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Z300LZ300
OWNER’S MANUAL
6D0-28199-17
U.S.A.EditionLIT-18626-07-57
6D0-9-17 Hyoshi 6/7/07 1:28 PM ページ 1
EMU25072
ZMU01690
Read this owner’s manual carefully before operating or working on your outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
6D0-9-17 Hyoshi 6/7/07 1:28 PM ページ 2
Important manual information
EMU31281
To the owner
Thank you for choosing a Yamaha outboardmotor. This Owner’s Manual contains infor-mation needed for proper operation, mainte-nance and care. A thorough understandingof these simple instructions will help you ob-tain maximum enjoyment from your newYamaha. If you have any question about theoperation or maintenance of your outboardmotor, please consult a Yamaha dealer.In this Owner’s Manual particularly importantinformation is distinguished in the followingways.
The Safety Alert Symbol meansATTENTION! BECOME ALERT! YOURSAFETY IS INVOLVED!
WARNING
EWM00780
Failure to follow WARNING instructionscould result in severe injury or death tothe machine operator, a bystander, or aperson inspecting or repairing the out-
board motor.
CAUTION:
ECM00700
A CAUTION indicates special precautionsthat must be taken to avoid damage to the
outboard motor.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
Yamaha continually seeks advancements inproduct design and quality. Therefore, whilethis manual contains the most current prod-uct information available at the time of print-ing, there may be minor discrepanciesbetween your machine and this manual. Ifthere is any question concerning this manu-
al, please consult your Yamaha dealer.
NOTE:
The Z300TR, LZ300TR and the standard ac-cessories are used as a base for the expla-nations and illustrations in this manual.Therefore some items may not apply to ev-
ery model.
EMU25111
Z300, LZ300OWNER’S MANUAL
©2007 by Yamaha Motor Corporation, USA1st edition, June 2007
All rights reserved.Any reprinting or unauthorized usewithout the written permission ofYamaha Motor Corporation, USA
is expressly prohibited.Printed in Japan
P/N LIT-18626-07-57
Table of contents
General information .......................... 1
Identification numbers record.......... 1
Outboard motor serial number .......... 1Key number....................................... 1
Emission control information ........... 1
North American models..................... 1Star labels ......................................... 2
Important labels............................... 3
Warning labels .................................. 3Caution labels ................................... 4
Safety information............................. 5
Safety information ........................... 5
Rotating parts.................................... 5Hot parts ........................................... 5Electric shock.................................... 5Power trim and tilt ............................. 5Engine shut-off cord.......................... 5Gasoline............................................ 5Gasoline exposure and spills ............ 5Carbon monoxide.............................. 6Modifications ..................................... 6
Boating safety ................................. 6
Alcohol and drugs ............................. 6Personal flotation devices ................. 6People in the water ........................... 6Passengers ....................................... 6Overloading....................................... 6Avoid collisions ................................. 6Weather ............................................ 7Accident reporting ............................. 7Boat education and training .............. 7Passenger training ............................ 7Boating safety publications ............... 7Laws and regulations ........................ 7
Boating organizations...................... 8Basic boating rules (Rules of the
road) .............................................. 8
Steering and sailing rules and sound signals............................................. 8
Rules when encountering vessels .... 9Other special situations................... 10
Basic requirements......................... 13
Fueling instructions ....................... 13
Gasoline.......................................... 13Engine oil ........................................ 13
Installation requirements............... 14
Boat horsepower rating ...................14Mounting motor ...............................14Remote control requirements..........14Battery requirement.........................14Propeller selection...........................14
Start-in-gear protection ................. 15
Basic components .......................... 16
Main components ......................... 16
Remote control ................................17Remote control lever .......................18Neutral interlock trigger ...................18Neutral throttle lever ........................18Free accelerator ..............................19Throttle friction adjuster...................19Engine shut-off switch .....................20Main switch .....................................20Power trim and tilt switch on
remote control ...............................21Power trim and tilt switch on bottom
engine cowling ..............................21Power trim and tilt switches (twin
binnacle type)................................22Trim tab with anode.........................22Tilt support lever for power trim
and tilt model.................................23Top cowling lock lever (pull up
type) ..............................................23Flushing device ...............................24Fuel filter/Water separator...............24Tachometer .....................................24Digital tachometer ...........................25Oil level indicators (three
indicators 2) ..................................25Oil level indicator (digital type) ........25Overheat-warning indicator (digital
type) ..............................................26Speedometer (digital type) ..............26Trim meter .......................................26Trim meter (digital type) ..................27Hour meter (digital type)..................27Trip meter ........................................27Clock ...............................................28Fuel gauge ......................................28Fuel warning indicator .....................28
Table of contents
Low battery voltage-warning indicator ........................................ 29
Fuel management meter ................. 29Fuel flow meter................................ 29Fuel consumption meter ................. 30Fuel economy ................................. 30Twin-engine speed synchronizer .... 31Command link multifunction
meters........................................... 31Tachometer unit .............................. 32Speed & fuel meter unit .................. 35Speedometer unit............................ 36Fuel management meter ................. 37
Warning system ............................ 38
Overheat warning............................ 38Oil level warning and oil filter
clogging warning........................... 39
Operation ......................................... 41
Installation ..................................... 41
Mounting the outboard motor .......... 41
Breaking in engine ........................ 42
Procedure for HPDI models ............ 43
Pre-operation checks .................... 43
Fuel ................................................. 43Oil.................................................... 44Controls........................................... 44Stop switches.................................. 44Engine............................................. 44Operation after a long period of
storage.......................................... 44
Filling fuel and engine oil............... 45
Filling fuel for models without a fuel joint ........................................ 45
Ring Free Fuel Additive .................. 45Filling oil for oil injection models 2... 45Oil level indicator operation............. 47
Operating engine........................... 48
Feeding fuel .................................... 48Starting engine................................ 48
Warming up engine ....................... 50
Electric start and prime start models .......................................... 50
Shifting .......................................... 50Stopping boat ................................ 52Stopping engine ............................ 52
Procedure........................................52
Trimming outboard motor.............. 53
Adjusting trim angle (Power trim and tilt) ..........................................53
Adjusting boat trim ..........................54
Tilting up and down....................... 55
Procedure for tilting up (power trim and tilt models)..............................55
Procedure for tilting down (power trim and tilt models).......................57
Cruising in shallow water .............. 57
Power trim and tilt models...............57
Cruising in other conditions........... 58
Maintenance .................................... 60
Specifications................................ 60Transporting and storing outboard
motor ........................................... 61
Storing outboard motor ...................61Procedure........................................62Lubrication (oil injection models) .....62Cleaning and anticorrosion
measures ......................................62Battery care.....................................63Flushing power unit .........................63Cleaning the outboard motor...........64Checking painted surface of
motor.............................................64
Periodic maintenance ................... 65
Replacement parts ..........................65Maintenance chart...........................66Maintenance chart (additional) ........67Greasing..........................................68Cleaning and adjusting spark
plug ...............................................68Checking fuel system ......................69Inspecting idling speed....................70Checking water in engine oil tank ...71Checking wiring and connectors .....71Exhaust leakage..............................71Water leakage .................................71Checking power trim and tilt
system...........................................71Checking propeller ..........................72Removing propeller .........................73Installing propeller ...........................73
Table of contents
Changing gear oil ............................ 74Inspecting and replacing
anode(s)........................................ 76Checking battery (for electric start
models) ......................................... 76Connecting the Battery ................... 77Disconnecting the battery ............... 78Checking top cowling ...................... 78Coating the boat bottom.................. 78
Trouble Recovery............................ 79
Troubleshooting ............................ 79Temporary action in emergency.... 82
Impact damage ............................... 82Running single engine .................... 82Replacing fuse ................................ 83Power trim and tilt will not
operate.......................................... 83Water separator-warning indicator
blinks while cruising ...................... 84
Engine fails to operate .................. 85
Low oil level warning activates........ 85
Treatment of submerged motor..... 86
Procedure ....................................... 86
Consumer information.................... 88
Important warranty information for U.S.A. and Canada ..................... 88
YAMAHA MOTOR CORPORATION, U.S.A. OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY ...... 90
IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA ...................... 93
1
General information
EMU25171
Identification numbers record
EMU25183
Outboard motor serial number
The outboard motor serial number isstamped on the label attached to the portside of the clamp bracket.Record your outboard motor serial number inthe spaces provided to assist you in orderingspare parts from your Yamaha dealer or forreference in case your outboard motor is sto-len.
EMU25190
Key number
If a main key switch is equipped with the mo-tor, the key identification number is stampedon your key as shown in the illustration.Record this number in the space provided forreference in case you need a new key.
EMU25221
Emission control information
EMU25230
North American models
This engine conforms to U.S. EnvironmentalProtection Agency (EPA) regulations for ma-rine SI engines. See the label affixed to yourengine for details.
EMU25252
Approval label of emission control certif-icate
This label is attached to the bottom cowling.New Technology ; (4-stroke/HPDI) DFI
1. Outboard motor serial number location
1
ZMU01854
1. Key number
1. Approval label location
ZMU049301
General information
2
EMU25262
Manufactured date label
This label is attached to the clamp bracket orthe swivel bracket.
EMU25273
Star labels
Your outboard motor is labeled with a Cali-fornia Air Resources Board (CARB) star la-bel. See below for a description of your
particular label.
EMU25280
One Star—Low Emission
The one-star label identifies engines thatmeet the Air Resources Board’s 2001 ex-haust emission standards. Engines meetingthese standards have 75% lower emissionsthan conventional carbureted two-stroke en-gines. These engines are equivalent to theU.S. EPA’s 2006 standards for marine en-gines.
EMU25290
Two Stars—Very Low Emission
The two-star label identifies engines thatmeet the Air Resources Board’s 2004 ex-haust emission standards. Engines meetingthese standards have 20% lower emissionsthan One Star-Low-Emission engines.
1. Manufactured date label location
ZMU05945
1 ZMU04931
Manufactured:
ZMU04346
1. Star labels location
ZMU04932
1
ZMU01702
General information
3
EMU25300
Three Stars—Ultra Low Emission
The three-star label identifies engines thatmeet the Air Resources Board’s 2008 ex-haust emission standards. Engines meetingthese standards have 65% lower emissionsthan One Star-Low-Emission engines.
