Yêu Cầu Chất Lượng Lắp Dựng Dossan

8/10/2019 Yu Cu Cht Lng Lp Dng Dossan

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5.6 Extension of the Subcontract ................................................................................................................................................ 5

Doosan Quality Requirement

1 Quality requirement (yu cu cht lng)

1.1 Quality Assurance Plan Khoch m bo cht lng

a) The Subcontractor shall develop and implement a Quality Assurance Program to ISO 9001 in

relation to the work within the Subcontractors scope of responsibility. Such program shall be

described in the Quality Assurance Plan developed by the Subcontractor

Cc nh thu ph spht trin v thc hin mt chng trnh m bo cht lng theo tiuchun ISO 9001 lin quan n cc cng vic thuc phm vi trch nhim ca nh thu ph.Chng trnh ny sc m t trong Khoch m bo cht lng c pht trin bi ccnh thu ph

b) The Quality Assurance Plan shall be prepared by the Subcontractor and submitted to the

Contractor within one (1) month of the Effective Date of the Subcontract.

Khoch m bo cht lng phi c chun bbi cc nh thu phv np cho Nh thutrong vng mt (1) thng ktNgy hiu lc ca hp ng nh thu ph.


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c) The Quality Assurance Plan is a Subcontract specific document covering the scope of the works

which shall clearly embrace the materials, equipment and works to be provided under the project

by Subcontractor, and shall contain but not be limited to the following:

Khoch m bo cht lng l mt ti liu cthng nh thu phbao gm cc phm vi cacng vic. Ti liu thhin r vt liu, thit bv cng vic c quy nh trong cc dn docc nh thu ph, v phi bao gm nhng khng gii hn nh sau:

(a) Description of the scope of the workMiu tphm vi cng vic

(b) Design control plan

Khoch kim sot thit k(c) Quality principles

Nguyn tc cht lng

(d) Project execution organizationTchc thc hin dn

(e) Outline of each applicable quality element with cross referencing of relevant documented

procedures and instructions.Phc tho ca mi yu tcht lng c p dng vi cc ti liu tham kho cho ccthtc ti liu c lin uan v hn dn.

1.2 Quality Assurance Procedure Manual

Hng dn quy trnh m bo cht lng

The Quality Assurance Procedure Manual shall be submitted to the Contractor for information

within one (1) month of the Effective Date of the Subcontract. This manual should describe in

detail the implementation of the Quality Assurance Plan for the Subcontractors scope.

Stay hng dn quy trnh cht lng phi c np cho Nh thu thng tin trong vng mt (1)thng ktNgy hiu lc ca hp ng nh thu ph. Hng dn ny sm tchi tit vic thchin Khoch m bo cht lng cho phm vi ca cc nh thu ph.

(a) Quality Policy Chnh sch cht lng(b) Quality Management System hthng QL CL(c) Management Responsibility Qun l trch nhim

1.3 Site Detailed Inspection and Test Plan Khoch kim tra thnghim Site

a) The Subcontractor shall submit to the Contractor Site Detailed Inspection and Test Plans for each

system or equipment or any others as required by the Contractor.

Cc nh thu phphi np cho Nh thu Site Kim tra chi tit v khoch kim tra cho mi hthng hoc thit bhoc bt kyu cu khc ca nh thu.

b) Each Site Detailed Inspection and Test Plan shall provide details of the inspection and test to be

performed, procedures and standards to be followed, test equipment and materials to be used,

performance measures and acceptance criteria, etc. These Site Detailed Inspection and Test

Plans should be submitted within two (2) months after the Effective Date of the Subcontract.

c) The Subcontractor shall confirm the location and programmed for each inspection and test at

least forty eight (48) hours in advance of the inspection and test. The Contractor shall inform the

Subcontractor in due time of his decision to attend any of the inspection and test. When the

inspection and test are witnessed by the Contractor or his nominee, the relevant inspection and

test reports shall be countersigned by the Contractor and the Owner or his nominee.

1.4 Test Reports

a) Made and certified copies submitted to the Contractor. Log sheets and any other documents

necessary for these tests shall be provided by the Subcontractor before the testing.

b) A signed legible photocopy of all readings logged during tests, with all corrections, shall be


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handed to the Contractor immediately upon completion of each test.

c) If the Plant fails during the tests to fulfill the guarantees, the Subcontractor should remedy the

failure and carry out a further series of tests at his own expense.

Nu my brt trong khi cc xt nghim thc hin y cc khon bo lnh, cc nh thu

phnn khc phc scv thc hin mt lot cc bi kim tra thm chi ph ca mnh.

