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OPERATOR'S MANUAL OMUS01P4T-0212 THREE POINT HITCH HAY RAKES P4-P5-P6 Tonutti Italy Via Gino Tonutti 3 - 33047 Remanzacco (UD) Italy Tel. + 39 0432 667015 Fax + 39 0432 668282 Factories Remanzacco (UD) Rivignano (UD) Vezzano (RE) Tonutti U.S.A. Tonutti U.S.A. 1909 Thomas Road Memphis, TN 38134 Phone (901) 385 8841 Fax (901) 385 8288 Tonutti Russia Tonutti Wolagri Limited 3 Tekhnicheskaya Street Perm, 614070 Russia Phone 007 (3422) 909096 Fax 007 (3422) 909096 Krasnokamsk (RU) [email protected] www.tonutti.it [email protected] www.tonutti.com [email protected]

THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) [email protected] [email protected] [email protected]. Data shown on the machine identification plate Model: Year of

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Page 1: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

OPERATOR'S MANUAL

OMUS01P4T-0212

THREE POINT HITCH HAY RAKESP4-P5-P6

Tonutti Italy

Via Gino Tonutti 3 - 33047Remanzacco (UD) ItalyTel. + 39 0432 667015Fax + 39 0432 668282

Factories

Remanzacco (UD)Rivignano (UD)Vezzano (RE)

Tonutti U.S.A.

Tonutti U.S.A.1909 Thomas RoadMemphis, TN 38134Phone (901) 385 8841Fax (901) 385 8288

Tonutti Russia

Tonutti Wolagri Limited 3 Tekhnicheskaya Street Perm, 614070 Russia Phone 007 (3422) 909096 Fax 007 (3422) 909096

Krasnokamsk (RU)[email protected] [email protected]

[email protected]

TONUTTI TONUTTI
Page 2: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Data shown on the machine identification plate

Model: Year of fabrication:

Serial number: Date of delivery:

Dealer: Technical assistence centre authorised by«TONUTTI» to be contacted for all technical

assistance needs

TONUTTI SpA33047 Remanzacco (UD)Italia -Via Gino Tonutti, 3

Tel.++39 0432 667015 -Fax ++39 0432 668282

PatentsThis machine may be covered by one or more of the following patents:US Pat. # 5.062.260 US Pat. # 5.146.736 US Pat. # 5.177.945 US Pat. # 5.231.829US Pat. # 5.263.306 US Pat. # 5.313.772 US Pat. # 5.493.853 US Pat. # 5.752.375US Pat. # 6.314.710 US Pat. # 6.543.212

(Other U.S. and foreign patents pending.)

Page 3: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Dear Customer,

We wish to thank-you for having decided to purchase a Tonutti product and truly believe that you have made a wise choice.

Tonutti CO. has invested a great deal of time and effort in developing its equipment and assures you efficient operation, durability and dependability.

This manual has been specially designed to assist you to simplify the assembly procedure of this machine.

Don’t forget that there is a right and a wrong way to do everything and the performance of your machine depends largely on how well you read and understand this manual and apply the instructions. Carlo Tonutti General Manager

If you have any questions to ask, please contact our customers service

U.S. & CANADA EUROPE

Phone # (901) 385-8841 Phone #++39-0432-667015 Fax # (901) 385-8288 Fax #++39-0432-668282

IMPORTANT NOTICE

LEFT RIGHT

Determine the right or left side of the machine by viewing it from the rear.

REAR

TONUTTI TONUTTI
Page 4: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Table of contents

01 P1-P4-P5-P6

Assembly time: 1 h

TABLE OF CONTENTS ................................................………………….. 1

SAFETY MESSAGES .....………………….............................................................................…2-5

SAFETY , I.D., MODEL DECALS ........................................................................… 6

ASSEMBLY .........................................................................................................…7-10

RAKE ADJUSTEMENTS ..............................................................................................11

HOOKUP, TRANSPORT, UNHOOKING...................................… 12

RAKING .................................................................................................................13-19