EMU33861
Four Stars—Super Ultra Low Emission
The four-star label identifies engines thatmeet the Air Resources Board’s Sterndriveand Inboard marine engine 2009 exhaustemission standards. Personal Watercraftand Outboard marine engines may alsocomply with these standards. Engines meet-ing these standards have 90% lower emis-sions than One Star-Low-Emission engines.
EMU25382
Important labels
EMU25395
Warning labels
EMU25401
Label
WARNING
EWM01260
�
Be sure shift control is in neutral beforestarting engine. (except 2HP)
�
Do not touch or remove electrical parts
ZMU01703
ZMU01704
ZMU05663
ZMU01858
ZMU01948
General information
4
when starting or during operation.
�
Keep hands, hair, and clothes awayfrom flywheel and other rotating parts
while engine is running.
EMU25413
Label (counter rotation models)
WARNING
EWM01281
Use only a counterclockwise rotationpropeller with this engine.Counterclockwise propellers are markedwith a letter “L” after the size indication.The wrong type of propeller could causethe boat to go in an unexpected direction,
which could lead to an accident.
EMU25451
Label
ENGINE OIL ONLY
�
Pour the engine oil into this oil tank, notgasoline.
RECOMMENDED OIL:YAMALUBE 2 STROKE OUTBOARD OIL oran equivalent TC-W3 certified ouboard oil.
WARNING
EWM01270
Do not add gasoline to the oil tank. Fire
explosion could result.
EMU25465
Caution labels
EMU30690
Label
CAUTION:
ECM01480
USE UNLEADED STRAIGHT GASOLINEONLY
�
Gasoline containing lead can causeperformance loss and engine damage.
�
Do not use gasoline mixed with oil (pre-mix).
�
Recommended engine oil: YAMALUBE2-stroke outboard oil.
Refer to Owner’s manual.
ZMU01949
5
Safety information
EMU33621
Safety information
Observe these precautions at all times.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFDstraps, etc. can become entangled with inter-nal rotating parts of the engine, resulting inserious injury or death.Keep the top cowling in place whenever pos-sible. Do not remove or replace the cowlingwith the engine running.Only operate the engine with the cowling re-moved according to the specific instructionsin the manual. Keep hands, feet, hair, jewel-ry, clothing, PFD straps, etc. away from anyexposed moving parts.
EMU33640
Hot parts
During and after operation, engine parts arehot enough to cause burns. Avoid touchingany parts under the top cowling until the en-gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while start-ing or operating the engine. They can causeshock or electrocution.
EMU33660
Power trim and tilt
Body parts can be crushed between the mo-tor and the clamp bracket when the motor istrimmed or tilted. Keep body parts out of thisarea at all times. Be sure no one is in thisarea before operating the power trim and tiltmechanism.The power trim and tilt switches operateeven when the main switch is off. Keep peo-ple be away from the switches wheneverworking around the motor.Never get under the lower unit while it is tilt-ed, even when the tilt support lever is locked.
Severe injury could occur if the outboard mo-tor accidentally falls.
EMU33670
Engine shut-off cord
Attach the engine shut-off cord so that theengine stops if the operator falls overboardor leaves the helm. This prevents the boatfrom running away under power and leavingpeople stranded, or running over people orobjects.Always attach the engine shut-off cord to asecure place on your clothing or your arm orleg while operating. Do not remove it to leavethe helm while the boat is moving. Do not at-tach the cord to clothing that could tearloose, or route the cord where it could be-come entangled, preventing it from function-ing.Do not route the cord where it is likely to beaccidentally pulled out. If the cord is pulledduring operation, the engine will shut off andyou will lose most steering control. The boatcould slow rapidly, throwing people and ob-jects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flam-mable and explosive.
Always, refuel ac-cording to the procedure on page 48 toreduce the risk of fire and explosion.
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasolinespills, wipe it up immediately with dry rags.Dispose of rags properly.If any gasoline spills onto your skin, immedi-ately wash with soap and water. Changeclothing if gasoline spills on it.If you swallow gasoline, inhale a lot of gaso-line vapor, or get gasoline in your eyes, getimmediate medical attention. Never siphonfuel by mouth.
Safety information
6
EMU33900
Carbon monoxide
This product emits exhaust gases whichcontain carbon monoxide, a colorless, odor-less gas which may cause brain damage ordeath when inhaled. Symptoms include nau-sea, dizziness, and drowsiness. Keep cock-pit and cabin areas well ventilated. Avoidblocking exhaust outlets.
EMU33780
Modifications
Do not attempt to modify this outboard mo-tor. Modifications to your outboard motormay reduce safety and reliability, and renderthe outboard unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im-portant safety precautions that you shouldfollow when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or tak-ing drugs. Intoxication is one of the mostcommon factors contributing to boating fatal-ities.
EMU33720
Personal flotation devices
Have an approved personal flotation device(PFD) on board for every occupant. Yamaharecommends that you must wear a PFDwhenever boating. At a minimum, childrenand non-swimmers should always wearPFDs, and everyone should wear PFDswhen there are potentially hazardous boat-ing conditions.
EMU33730
People in the water
Always watch carefully for people in the wa-ter, such as swimmers, skiers, or divers,whenever the engine is running. Whensomeone is in the water near the boat, shift
into neutral and shut off the motor.Stay away from swimming areas. Swimmerscan be hard to see.The propeller can keep moving even whenthe motor is in neutral. Shut off the enginewhen a person is in the water near you.
EMU33750
Passengers
Consult your boat manufacturer’s instruc-tions for details about appropriate passengerlocations in your boat and be sure all pas-sengers are positioned properly before ac-celerating and when operating above an idlespeed. Standing or sitting in non-designatedlocations may result in being thrown eitheroverboard or within the boat due to waves,wakes, or sudden changes in speed or direc-tion. Even when people are positioned prop-erly, alert your passengers if you must makeany unusual maneuver. Always avoid jump-ing waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boatcapacity plate or boat manufacturer for max-imum weight and number of passengers. Besure that weight is properly distributed ac-cording to the boat manufacturers instruc-tions. Overloading or incorrect weightdistribution can compromise the boats han-dling and lead to an accident, capsizing orswamping.
EMU33770
Avoid collisions
Scan constantly
for people, objects, andother boats. Be alert for conditions that limityour visibility or block your vision of others.
Operate defensively
at safe speeds andkeep a safe distance away from people, ob-jects, and other boats.
�
Do not follow directly behind other boats orwaterskiers.
Safety information
7
�
Avoid sharp turns or other maneuvers thatmake it hard for others to avoid you or un-derstand where you are going.
�
Avoid areas with submerged objects orshallow water.
�
Ride within your limits and avoid aggres-sive maneuvers to reduce the risk of lossof control, ejection, and collision.
�
Take early action
to avoid collisions. Re-member,
boats do not have brakes
, andstopping the engine or reducing throttlecan reduce the ability to steer. If you arenot sure that you can stop in time beforehitting an obstacle, apply throttle and turnin another direction.
EMU33790
Weather
Stay informed about the weather. Checkweather forecasts before boating. Avoidboating in hazardous weather.
EMU33800
Accident reporting
Boat operators are required by law to file aBoating Accident Report with their stateboating law enforcement agency if their boatis involved in any of the following accidents:1. There is loss of life or probable loss of
life.2. There is personal injury that requires
medical attention beyond first aid.3. There is property damage to boats or
other property over a certain amount.4. There is complete loss of a boat.Contact local law enforcement personnel if areport is necessary.
EMU33870
Boat education and training
Operators should take a boating safetycourse. This may be required in your state.Many of the organizations listed in the nextsection can provide information about cours-es in your area.
You may also want to consider an Internet-based program for basic boater education.The Online Boating Safety Course providedby the BoatU.S. Foundation, is approved bythe National Association of State BoatingLaw Administrators (NASBLA) and recog-nized by the United States Coast Guard.Most, but not all, states accept this course tomeet their minimum requirements. While itcannot replace an in-depth course such asone offered by the U.S. Coast Guard, U.S.Power Squadron, or other organization, thisonline course does provide a general over-view of the basics in boating safety, require-ments, navigation, and operation. Uponsuccessful completion of the course, theuser can download a certificate of comple-tion immediately or, for a small charge, re-quest one by mail. To take this free course,go to boatus.org.
EMU33880
Passenger training
Make sure at least one other passenger istrained to operate the boat in the event of anemergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additionalpublications and information can be obtainedfrom many boating organizations.
EMU33590
Laws and regulations
Know the marine laws and regulations whereyou will be boating- and obey them. Severalsets of rules prevail according to geographiclocation, but all are basically the same as theInternational Rules of the Road. The rulespresented in the following section are con-densed- and have been provided for yourconvenience only.Contact the U.S. Coast Guard, the NationalAssociation of State Boating Law Adminis-
Safety information
8
trators, or your local Power Squadron for acomplete set of rules governing the waters inwhich you will be using your boat.
EMU33680
Boating organizations
The following organizations provide boatingsafety training and information about boatingsafety and laws.
United States Coast Guard
Consumer Affairs Staff (G-BC)Office of Boating, Public, and Consumer Af-fairsU.S. Coast Guard HeadquartersWashington, D.C. 20593-0001Boating Safety Hotline: 1-800-368-5647www.uscgboating.org
United States Power Squadrons
1-888-FOR-USPS (1-888-367-8777)www.usps.org
Boat Owners Association of The UnitedStates
1-800-336-BOAT (1-800-336-2628)www.boatus.com
National Association of State BoatingLaw Administrators (NASBLA)
1500 Leestown Road, Suite 330Lexington, KY 4051 859-225-9497859-225-9497www.nasbla.org
National Marine Manufacturers Associa-tion (NMMA)
200 East Randolph DriveSuite 5100Chicago, IL 606001www.nmma.org
Marine Retailers Association of America
155 N. Michigan Ave. Chicago,IL 60601www.mraa.com
EMU33690
Basic boating rules (Rules of the road)
Just as there are rules that apply when youare driving on streets and highways, thereare waterway rules that apply when you aredriving your boat. These rules are used inter-nationally. (For USA: and are also enforcedby the United States Coast Guard and localagencies.) You should be aware of theserules, and follow them whenever you en-counter another vessel on the water.
