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TUBALLSingle wall carbon nanotubes USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE: +352 2799 0373 MOBILE: +352 661 184 007 [email protected]

USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

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Page 1: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ Single wall carbon nanotubesUSE LESS, DO MORE, PERFORM BETTERMPG Seminar 15th May 2017

Michael EnotiadesSALES MANAGER EMEAOFFICE: +352 2799 0373

MOBILE: +352 661 184 [email protected]

Page 2: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

Diameter 1.6 nm

Length > 5 μm

Wall thickness 1 atom

SINGLE WALL CARBON NANOTUBESARE EXCEPTIONAL

Page 3: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

SWCNT EXCEPTIONAL PROPERTIES

EXCELLENT CONDUCTOR5 times lighter than copper

STRONGER THAN STEEL100 times

THERMAL STABILITYup to 1000 °C

THE HIGHEST LENGTH TO DIAMETER RATIOup to 5000

LARGE SURFACE AREAUp to 1300 m2/g

1 G = 5,000,000 KMlength of line1 nanotube thick

Page 4: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

CARBON NANOFIBERS

Concentration of particles ~0,1%

MICROPARTICLES

A B C

0,5 mm

0,5 mm

0,5 mm

1

1 0

00

1

SWCNT FORMS ITS OWN CONDUCTIVE 3D NETWORKAT ULTRA LOW CONCENTRATIONS

TUBALL™ SINGLE WALL CARBON NANOTUBES

SWCNTs DISPERSION POWER

Page 5: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

MATERIAL’S PROPERTIESTHRESHOLD OF CHANGE

MWCNT1 - 6% SWCNT

0.01 - 0.1%

CARBON FIBERS 3 – 12%

CARBON BLACK 10 - 40%

DRASTIC CHANGE OF ELECTRICAL CONDUCTIVITY= 3D NETWORK

Page 6: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ OUTSTANDING QUALITY

TUBALL ™ Environment Health and Safety l OCSiAl November 2016

TUBALLtm CA n° IWTN/COA/W663/001

SPECIFICATIONS VALUE METHOD

Total Carbon ~85% W/W TGA

Nanotube Purity (T1%) ~74% ± 1.5% TGA

Raman G/D Ratio 86.5 ± 7.1Raman, 633 nm

Tube Diameter(approximate average)

~1,5 Nm TEM

SPECIFICATIONS VALUE METHOD

Carbon content > 85wt.% EDX, TGA

CNT content ≥75wt.% TGA, TEM

Number of walls CNT 1 TEM

Mean diameter CNT 1.6nm ± 0.4 Raman, TEM

Length of CNT >5μm AFM

TUBALLtm TDS

Page 7: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

HISTORICAL CHANGE IN INDUSTRY - BY OCSIAL

HIGH QUALITY SINGLE WALL CNTS PRODUCED

LARGE VOLUMES AVAILABLE

ACCEPTABLE PRICE FOR INDUSTRY

FOR THE FIRST TIME

Page 8: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

OCSiAl

Page 9: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

ONE OF THE WORLD’S LEADING PHYSICISTS

Corresponding member of Russian Academy

of Science, professor. Inventor of the plasma-chemical

reactor and head of the technical division of the project.

Completed R&D projects for large international

corporations such as: Hewlett Packard, Samsung,

Air Products & Chemicals, etc.

MIKHAIL PREDTECHENSKIYInventor of OCSiAl Technology.

Senior vice-president and Chief Technology

Officer, OCSiAl

Page 10: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

ABOUT OCSiAl

2009Founded to develop scalable synthesis of single wall carbon nanotubes (SWCNT)

2013

Awarded patent for scalable SWCNT production

Graphetron V1.0 reactor10 t/y capacity

2014Began large scale industrial sampling

TUBALL™ product

2017260+ peopleProduct lines: batteries, plastics, composites, coatings, elastomers

Graphetron V50 reactor50 t/y capacity

Page 11: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

NovosibirskGRAPHETRON 1.0

OCSiAl WORLDWIDE

Columbus Berlin

Moscow

India

Seoul

Hong Kong

Singapore

Palo AltoChina

Manufacturing

Sales Office

Future Manufacturing

Malaysia

OCSiAl is the largest commercial manufacturer ofhigh quality SWCNTs. Our products are made possible by a breakthrough for industrial SWCNT synthesis.