LUBRICATION AND MAINTENANCE .............................................. 20

RAKES SPECIFICATIONS .................................................................................…21

RECOMMENDED TORQUE VALUES .................................................... 22

LIMITED GUARANTEE ..........…................................................. 23

Page 5: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Safety messages

02 P1-P4-P5-P6

GENERAL CONDITIONS OF USE

This implement has been designed and produced to move forage that has previously been cut and form windrows or turn the forage for airing if and when necessary. It is suitable as an implement for tractors of adequate horse power and weight.This machine may not be used for any other applications other then those mentioned above.The choice of the implement must be made within the limits accepted by the tractor manufacturer based on weight and dimensions as per the chart "Technical Specifications" to be found on page 21 of this manual.This implement does not have devices to switch off the tractor engine, therefore many safety functions are to be actioned on the tractor, which must comply with all safety regulations actually in force.This implement must be used only in adeguate day light or adeguate lighting must be supplied from the tractor directly onto the implement and its immediate surroundings.The operator of this implement must be in good physical and psychological conditions and in particular must be able to turn around freely to control that nobody is within 10 meters of the implement.The operator must always be in a position to switch off the tractor engine and disengage the PTO in the case of an emergency. When he starts working he must decide which is the quickest and easiest way to stop the tractor engine in case of an emergency.When working on inclined land adhere strictly to instructions given by the tractor manufacturer so as not to overturn the tractor. Anyhow, reduce the speed and manoeuvre with caution; work preferably from the top to the bottom or viceversa; make sure that there is adequate adhesion between the terrain and the tractor wheels.

PARTS INTERCHANGEABILITY

All TONUTTI rakes have standard parts that are interchangeable between them (wheels, arms, heads). The "2P" rakes has been designed so that the single "P" hay rakes can become a double "V" rake by simply adding a toolbar frame.This solution has the following advantages:If you already own a Tonutti hay rake model P4 - P5 - P6 all you have to do is purchase another rake of the same model,but a left hand rake and a toolbar frame and you have a "V" rake model 2P4-2P5-2P6.Owning a Tonutti "V" hay rake model 2P you have 2 rakes in one and can use as follows during working operations:You can rake with just the right hand rake if necessaryYou can rake with just the left hand rake if necessaryYou can rake with both the right hand and left hand rakes together

Page 6: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Safety messages

03 P1-P4-P5-P6

BEWARE OF SAFETY INFORMATION

This is the safety-alert symbol. This symbol placed on your machine or in the manual is used to alert you to the potential for personal injury or death.

UNDERSTAND SIGNAL WORDS

A signal word “DANGER”, “WARNING”, or “CAUTION” is used withthe safety-alert symbol.Safety signs with signal word “DANGER”, “WARNING”, or“CAUTION” are located near specific hazards.

DANGER - Imminent hazards which, if not avoided, will result inserious personal injury or death.

WARNING - Potential hazards or unsafe practices which, if notavoided, could result in serious personal injury or death.

CAUTIONS - Potential hazards or unsafe practices which, if notavoided, could result in minor personal injury or product or propertydamage.

READ MANUALS

Do not operate the machine unless the instructions in thefollowing manuals have been carefully read and understood:* The Wheel Rake Operator’s Manual* Tractor Operator’s Manual

FOLLOW INSTRUCTIONS

Carefully read and understand all safety messages in thismanual and on your machine safety decals.Safety decals located on your machine contain importantinformation that will help you operate your equipment safely.Keep safety decals in good condition. Replace missing ordamaged safety decals.Allow only responsible, properly instructed individuals tooperate the machine. Carefully supervise inexperiencedoperators.

Page 7: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Safety messages

04 P1-P4-P5-P6

KEEP MACHINE IN GOOD CONDITION

Be sure the machine is in good operating condition and that allsafety devices are installed and are functioning properly.

Visually inspect the machine daily before using the machine.

Make no modifications to your equipment unless specificallyrecommended or requested by TONUTTI CO.

PERSONAL PROTECTION

Wear required personal protective equipment.

Wear close fitting clothing and confine long hair.

Avoid wearing jewellery, such as rings, wristwatches, necklaces, or bracelets.

REDUCE SPEED WHEN TOWING LOADS

Be sure that the tractor is large enough to have adequate braking andsteering control when towing implements that do not have brakes.

Reduce speed if towed load without brakes weighs more than thetractor.

Use additional caution when towing loads under adverse surfaceconditions, when turning, and on inclines. m.p.h

KEEP SPECTATORS AWAY FROM MACHINE

Keep all spectators and other workers away from the machine and work area while in operation or when raising and lowering the rake arms.

Page 8: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Safety messages

05 P1-P4-P5-P6

NO RIDERS

Be sure the tractor operator is the only person riding thetractor.Do not allow riders on the machine.

All machinery is particularly dangerous to children and persons that are unfamiliar with itsgeneral operation. The TONUTTI CO. strongly recommends that no person without athorough understanding of how the TONUTTI wheel rakes operate be permitted tooperate the machine. The machine should be operated only by responsible persons whohave thoroughly read the operator’s manual and are informed about the machine’s useand are delegated to do so.Prior to operating the rake, be sure to read and understand this operator’s manual.there is any portion you do not understand, or any phase of the machine’s operation youdo not understand, be sure to contact your local TONUTTI dealer or distributor.Use this manual thoroughly to familiarize yourself with the machine.