EMU33700
Steering and sailing rules and sound signals
Whenever two vessels on the water meetone another, one vessel has the right-of-way; it is called the “stand-on” vessel. Thevessel that does not have the right-of-way iscalled the “give-way” or “burdened”vessel.These rules determine which vessel has theright-of-way, and what each vessel shoulddo.
Stand-on vessel
The vessel with the right-of-way has the dutyto continue its course and speed, except toavoid an immediate collision. When youmaintain your direction and speed, the othervessel will be able to determine how best toavoid you.
Give-way vessel
The vessel that does not have the right-of-way has the duty to take positive and timelyaction to stay out of the way of the Stand-On
Safety information
9
vessel. Normally, you should not cross infront of the vessel with the right-of-way. Youshould slow down or change directions brief-ly and pass behind the other vessel. Youshould always move in such a way that theoperator of the other vessel can see whatyou are doing.
“ The general prudential rule ”
This rule is called Rule 2 in the InternationalRules and says,“ In obeying and construing these rules dueregard shall be had to all dangers of naviga-tion and collision, and to any special circum-stances, which may render a departure fromthe above rules necessary in order to avoidimmediate danger.”In other words, follow the standard rules ex-cept when a collision will occur unless bothvessels try to avoid each other. If that is thecase, both vessels become “ Give-Way ”vessels.
EMU25521
Rules when encountering vessels
There are three main situations that you mayencounter with other vessels which couldlead to a collision unless the Steering Rulesare followed:
Meeting:
(you are approaching another ves-sel head-on)
Crossing:
(you are traveling across the oth-er vessel’s path)
Overtaking:
(you are passing or beingpassed by another vessel)In the following illustration, your boat is in thecenter. You should give the right-of-way toany vessels shown in white area (you are theGive-Way vessel). Any vessels in the shad-ed area must yield to you (they are the Give-Way vessels). Both you and the meetingvessel must alter course to avoid each other.
Meeting
If you are meeting another power vesselhead on, and are close enough to run the riskof collision, neither of you has the right-of-way Both of you should alter course to avoidan accident. You should keep the other ves-sel on your port (left) side. This rule doesn’tapply if both of you will clear one another ifyou continue on your set course and speed.
Crossing
When two power driven vessels are crossingeach other’s path close enough to run therisk of collision, the vessel which has the oth-er on the starboard (right) side must keep outof the way of the other. If the other vessel ison your right, you must keep out of its way;you are the Give-Way vessel. If the othervessel is on your port (left) side, rememberthat you should maintain course and direc-tion, provided the other vessel gives you theright-of-way as it should.
Safety information
10
Overtaking
If you are passing another vessel, you arethe “Give-Way” vessel. This means that theother vessel is expected to maintain itscourse and speed. You must stay out of itsway until you are clear of it. Likewise, if an-other vessel is passing you, you shouldmaintain your speed and direction so that theother vessel can steer itself around you.
EMU25531
Other special situations
There are three other rules you should beaware of when driving your boat around oth-er vessels.
Narrow channels and bends
When navigating in narrow channels, youshould keep to the right when it is safe andpractical to do so. If the operator of a power-driven vessel is preparing to go around abend that may obstruct the view of other wa-ter vessels, the operator should sound a pro-longed blast on the whistle (4 to 6 seconds).If another vessel is around the bend, it tooshould sound the whistle. Even if no reply isheard, however, the vessel should still pro-ceed around the bend with caution. If younavigate such waters with your boat, you willneed to carry a portable air horn, availablefrom local marine supply stores.
Fishing vessel right-of-way
All vessels that are fishing with nets, lines or
trawls are considered to be “fishing vessels”under the International Rules. Vessels withtrolling lines are not considered fishing ves-sels. Fishing vessels have the right-of-wayregardless of position. Fishing vessels can-not, however, impede the passage of othervessels in narrow channels.
Sailing vessel right-of-way
Sailing vessels should normally be given theright-of-way. The exceptions to this are:1. When the sailing vessel is overtaking
the power-driven vessel, the power-driv-en vessel has the right-of-way.
2. Sailing vessels should keep clear of anyfishing vessel.
3. In a narrow channel, a sailing vesselshould not hamper the safe passage ofa power-driven vessel that can navigateonly in such a channel.
Reading buoys and other markers
The waters of the United States are markedfor safe navigation by the lateral system ofbuoyage. Simply put, buoys and markershave an arrangement of shapes, colors,numbers and lights to show which side of thebuoy a boater should pass on when navigat-ing in a particular direction. The markings onthese buoys are oriented from the perspec-tive of being entered from seaward (the boat-er is going towards the port). This means thatred buoys are passed on the starboard(right) side when proceeding from open wa-ter into port, and black buoys are to port (left)side. When navigating out of port, your posi-tion with respect to the buoys should be re-versed; red buoys should be to port andblack buoys to starboard.Many bodies of water used by boaters areentirely within the boundaries of a particularstate. The Uniform State Waterway MarkingSystem has been devised for these waters.
Safety information
11
This system uses buoys and signs with dis-tinctive shapes and colors to show regulato-ry or advisory information. These markersare white with black letters and orangeboarders. They signify speed zones, restrict-ed areas, danger areas, and general infor-mation.Remember, markings may vary by geo-graphic location. Always consult local boat-ing authorities before driving your boat inunfamiliar waters.
Safety information
12
ZMU01708
13
Basic requirements
EMU25540
Fueling instructions
WARNING
EWM00010
GASOLINE AND ITS VAPORS ARE HIGH-LY FLAMMABLE AND EXPLOSIVE!
�
Do not smoke when refueling, and keepaway from sparks, flames, or othersources of ignition.
�
Stop engine before refueling.
�
Refuel in a well-ventilated area. Refuelportable fuel tanks off the boat.
�
Take care not to spill gasoline. If gaso-line spills, wipe it up immediately withdry rags.
�
Do not overfill the fuel tank.
�
Tighten the filler cap securely after re-fueling.
�
If you should swallow some gasoline,inhale a lot of gasoline vapor, or getgasoline in your eyes, get immediatemedical attention.
�
If any gasoline spills onto your skin, im-mediately wash with soap and water.Change clothing if gasoline spills on it.
�
Touch the fuel nozzle to the filler open-ing or funnel to help prevent electro-
static sparks.
CAUTION:
ECM00010
Use only new clean gasoline which hasbeen stored in clean containers and is notcontaminated with water or foreign mat-
ter.
EMU33960
Gasoline
If knocking or pinging occurs, use a different
brand of gasoline or premium unleaded fuel.
Gasohol
There are two types of gasohol: gasohol con-taining ethanol and that containing metha-nol. Gasohol containing ethanol can be usedif ethanol content does not exceed 10% andthe fuel meets minimum octane ratings. E-85is a fuel blend containing 85% ethanol andtherefore must not be used in your outboardmotor. All ethanol blends containing morethan 10% ethanol can cause fuel systemdamage or engine performance problems.Yamaha does not recommend gasohol-con-taining methanol because it can cause fuelsystem damage or engine performanceproblems.
EMU25660
Engine oil
Use Yamalube 2-M outboard oil. If Ya-malube 2-M is not available, use only anoth-er outboard motor manufacturer’s factory-brand oil with TC-W3 rating.
CAUTION:
ECM01290
Serious engine damage can result fromthe use of lower quality oil, includingsome commonly available oil brands with“TC-W3” on their label. To avoid the risk,use only Yamalube 2-M or, if necessary,another outboard motor manufacturer’s
factory-brand TC-W3 oil.
Recommended gasoline:Regular unleaded gasoline with a min-imum octane rating of 86 (Pump Oc-tane Number) = (R+M)/2
Recommended engine oil:YAMALUBE 2 STROKE OUTBOARD OIL
Basic requirements
14
EMU33552
Installation requirements
EMU33560
Boat horsepower rating
Before installing the outboard motor(s), con-firm that the total horsepower of your mo-tor(s) does not exceed the boats maximumhorsepower rating. See the boats capacityplate or contact the manufacturer.
WARNING
EWM01560
Overpowering a boat can cause severe
instability.
EMU33570
Mounting motor
Your dealer or other person experienced inproper rigging should mount the motor usingcorrect equipment and complete rigging in-structions. For further information, see page41.
WARNING
EWM01570
�
Improper mounting of the outboard mo-tor could result in hazardous condi-tions such as poor handling, loss ofcontrol, or fire hazards.
�
Because the motor is very heavy, spe-cial equipment and training is required
to mount it safely.
EMU33580
Remote control requirements
The remote control unit must be equippedwith a start-in-gear protection device(s). Thisdevice prevents the engine from starting un-less it is in neutral.
WARNING
EWM01580
�
If the engine starts in gear, the boat canmove suddenly and unexpectedly, pos-sibly causing a collision or throwing
passengers overboard.
�
If the engine ever starts in gear, thestart-in-gear protection device is notworking correctly and you should dis-continue using the outboard. Contact
your Yamaha dealer.
EMU25702
Battery requirement
CAUTION:
ECM01061
Do not use a battery that does not meetthe specified capacity. If a battery thatdoes not meet specifications is used, theelectric system could perform poorly orbe overloaded, causing electric system
damage.
For electric start models, choose a batterywhich meets the following specifications.
EMU25712
Battery specifications
The engine cannot be started if battery volt-age is too low.
EMU34190
Propeller selection
Next to selecting an outboard, choosing theright propeller is one of the most importantpurchasing decisions a boater can make.The type, size, and design of your propellerhave a direct impact on acceleration, topspeed, fuel economy, and even engine life.Yamaha designs and manufactures propel-lers for every Yamaha outboard motor and
Minimum cold cranking amps (CCA/SAE):
512.0 AMinimum marine cranking amps (MCA/ABYC):
675.0 AMinimum reserve capacity (RC/SAE):
182 minutes
Basic requirements
15
every application.Your outboard motor came with a Yamahapropeller chosen to perform well over arange of applications, but there may be useswhere a different propeller would be moreappropriate.Your Yamaha dealer can help you select theright propeller for your boating needs. Selecta propeller that will allow the engine to reachthe middle or upper half of the operatingrange at full throttle with the maximum boat-load. Generally, chose a larger pitch propel-ler for a smaller operating load and a smallerpitch propeller for a heavier load. If you carryloads that vary widely, chose the propellerthat lets the engine run in the proper rangefor your maximum load but remember thatyou may need to reduce your throttle settingto stay within the recommended enginespeed range when carrying lighter loads.For instructions on propeller removal and in-stallation, see page 72.