Luxembourg

Tel-Aviv

Page 12: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

10 T/YEAR 60 T/YEAR98% OF GLOBAL SWCNT PRODUCTION

OCSiAl PRODUCTION FACILITYGRAPHETRON 1.0 SWCNT REACTORGRAPHETRON 50 SWCNT REACTOR

Page 13: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ - PRODUCTION PLAN

Production capacity, t/y

50

10

1

800

3 000

1

10

60

800

3000

2015 2016 2017 years2020 2022

Page 14: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

COAT COMP_M INK RUBBER BATT PLAST_M COMP_E

TUBALL™ - PRODUCTS AT INDUSTRIAL SCALE

TUBALL™ IS THE FIRST MASS PRODUCEDSWCNT PRODUCT ON THE MARKET

− 90% OF GLOBAL PRODUCTION CAPACITY− RANGE OF DEDICATED PRODUCTS

MATRIX

Page 15: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ - REACH REGISTERED

TUBALLTM is REACH-registered for sales up to 10 tonsRegistration n°01-2120130006-75-0000

TUBALLTM will be REACH-registered for sales up to 100 tons in Q1 2018

Page 16: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ FOR RUBBER

Page 17: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ IMPACT IN RUBBER

TENSILE STRENGTH

ABRASION

COMPRESSIONSET

HYSTERESIS LOSSES

ELECTRICAL CONDUCTIVITY

RESISTANCE TOCHEMICALS

STABILITY VSAGEING

WET GRIPFATIGUE

Page 18: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

• Rubber polymer (NR, SBR, NBR,…)• Processing oil

TUBALL™ RUBBER SuspensionSuspensions based on:

TUBALL™ RUBBER MasterbatchTUBALL™ MATRIX Masterbatches based on:

• Solvents• H2O

HOW TO INTRODUCE?

During polymerisation During compound mixing

Page 19: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TYRE PERFORMANCES

Page 20: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TYRE PERFORMANCE: CURRENT SITUATION

Current technologies: Performance trade-offs

Reference compound

80859095

100105110115120

Electricalconductivity

Stiffness

Abrasionresistance

Wet grip

Energyefficiency

80859095

100105110115120

Electricalconductivity

Stiffness

Abrasionresistance

Wet grip

Energyefficiency

80859095

100105110115120

Electricalconductivity

Stiffness

Abrasionresistance

Wet grip

Energyefficiency

Better Rolling Resistance Higher Wet GripHigher Abrasion Resistance

Page 21: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TYRE PERFORMANCE: TUBALL™ FIRST RESULTS

Next slide: Results from the 3 first experiments run on Tyre Tread Compounds

- Addition of TUBALL™ - 0.1 to 0.2% weight

- No formulation optimization

- 3 different recipes and formulations – 3 different partners

- Sample testing in independent laboratories

Page 22: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TIRE PERFORMANCE: NEW SPACE

With TUBALL™ : Strong extension of performance space

Manufacturer recipe #10.2% TUBALLTM in compound

Manufacturer recipe #20.1% TUBALLTM in compound

Manufacturer recipe #30.1% TUBALLTM in compound

80859095

100105110115120

ElectricalConductivity

Stiffness

Abrasionresistance

Wet Grip(TanD 0°C)

Energyefficiency

(TanD 60°C)

80859095

100105110115120

ElectricalConductivity

Stiffness

Abrasionresistance

Wet Grip(TanD 0°C)

Energyefficiency

(TanD 60°C)

80859095

100105110115120

ElectricalConductivity

Stiffness

Abrasionresistance

Wet Grip(TanD 0°C)

Energyefficiency

(TanD 60°C)

Reference compound

Page 23: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

OTHER RUBBER APPLICATIONS

Hoses and Seals for oil and gas industry

O-rings, Seals and Gasketsfor high temperature and high

pressure environments

Hoses and Flexible Partsfor automotive industry

Conveyor Belts for mining, food,

electronic industry

Page 24: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

+20% reduced property loss after rapid gas decompression

+10% saving properties after heat aging

EXPERIMENTAL RESULTSHNBR RUBBER O-RING COMPOUND

+ 33°Ctemperature before degradation of material (thermal resistance )