WARNING

Disingage all power drives when making adjustments or repairing theseparticular pieces of equipment.

CHECK THE FIELD

Be alert and use extreme caution when operating on hillsides or near ditches, gullies, holes,or obstructions where rollover could occur.Watch out for and avoid any object that might interfere with the proper operation of themachine. (i.e. stones and limbs).

WARNING

ENTANGLEMENT POSSIBLEContact with rotating tines could cause serious injury or death.Stay away.

Page 9: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Safety and model decals

06 P1-P4-P5-P6

DECALS LOCATION

INSPECTING SAFETY DECALS

Safety decals located on your machine contain important and useful information that will help you operate your equipment safely.To assure that all decals remain in place and in good condition, follow the instructions given below.- Keep decals clean. Use soap and water, not mineral spirits,abrasive cleaners,or other similar cleaners,that will damage the decal. - Replace any damaged or missing decals. When attaching decals, surface temperature of the metal must be at least 40° F (5°C) . The metal must also be clean and dry.- When replacing a machine component with a decal attached,replace the decal also.- Replacement decals can be purchased from your Tonutti equipment dealer.

1) TWO PIECES 2) ONE PIECE 3) ONE PIECE

P4/945) TWO PIECES 6) ONE PIECE

Page 10: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

WARNING: PLEASE CHECK, BEFORE ORDENING THE P6 SERIES, THAT THE TRACTOR CAN LIFT UP THE RAKE IN TRANSPORT POSITION IN OBSERVANCE WITH THE CLEARANCE, AS SHOWN IN THE DRAWING, ABOUT THE DISTANCE FROM THE IMPLEMENT AND THE TERRAIN/ CABIN!!!

07 P1-P4-P5-P6

Page 11: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Assembly

08 P1-P4-P5-P6

INSTALL WHEELS AND JACKSTAND

Page 12: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Assembly

09 P1-P4-P5-P6

INSTALL PIVOT HEAD ASSEMBLY

OPERATING WITH THE RAKE POSITIONING ON THE FLOOR, INSTALL THE HEAD ON THE THIRD POINT OFTHE TRACTOR USING THE PROPERLY PIN (2) AND THE LINCH PINS OF THE TRACTOR.OUR RAKES HAVE D=22 PINS FOR THE CONNECTIONS ON THE TRACTOR, BUT ON REQUEST IS POSSIBLEHAVE THE BUSHES TO ADAPT THE PINS TO D=28.- LIFT THE FINGER WHEELS ARM FROM THE FLOOR BY MOVING THE THIRD POINT;- TURN OFF THE ENGINE OF THE TRACTOR;- TAKE OFF THE LINCH PIN (4) AND INSTALL THE LOCK (3) AS SHOWN IN THE PICTURE TO HAVE THEPOSSIBILITY TO MOVE THE FINGER WHEEL ARM IN FRONT OF THE HEAD. THIS POSITION IS USED WHENTHE RAKE IS IN THE WORKING PHASE. IN THE TRANSPORT PHASE USE THE SECOND HOLE TO LOCKTHE ARM. THE HANDLE (5) IS USED TO POSITIONING THE RAKE IN DIFFERENT POSITIONS OFTRANSPORT/WORKING.

Page 13: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Assembly

10 P1-P4-P5-P6

INSTALL PIVOT HEAD ASSEMBLY

INSTALL THE PINS FOR THE CONNECTION TO THE THIRD POINT (6) TO THE FRAME (1) AND FIX WITHLINCH PINS (13). CONNECT THE ASSEMBLY FRAME TO THE THIRD POINT OF THE TRACTOR AND LIFT UP.TURN OFF THE ENGINE OF THE TRACTOR. INSTALL THE BRACKETS (3) AND THE PLATES (4) WITH THESCREWS M12x140 (7) AND NUTS M12 (8) IN THE LOWER PART OF THE ASSEMBLY FRAME, AS POSSIBLEON THE MAXIMUM SIDE. PUT THE BOLTS ON THE BRACKETS (2) IN THE UPPER SIDE OF THE ASSEMBLYFRAME. THE BOLTS OF THE BRACKETS MUST BE NOT COMPLETLY TIGTH TO HAVE THE POSSIBILITY TOMAKE ADJUSTING DURING THE ASSEMBLY OF THE RAKE.

Page 14: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Assembly

11 P1-P4-P5-P6

INSTALL HYDRAULIC CYLINDER AND LIFT LINKS

ASSEMBLY NOW THE HEADS OF THE RAKES (1) AND LOCK WITH THE PROPERLY PINS, (2) AND THE HAIRPIN (3) . FINALLY TIGHT THE BOLTS.ASSEMBLY NOW THE OTHER PARTICULARS AS IN THE CONDITIONS OF TWO SINGLE RAKES BUT BECAREFUL TO INSTALL THE RIGHT RAKE INTO THE RIGHT SIDE OF THE FRAME AND THE LEFT RAKE TOTHE LEFT SIDE.