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-ap-proved remote control units are equippedwith start-in-gear protection device(s). This
feature permits the engine to be started onlywhen it is in neutral. Always select neutralbefore starting the engine.
1. Propeller diameter in inches2. Propeller pitch in inches3. Type of propeller (propeller mark)
ZMU04607
-x1 2 3
16
Basic components
EMU2579D
Main componentsNOTE:
* May not be exactly as shown; also may not be included as standard equipment on all mod-
els.
Z300, LZ300
TRIP TIME BATTBATT
Km/hknotmph
kmmile
SPEED
YAMAHAYAMAHA
set mode
YAMAHA
set mode
P S mpgKm/L
gphI/h
ECON SYNCTTL
FUEL MANAGEMENT
14 15 16
17 18 19
20 21 22
1
29
10
8
7
65
3
4
1312
211
ZMU04929
1. Top cowling2. Top cowling lock lever(s)3. Trim tab (anode)4. Propeller*5. Cooling water inlet6. Anti-cavitation plate7. Anode8. Clamp bracket9. Tilt support lever10. Flushing device11. Water separator12. Power trim and tilt switch13. Cooling water pilot hole14. Remote control box (side mount type)*
15. Remote control box (binnacle mount type)*16. Switch panel (for use with binnacle type)*17. Digital tachometer*18. Digital speedometer*19. Fuel management meter*20. Tachometer*21. Trim meter*22. Remote oil tank*
Basic components
17
EMU26180
Remote control
The remote control lever actuates both theshifter and the throttle. The electrical switch-es are mounted on the remote control box.
1
4 6
32
5
ZMU05429
1. Tachometer unit (Square type)*2. Tachometer unit (Round type)*3. Speedometer unit (Square type)*4. Speed & fuel meter unit (Square type)*5. Speed & fuel meter unit (Round type)*6. Fuel management meter (Square type)*
1. Power trim and tilt switch2. Remote control lever3. Neutral interlock trigger4. Neutral throttle lever5. Main switch / choke switch6. Engine shut-off switch7. Throttle friction adjuster
Basic components
18
EMU26190
Remote control lever
Moving the lever forward from the neutral po-sition engages forward gear. Pulling the le-ver back from neutral engages reverse. Theengine will continue to run at idle until the le-ver is moved about 35° (a detent can be felt).Moving the lever farther opens the throttle,and the engine will begin to accelerate.
EMU26201
Neutral interlock trigger
To shift out of neutral, first pull the neutral in-terlock trigger up.
EMU26211
Neutral throttle lever
To open the throttle without shifting into ei-ther forward or reverse, put the remote con-trol lever in the neutral position and lift theneutral throttle lever.
1. Remote control lever2. Power trim and tilt switch3. Free accelerator4. Throttle friction adjuster
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”4. Shift5. Fully closed6. Throttle7. Fully open
23
21
4
ZMU04569
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”4. Shift5. Fully closed6. Throttle7. Fully open
1. Neutral interlock trigger
N1F
7
6
2R
34 4
65
7
5
ZMU04573
Basic components
19
NOTE:
The neutral throttle lever will operate onlywhen the remote control lever is in neutral.The remote control lever will operate onlywhen the neutral throttle lever is in the closed
position.
EMU26232
Free accelerator
To open the throttle without shifting into ei-ther forward or reverse, push the free accel-erator button and move the remote controllever.
NOTE:
�
The free accelerator button can only be
used when the remote control lever is inthe neutral position.
�
After the button is pushed, the throttle be-gins to open after the remote control leveris moved at least 35°.
�
After using the free accelerator, return theremote control lever to the neutral position.The free accelerator button will return au-tomatically to its set position. The remotecontrol will then engage forward and re-
verse normally.
EMU25971
Throttle friction adjuster
A friction device provides adjustable resis-tance to movement of the throttle grip or theremote control lever, and can be set accord-ing to operator preference.To increase resistance, turn the adjusterclockwise. To decrease resistance, turn theadjuster counterclockwise.
WARNING
EWM00031
Do not overtighten the friction adjuster. Ifthere is too much resistance, it could bedifficult to move the remote control leveror throttle grip, which could result in an
accident.
1. Fully open2. Fully closed
1. Fully open2. Fully closed3. Free accelerator
1
3
2
ZMU04575
Basic components
20
When constant speed is desired, tighten theadjuster to maintain the desired throttle set-ting.
EMU25991
Engine shut-off switch
The clip must be attached to the engine shut-off switch for the engine to run. The cordshould be attached to a secure place on theoperator’s clothing, or arm or leg. Should theoperator fall overboard or leave the helm, thecord will pull out the clip, stopping ignition tothe engine. This will prevent the boat fromrunning away under power.
WARNING
EWM00121
�
Attach the engine shut-off cord to a se-cure place on your clothing, or yourarm or leg while operating.
�
Do not attach the cord to clothing thatcould tear loose. Do not route the cordwhere it could become entangled, pre-venting it from functioning.
�
Avoid accidentally pulling the cord dur-ing normal operation. Loss of enginepower means the loss of most steeringcontrol. Also, without engine power,the boat could slow rapidly. This couldcause people and objects in the boat to
be thrown forward.
NOTE:
The engine cannot be started with the clip re-
moved.
EMU26090
Main switch
The main switch controls the ignition system;its operation is described below.
�
“ ”
(off)
With the main switch in the “ ” (off) posi-tion, the electrical circuits are off, and the keycan be removed.
�
“ ”
(on)
With the main switch in the “ ” (on) posi-tion, the electrical circuits are on, and the keycannot be removed.
�
“ ”
(start)
With the main switch in the “ ” (start) po-
ZMU04646
1. Cord2. Clip
1. Cord2. Clip
ONSTARTOFF
ONSTARTOFF
1ZMU04564
2
Basic components
21
sition, the starter motor turns to start the en-gine. When the key is released, it returnsautomatically to the “ ” (on) position.
EMU32051
Power trim and tilt switch on remote control
The power trim and tilt system adjusts theoutboard motor angle in relation to the tran-som. Pressing the switch “ ” (up) trims theoutboard motor up, and then tilts it up. Press-ing the switch “ ” (down) tilts the outboardmotor down and trims it down. When theswitch is released, the outboard motor willstop in its current position.
NOTE:
For instructions on using the power trim and
tilt switch, see pages 53 and 55.
EMU26152
Power trim and tilt switch on bottom engine cowling
The power trim and tilt switch is located onthe side of the bottom engine cowling. Press-ing the switch “ ” (up) trims the outboardmotor up, and then tilts it up. Pressing theswitch “ ” (down) tilts the outboard motordown and trims it down. When the switch isreleased, the outboard motor will stop in itscurrent position.
WARNING
EWM01030
Use the power trim and tilt switch locatedon the bottom engine cowling only whenthe boat is at a complete stop with the en-gine off. Attempting to use this switchwhile the boat is moving could increasethe risk of falling overboard and coulddistract the operator, increasing the riskof collision with another boat or an obsta-
cle.
ONOFF START
ONOFF START
ZMU04566
Basic components
22
NOTE:
For instructions on using the power trim and
tilt switch, see page 55.
EMU26162
Power trim and tilt switches (twin binnacle type)
The power trim and tilt system adjusts theoutboard motor angle in relation to the tran-som. Pushing the switch “ ” (up) trims theoutboard motor up, and then tilts it up. Press-ing the switch “ ” (down) tilts the outboardmotor down and trims it down. When theswitch is released, the outboard motor willstop in its current position.
NOTE:
�
On the dual engine control, the switch onthe remote control grip controls both out-board motors at the same time.
�
For instructions on using the power trim
and tilt switches, see pages 53 and 55.
EMU26243
Trim tab with anode
The trim tab should be adjusted so that thesteering control can be turned to either theright or left by applying the same amount offorce.
WARNING
EWM00840
An improperly adjusted trim tab couldcause difficult steering. Always test runafter the trim tab has been installed or re-placed to be sure steering is correct. Besure you have tightened the bolt after ad-
justing the trim tab.
If the boat tends to veer to the left (port side),turn the trim tab rear end to the port side “A”in the figure. If the boat tends to veer to theright (starboard side), turn the trim tab end tothe starboard side “B” in the figure.
CAUTION:
ECM00840
The trim tab also serves as an anode toprotect the engine from electrochemicalcorrosion. Never paint the trim tab as it
will become ineffective as an anode.
1. Power trim and tilt switch
UP
DN
ZMU01862
ZMU04601
DN
UP
1
Basic components
23
EMU26341
Tilt support lever for power trim and tilt model
To keep the outboard motor in the tilted upposition, lock the tilt support lever to the
clamp bracket.
CAUTION:
ECM00660
Do not use the tilt support lever or knobwhen trailering the boat. The outboardmotor could shake loose from the tilt sup-port and fall. If the motor cannot be trail-ered in the normal running position, usean additional support device to secure it
in the tilt position.
EMU26382
Top cowling lock lever (pull up type)
To remove the engine top cowling, pull upthe lock lever(s) and lift off the cowling.When installing the cowling, check to be sureit fits properly in the rubber seal. Then lockthe cowling by moving the lever(s) down-ward.
1. Trim tab2. Bolt3. Cap
Bolt tightening torque:42.0 Nm (31 ft-lb) (4.2 kgf-m)
AB
ZMU01863
1. Top cowling lock lever(s)
ZMU01864
ZMU04933
1
Basic components
24
EMU26460
Flushing device
This device is used to clean the cooling wa-ter passages of the motor using a gardenhose and tap water.
NOTE:
For details on usage, see page 63.
EMU33460
Fuel filter/Water separator
This engine has a combination fuel filter/wa-ter separator and associated warning sys-tem. If water separated from the fuelexceeds a specific volume, the warning de-vice of Command Link Tachometer will acti-vate.