-18%Compression set

+12% Shore A Hardness

x 103

Electrical conductivity

+29% Tensile strength

Page 25: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

COMPANYEuropean producer

of Industrial and Off the Road Tyres

PRODUCTTruck tyre for mining and earth moving

REQUIREMENTS• Abrasion resistance 15% higher than existing compounds

• Rubber running temperature reduced by 10 to 20oC

TURNING POINT0.3% of TUBALL

single wall carbon nanotubes

added to existing formulation

KEY BENEFITS• Higher mileage than existing tyres in ssame

category

• Longer tyre carcass life

• More robustness versus speed and hot

qweather

Application case

TUBALL single wall carbon nanotubes

for EARTHMOVER TYRES

COMPANYEuropean producer

of Motorcycle Tyres

PRODUCTOriginal Equipment tyre for

electrical 2 wheeled vehicle

REQUIREMENTS• Resistivity to earth <106 Ohm

• Weight < 1650g

• Wear resistance and wet grip 15% better than existing tyre in the same category

TURNING POINT0.1% of TUBALL single wall

carbon nanotubes added to

existing formulation

KEY BENEFITS• Protection of user and electronic ccomponents

against electrostatic discharge

• Energy saving

• Higher mileage and better grip than

cconventional tyres in the same category

Application case

TUBALL single wall carbon nanotubes

for MOTORCYCLE TYRES

Page 26: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ FORCONDUCTIVE SILICONE

Page 27: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

Gaskets, profiles for electronics

Cable elements Adhesive/encapsulantfor solar cells

High voltageresistor packs

MARKET REQUIREMENTS FORCONDUCTIVE SILICONE

High consistency silicone (HCR)

10–108 Ω•сm

Liquid silicone rubber (LSR)

101–105 Ω•сm

Page 28: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ MATRIX FOR SILICONES

TUBALL™ MATRIX 601Carrier: polydimethylsiloxane oil LSR (liquid silicone rubber), and RTV (room temperature vulcanized) silicones

TUBALL™ MATRIX 602Carrier: vinyl-terminated polydimethylsiloxane LSR (liquid silicone rubber), and RTV (room temperature vulcanized) and HCR (high consistency rubber) silicones

TUBALL™ MATRIX 605Carrier: silicone gumHCR (high consistency rubber) silicones

Page 29: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

STANDARD COMPOUNDING PROCESS

Same technique as other masterbatch introduction (pigments, etc.)

Page 30: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

TUBALL™ MATRIX 605HCR ELECTRICAL RESISTANCE 10-1011 Ω•cm*

* Tested in HCR (Shore 60). Measurements conducted according to ASTM D991 standard.

Vo

lum

e r

esi

stiv

ity,

Ω∙c

m

TUBALLTM MATRIX 605 content, wt.%

Page 31: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

PHYSICAL PROPERTIES OF HCR (50-60 SHORE)WITH 3% TUBALL™MATRIX 103 - 104 Ω•cm

HCR (Base) 50% of Carbon Black based masterbatch

Ultimate elongation, %

11

Tensile strength, Mpa

580

Hardness Shore A, pts.

61

0.3% TUBALLTM

5

9

576

150

5667

Page 32: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:
Page 33: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:
Page 34: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

THANK YOU

Page 35: USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15 May … M Enotiades... · USE LESS, DO MORE, PERFORM BETTER MPG Seminar 15th May 2017 Michael Enotiades SALES MANAGER EMEA OFFICE:

OCSiAl ASIA PACIFIC

Hong Kong: Suite 1207100, Queen’s Road CentralHong Kong+852 3180-9388

China: #2004, 20th Floor , Block B, Dachong Business Centre, No. 9678, Shennan Road , Nanshan District, Shenzhen, Guangdong, China+86 135 9012 [email protected]

Korea: 406-840 Republic of Korea, Incheon, Incheon Technopark 12, Gaetbeol-ro, Yeonsu-gu, Pilot Plant Bldg., Office 208.+82 32 260 [email protected]

OCSiAl LLC

500 S Front St, Suite 860, Columbus, OH 43215+1 415 9065271

640 W California Ave, Suite 210, Sunnyvale, CA 94086+1 415 906 5271

[email protected]

OCSiAl.ru LLC

107078, Russia, MoscowKalanchevskaya str., 2 bld.+7 499 653 5152

630090, Russia, Novosibirsk,Inzhenernaya str., 24+7 383 201 8387

[email protected]

OCSiAl Europe Sarl

Luxembourg: 1, rue de la Poudrerie,L-3364, LeudelangeGrand Duchy of Luxembourg+352 27990373

[email protected]

OCSiAl CONTACTS