Page 15: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Rake adjustments

12 P1-P4-P5-P6

ADJUSTMENTS

CAUTION: Before proceeding to make any adjustments on the finger wheel rake, be sure to place the tractor transmission in park and/or lock the brakes, to shut off the engine and, to remove the ignition key and take it with you before leaving the tractor seat.

GROUND PRESSURE

NOTE: Proper finger wheel pressure on the ground is an important factor for achieving cleanraking. Too much pressure will cause undue stress on the finger wheel tines and causeunnecessary dirt and thrash to be brought into the windrow.

Finger wheel to ground pressure is a factor of how far the tractor lower links descend. Sometractors are equipped with a control lever down-stop to limit the lever travel. On tractors which donot have this type of limit stop, limit chains should be purchased separately and used to preventexceeding the predetermined lower travel limit. Limit chains may also be useful for tractors withfaulty hydraulic system that leak-down when hydraulic system power is removed.

Main Frame

Transport (storage) Latch

Arm

Moveable Head Pin

Moveable Head

Page 16: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Hookup, transport, unhooking

13 P1-P4-P5-P6

TRANSPORTING

WARNING: Serious injury or death could occur if rake arms collidewith vehicles or fixed objects during transport.

UNHOOKING

WARNING: Use the Normal Shutdown Procedure section when unhooking Implement.

Park the implement on level ground.

Lower implement .

Prepare implement for season storage :

- Remove dirt and crop from implement. Paint exposed metal to inhibit rusting. - Lubricate grease points on the machine. - Coat exposed hydraulic cylinder rod(s) with grease to prevent rusting. - Check hydraulic hoses for deterioration and replace if necessary. - Tighten any loose bolts, nuts and hydraulic fittings. - Repair or replace worn or broken parts. - Replace damaged or missing decals.

- Before transporting the rake, clean out any crop and chaff that has become trapped betweenthe rake tines and the frame.Then raise into the transport position.

Page 17: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

14 P1-P4-P5-P6

RAKING

NOTE: Before attempring to operate eighter model Rake, BE SURE that the Transport (Storage) Latch is disengaged.

Normally the finger wheels are all positioned to overlap each other as shown. The cut material israked from right to left. The main frame can be adjusted to any one of three positions to obtainthree different raking widths as well as to accomodate different crop and field conditions. Afterthe desired width is estabilished, BE SURE to fix the adjusted position by installing the moveablehead pin and locking it with the hair pin cotter pin. As necessary, readjust the ground pressureper the proceding information.

Left "P" rake creates windrow on the right. Right "P" rake creates windrow on the left.

DIFFERENCE BETWEEN LEFT AND RIGHT "P" RAKES

Page 18: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

15 P1-P4-P5-P6

SPREADING

NOTE: Before attempring to operate eighter model Rake, BE SURE that the Transport (Storage) Latch is disengaged.

In a spreading operation, the finger wheels move the crop from right to left separately. In wideswaths, four (for the model P4) or five (for the model P5) smaller widths windrows can be formedfrom two (or three) large windrows in a single pass. As conditions permit, four or five smallswaths can also be spread into four or five small windrows respectively. Most spreadingoperations are carried-out with the rake width adjusted to positions 1 or 2.

NOTE: If it becomes difficult to get the crop out of the rake, reduce the width of the rake bylocating the arm in a different hole position in the moveable hesd. ALWAYS drive the tractor andoperate the rake in the appropriate direction which enables the finger wheels to work the tops ofthe crops first.

Page 19: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

16 P1-P4-P5-P6

TURNING

Note: The following information applies mainly to the P4 finger wheel model. The model P5 canalso be used for turning however, the center finger wheel will form a narrower windrow that thepairs of finger wheels on both ends.

NOTE: Before attempring to operate eighter model Rake, BE SURE that the Transport (Storage) Latch is disengaged.

In the turning operations, the arm is set in position 1 or 2 of the moveable head so that twoswaths can be turned at the same time. This process is normally used right after the crop hasbeen spread.

Note: ALWAYS drive the tractor and operate the rake in the appropriate direction which enablesthe finger wheel to work the bottoms of the crop first.

Page 20: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

SPREADINGRotate the main frame and its arms to the right. Lock with the pins.

RAKINGRotate the main frame and its arms to the left. Lock with the pins.

TURNINGRotate the main frame to the right and the arms to the left. Lock with the pins.

