Service Tools 2013-5 - BWEB ログイン [PRW010]bweb.brp-jp.com/PDF/PWSB2013-5 en.pdf · BRP is proud to introduce its latest Service Tools Bulletin. ... 717 / 787 RFI engines So

Subject : Service ToolsDate : May 9 2013 No 2013-5Year

All

Model

All

Mandatory Tools: These tools are absolutely needed to perform certain service procedures.They will be automatically shipped to dealerships. They do not need to be ordered separately.

Recommended Tools: These tools will facilitate the Technicians work. They will not be automatically shipped to dealerships. They need to be ordered separately.

BRP is proud to introduce its latest Service Tools Bulletin. These special tools were designed to help you efficiently service BRP vehicles. Please always make sure to use special tools along with the appropriate Shop Manual(s) and respect all safety measures.

Table of contents

Tools by System: Engine .......................................................................................................................... 2P

Fuel .............................................................................................................................. 10P

Cooling ......................................................................................................................... 11P

Electrical ....................................................................................................................... 11P

Lubrication .................................................................................................................... 14P

Transmission / Propulsion ............................................................................................ 15P

Steering ........................................................................................................................ 17P

Suspension ................................................................................................................... 18P

Various ......................................................................................................................... 18P

Index of tools by Part Number: 20P..............................................................................

1/20

©2013 Bombardier Recreational Products inc. and BRP US inc. All rights reserved.

®™ and the BRP logo are trademarks of Bombardier Recreational Products inc. or its affiliates.

Printed in Canada (sbs2013-006 en)

Engine

Gear/bearing puller

290 877 665 Recommended

787 enginesNo longer sold; a standard puller can be used.

P/N

Male fitting


4-TEC 1503To test jet pump tightness on 2-stroke.

P/N

Protective carpet


717 / 787 RFI enginesSo piston bearing does not fall in base during replacement.

P/N

Leakage tool Mikuni BN pump


All carbureted enginesTo leak test carburetor pop-off pressure.

P/N

Flywheel holder


587/657/717 enginesUse with 420 876 080.

P/N

Timing gauge 717


717 engines

P/N

Timing gauge


787, 787 RFI, 947, 947 DI engines

P/N

Alignment shaft

295 000 141 Mandatory

All models

P/N

TDC dial indicator


2-stroke engines except DI, 1203

P/N

Flywheel puller


787 RFI

P/N

TDC dial indicator


For ignition timing static measurement

P/N

Half-ring puller MAG


717 engineTo remove crankshaft bearings.

P/N

2/20Service 2013-5

Engine

M8 x 40 screw (item 7)


All 2-stroke engines

P/N

M8 x 70 screw (item 8)


All 2-stroke enginesTo be used with P/N 420 877 635.

P/N

M8 x 35 screw (qty 5)


717 enginesTo be used with 529 035 533.

P/N

Sleeve


717 enginesUse with 420 876 080.

P/N

Half-ring puller


947 and 947 DI enginesTo remove 52 mm O.D. bearings from the crankshaft.

P/N

Rotary valve shaft puller


717, 787 and 787 RFI enginesKit includes 420 240 860 / 232 400 414.

P/N

Rotary valve bearing pusher


717, 787 and 787 RFI engines

P/N

Crankshaft protector (PTO)


All 2-stroke, 1203Use with 420877635

P/N

Crankshaft protector (MAG)


717 / 787 RFI / 800R / 800 HO

P/N

Crankshaft distance ring (MAG)



P/N

Rotary valve shaft installer


717 engines and older than 1990

P/N

Rotary valve shaft installer


787 and 787 RFI enginesUse with 420 877 650

P/N

3/20Service 2013-5

Engine

Cylinder alignment tool


717 engines

P/N

Piston ring compressor 88 mm


947 and 947 DI engines

P/N

Piston ring compressor 82 mm


717, 787 and 787 RFI engines

P/N

Crankshaft protector


947 DI engines

P/N

Oil seal pusher


787 RFI enginesUsed with 420 877 650.

P/N

Replacement puller bolt (item #9)


All 2-stroke enginesTo use with puller P/N 420 877 635.

P/N

Flywheel puller


247, 787, 787 RFI, 947 and 947 DI eng.Replacement bolt P/N 529 035 549.