Activation of warning device
�
The water separator-warning indicator ofCommand Link Tachometer will blink.
�
The buzzer will sound intermittently onlywhen the gear shift is in neutral.
�
If the warning system has activated, stopthe engine and consult a Yamaha dealerimmediately.
NOTE:
Adding an in-line 10-micron fuel filter hasbeen show to greatly reduce the chance offuel contamination problems. Consult yourdealer for information about Yamaha 10-mi-cron fuel filters if your boat does not have
one.
EMU26470
Tachometer
This gauge shows the engine speed and hasthe following functions.
1. Top cowling lock lever(s)
1. Flushing device
1 1
ZMU04934
1
ZMU01866
1. Tachometer
ZMU05499
ZMU04577
1
2
Basic components
25
EMU26492
Digital tachometer
The tachometer shows the engine speedand has the following functions.
NOTE:
All segments of the display will light momen-tarily after the main switch is turned on and
will return to normal thereafter.
NOTE:
The water separator and engine trouble-warning indicators only operate when the en-gine is equipped with the appropriate func-
tions.
EMU26540
Oil level indicators (three indicators 2)
The indicators on the gauge show the statusof the oil level. For details on how to read the
indicators, see page 47.
CAUTION:
ECM00030
Do not operate the engine without oil. Se-
rious engine damage will occur.
EMU26550
Oil level indicator (digital type)
This indicator shows the engine oil level. Ifthe oil level falls below the lower limit, thewarning indicator will start to blink. For fur-ther information, see page 39.
CAUTION:
ECM00030
Do not operate the engine without oil. Se-
rious engine damage will occur.
2. Oil level indicator
1. Tachometer2. Trim meter3. Hour meter4. Oil level indicator5. Overheat-warning indicator6. Set button7. Mode button
1
5
2
4
3
6 7 ZMU03601
1. Oil level indicators
1. Oil level indicator
ZMU04580
1
1ZMU01867
Basic components
26
EMU26582
Overheat-warning indicator (digital type)
If the engine temperature rises too high, thewarning indicator will start to blink. For fur-ther information on reading the indicator, seepage 38.
CAUTION:
ECM00051
Do not continue to run the engine if theoverheat-warning indicator is on. Serious
engine damage will occur.
EMU26601
Speedometer (digital type)
This gauge shows the boat speed.
NOTE:
After the main switch is first turned on, allsegments of the display come on as a test.After a few seconds, the gauge will changeto normal operation. Watch the gauge whenturning on the main switch to make sure all
segments come on.
NOTE:
The speedometer displays km/h, mph, orknots, according to operator preference. Se-lect the desired units of measurement by set-ting the selector switch on the back of the
gauge. See the illustration for settings.
EMU26610
Trim meter
This gauge shows the trim angle of your out-board motor.
1. Overheat-warning indicator
1. Speedometer2. Fuel gauge3. Trip meter/clock/voltmeter4. Warning indicator(s)
1
ZMU01868
1. Cap2. Selector switch (for speed unit)3. Selector switch (for fuel sensor)
Basic components
27
NOTE:
Memorize the trim angles that work best foryour boat under different conditions. Adjustthe trim angle to the desired setting with the
power trim and tilt switch.
EMU26620
Trim meter (digital type)
This meter shows the trim angle of your out-board motor.
NOTE:
�
Memorize the trim angles that work bestfor your boat under different conditions.Adjust the trim angle to the desired usingthe power trim and tilt switch.
�
If the trim angle of your motor exceeds thetrim operating range, the top segment on
the trim meter display will blink.
EMU26650
Hour meter (digital type)
This meter shows the number of hours the
engine has been run. It can be set to showthe total number of hours or the number ofhours for the current trip. The display canalso be turned on and off.
�
Changing the display format
�
Pressing the “ ” (mode) button chang-es the display format in the following pat-tern:
�
Total hours
→
Trip hours
→
Display off
�
Resetting the trip hours
�
Simultaneously pressing the “ ” (set)and “ ” (mode) buttons for more than1 second while the trip hours are displayedresets the trip counter to 0 (zero).
NOTE:
The total number of hours the engine has
been run cannot be reset.
EMU26690
Trip meter
This gauge displays the distance the boathas traveled since the gauge was last reset.Press the “ ” (mode) button repeatedlyuntil the indicator on the face of the gaugepoints to “ ” (trip). To reset the trip meterto zero, press the “ ” (set) and “ ”(mode) buttons at the same time.
ZMU04581
ZMU01869
ZMU01870
Basic components
28
NOTE:
�
The trip distance is shown in kilometers ormiles depending upon the unit of measure-ment selected for the speedometer.
�
The trip distance is kept in memory by bat-tery power. The stored data will be lost if
the battery is disconnected.
EMU26700
Clock
Press the “ ” (mode) button repeatedlyuntil the indicator on the face of the gaugepoints to “ ” (time). To set the clock, besure the gauge is in the “ ” (time) mode.Press the “ ” (set) button; the hour displaywill begin blinking. Press the “ ” (mode)button until the desired hour is displayed.Press the “ ” (set) button again, the minutedisplay will begin blinking. Press the “ ”(mode) button until the desired minute is dis-played. Press the “ ” (set) button again tostart the clock.
NOTE:
The clock operates on battery power. Dis-connecting the battery will stop the clock.
Reset the clock after connecting the battery.
EMU26711
Fuel gauge
Eight segments indicate the fuel level. Whenall segments are showing, the fuel tank isfull.
CAUTION:
ECM00860
The Yamaha fuel tank sensor differs fromconventional sensors. Incorrectly settingthe selector switch on the gauge will givefalse readings. Consult your Yamahadealer on how to correctly set the selec-
tor switch.
NOTE:
The fuel level reading can be affected by theposition of the sensor in the fuel tank and theattitude of the boat in the water. Operationwith bow-up trim or continuous turning can
give false readings.
EMU26720
Fuel warning indicator
If the fuel level decreases to one segment,the fuel level warning segment will begin to
ZMU01745
Basic components
29
blink.
CAUTION:
ECM00880
Do not continue to operate the enginewith full throttle if a warning device hasactivated. Get back to the port within troll-
ing engine speed.
EMU26731
Low battery voltage-warning indicator
If battery voltage drops, the display will auto-matically turn on and begin to blink.
CAUTION:
ECM00870
Get back to the port soon if a warning de-vice has activated. For charging the bat-
tery, consult your Yamaha dealer.
EMU26740
Fuel management meter
The fuel management meter shows the stateof the fuel consumption while the engine isrunning.
NOTE:
After the main switch is first turned on, allsegments of the display come on as a test.After a few seconds, the gauge will changeto normal operation. Watch the gauge whenturning on the main switch to make sure all
segments come on.
EMU26751
Fuel flow meter
The fuel flow meter displays the amount offuel flow over a one-hour period, at the cur-rent rate of engine operation.Fuel flow readings are not accurate when theengine is operating under about 1300 r/min.As the fuel pump cycles on and off, the dis-play indicates either no fuel flow or higherflow than the actual average use.If twin engines are installed on your boat, thefuel flow meter displays the total fuel flow ofboth the port and starboard engines. It also
1. Fuel level warning segment
1. Low battery indicator
1. Fuel flow meter2. Fuel consumption meter / Fuel economy meter / Twin engine speed synchronizer3. Water separator-warning indicator (operates only if the sensor has been installed)
ZMU01748
1
23
Basic components
30
displays “ ” (for port and starboard).
Use the “ ” (set) button to rotate the fuelflow display in the following order:
�
Press the “ ” (set) button once to displaythe fuel flow of the starboard engine. An“ ” (for starboard) will also be displayed.
�
Press the “ ” (set) button a second timeto display the fuel flow of the port engine.A “ ” (for port) will also be displayed.
�
Press the “ ” (set) button a third time toreturn the display to the total fuel flow ofboth engines. “ ” (for port and starboard)will also be displayed to indicate both theport and starboard engines.
NOTE:
�
The fuel flow meter displays gallons/houror liters/hour according to operator prefer-ence. Select the desired units of measure-ment by setting the selector switch on theback of the gauge during installation.
�
The fuel consumption meter and fueleconomy meter will indicate the same unit
of measurement.
EMU26760
Fuel consumption meter
This gauge displays the total amount of fuelconsumed since the gauge was last reset.Press the “ ” (mode) button repeatedlyuntil the indicator on the face of the gaugepoints to total “ ” (total). To reset the totalfuel consumption to zero, press the “ ”(set) and “ ” (mode) buttons at the sametime.
EMU26770
Fuel economy
This gauge displays the distance per liter orgallon when cruising, and is only for refer-ence use by the operator.Press the “ ” (mode) button repeatedlyuntil the indicator on the face of the gaugepoints to “ ” (economy).
1. Selector switch
ZMU01749
ZMU01751
ZMU01752
Basic components
31
NOTE:
If twin engines are installed on your boat, thegauge will only display the total fuel economy
of both engines.
NOTE:
�
Fuel consumption varies greatly with boatdesign, weight, propeller used, engine trimangle, sea conditions (including wind), andthrottle position. Fuel consumption alsovaries slightly with the type of water (salt,fresh, and contaminate levels), air temper-ature and humidity, cleanliness of the boatbottom, engine mounting height, skill ofthe operator, and individual gasoline for-mulation (winter or summer fuel andamount of additives).
�
The Yamaha digital speedometer and fuelmanagement meter calculates speed,miles traveled, and fuel economy by watermovement at the stern of the boat. Thisdistance can vary greatly from the actualdistance traveled because of water cur-rents, sea swells, and the condition of thewater speed sensor (partially plugged ordamaged).
�
Individual engines may slightly vary in theirfuel consumption due to manufacturingvariations. These variations can be evengreater if the engines are of different yearmodels. In addition, variations in propel-lers, even of the same basic dimensions ofthe same design, can also cause a slight
variation in fuel consumption.
EMU26781
Twin-engine speed synchronizer
This gauge displays the difference in enginespeed (r/min) between the port and star-board engines for reference purposes whensynchronizing the two engines’ speeds.Press the “ ” (mode) button repeatedly
until the indicator on the face of the gaugepoints to “ ” (synchronizer).