17 P1-P4-P5-P6

ON THE FIELD WITH THE "V RAKE"

Page 21: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

18 P1-P4-P5-P6

TROUBLESHOOTING

Most raking problems can be traced to travelling too slow or too fast, incorrect ground pressure, or broken or missing tines.

Increase ground pressure only enough to pick up crop.

RAKING SPEED

Optimum ground speed will depend on crop being raked, terrain, and tractor horsepower.Reduced ground speed may be necessary for hills or rough terrain. Inexperienced operators should use slower ground speeds and avoid rough or uneven terrain which could lead to tractor tipping or rollover.

DIRECTION OF TRAVEL

Raking direction will effect leaf loss andbale formation.

For sickle mowed crop, rake in the samedirection as mower travel.

For rotary mowed crop, rake in oppositedirection as mower travel

Experimentation may be necessary for best bale formation

Page 22: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

19 P1-P4-P5-P6

WORKING WIDTH 2P6 WHEEL RAKE (B)

8,44 m (28'2")

WINDROW WIDTH (A)

WORKING WIDTH 2P4 WHEEL RAKE (B)

WORKING WIDTH 2P5 WHEEL RAKE (B)

1,20 TO 1,80 m (4' TO 6')

5,45 m (18'2")

6,70 m (22'4")

WORKING WIDTH

NOTE: Windrow widths (A) and (B) are approximate.

The working width and windrow width will vary according to the type and quantity of crop being raked.The distance between hoops on rear raking wheels can be used to determine basic windrow width. Actual width depend on crop type, volume, and raking speed.When adjusting with turnbuckle, working width will change.The V-rake models 2P4 2P5 and 2P6 have been studied especially for big balers, therefore, obtaining from these machines the maximum performance possible. In fact, the two single rakes have been attatched to the tool bar frame by means of plates and brackets that can slide horizontally, thusly increasing or diminuishing the working width.

Page 23: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Raking

RAKING PROBLEMS

Problem Cause SolutionField not cleaned well Rake wheel assemblies too Adjust assemblies lower to high groundHay is bunching Tips of teeth collecting dirt Remove paint and dirt from

tips of teeth

Incorrect ground speed Adjust ground speedRake wheel hoops Excessive ground speed Reduce ground speedbreaking

Excessive ground pressure Reduce ground pressureTines breaking Excessive ground speed Reduce ground speed

Excessive ground pressure Reduce ground pressureOne rake wheel does Inadequate lubrication Lubricate adequatelynot turn

Worn or damaged bearing Replace bearingPoor windrow Rake wheel assemblies too Adjust assemblies lower to preparation high ground

Broken or missing tines Replace tines

Excessive ground speed Reduce ground speed

Excessive ground pressure Reduce ground pressureRake wheel assembly Rake wheel assembly too Adjust assembly lower toon one side does not high groundturn

Broken or missing tines Replace tines

20 P1-P4-P5-P6

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Lubrication and maintenance

21 P1-P4-P5-P6

LUBRICATION AND MAINTENANCE

MAINTENANCE - AS REQUIREDPeriodically inspect rake and make necessary repairs. - Check frame for fatigue or cracking. Replace or repair worn or damaged parts.- Check decals. replace if missing or damaged.- Check bolts and fasteners. Tighten or replace as necessary.- Check rims for damage.- Check lug nut torque. torque to 85 ft lb (115 nm).- Check condition of rake wheels.

MAINTENANCE - 10 SERVICE HOURSAfter the first hours of operation, check all attaching hardware. All hardware torques should be checked on a routine basis after every 10 hours of operation.

CHECK WHEEL BEARINGSYearly, or if tine wheel bearings do not turn freely, check bearing grease.

INSPECT BEARING1- Remove dust cap (1) , locking nut (2), and washer and outer bearing (3).2 - Inspect bearing: if it is dry, or if grease is caked or contaminated, repack bearings; otherwise go to step 8.

REPACK BEARING3- Remove wheel and hub. Remove and inspect seal (5) . Replace if damaged.4- Remove the inner bearing (4).5- Wash bearings and inside of hub with solvent. Wipe clean and air dry. Replace damaged bearings or races.6- Work grease into roller retainers from edge to fill the entire bearing with grease.7- Install inner bearing (4), seal (5), into hub and mount on spindle.

PRELOAD BEARING8- Install outside bearing and washer (3) install nut (2).9- Tighten nut until slight drag is felt when turning wheel. Back off nut 1/8-1/4 turn (locknut type). Install dust cap (1).10- Install wheel and torque nuts or bolts.

