SCHOELLER-BLECKMANN NITEC GmbH A member of the Christof … · 2018-09-29 · SBN – Erdos, July 2015 1 SCHOELLER-BLECKMANN NITEC GmbH A member of the Christof Group. 克里斯多夫集团公司的一员

1SBN – Erdos, July 2015

SCHOELLER-BLECKMANN NITEC GmbHA member of the Christof Group克里斯多夫集团公司的一员

SBN – partner of nitrogen fertilizer industry worldwide for delivery of critical equipmentand providing of servicesSBN – 世界氮肥工业的合作伙伴，为氮肥工业的客户提供关键设备和技术服务

China Representative: Hofung Technology Co. Ltd.中国市场代理：荷丰技术公司


THE WORLD OF SBN SBN的世界市场


TABLE OF CONTENT

SBN – History and key data 历史与关键数据

SBN – Products and Technologies 产品与技术

SBN – Stamicarbon partnership using Safurex® material for UREA application 在尿素领域斯塔米卡帮授权使用Safurex® 材料的合作伙伴

SBN – Transport experiences 运输特殊设备的经验

SBN – China experiences 在中国市场的经验与业绩

SBN – on site activities 现场服务

Contact 联系我们


BRIEF HISTORY 1935 – Schoeller-Bleckmann Stahlwerke AG

Manufacture of vessels for the chemical industry, especially for biochemistry,food and beverage industry 1935 - Schoeller-Bleckmann Stahlwerke AG 为化学工业，特别是生物化学、食品和饮料

工业生产容器装备

1975 – merger of Schoeller-Bleckmann, Böhler and Styria Stahl toVereinigte Edelstahlwerke (VEW) – 3 locations for vessel fabrication(Kapfenberg, Mürzzuschlag, Ternitz) 1975 - Schoeller-Bleckmann, Böhler and Styria Stahl 三家合并成为Vereinigte Edelstahlwerke (VEW) – 三个厂址加工生产容器（ Kapfenberg, Mürzzuschlag, Ternitz）

1996 – acquisition by Nooter Corporationestablishment of Schoeller-Bleckmann Nooter Apparatetechnik GmbH (SBN) 1996 – 被美国Nooter公司收购，成立Schoeller-Bleckmann Nooter Apparatetechnik GmbH (SBN) 公司

2008 – acquisition by Christof GroupSCHOELLER-BLECKMANN NITEC GmbH (SBN) 2008 – 被克里斯多夫集团收购，成立SCHOELLER-BLECKMANN NITEC GmbH (SBN)


KEY DATA (2014) 关键数据（2014）

Up to 200 employees 约200名雇员

Good human relationships (education of apprentices) 良好的人员传承（学徒培训教育）

Up to 200.000 production hours 上至200,000个生产小时

Turnover: up to 100,0 MEUR 产值上至一亿欧元

Production bays in Ternitz and Linz (situated around the Danube) 生产基地在Ternitz 和Linz （位于Danube 地区）


KEY DATA 关键数据

Production facility:Ternitz / Austria (A) 生产装备：奥地利的

Ternitz 厂区(A)

Final assembly:Linz / Austria (B) 最终组装：奥地利的Linz厂区（B)


QUALIFICATIONS 资质

EN ISO 9001:2008 certified by TUV Austria EN ISO9001: 2008年由奥地利TUV认证

ASME certified by an authorized bureau ASME由授权机构认证

Pressure vessels – approvals 压力容器认证

ASME „U“, „U2“, „UM“, „S“ + „R“ stamps ASME „U“, „U2“, „UM“, „S“ + „R“ 批准

AD 2000-Merkblätter + EN 1090 / PED AD 2000-Merkblätter + EN 1090 / PED

Manufacture license of special equiment People‘s Republic of China 中国特种设备检验协会颁发的生产许可证

GOST R certificate for export of pressure vessels to Russian Federation 出口压力容器到俄罗斯联邦的GOST R证书