1.5 Required Documents for the Turnover Package

a) When the Subcontractor completes a Plant, the Subcontractor shall submit the required

documents for the turnover package to the Contractor.

b) The required documents for the turnover package shall include, but not limited to the following:

(a) Drawing including mark-up drawing of P&ID, Single line drawings and Other drawings

(b) Facility and system specific start-up Procedure, if required on the Subcontract

(c) A list containing all outstanding items

(d) Lists and result of all safety checks and safety system

(e) Lists andresult of all cable connection

schedule, megger andtermination checks

(f) List and result of fuse checks, Breaker checks and contractor checks, including setting

to verify that the electrical system(gList of and verification of all settings, including control settings

(hList and the verification that the controls and control logic

(i) Lists and results of all instrumentation and control equipment calibration and loop

checks (j) List and result of all piping, vessel and other equipment checks including cleaning,

flushing, hydrostatic, cold hanger setting etc.

(k) List and results of all equipment leak checks (l)

List and results all alignment checks (m) List and

results of all rotation checks (nList and results of

any field balancing (o)Equipment guarding

verification

(p) Lists and results of any coating for internal or external protection of equipment

(q) Lists and results of any cathodic protection checks

(r)Lubrication lists for each piece of equipment

(s)Documentation for preventative maintenance

(t) Any other documentation to ensure such the Plant is complete properly

d) The test reports shall include, but not be limitedto the following:(a) Summary

(b) Test Date and Schedule

(c) Outline of Test Procedure and Process

(d) Test Results

(e) Calculation sheets

(f) Reading Data and Records

(g) Calibration Data

(h) Correction curves as submitted with the offer


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Doosan Quality Requirement

2 Submission Schedule of Documents

3 Non-Conformance/Corrective Action

a) The Subcontractor shall be advised by the Contractor of any non-conformances identified by the issue of a

Non-conformance Report or/and any other formal method agreed to by both the Contractor and the

Subcontractor. The Subcontractor shall give a written response to the Contractor about non-conformance.

b) The Subcontractor shall maintain formal records of all non-conformances and their disposition and/or

corrective action taken as well.

4 Quality Records

a) The Subcontractor shall maintain a system of records, which provide objective evidence that the

requirements of the Subcontract have been met. The Subcontractor shall ensure that Subcontractor's

records pertinent to the Subcontract.

b) All applicable records shall be available for audit and review by the Contractor during the duration of the

Subcontract and for seven (7) years after take-over by the Contractor.

5 OUTSTANDING ITEMS CLEAR

5.1 Outstanding Items Issue and Clear

The list of Outstanding Items will be issued by the Contractor and/or the Owner.

The Subcontractor shall clear Outstanding Items with approvals from the Contractor and/or the Owner not

interfering with Owners commercial operation of the Plant.

5.2 Cost and Penalty

The Subcontractor shall clear all Outstanding Items within the date as specified by Contractor, but within

maximum period of one (1) months from the Provisional Acceptance Certificate (PAC) without causing anyadditional costs to the Contractor.

5.3 Outstanding Item from the Contractor

In case of Outstanding Items occurred due to the Contractors fault, the Contractor shall cove r costs

thereof but Subcontractor shall continue to carry out a responsibility for clearing Outstanding Items.

5.4 Remedy Cost

The agreed cost upon Subcontract by both parties shall be applied for clearing Outstanding Items. If

there is no agreed cost, the Contractor shall reasonably determine the unit price of clearing

Submission

forS/N Description Required Due Date

1 Quality Assurance Plan 1P/1E 1 month from ED I

2 Quality Assurance Procedure Manual 1P/1E 1 months from ED I

3 Site Detailed Inspection and Test Plans 2P/2E Within 2 months from

ED

A

4 Inspection and Test Reports 1P/1E After Test A

5 Required document for the Turnover

Package

1P/1E As required A

Submissionfor

S/N Description Required Due Date

6 Any other documents required by the

Contractor

As

required

As required A or I

- P : Prints/Hard Copy, E : Electronic Copy,

- ED : Effective Date of the Subcontract

- I : for Information/Reference, A : for Acceptance/Review/Comment, R : for Record


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Doosan Quality RequirementOutstanding Items for item by item.

5.5 Penalty of Delay

At the Subcontractors option, either (i) the Subcontractor shall provide the Contractor an bank

guarantee, Outstanding Items Bond which is no less than one hundred and fifty (150) percent of

the agreed cost of Outstanding Items and reasonably accepted by the Contractor, or;

(ii) the Contractor shall make retention from the Subcontract price which is equal to one

hundred and fifty (150) percent of the agreed cost of Outstanding Items until Clearance ofOutstanding Items.

Upon clearance of Outstanding Items, the bank guarantee shall be returned to the

Subcontractor.

The Performing cost for the clearing Outstanding Items will be deducted on progress payment

when the Subcontractor make delay, abandonment or rejection to complete Outstanding Items for

each List Items passed thirty (30) days from first issue date.

5.6 Extension of the Subcontract

The Subcontract period shall be extended automatically until the Subcontractor clear all

remained Outstanding Items and will be applied liquidated damage whenever it is

Subcontractors default.