Page 25: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Specifications

22 P1-P4-P5-P6

SPECIFICATIONS

KW HP LBS KG FEET CM

P2 T 15 20 154 70 8' 250

P3 T 15 20 233 106 10'8" 320

P4 19 25 356 162 4'7" 140

P5 19 25 422 192 7'4" 220

P6 22,4 30 528 240 7'4" 220

2P4 26,5 35 980 445 10'8" 320

2P5 26,5 35 1110 505 14' 420

2P6 26,5 35 1373 624 14' 420

MPH KMH INCH CM FEET CM

P2 T 14 22 55" 140 4' 122

P3 T 14 22 55" 140 6' 183

P4 14 22 55" 140 7'7" 228

P5 14 22 55" 140 9'5" 282

P6 14 22 55" 140 11'7" 347

2P4 14 22 55" 140 18'2" 545

2P5 14 22 55" 140 22'4" 670

2P6 14 22 55" 140 28'2" 844

12

MODEL

MODEL

NUMBER

2

3

4

5

6

8

10

Page 26: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

Recommended torque values

23 P1-P4-P5-P6

RECOMMENDED TORQUE VALUES

For Metric Grade 5.8,6.9,10.9,& 12.9 Cap Screws and BoltsAll values are ft. lbs.

BOLTSIZE

FT. Newton FT. Newton FT. Newton FT. Newton FT. NewtonLBS. Meters LBS. Meters LBS. Meters LBS. Meters LBS. Meters

M4 1.1 1.5 1.7 2.3 2 2.7 2.9 4 3.6 5M5 2.3 3.1 3.5 4.7 4 5.4 6 8 7 9.5M6 3.9 5.3 5.8 7.8 7 9.5 10 13.5 11 15M7 6.5 8.8 9.4 12.7 11 15 16 22 20 27M8 10 13.5 14 19 18 24 25 34 29 39

M10 20 27 29 39 32 43 47 64 58 79M12 34 46 50 68 58 79 83 112.5 100 136M14 54 73 79 107 94 127 133 180 159 216M16 80 108.5 122 165 144 195 196 266 235 319M18 114 155 170 230.5 190 258 269 365 323 438M20 162 220 220 298 260 353 366 496 440 597M22 202 274 318 431 368 499 520 705 628 852M24 245 332 410 556 470 637 664 900 794 1077M27 360 488 606 822 707 959 996 1351 1205 1634M30 500 678 815 1105 967 1311 1357 1840 1630 2210

GRADE 10.9 GRADE 12.9GRADE 8.8GRADE 6.9GRADE 5.8

Page 27: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

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Page 28: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

P1-P4-P5-P6

LIMITED WARRANTY**************************

TONUTTI SPA (HEREINAFTER “MANUFACTURER”), WARRANTS TO THE ORIGINAL PURCHASER OF EACH NEWAGRICULTURAL PRODUCT OF ITS OWN MANUFACTURE (“PRODUCT”) THAT SUCH PRODUCT SHALL BE FREEFROM DEFECTS IN MATERIAL AND/OR WORKMANSHIP, WHEN PROPERLY SET UP AND OPERATED INACCORDANCE WITH THE RECOMMENDATIONS SET FORTH IN THE PRODUCT’S OPERATOR’S MANUAL, FORONE FULL YEAR AFTER DELIVERY TO THE ORIGINAL PURCHASER.

THIS LIMITED WARRANTY SHALL APPLY ONLY TO COMPLETE MACHINES.

THE TONUTTI PRODUCT WILL QUALIFY FOR THE TONUTTI LIMITED WARRANTY ONLY IF THE ON LINEWARRANTY REGISTRATION HAS BEEN SUBMITTED WITHIN 10 (TEN) DAYS FROM THE DATE OF PURCHASE.RECEIPT OF WARRANTY REGISTRATION AFTER THE 10 (TEN) DAYS FROM PURCHASE WILL AUTOMATICALLYINVALIDATE THE WARRANTY

PARTS AND ACCESSORIES NOT OF TONUTTI’S MANUFACTURE ARE WARRANTED ONLY TO THE EXTENT OFTHEIR ORIGINAL MANUFACTURER’S WARRANTY AND SUBJECT TO THEIR ALLOWANCE TO TONUTTI IFFOUND DEFECTIVE.

DURING THE WARRANTY PERIOD, THE AUTHORIZED TONUTTI DEALER SHALL FURNISH REPLACEMENTCOMPONENT PARTS WITHOUT CHARGE FOR ANY PRODUCT THAT FAILS BECAUSE OF DEFECTS INMATERIAL AND/OR WORKMANSHIP. NO PRODUCTS OR COMPONENT PARTS SHALL BE REPAIRED,REPLACEDOR RETURNED WITHOUT PRIOR WRITTEN AUTHORIZATION FROM TONUTTI SPA.THE SOLE AND EXCLUSIVE REMEDY AGAINST THE MANUFACTURER DURING THE WARRANTY PERIOD WILLBE FOR THE REPAIR OR REPLACEMENT OF DEFECTIVE PRDOUCTS IN THE MANNER PROVIDED UNDER THISWARRANTY.