RTN – Rostechnadzor certificate for export of pressure vessels to Russian Federation 出口压力容器到俄罗斯联邦的 RTN – Rostechnadzor证书

Others其它证书


PRODUCTS 产品

Vessels (reactors, heat exchangers etc.) for processes with high pressures up to 350 bar and temperatures up to 600°C 压力至350巴及温度至摄氏600度的工艺容器（反应器、热交换器等）

Petrochemical industry，focus nitrogen industry (ammonia and urea) 石化工业，着眼于氮肥工业（合成氨和尿素）

Vessels (high pressure heat exchangers and reactors), weights 500 to +, diameters 5 m +, lengths 40 m +, monowall and multilayer construction 容器（高压热交换器和反应器） - 重量500吨+，直径5米+，长度40米+，单层或多层结构

Special: internals for ammonia-converters, ammonia lines, refractory 特殊的：氨合成塔、合成氨管线、难处理的内件等

Components for high pressure piping (urea and ammonia synthesis) incl. assembly field welding 高压管线的部件（尿素和氨合成），包括组装和现场焊接

In-Situ modification of high pressure vessels (e.g. relining of urea reactors, refit of gasket seat, retubing of urea heat exchangers) 高压容器的原位改造（即：尿素合成器的换里衬，垫圈座的整修，尿素热交换器的更换管件）


PRODUCTS 产品

Chemical Industry 化学工业

Hydrogenation processes 加氢工艺

Refineries 炼油厂

Hydrocracker 氢化裂解器

Hydrotreater 加氢器

Vessels for special applications 特殊用途的容器

Pressure, temperature, corrosion 在压力、温度、腐蚀方面

Vessels for CO2-sequestration (CCS – carbon capture & storage) 用于二氧化碳吸收的容器（碳捕捉和储存）


PRODUCTS 产品

Vessels for other high pressure processes 其它高压工艺用容器

Separators for LDPE plants LDPE工厂的分离器

Reactors for wet air oxidation 潮湿空气氧化的反应器

Reactors for caprolactam plants 己内酰胺工厂的反应器

Absorbers for gas drying (OMV Baumgarten) 气体干燥用的吸收器（OMV Baumgarten)

Reactors for melamine plants三聚氰胺工厂用的反应器


PRODUCTION TECHNOLOGIES 生产技术

Multilayer 多层

Monowall 单层

Welded shell sections 焊接壳体部分

Forged shell sections 锻造壳体部分

Welding 焊接

Shell sections 壳体部分

Channels 通道部分

Corrosion Protection 防腐

Overlay 堆焊

Lining 衬里


MAIN PRODUCTS 主要产品

UREA 尿素Corrosion resistant materials 耐腐材料

- CrNiMo 25-22-2 铬镍钼25-22-2- SAFUREX® (Superduplex) SAFUREX® 超级双相钢

High pressure heat exchangers 高压热交换器

Stripper 汽提塔

Scrubber 洗涤器

Condenser 冷凝器

Pool Condenser 池式反应器

High pressure reactorsmultilayer or monowallconstruction 高压合成器多层或单层结构

Reactors 合成塔

Pool reactors 池式反应器



UREA (continued)

Piping components 管线部件

In-Situ relining urea reactor 尿素合成塔原位换衬里

Special components (radar) 特殊装置（雷达）



UREA (continued)

Installation of HP Strippers, HP Carbamate Condensers, HP Scrubbers 高压汽提塔、高压甲铵冷凝器、高压洗涤器

的安装。



AMMONIA 合成氨

Converter-shells – monowall & multilayer 氨合成塔外壳 – 单层和多层

Converter-internals 氨合成塔衬里


MAIN PRODUCTS

AMMONIA (continued)

