• Assembly Technology and painting Technology.
• Quality tools, PPAP Documents
• Monthly PPM Calculation
• ISO9001:2008
• Pressure Problems in Hydraulic System and in Programs
• Basics of Hydraulic and Pneumatics
• Lean Manufacturing.
• 7QC Tools.
• 7QB Production.
• Measuring Equipment – Vernier Calliper, Micrometer and Etc.
• Safety, Health and environment (HSE)
• OHASAS-180001:2007
• EMS-140001:2015
CERITIFICATION DETAILS
2014 Six-Sigma-Green Belt from International Academy for Certification and Training
ACADEMIC DETAILS
2011 Diploma in Production Management from Annamalai University, Chidambaram, Tamil Nadu
2010 Diploma in Mechanical Engineering from Motilal Nehru Govt. Polytechnic College, Pondicherry
2008 SSLC from White Angel English High School, Pondicherry
TRAININGS
Undergone training in the following:
• Root Cause Analysis
• Toyota production System
• Basic Hydraulics system and circuits
• Geometric dimension and tolerance
• First aid
• PFMEA
• SPC
• G8D
• Six Sigma-Green Belt
PERSONAL DETAILS
Date of Birth : 8thth
February, 1992
Languages Known : English and Tamil
Passport Number : L2279851
Marital Status : Married
Address : No.32, Seran Street, Venkataswara Nagar (West), New Saram, Puducherry-605013.
DECLARATION
Hereby declare that the above furnished information’s are true to the best of my knowledge and belief.
Yours Faithfully,
R.SARAVANAKUMAR.