IN NO EVENT SHALL THE MANUFACTURER’S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.

THE MANUFACTURER SHALL NOT BE LIABLE TO ANY PERSON UNDER ANY CIRCUMSTANCES FOR ANYINCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS)OCCURING FOR ANY REASON AT ANY TIME.

THIS LIMITED WARRANTY DOES NOT OBLIGATE THE MANUFACTURER TO BEAR ANY TRANSPORTATIONCHARGES IN CONNECTION WITH THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS.

THE MANUFACTURER SHALL NOT BE OBLIGATED FOR ANY CHARGES FOR LABOR OR OTHER COSTSINCIDENTAL TO THE REMOVAL OR REMOUNTING OF COMPONENT PARTS REPAIRED OR REPLACED UNDERTHIS LIMITED WARRANTY.

THIS WARRANTY SHALL NOT APPLY TO ANY MACHINE WHICH SHALL HAVE BEEN REPAIRED OR ALTEREDOUTSIDE THE TONUTTI FACTORY WITHOUT PRIOR MANUFACTURER’S APPROVAL, TO AFFECT ITS STABILITYOR RELIABILITY, NOR WHICH HAS BEEN SUBJECT TO MISUSE, NEGLIGENCE OR ACCIDENT, NOR TO ANYMACHINE WHICH SHALL NOT HAVE BEEN OPERATED IN ACCORDANCE WITH THE MANUFACTURER’SPRINTED INSTRUCTIONS OR BEYOND THE COMPANY RECOMMENDED MACHINE RATED CAPACITY.

THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS WHICH ARE SUBJECT TO THE WARRANTIES OFTHEIR RESPECTIVE MANUFACTURERS. SUCH ITEMS WOULD INCLUDE BUT WOULD NOT BE LIMITED TOCLUTCHES, UNIVERSAL JOINTS, KNIVES, HYDRAULIC COMPONENTS, BEARINGS, TIRES, BELTS AND OTHERTRADE ACCESSORIES.

THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS DEFINED AS NORMAL WEAR ITEMS. SUCH ITEMSINCLUDE, BUT ARE NOT LIMITED TO BELTS, DISCS, KNIVES, TINES, STONE GUARDS, TIRES, SLIP CLUTCHES,PITMAN SHAFTS, SWATH STICKS, BLADES, TINE HOLDERS.

THE JUDGEMENT OF TONUTTI S.P.A. IN ALL CASES OF CLAIMS UNDER THIS WARRANTY SHALL BE FINAL ANDCONCLUSIVE AND THE ORIGINAL PURCHASER AGREES TO ACCEPT ITS DECISION ON ALL QUESTIONS AS TODEFECT AND TO THE EXCHANGE OF ANY PART OR PARTS.

NO AGENT, EMPLOYEE OR REPRESENTATIVE OF TONUTTI’S HAS ANY AUTHORITY TO BIND TONUTTI TO ANYAFFIRMATION REPRESENTATION OR WARRANTY CONCERNING ITS MACHINERY EXPECT AS SPECIFICALLYSET FORTH.TONUTTI SPA RESERVES THE RIGHT TO MODIFY,ALTER AND IMPROVE ANY PRODUCT WITHOUT INCURRINGIN ANY OBBLIGATION TO REPLACE ANY PRODUCT PREVIOUSLY SOLD WITH SUCH MODIFIED,ALTERED ORIMPROVED PRODUCT

Page 29: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

FARM MACHINERY INDUSTRIES Via Gino Tonutti, 3 -33047 Remanzacco (Italy) Phone ++39-0432-667015 Fax ++39-0432-668282 e-mail: [email protected] web site: www.tonutti.it

VERY IMPORTANT !!!!!!!!!!

WARRANTY REGISTRATION INFORMATION Dear Customer,

In order to validate the Warranty Registration of your Tonutti implement that you have just purchased, please surf in the internet at our web site www.tonutti.it – On line Warranty Policy (W.O.P.) section and be sure to fill in the Warranty Registration Form found therein, in all its details.

If by any chance you do not have an internet connection, please ask your dealer to complete the form for you and forward, by e-mail or fax to Tonutti.

PLEASE DON’T FORGET THAT THIS REGISTRATION FORM MUST BE SUBMITTED WITHIN 10 DAYS OF THE PURCHASE IN ORDER TO BE COVERED BY TONUTTI LIMITED WARRANTY POLICY.