Ammonia separator 氨分离器

Syngas heat exchangers 合成气热交换器

Waste heat boilers 余热锅炉


Urea reactor 尿素合成塔


SBN – Stamicarbon partnershipusing Safurex® material for

UREA application

SBN – 在尿素领域

斯塔米卡帮授权使用Safurex®材料的

合作伙伴


Pool Condenser 池式冷凝器


Pool reactor 池式反应器


High Pressure Stripper 高压汽提塔


High pressure scrubber 高压洗涤器


High Pressure Scrubber 高压洗涤器


Urea reactor extension 尿素合成塔加长


Pool condenser 池式冷凝器


Carbamate condenser 甲铵冷凝器


Urea reactor 尿素合成塔


High pressure stripper 高压汽提塔


Waste heat boiler 余热锅炉


PRODUCTION BAYS 生产基地

Ternitz – Main Shop 主要生产基地

Prefabrication / Assembly 制造 / 组装

Linz – Overflow Shop 超能力部分基地

Final Assembly 最终组装

Lifting Capabilities – 400 tons overhead crane 吊装能力 – 400吨吊机

Heat Treatment Facilities 热处理能力


TRANSPORT 运输

Railway 铁路

Truck 卡车

River barge 内河驳船


TRANSPORTATION 运输

The transport of heavy and large sized equipment poses a challenge for a supplier of such kind of equipment with the given location of SBN. 超长超重设备的运输为SBN这样所处位置的制造商提出了挑战

SBN has developped transportation methods and applied for many years different options to transport heavy, large sized equipment. SBN多年来为如此超长超重设备的运输已经形成了一套完善的、不同选择的运输

方法


TRANSPORTATION

By Sea: 海运

From North Seaport Antwerp: 从北海安特卫普港

SBN can arrange for shipments to any seaport in China. SBN可以装运指中国任何主要港口海运

SBN can also organize transportation to plant site. SBN也可以组织运抵用户项目现场的运输


TRANSPORTATION

By Air: 空运

For emergency situations and in order to save transportation time by sea, air transport always is an option. 为节省海运时间而安排紧急情况下的空运也是一种选择

For heavy equipment up to 220 tons special Antonov cargo planes can be utilized. 重量上至220吨的设备采用

特殊的安东诺夫货机

A recent airlift of a HP Scrubber for a client in the Middle East underlines the ability of SBN to handle also such critical tasks. 近期为一个中东客户的高压洗涤器在SBN能力范围内组织了空运


SBN – CHINA EXPERIENCE 中国经验

References 业绩

Jianfeng – HP Stripper, HP Scrubber, Pool Condenser, Urea Reactor 建峰 – 高压汽提塔、高压洗涤器、池式冷凝器、尿素合成塔

Hulunbeier – HP Stripper, HP Scrubber, Pool Condenser, Urea Reactor 呼伦贝尔 – 高压汽提塔、高压洗涤器、池式冷凝器、尿素合成塔

Shaanxi Shanhua – HP Stripper, HP Scrubber, Pool Reactor 陕西陕化 – 高压汽提塔、高压洗涤器、池式反应器

Chengda Design Institute / Tierra del Fuego, Argentina – HP Stripper, Pool Condenser, HP Scrubber, Urea Reactor 成达工程公司 / Tierra del Fuego, 阿根廷 – 高压汽提塔、池式冷凝器、高压洗涤器、尿素合成塔

Bodashidi – HP Stripper, Pool Reactor, After Reactor 博大实地 – 高压汽提塔、池式反应器、后合成塔

China BlueChem, Heilongjiang – HP Stripper, HP Scrubber, Pool Reactor 中国蓝星黑龙江 – 高压汽提塔、高压洗涤器、池式反应器

Huajin – HP Stripper, HP Scrubber, Pool Condenser, Urea Reactor 华锦 – 高压汽提塔、高压洗涤器、池式冷凝器、尿素合成塔


Urea Reactor Extension Yara Belle Plaine, Canada – welding C-steel portion by manual SMAW 尿素合成塔加长 – 采用人工气体保护金属极弧焊焊接碳钢部分