NOTE:
If the two engines’ speeds are not synchro-nized while cruising, adjusting trim angle or
throttle can synchronize them.
EMU31640
Command link multifunction meters
Command link multifunction meters have 6kinds of meter units; tachometer unit (squareor round types), speedometer unit (squaretype), speed & fuel meter unit (square orround types), and fuel management meter(square type). The indicator system is slight-
1. Port engine speed is higher2. Port engine speed is slightly higher3. Engine speed is synchronized evenly between port and starboard engines4. Starboard engine speed is slightly higher5. Starboard engine speed is higher
ZMU01753
ZMU01754
1
2
3
4
5
Basic components
32
ly different between the round and squaretypes. Check the model and type of your unitcarefully. This manual describes mainly thewarning indicators. For more details on set-ting meters or changing indicator systems,see the attached operation manual.
EMU32520
Tachometer unit
The tachometer shows the engine revolu-tions per minute. It has functions of trimmeter, adjusting trolling speed, cooling wa-ter/engine temperature display, battery volt-age display, total hour/trip hour display, oillevel display, water detection warning, en-gine trouble warning, and periodic mainte-nance notification. If optional sensors areconnected to the unit, cooling water pressuredisplay will be available. For the optionalsensor, consult your Yamaha dealer. The ta-chometer unit is available in round or squaretypes. Check your tachometer unit type.
1. Set button2. Mode button
21
ZMU05415
1. Tachometer2. Trim meter3. Multifunction display4. Cooling water pressure5. Cooling water/engine temperature6. Water detection warning indicator7. Battery voltage8. Oil level (2-stroke models)
1. Set button2. Mode button
2
3
1
4
5
6
7
8ZMU05452
21
ZMU05417
Basic components
33
NOTE:
The tachometer unit shows various kinds ofinformation according to the setting madeusing the “ ” (set) and “ ” (mode) but-tons. For details, see the attached operation
manual.
Preoperation checks
Place the remote control lever in neutral andturn the main switch to “ ” (on). After all thedisplays come on and the total hour displaycomes on, the gauge will change to normaloperation. If the buzzer sounds and the wa-ter separator-warning indicator blinks, con-sult your Yamaha dealer immediately.
NOTE:
To stop the buzzer, press the “ ” (set) or
“ ” (mode) button.
Oil level warning
When the oil level is low while cruising, theoil level-warning indicator will start to blink.
The engine speed will automatically de-crease to about 2000 r/min.
When the buzzer sounds and the oil level-warning indicator blinks, check the oil leveland add the oil if necessary. If the warningdevice has activated while the appropriateengine oil level is maintained, consult yourYamaha dealer.
CAUTION:
ECM01580
Do not continue to run the engine if the oillevel warning device has activated. Seri-
ous engine damage will occur.
Overheat warning
If the engine temperature rises too high whilecruising, the overheat-warning indicator willstart to blink. The engine speed will automat-ically decrease to about 2000 r/min.
1. Tachometer2. Trim meter3. Multifunction display4. Water detection warning indicator5. Engine trouble warning/maintenance indica-tor6. Cooling water pressure7. Oil level (2-stroke models)8. Cooling water/engine temperature9. Battery voltage
1 4 5 2
3
6 97 8 ZMU05453
ZMU05419
ZMU05420
Basic components
34
Stop the engine immediately if the buzzersounds and the overheat warning device hasactivated. Check the cooling water inlet forclogging.
CAUTION:
ECM01591
�
Do not continue to run the engine if theoverheat-warning indicator blinks. Seri-ous engine damage will occur.
�
Do not continue to operate the engine ifa warning device has activated. Con-sult your Yamaha dealer if the problem
cannot be located and corrected.
Water separator warning
This indicator will blink when water has accu-mulated in the water separator (fuel filter)while cruising. In such an event, stop the en-gine immediately and see page 82 of thismanual to drain the water from the fuel filter.Get back to the port soon and consult a
Yamaha dealer immediately.
CAUTION:
ECM00910
Gasoline mixed with water could cause
damage to the engine.
Engine trouble warning
This indicator will blink when the engine mal-functions while cruising. Get back to the portsoon and consult a Yamaha dealer immedi-ately.
ZMU05421
ZMU05422
ZMU05423
ZMU05424
ZMU05425
Basic components
35
CAUTION:
ECM00920
In such an event, the engine will not oper-ate properly. Consult a Yamaha dealer
immediately.
Low battery voltage warning
When the battery voltage drops, the low bat-tery voltage-warning indicator and the bat-tery voltage value will start to blink. Get backto the port soon if the low battery voltagewarning device has activated. For chargingthe battery, consult your Yamaha dealer.
EMU31610
Speed & fuel meter unit
This unit shows the boat speed and has thefunctions of fuel meter, total fuel consump-tion display, fuel economy display, fuel flowdisplay, and system voltage display. If op-tional sensors are connected to the unit, tripdisplay, water surface temperature display,depth display, and clock will be available. Forthe optional sensor, consult your Yamahadealer. The speed & fuel meter unit is avail-able in round or square types. Check yourspeed & fuel meter unit type.
ZMU05426
ZMU05427
1. Set button2. Mode button
ZMU05428
21
ZMU05432
Basic components
36
NOTE:
After the main switch is first turned on, all thedisplays come on as a test. After a few sec-onds, the gauge will change to normal oper-
ation.
NOTE:
The speed & fuel meter unit shows variouskinds of information according to the settingmade with the “ ” (set) and “ ” (mode)buttons. For details, see the attached opera-
tion manual.
EMU31620
Speedometer unit
This unit shows the boat speed and hasfunctions of fuel meter and system voltagedisplay. If optional sensors are connected tothe unit, trip display, water surface tempera-ture display, depth display, and clock will beavailable. For the optional sensor, consultyour Yamaha dealer.
1. Speedometer2. Fuel meter3. Multifunction display
1. Set button2. Mode button
1. Speedometer2. Fuel meter3. Multifunction display
1
23
ZMU05433
21
ZMU05434
1 2
3 ZMU05435
1. Set button2. Mode button
21
ZMU05436
Basic components
37
NOTE:
After the main switch is first turned on, all thedisplays come on as a test. After a few sec-onds, the gauge will change to normal oper-
ation.
NOTE:
The speedometer unit shows various kindsof information according to the setting madeusing the “ ” (set) and “ ” (mode) but-tons. In addition, the speedometer can showthe desired unit of measurement such as km/h, mph, or knots. For details, see the at-
tached operation manual.
EMU31630
Fuel management meter
This meter has functions of fuel flow meter,total consumption display, fuel economy dis-play, and remaining fuel display.
NOTE:
After the main switch is first turned on, all thedisplays come on as a test. After a few sec-onds, the gauge will change to normal oper-
ation.
NOTE:
The fuel management meter shows variouskinds of information when the operator usesthe “ ” (set) and “ ” (mode) buttons.For details, see the attached operation man-
ual.
1. Speedometer2. Fuel meter3. Multifunction display
1
23
ZMU05437
1. Set button2. Mode button
1. Fuel flow meter2. Multifunction display
21
ZMU05438
1
2
ZMU05439
Basic components
38
EMU26801
Warning system
CAUTION:
ECM00090
Do not continue to operate the engine if awarning device has activated. Consultyour Yamaha dealer if the problem can-
not be located and corrected.
EMU26825
Overheat warning
This engine has the overheat warning de-vice. If the engine temperature rises too high,the warning device will activate.Activation of warning device
�
The engine speed will automatically de-crease to about 2000 r/min.
�
If equipped with the overheat-warning indi-cator, it will light or blink.
�
The buzzer will sound.
If the warning system has activated, stop theengine and check the cooling water inlet forclogging.
NOTE:
Dual engine drive users:Should the overheat-warning system of oneengine activate, the engine will slow downand the buzzer will sound. This will cause theother engine to slow down and the buzzer tosound. To switch off the warning activation
ZMU01757
ZMU04766
OFF START
ON
OFF START
ON
ZMU04584
ZMU05505
Basic components
39
on the engine not affected by overheating,turn off the main switch of the engine over-
heating.
EMU26847
Oil level warning and oil filter clogging warning
Oil injection models
This engine has an oil level warning system.If the oil level falls below the lower limit, thewarning system will activate.
Activation of warning device
�
Engine speed will automatically decreaseto about 2000 r/min.
�
The oil level-warning indicator will light orblink.
�
The buzzer will sound (if equipped on thetiller handle, remote control box, or mainswitch panel).
If the warning system has been activated,stop the engine and check for the cause.
NOTE:
The warning for oil filter clogging is similar tothe warnings for low oil level and overheat-ing. To make troubleshooting easier, checkfor engine overheating first, then oil level,
and finally oil filter clogging.
ZMU03942
ZMU04586
1. Oil filter
ZMU03025
OFF START
ON
OFF START
ON
ZMU04584
1
ZMU03987
Basic components
40
1. Oil filter
1ZMU01952
41
Operation
EMU26902
Installation
The information presented in this section isintended as reference only. It is not possibleto provide complete instructions for everypossible boat and motor combination. Prop-er mounting depends in part on experienceand the specific boat and motor combination.
WARNING
EWM01590
�
Overpowering a boat could cause se-vere instability. Do not install an out-board motor with more horsepowerthan the maximum rating on the capac-ity plate of the boat. If the boat does nothave a capacity plate, consult the boatmanufacturer.
�
Improper mounting of the outboard mo-tor could result in hazardous condi-tions such as poor handling, loss ofcontrol, or fire hazards. For permanent-ly mounted models, your dealer or oth-er person experienced in proper
rigging should mount the motor.
EMU33480
Mounting the outboard motor
The outboard motor should be mounted sothat the boat is well balanced. Otherwise, theboat could be hard to steer. For single-en-gine boats, mount the outboard motor on thecenterline (keel line) of the boat. For dual en-gine boats, mount the outboard motors equi-distant from the centerline. Consult yourYamaha dealer or boat manufacturer for fur-ther information on determining the propermounting location.