P/N

Half-rings


717 / 787 RFI engines

P/N

Holder ring (item 3)


947DI engines

P/N

Puller ring


717/787 RFI engines

P/N

Chain link installer


1503

P/N

Chain link remover


1503

P/N

4/20Service 2013-5

Engine

Hook


1503

P/N

Dial gauge adapter


1503

P/N

Vacuum/pressure pump


All models

P/N

Distance gauge 14 mm


717 engines

P/N

Distance gauge 15.4 mm


787 RFI engines

P/N

Distance gauge 7.5 mm (PTO)


947 DI Engines

P/N

Piston pin puller



P/N

Exhaust wrench 15 mm


947 DI engines

P/N

Replacement protector sleeve


To be used with P/N 529 035 503.

P/N

Flywheel Tool


All 947 and 947 DIUse in conjunction with 529 035 547 puller and 295 000 125 holder.

P/N

Sleeve kit 18 mm


Ski-Doo 277, Sea-Doo 587To install cageless bearings. Used with 529035503

P/N

Sleeve kit 20 mm


717, 787 RFI, 600, 800 HOUsed with 529035503

P/N

5/20Service 2013-5

Engine

Sleeve kit 21 mm


947, 947 DI, 800 R enginesTo install cageless bearings. Used with 529035503

P/N

Magneto puller


Replacement bolt 529035549. Use 20876081/295000125/420841591/290847220

P/N

Bolt M16 x 1.5 x 65 mm


DS 450Goes with 529 035 547 & 420 976 235.

P/N

Piston circlip installer 18 mm


Sea-Doo 587, Ski-Doo 277 engines

P/N

Circlip insertion tool 20 mm


593, 670, 693, 717, 787 & 787 RFI engineSleeve without groove P/N 529 035 567 also available.

P/N

Circlip insertion tool 21 mm


947 and 947 DI enginesSleeve without groove, P/N 529 035 569 also available.

P/N

20 mm sleeve


Use with 529 035 562.

P/N

Insert alignment tool


XP and XP DI models

P/N

Degree wheel


All rotairy valve engines

P/N

Engine leak down test kit


All 4-stroke enginesTo perform a leak down test on engine.

P/N

Valve stem seal installer


1503, 991 engine

P/N

Intake plug


947 DI engines

P/N

6/20Service 2013-5

Engine

Compressor ring


947 DI engines

P/N

Carbon dam guide


947 DI engines

P/N

Carbon dam compressor


947 DI engines

P/N

Alignment shaft adapter


4-TEC engines

P/N

Valve spring compressor


4-TEC enginesTo be used with valve spring compressor cup 529 035 764 and 529 036 073

P/N

Piston circlip installer


610/500/1503/V-1000 engines

P/N

Crankshaft locking tool


4-TEC 1503 engines

P/N

Oil seal guide


4-TEC 1503 engines

P/N

Engine lifting ring


2-stroke engines with 14 mm spark plugs

P/N

Camshaft locking tool


V1000, V1300 and 1503 engines

P/N

Ring gear blocking tool


787 and 787 RFI engines

P/N

Suction pump

529 035 880 RecommendedP/N

7/20Service 2013-5

Engine

Torx adapter


4-TEC 1503 SC engines

P/N

2-stroke engine lifting hook



P/N

Ring gear blocking tool


947 and 947 DI engines

P/N

Support plate


4-TEC 1503 SCTo hold the supercharger assembly in a vise for disassembly and assembly.

P/N

4-pin socket


1503 supercharged

P/N

Bearing support/pusher


4-TEC 1503 SC enginesTo install bearing of the supercharger ground plate.

P/N

Crankshaft bearing puller


2-stroke enginessubstitute 420877635

P/N

Supercharger gear holder


4-TEC 1503 SC

P/N

Supercharger Retaining Key


4-TEC 1503 SC

P/N

Valve spring compressor cup


449/500/610/991/503To be used with 529 035 724

P/N

Valve guide remover (6 mm)


1503

P/N

Valve guide pusher (6 mm)