Some welding key figures: 一些焊接关键数据

SMAW stick electrodes 4 mm 气体保护金属极弧焊焊条4毫米

Preheat temperature 100°C 预热温度摄氏100度

approx. 600 kg welding consumables used 使用了约600公斤焊接消耗材料

3 welders 3名焊工

NDT by TOFD after 1/3, 2/3 and final welding 在焊接进行1/3、2/3和完成后，采用超声衍射时差法进行的无损检验


Urea Reactor Extension Yara Belle Plaine, Canada –final overlay weld of transition BC.01 – BC.05 - Safurex® BC.01 – BC.05 - Safurex® 材料转换处的最终堆焊

Transition between

existing reactor shell

and new head

原合成塔壳体与新头部之间的转换


SBN – ON SITE ACTIVITIES / IN SITU MODIFICATIONS SBN – 现场技术服务 / 原位改造

Modification of internals 内件改造

Urea Reactor – tray support clips 尿素合成塔 – 托盘支撑夹

HP Stripper – liquid distribution system 高压汽提塔 – 液体分布系统

Urea Reactor – installation of trays 托盘安装

Installation of new equipment 新设备安装

Full service package using state of the art installation and erection techniques 采用安装与竖起的成熟技术提供全套的服务

On site welding of HP piping system 高压管线系统的现场焊接

Full service package including design and installation 包括设计和安装的全套服务


SBN – ON SITE ACTIVITIES / IN SITU MODIFICATIONS

On site installation of Radar Level Measurement 雷达液位仪的现场安装

Urea Reactor 尿素合成塔

HP Stripper 高压汽提塔


SBN – ON SITE ACTIVITIES / IN SITU MODIFICATIONS Field Assembly of Urea Reactors, Pool Reactors, Pool Condensers 尿素合成塔、池式合成塔、池式冷凝器的现场组装

In case of transport limitations to the project site for heavy and large sized equipment SBN offers the field assembly and welding of equipment which needs to be transported in 2 or more pieces. 如果因超长超重设备运输受限，设备不得不分成两（或更多）部分，SBN提供设备的现场组装和焊接

SBN offers the full range of services such as preparation on site, tools (roller blocks, etc.), welding equipment, preparation for hydrostatic testing as well as all pertinent Stamicarbon inspection activities. SBN提供全方位服务，比如现场准备、工具（滚动支座底板，等）、设备焊接、液压试验、以及相关的斯塔米卡帮的检验等


PARTNERSHIP STAMICARBON – SBN 合作伙伴斯塔米卡帮 - SBN

More than 40 years of cooperation 超过40年的合作

Joint development of automatic tube-to-tubesheet welding of HP heat exchangers, including internal bore welding (IBW) for Pool Condensers and Pool Reactors 共同开发的管与管板的自动焊接，应用于高压热交换器，包括池式冷凝器和池式反应器的内孔焊接

Joint development of handling and welding of Safurex® in close cooperation with Sandvik – optimization of electrodes, strip and wire products 通过与山德维克的紧密合作，共同开发了Safurex® 材料的焊接与处理，包括焊极、焊带和焊条产品的最优化

Joint development of in situ retrofitting of operating plants with radar type level measurement system for Urea Reactors and HP Strippers 共同开发了原位更新正在运行的、采用放射线原理为尿素合成塔和高压汽提塔测量液位的工厂

Upscaling of equipment design and fabrication for Mega Urea Plants 为超大规模尿素工厂的设备设计和加工进行提高档次


SCHOELLER-BLECKMANN NITEC

Headquarters: 总部

2630 TERNITZ / AUSTRIAHauptstrasse 2P +43 2630 319-0F +43 2630 [email protected]

China Representative: 中国代理

Hofung Technology Co. Ltd. 荷丰技术公司

Botai International Center, Bld B, 16th Floor, 122 Nanhu dongyuan,Chaoyang District, Beijing 100102P +86 10 8471 1038F +86 10 8472 [email protected]

CONTACT 联系

Documents

SCHOELLER-BLECKMANN NITEC GmbH A member of the Christof … · 2018-09-29 · SBN – Erdos, July 2015 1 SCHOELLER-BLECKMANN NITEC GmbH A member of the Christof Group. 克里斯多夫集团公司的一员