Remanzacco, February 10th, 2009

Page 30: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

[Limited Warranty Policy] [Online Warranty Registration] [Online Warranty Claim]

Online Warranty Registration

Dear Dealer, thank you for dealing in Tonutti products. Please fill out this form to register the sale of a Tonutti product. This will ensure that your sale has been registered and that the warranty will be activated as of the purchase date. Registering the warranty online is fast and easy. You can also register in the following way: Fax your completed Registration form to Tonutti Customer Care +39-0432-668282

To the Dealer: By completing and submitting this Warranty Registration form within 10 days from purchase date, you confirm that: 1. The machine has been correctly assembled in accordance with the manufacturer's instructions. 2. All bolts have been checked and also oil level and grease. 3. All safety guards + warning decals have been placed on machine. 4. PTO has been matched to tractor and greased. 5. All other pre-delivery checks have been completed as per operators manual. 6. Purchaser was given operators manual and instructed in safe and correct usage of the machine and on limitation of warranty. 7. Machine was tested and operates correctly. 8. The Purchaser acknowledged the machine's correct assembly. 9. The Purchaser acknowledged the receipt of the operators manual, read and fully understood its content. 10.The Purchaser acknowledged his understanding and approves Tonutti Limited Warranty Policy 11.The Purchaser acknowledged having a clear understanding on the correct and safe operation of the machine. 12.The Purchaser acknowledged that the machine needs regular maintenance. as per instructions in the operators manual. 13.The Purchaser has a clear understanding of the capacity of the machine and is aware of its limitations.

My Contact is:

Purchaser information to be completed by the Dealer

Required Fields marked with* First Name of person filling out registration*

Last Name of person filling out registration*

Firm* Date of purchase* DD MM YY -- -- ----

Address* City* ZIP Code *

State/Province* Country*

----------------------------

Phone* Fax e-Mail*

Product model * Serial number*

Purchaser Name*

Purchaser address*

Submit

MARIO

ROSSI

ABCDE 20 10 08

VIA ARTIGIANO SAN VALENTINO

UDINE ITALY

0432-667015 [email protected]

DOMINATOR V12 665544

GIOVANNI BIANCHI

VIA GORIZIA,10 UDINE/ITALY

33047

Page 31: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

ENGLISH

Model P4-P5-P6 Date 01-2006

………………….………………….

33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3Tel. ++39 0432 667015 - Fax ++39 0432 668282

Declaration of Conformity with 98/37/CEWe declare, accepting full responsibility for this declaration, that this product conforms with the followingEuropean standards: 2006/42/CE.To achieve machine conformity the following Harmonized Standards have been utilized: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1National and International Technical Specifications : ISO 11684, DPR 547/55

DEUTSCHKonformitätserklärung 98/37/CE

Wir erklären und übernehmen die volle Verantwortung für diese Erklärung, dass das Produkt folgendeneuropäischen Normen entspricht: 2006/42/CE.Zum Anpassen der Maschine an diese Norm wurden folgende angeglichenen Normen angewandt: UNIEN ISO 12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Internationale und Nationale technischen Spezifikationen: ISO 11684, DPR 547/55

FRANÇAISDéclaration de Conformité 98/37/CE

Nous déclarons, et nous assumons la pleine responsabilité de cette déclaration, que le produit estconforme aux normes européennes suivantes: 2006/42/CE.Pour l’adaptation de la machine, nous avons utilisé les Normes Harmonisées suivantes: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Spécifications techniques natinales et internatinales : ISO 11684, DPR 547/55

ITALIANODichiarazione di Conformità 98/37/CE

Dichiariamo, assumendo la piena responsabilità di tale dichiarazione, che il prodotto è conforme allaseguente direttiva europea: 2006/42/CE.Per l’adeguamento delle macchine sono state utilizzate le seguenti Norme Armonizzate: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4253-1Norme e/o Specifiche Tecniche Nazionali ed Internazionali : ISO 11684, DPR 547/55

ESPAÑOLDeclaración de Conformidad 98/37/CE

Declaramos, asumiéndonos la responsabilidad plena de tal declaración,que el producto es conforme alas siguientes normas europeas: 2006/42/CE.Para la adecuación de la máquina se han utilizado las siguientes Normas Armonizadas: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Especificaciones Técnicas Nacionales e Internacionales : ISO 11684, DPR 547/55

Type HAY RAKE Serian Number DECAL CE ON THE MACHINE

Page 32: THREE POINT HITCH HAY RAKES P4-P5-P6 - Jupidex · Krasnokamsk (RU) info@tonutti.it info@tonuttiusa.com twltd@perm.ru. Data shown on the machine identification plate Model: Year of

33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3Tel. ++39 0432 667015 - Fax ++39 0432 668282

TONUTTI TONUTTI