1503, Traxter 500, Quest 610/500

P/N

8/20Service 2013-5

Engine

Strap tool


1503 HO

P/N

Thru-hull adapter


Pirannha

P/N

Pillow block bushing


Pirannha

P/N

Engine alignment tool


pirannha

P/N

Plate mesh


1503

No picture available

P/N

Dial gauge 1503


1503

No picture available

P/N

Needle bearing pusher


1503 supercharged

P/N

Piston ring compressor

Snap-on RC 980 Recommended

4-TECNot sold by BRP

P/N

Torque angle gauge

Snap-on TA362 Recommended

Used on most 4-stroke enginesNot sold by BRP

P/N

Valve stem seal removal plier

Snap-on YA 8230 Recommended

1503, 991 engines, DS650Not sold by BRP

P/N

9/20Service 2013-5

Fuel

Pressure gauge


Injection type enginesUse with 529035652, 529035714 and 529036023

P/N

Fuel gauge T adaptor


947 DI enginesUse with gauge P/N 529035709 and P/N 529 035 714.

P/N

Pressure relief valve adaptor



P/N

Air compressor adaptor



P/N

Disconnect tool


Injection modelsUsed also with gauge P/N 529 035 709, 529 035 652 and 529 036 023

P/N

Fuel hose adapter


Injection type vehiclesTo be used with 529 035 709. Replacement clip 513 033 135

P/N

Fuel hose disconnect tool


1503, 1203To disconnect fuel hose.

P/N

Fuel pump module socket


1503 2008

P/N

Vented cap test adapter


Vented cap models

P/N

10/20Service 2013-5

Cooling

Flush kit


97-98 GTS

P/N

Flushing kit hose


All models (except GTS)

P/N

Flushing connector adapter


All models

P/N

Coolant oil pump gear holder


717, 583, 670, 599, 699, 779, 809 engine

P/N

Test cap


All modelsTo be used with vacuum/pressure pump 529 021 800.

P/N

Electrical

Magneto harness 4 pins


717 enginesTo test the magneto.

P/N

Magneto harness 6 pins


787, 787 RFI, 947 and 947 DI enginesReplaced by 259 035 604

P/N

ECM adapter tool


All modelsAll injected 2-TEC & 4-TEC with VDO ECM

P/N

11/20Service 2013-5

Electrical

Digital induction tachometer


All models

P/N

Stroboscopic timing light


All 2-stroke

P/N

Choke nut removal tool


Replaced by 529035943

P/N

Magneto harness


787, 787 RFI, 947 and 947 DI enginesTo test magneto.

P/N

Diagnostic adaptor for VCK


To be used with the MPI, connects to 529 035 807.

P/N

D.E.S.S 4 pin adaptor


1998-2002 787 RFI enginesDisconnect the D.E.S.S. post and connect in series, then to MPI.

P/N

Fluke 115 multimeter


All models

P/N

MPEM programmer kit


All 2-stroke modelsNo longer sold, replaced by MPI-2, P/N 529 036 018.

P/N

D.E.S.S. adaptor


Connects to the diagnostic cable of the MPI or MPI-2.

P/N

Kostal Die


All models with Kostal ECM connectorsTo use with crimping tool 529 035 909 to crimp ECU connectors

P/N

AMP die


All models with AMP connectorsTo use with crimping tool 529 035 909 to crimp Deutsch connectors.

P/N

Crimping tool (Kostal)


To use with compatible die to crimp different connectors

P/N

12/20Service 2013-5

Electrical

D.E.S.S. Post Remover


All D.E.S.S. equipped models

P/N

MPI communication kit


Spare cables are still available. See MPI-2

P/N

Handheld MEM programmer cable


6 pin connector.

P/N

3-pin magneto harness adapter


1503, 449To test the magneto.

P/N

787 RFI timing tool


MY 2005, 787 RFITo replace temperature sensor during timing procedure.

P/N

MPI-2 interface card


Replaces the MPI.

P/N

D.E.S.S. post interface


To programm D.E.S.S. keys with the MPI-2.

P/N

Back probe test wires


All modelsTo back probe various connectors.

P/N

ECM adapter tool


ECM BOSCH

P/N

ECM terminal remover 3.36


All models

P/N

ECM terminal remover 2.25


All models

P/N

Diagnostic harness


RTX iS, GTX LTD iS 20092009 only

P/N

13/20Service 2013-5

Electrical

Diagnostic harness


GTX, RTX, WAKE PRO 2010

P/N

MPI-2 diagnostic cable


All D.E.S.S. equipped vehicles

P/N

Multilock terminal extraction tool

AMP 755430-2 Recommended

Not sold by BRP

P/N

Lubrication

Adapter hose


4-stroke enginesUsed with 529 035 709.

P/N

Oil filter cover extractor


4-TEC 1503

P/N

Oil filter cover puller


1503Used with 529 036 038.