EMU26931
Mounting height (boat bottom)
The mounting height of your outboard motoraffects its efficiency and reliability. If it ismounted too high, propeller ventilation mayoccur, which will reduce propulsion due toexcessive propeller slip, and the water in-takes for the cooling system may not get ad-equate water supply, which can causeengine overheating. If the engine is mountedtoo low, water resistance (drag) will in-crease, thereby reducing engine efficiencyand performance.Most commonly, outboard motor should bemounted so that the anti-cavitation plate is inalignment with the bottom of the boat. Theoptimum mounting height of the outboard
1. Center line (keel line)
1. Center line (keel line)
1 ZMU01873
Operation
42
motor is affected by the boat/motor combina-tion and the desired use. Test runs at differ-ent heights can help determine the optimummounting height. Consult your Yamaha deal-er or boat manufacturer for further informa-tion on determining the proper mountingheight.
CAUTION:
ECM01630
�
During water testing, check the buoy-ancy of the boat, at rest, with its maxi-mum load. Check that the static waterlevel on the exhaust housing is lowenough to prevent water entry into thepower head when water rises due towaves when the outboard is not run-ning.
�
Incorrect engine height or obstructionsto the smooth flow of water (such as thedesign or condition of the boat, or ac-cessories such as transom ladders ordepth finder transducers) can createairborne water spray while the boat iscruising. If the motor is operated con-tinuously in the presence of airbornewater spray, enough water could enterthe engine through the intake openingon the cowling to cause severe enginedamage. Eliminate the cause of the air-
borne water spray.
EMU27041
Breaking in engine
Your new engine requires a period of break-in to allow mating surfaces of moving parts towear in evenly. Correct break-in will help en-sure proper performance and longer enginelife.
CAUTION:
ECM00750
�
Failure to follow the break-in procedurecould result in reduced engine life oreven severe engine damage.
�
Do not use premixed fuel in this enginebecause it could cause carbon depos-its on the fuel injector and engine trou-ble.
�
Follow the instructions for break-in
carefully.
NOTE:
Leave the label pictured below on the topcowling until the break-in procedure hasbeen completed. It may be removed after-
wards.
ZMU01762
Operation
43
EMU27091
Procedure for HPDI models
Run the engine under load (in gear with apropeller installed) for 10 hours as follows.1. First 10 minutes:
Run the engine at the lowest possiblespeed. A fast idle in neutral is best.
2. Next 50 minutes:Do not exceed half throttle (approxi-mately 3000 r/min). Vary engine speedoccasionally. If you have an easy-plan-ing boat, accelerate at full throttle ontoplane, then immediately reduce thethrottle to 3000 r/min or less.
3. Next two hours:Accelerate at full throttle onto plane,then reduce engine speed to three-quar-ter throttle (approximately 4000 r/min).Vary engine speed occasionally. Run atfull throttle for one minute, then allowabout 10 minutes of operation at three-
quarter throttle or less to let the enginecool.
4. Remaining seven hours:Run the engine at any speed. However,avoid operating at full throttle for morethan 5 minutes at a time.
5. After the first 10 hours:Operate the engine normally.
EMU27104
Pre-operation checks
WARNING
EWM00081
If any item in the pre-operation check isnot working properly, have it inspectedand repaired before operating the out-board motor. Otherwise an accident
could occur.
CAUTION:
ECM00120
Do not start the engine out of water. Over-heating and serious engine damage can
occur.
EMU32490
Fuel
�
Check to be sure you have plenty of fuelfor your trip.
�
Make sure there are no fuel leaks or gaso-line fumes.
�
Check fuel line connections to be sure theyare tight (if equipped Yamaha fuel tank orboat tank).
�
Be sure the fuel tank is positioned on a se-cure, flat surface, and that the fuel line isnot twisted or flattened, or likely to contactsharp objects (if equipped Yamaha fueltank or boat tank).
�
Check the water in the fuel filter with thewater separator warning device. Place theremote control lever in neutral and turn themain switch to “ ”(on). If the buzzersounds and the water separator-warning
ZMU01945
Operation
44
indicator blinks, consult your Yamahadealer immediately.
EMU27120
Oil
�
Check to be sure you have plenty of oil foryour trip.
EMU27130
Controls
�
Check throttle, shift, and steering for prop-er operation before starting the engine.
�
The controls should work smoothly, with-out binding or unusual free play.
�
Look for loose or damaged connections.
�
Check operation of the starter and stopswitches when the outboard motor is in thewater.
EMU31721
Stop switches
�
Confirm that turning the main switch to the“ ” (off) position stops the engine.
�
Confirm that removing the clip from the en-gine shut-off switch stops the engine.
�
Confirm that the engine cannot be startedwith the clip removed from the engineshut-off switch.
EMU27150
Engine
�
Check the engine and engine mounting.
�
Look for loose or damaged fasteners.
�
Check the propeller for damage.
�
Check that the battery is in good conditionand the battery connections are secure.
EMU27221
Operation after a long period of storage
When operating the engine after a long peri-od (12 months) of storage, proceed as fol-lows:1. Start the engine. Leave it idling.
WARNING
EWM00090
�
Do not touch or remove electrical parts
when starting or during operation.
�
Keep hands, hair, and clothes awayfrom the flywheel and other rotating
parts while the engine is running.
2. Watch for oil flowing through the oil feedpipes. After any air in the oil lines hasbeen expelled, the oil injection systemshould supply oil normally. If no oil isflowing after 10 minutes of idling, consultyour Yamaha dealer.
CAUTION:
ECM00560
�
Be sure to take the above steps whenoperating the engine after a long periodof storage. Otherwise engine seizurecould occur.
�
Use straight gasoline only. If premixfuel is used, the fuel injector could be
damaged.
ZMU01875
Operation
45
EMU27233
Filling fuel and engine oil
EMU30320
Filling fuel for models without a fuel joint
WARNING
EWM00060
Gasoline and its vapors are highly flam-mable and explosive. Keep away fromsparks, cigarettes, flames, or other
sources of ignition.
1. Remove the fuel tank cap.2. Carefully fill the fuel tank.3. Securely close the cap after filling the
tank. Wipe up any spilled fuel.
EMU27270
Ring Free Fuel Additive
Gasoline is a precise blend of many differentsubstances, each chosen to give certaincharacteristics. Gasoline blends have beenchanging in recent years in response to con-cerns about pollution and resulting emis-
sions regulations. One of the most obviouschanges has been the elimination of leadfrom most fuels.As gasoline has changed, the amount of ad-ditives such as aromatics and oxygenateshas increased. These additives are impor-tant for the engines in passenger cars, butthey can have detrimental effects in marineengines, because of increased deposits inthe combustion chamber. When enough de-posits collect, piston rings begin sticking.Performance drops and engine wear in-creases dramatically.While many additives available may reducedeposits, Yamaha recommends the use of
Ring Free Fuel Additive
, available fromyour Yamaha dealer.
Ring Free Fuel Addi-tive
has repeatedly proven its ability to cleancombustion deposits from inside the engine,notably the critical piston-ring-land area, andfuel system components. Follow product la-beling for use instructions.
EMU27292
Filling oil for oil injection models 2
WARNING
EWM00530
Do not add gasoline into the oil tank. Fire
or explosion could result.
This engine uses the Yamaha oil injectionsystem, which provides superior lubricationby ensuring the proper oil ratio for all operat-ing conditions. No fuel premixing is needed.Simply pour gasoline into the fuel tank andoil into the oil tank. Convenient indicatorsshow the status of the oil supply. For detailson how to read the indicators, see page 47.To fill the engine oil tank, proceed as follows:1. Pour engine oil into the remote oil tank.
ZMU01876
Remote oil tank capacity:10.5 L (11.10 US qt) (9.24 Imp.qt)
Operation
46
NOTE:
The oil level lines on the remote oil tank indi-cate the amount of additional oil that can beadded to the tank. The top oil level line indi-cates approximately 1.9 L (0.5 US gal, 0.4Imp gal) can be added, and the bottom oillevel line indicates approximately 3.8 L (1 US
gal, 0.8 Imp gal) can be added.
2. Turn on the main switch. The Yamahaoil injection system will automaticallyfeed oil from the remote oil tank to theengine oil tank.
3. Operate the engine normally.
CAUTION:
ECM00570
When the engine is operated for the firsttime or stored for a period of time, a min-imum of 5 liters (5.3 US qt, 4.4 Imp qt) ofoil should be kept in the remote oil tank.Otherwise the oil-feed pump chamber willnot be filled with oil, and no oil will be
supplied.
ZMU01877
Operation
47
EMU27321
Oil level indicator operation
The various functions of the oil level system are as follows:
EMU27382
Oil level indicator
Electric start models
Oil level-warning indicator (digital
tachometer)
Oil level-warning indicator (analog
tachometer)
Engine oil tank
Remote oil tank
Remarks
Green
more than 300
cm
3
(0.32 US qt, 0.26
Imp qt)
more than
1500 cm
3
(1.6 US qt, 1.31
Imp qt)
�
No refilling necessary.
Yellow
more than 300
cm
3
(0.32 US qt, 0.26
Imp qt)
1500 cm
3
(1.6 US qt, 1.31 Imp qt) or less
�
Add oil; see page 45.
Red–Yellow–Green
300 cm
3
(0.32 US qt, 0.26
Imp qt) or less
more than
1500 cm
3
(1.6 US qt, 1.31 Imp qt)
�
Check oil filter for clog-ging.
�
Check battery cable connection. Buzzer will sound.
�
Engine speed is auto-matically reduced to about 2000 r/min.
Red
300 cm
3
(0.32 US qt, 0.26
Imp qt) or less
1500 cm
3
(1.6 US qt, 1.31 Imp qt) or less
�
Oil has not been added.
�
Buzzer will sound.
�
Engine speed is auto-matically reduced to about 2000 r/min.
�
Buzzer sounds in remote control box and engine speed is limited to about 2000 r/min to help conserve oil.
Operation
48
EMU27450
Operating engine
EMU27482
Feeding fuel
WARNING
EWM00420
�
Before starting the engine, make surethat the boat is tightly moored and thatyou can steer clear of any obstructions.Be sure there are no swimmers in thewater near you.
�
When the air vent screw is loosened,gasoline vapor will be released. Gaso-line is highly flammable, and its vaporsare flammable and explosive. Refrainfrom smoking, and keep away fromopen flames and sparks while loosen-ing the air vent screw.