P/N

Supercharger oil spray nozzle tool


1503 supercharged (2008 and newer)

P/N

14/20Service 2013-5

Transmission / Propulsion

PTO flywheel impeller tool


All 2-stroke

P/N

Impeller shaft guide tool


All 2-stroke models

P/N

Bearing/seal installer tool



P/N

VTS socket tool


All VTS equipped

P/N

Jet pump bearing remover


All 2-stroke models

P/N

Alignment shaft support


All 155.6 mm and 139.5 mm jet pumps

P/N

Engine alignment plate


155.6 mm jet pump

P/N

Pump plate


139.5 mm jet pumpUsed with 529 035 506.

P/N

Inner seal installer


All 155.6 mm jet pump models

P/N

Pump bearing pusher


4-TEC 1503 models

P/N

Seal/bearing pusher


4-TEC 1503 models

P/N

Impeller remover/installer


4-TEC 1503 NA and BVAlso used to turn the engine.

P/N

15/20Service 2013-5


Floating ring tool (type I)


1503 engine without supercharger

P/N

PTO support tool


4-TEC 1503 models

P/N

Pressure cap


4-TEC 1503 models

P/N

Drive shaft holder


4-TEC models, except RXPReplaced by 529 035 986 (RXP) tool that fits all 4-TEC.

P/N

Drive shaft adapter


4-TEC 1503 engines (except BV IC)Install on drive shaft to turn engine as required.

P/N

Impeller shaft pusher


4-TEC plastic and aluminum jet pumpTool used to push out impeller shaft and install back bearing in pump.

P/N

Impeller remover/installer


SC IC ModelsTool used to remove and install impeller

P/N

Drive shaft adapter


RXP (BV IC)To install on drive shaft for turning engine as required.

P/N

Drive shaft holder


All 4-TEC 1503To hold drive shaft in place when using the floating ring tool.

P/N

Floating ring tool (type III)


RXP 255Tool used to push the floating ring to expose C-clip on drive shaft.

P/N

Drive shaft C-clip remover


4-TEC 1503

P/N

Floating ring tool (type II)


GTX SC/SCIC, RXT SCIC, RXP 260

P/N

16/20Service 2013-5


Drive shaft wrench


RXT iS and GTX iS

P/N

Impeller shaft bearing tool


Starting from 2009

P/N

Engine alignment plate


RXT iS and GTX iSreplace by 529036189

P/N

Pressure cap


Starting from 2009

P/N

Pump plate


GTS, GTI 2011

P/N

Steering

Steering cable tool


All

P/N

O.P.A.S. cylinder nut wrench


All O.P.A.S. models

P/N

17/20Service 2013-5

Suspension

Spring compressor


No longer sold, replaced by P/N 529 036 007.

P/N

Gas shock valve tool (tire valve type)


T/A shocks

P/N

Spring remover


All modelsReplace by 529036184

P/N

Various

Straight fitting


All

P/N

Caillau plier


All models

P/N

Oetiker pliers


All models

P/N

Oetiker pliers


All models

P/N

Small hose pincher


All models

P/N

Lift kit


All 2-stroke models, except LRV

P/N

18/20Service 2013-5

Various

Leak supplement kit


787 RFI / 947 DIKit includes 296 000 024/ 296 000 025/ 296 000 026/ 296 000 027

P/N

Handle


All modelsCan be used with many types of pushers.

P/N

Supertanium drill bit 3/16"


To drill/remove many kinds of rivets.

P/N

Large hose pincher


All models

P/N

Spring installer/remover


All models

P/N

Spring installer/remover (small)

529 035 989 RecommendedP/N

Blind hole bearing puller set


All modelsReplaced by 529036056

P/N

Lifting strap


All exept 3D and XPReplace by 529036189

P/N

Lifting strap


All exept 3D and XP

P/N

19/20Service 2013-5

Index Tool Part Numbers ... Page These tools are mandatory

290877665 .............. 420940755 .............. 529035713 .............. 529036019 ..............2 4 7 13

293710037 .............. 420976235 .............. 529035714 .............. 529036023 ..............18 4 10 10295000001 .............. 420977475 .............. 529035715 .............. 529036025 ..............15 4 7 8

295000002 .............. 420977480 .............. 529035716 .............. 529036026 ..............15 4 7 16

295000054 .............. 420977490 .............. 529035719 .............. 529036027 ..............18 4 7 8295000069 .............. 529000068 .............. 529035724 .............. 529036037 ..............18 4 7 10295000070 .............. 529000069 .............. 529035765 .............. 529036038 ..............18 4 7 14

295000076 .............. 529000070 .............. 529035818 .............. 529036063 ..............18 5 15 13

295000086 .............. 529000071 .............. 529035819 .............. 529036073 ..............2 5 15 8

295000101 .............. 529014500 .............. 529035820 .............. 529036086 ..............2 12 15 8

295000107 .............. 529021800 .............. 529035821 .............. 529036087 ..............15 5 7 8

295000114 .............. 529031800 .............. 529035822 .............. 529036108 ..............2 19 7 14

295000125 .............. 529031900 .............. 529035830 .............. 529036116 ..............2 12 7 16

295000130 .............. 529032500 .............. 529035839 .............. 529036117 ..............2 19 7 19

295000131 .............. 529034600 .............. 529035840 .............. 529036125 ..............11 12 17 10295000133 .............. 529034800 .............. 529035841 .............. 529036126 ..............15 5 16 9

295000135 .............. 529034900 .............. 529035842 .............. 529036134 ..............2 5 16 14

295000136 .............. 529035000 .............. 529035843 .............. 529036141 ..............11 5 16 10

295000141 .............. 529035503 .............. 529035846 .............. 529036166 ..............2 5 7 13

295000143 .............. 529035504 .............. 529035868 .............. 529036167 ..............2 18 12 17295000144 .............. 529035505 .............. 529035871 .............. 529036168 ..............15 5 16 17

295000145 .............. 529035506 .............. 529035878 .............. 529036170 ..............17 15 12 17295000156 .............. 529035507 .............. 529035880 .............. 529036172 ..............2 15 7 17

295100206 .............. 529035508 .............. 529035892 .............. 529036174 ..............18 15 16 13

295500068 .............. 529035513 .............. 529035904 .............. 529036175 ..............11 5 12 13

295500258 .............. 529035533 .............. 529035906 .............. 529036179 ..............11 5 12 13

295500473 .............. 529035541 .............. 529035908 .............. 529036180 ..............11 5 12 19

295500780 .............. 529035542 .............. 529035909 .............. 529036188 ..............19 5 12 14

414104700 .............. 529035543 .............. 529035938 .............. 529036189 ..............2 6 8 19

420276025 .............. 529035547 .............. 529035940 .............. 529036193 ..............2 6 8 9

420277010 .............. 529035549 .............. 529035943 .............. 529036194 ..............11 6 13 9

420277905 .............. 529035561 .............. 529035946 .............. 529036197 ..............11 6 8 9420840681 .............. 529035562 .............. 529035947 .............. 529036224 ..............3 6 8 17

420841201 .............. 529035563 .............. 529035948 .............. 529036233 ..............3 6 8 9

420841591 .............. 529035567 .............. 529035950 .............. 529036236 ..............3 6 8 9

420847220 .............. 529035570 .............. 529035955 .............. 529036237 ..............3 18 16 9

420876330 .............. 529035590 .............. 529035956 .............. 710000851 ..............3 6 16 14

420876488 .............. 529035604 .............. 529035981 .............. AMP 755430-2 ........3 12 13 14

420876501 .............. 529035607 .............. 529035983 .............. Snap-on RC 980 ......3 6 19 9

420876552 .............. 529035609 .............. 529035985 .............. Snap-on TA362 .......3 15 16 9

420876557 .............. 529035652 .............. 529035986 .............. Snap-on YA 8230 ....3 14 16 9

420876569 .............. 529035661 .............. 529035987 ..............3 6 16420876605 .............. 529035679 .............. 529035989 ..............3 12 19

420876609 .............. 529035685 .............. 529035991 ..............3 12 11

420876904 .............. 529035687 .............. 529035993 ..............4 6 13

420876965 .............. 529035708 .............. 529036004 ..............4 6 8

420876979 .............. 529035709 .............. 529036007 ..............4 10 18

420877414 .............. 529035710 .............. 529036016 ..............4 10 13

420877650 .............. 529035711 .............. 529036017 ..............19 10 13

420877740 .............. 529035712 .............. 529036018 ..............4 10 13

20/20Service 2013-5

Documents

Service Tools 2013-5 - BWEB ログイン [PRW010]bweb.brp-jp.com/PDF/PWSB2013-5 en.pdf · BRP is proud to introduce its latest Service Tools Bulletin. ... 717 / 787 RFI engines So