�
This product emits exhaust gaseswhich contain carbon monoxide, a col-orless, odorless gas which could causebrain damage or death when inhaled.Symptoms include nausea, dizziness,and drowsiness. Keep cockpit and cab-in areas well ventilated. Avoid blocking
exhaust outlets.
1. If there is an air vent screw on the fueltank cap, loosen it 2 or 3 turns.
2. If there is a fuel joint or a fuel cock on theboat, firmly connect the fuel line to thejoint or open the fuel cock.
3. Squeeze the primer pump, with the ar-row pointing up, until you feel it becomefirm.
EMU27491
Starting engine
WARNING
EWM01600
Before starting the engine, make surethat the boat is tightly moored and thatyou can steer clear of any obstructions.Be sure there are no swimmers in the wa-
ter near you.
EMU27625
Electric start and remote control models
1. Place the remote control lever in “ ”(neutral).
NOTE:
The start-in-gear protection device preventsthe engine from starting except when in neu-
tral.
1. Arrow
Operation
49
2. Attach the engine shut-off cord to a se-cure place on your clothing, or your armor leg. Then install the clip on the otherend of the cord into the engine shut-offswitch.
WARNING
EWM00121
�
Attach the engine shut-off cord to a se-cure place on your clothing, or yourarm or leg while operating.
�
Do not attach the cord to clothing thatcould tear loose. Do not route the cordwhere it could become entangled, pre-venting it from functioning.
�
Avoid accidentally pulling the cord dur-ing normal operation. Loss of enginepower means the loss of most steeringcontrol. Also, without engine power,the boat could slow rapidly. This couldcause people and objects in the boat to
be thrown forward.
3. Turn the main switch to “ ” (on).
NOTE:
Dual engine users: When the main switch isturned on, the buzzer operates for a few sec-onds then stops automatically. The buzzer
also operates if one of the engines stalls.
4. Turn the main switch to “ ” (start),and hold it for a maximum of 5 seconds.
5. Immediately after the engine starts, re-lease the main switch to return it to “ ”
N
ZMU04588
ONSTARTOFF
ONSTARTOFF
ZMU04589
OFF
ON
ZMU01880
ONOFF START
ONOFF START
ZMU04566
Operation
50
(on).
CAUTION:
ECM00191
�
Never turn the main switch to “ ”(start) while the engine is running.
�
Do not keep the starter motor turningfor more than 5 seconds. If the startermotor is turned continuously for morethan 5 seconds, the battery will bequickly discharged, thus making it im-possible to start the engine. The startercan also be damaged. If the engine willnot start after 5 seconds of cranking,return the main switch to “ ” (on), wait10 seconds, then crank the engine
again.
EMU27670
Warming up engine
EMU27702
Electric start and prime start models
1. After starting the engine, allow it to idle
for 3 minutes to warm up. Failure to doso will shorten engine life.
2. Check for a steady flow of water from thecooling water pilot hole.
CAUTION:
ECM00511
A continuous flow of water from the cool-ing water pilot hole shows that the waterpump is pumping water through the cool-ing passages. If water is not flowing outof the hole at all times while the engine isrunning, overheating and serious dam-age could occur. Stop the engine andcheck whether the cooling water inlet onthe lower case or the cooling water pilothole is blocked. Consult your Yamahadealer if the problem cannot be located
and corrected.
EMU31730
Shifting
WARNING
EWM00180
Before shifting, make sure there are noswimmers or obstacles in the water near
you.
CAUTION:
ECM01610
Warm up the engine before shifting intogear. Until the engine is warm, the idlespeed may be higher than normal. High
ON STARTOFF
ZMU01881
STARTON
ZMU04590
ZMU01882
Operation
51
idle speed can prevent you from shiftingback to neutral. If this occurs, stop theengine, shift to neutral, then restart the
engine and allow it to warm up.
To shift out of neutral1. Pull the neutral interlock trigger up (if
equipped).
2. Move the remote control lever firmly andcrisply forward (for forward gear) orbackward (for reverse gear) about 35° (adetent can felt).
To shift from in gear (forward/reverse) toneutral1. Close the throttle so that the engine
slows to idle speed.
2. After the engine is at idle speed in gearmove the remote control lever firmly andcrisply into the neutral position.
1. Neutral interlock trigger
Operation
52
EMU31742
Stopping boat
WARNING
EWM01510
�
Do not use the reverse function to slowdown or stop the boat as it could causeyou to lose control, be ejected, or im-pact the steering wheel or other parts ofthe boat. This could increase the risk ofserious injury. It could also damage theshift mechanism.
�
Do not shift into reverse while travelingat planing speeds. Loss of control, boatswamping, or damage to the boat could
occur.
The boat is not equipped with a separatebraking system. Water resistance stops it af-ter the throttle lever is moved back to idle.The stopping distance varies depending ongross weight, water surface conditions, and
wind direction.
EMU27820
Stopping engine
Before stopping the engine, first let it cool offfor a few minutes at idle or low speed. Stop-ping the engine immediately after operatingat high speed is not recommended.
EMU27853
Procedure
1. Turn the main switch to “ ” (off).
2. After stopping the engine, disconnectthe fuel line or close the fuel cock if thereis a fuel joint or a fuel cock on the boat.
3. Tighten the air vent screw on the fueltank cap (if equipped).
4. Remove the key if the boat will be leftunattended.
NOTE:
The engine can also be stopped by pullingthe cord and removing the clip from the en-gine shut-off switch, then turning the main
N
ZMU04588
OFFON
OFFON
ZMU04600
Operation
53
switch to “ ” (off).
EMU27861
Trimming outboard motor
The trim angle of the outboard motor helpsdetermine the position of the bow of the boatin the water. Correct trim angle will help im-prove performance and fuel economy whilereducing strain on the engine. Correct trimangle depends upon the combination ofboat, engine, and propeller. Correct trim isalso affected by variables such as the load inthe boat, sea conditions, and running speed.
WARNING
EWM00740
Excessive trim for the operating condi-tions (either trim up or trim down) cancause boat instability and can makesteering the boat more difficult. This in-creases the possibility of an accident. Ifthe boat begins to feel unstable or is hardto steer, slow down and/or readjust the
trim angle.
EMU27883
Adjusting trim angle (Power trim and tilt)
WARNING
EWM00752
�
Be sure all people are clear of the out-board motor when adjusting the tilt an-gle. Body parts can be crushedbetween the motor and the clampbracket when the motor is trimmed ortilted.
�
Use caution when trying a trim positionfor the first time. Increase speed gradu-ally and watch for any signs of instabil-ity or control problems. Improper trimangle can cause loss of control.
�
If equipped with a power trim and tiltswitch located on the bottom cowling,use the switch only when the boat is ata complete stop with the engine off. Do
1. Trim operating angle
1ZMU01883
Operation
54
not adjust the trim angle with this
switch while the boat is moving.
Adjust the outboard motor trim angle usingthe power trim and tilt switch.
To raise the bow (trim-out), press the switch“ ” (up).To lower the bow (trim-in), press the switch“ ” (down).Make test runs with the trim set to differentangles to find the position that works best foryour boat and operating conditions.
EMU27911
Adjusting boat trim
When the boat is on plane, a bow-up attituderesults in less drag, greater stability and effi-ciency. This is generally when the keel line ofthe boat is up about 3 to 5 degrees. With thebow up, the boat may have a greater tenden-cy to steer to one side or the other. Compen-sate for this as you steer. The trim tab canalso be adjusted to help offset this effect.When the bow of the boat is down, it is easierto accelerate from a standing start ontoplane.
Bow Up
Too much trim-out puts the bow of the boattoo high in the water. Performance and econ-omy are decreased because the hull of theboat is pushing the water and there is moreair drag. Excessive trim-out can also causethe propeller to ventilate, which reduces per-formance further, and the boat may “por-poise” (hop in the water), which could throwthe operator and passengers overboard.
1. Power trim and tilt switch
1. Power trim and tilt switch
1. Power trim and tilt switch
ZMU04601
DN
UP
1
UP
DN
ZMU01944
1
Operation
55
Bow Down
Too much trim-in causes the boat to “plow”through the water, decreasing fuel economyand making it hard to increase speed. Oper-ating with excessive trim-in at higher speedsalso makes the boat unstable. Resistance atthe bow is greatly increased, heightening thedanger of “bow steering” and making opera-tion difficult and dangerous.
NOTE:
Depending on the type of boat, the outboardmotor trim angle may have little effect on the
trim of the boat when operating.
EMU27934
Tilting up and down
If the engine will be stopped for some time orif the boat is moored in shallows, the out-board motor should be tilted up to protect thepropeller and lower casing from damage bycollision with obstructions, and also to re-
duce salt corrosion.
WARNING
EWM00221
Be sure all people are clear of the out-board motor when tilting up and down,Body parts can be crushed between themotor and the clamp bracket when the
motor is trimmed or tilted.
WARNING
EWM00250
Leaking fuel is a fire hazard. If there is afuel joint on the outboard motor, discon-nect the fuel line or close the fuel cock ifthe engine will be tilted for more than a
few minutes. Otherwise fuel may leak.
CAUTION:
ECM00241
�
Before tilting the outboard motor, stopthe engine by following the procedureon page 52. Never tilt the outboard mo-tor while the engine is running. Severedamage from overheating can result.
�
Do not tilt up the engine by pushing thetiller handle (if equipped) because this
could break the handle.
EMU32722
Procedure for tilting up (power trim and tilt models)
1. Place the remote control lever in neutral.
N
ZMU03196
Operation
56
2. Press the power trim and tilt switch “ ”(up) until the outboard motor has tiltedup completely.
3. Pull the tilt support lever toward you tosupport the engine.
WARNING
EWM00261
After tilting the outboard motor, be sureto support it with the tilt support knob ortilt support lever. Otherwise the outboardmotor could fall back down suddenly if oilin the power trim and tilt unit or in the
power tilt unit loses pressure.
CAUTION:
ECM01640
Do not use the tilt support lever or knobwhen trailering the boat. The outboardmotor could shake loose from the tilt sup-port and fall. If the motor cannot be trail-ered in the normal running position, usean additional support device to secure itin the tilt position. For more detailed in-
formation, see page 61.
N
ZMU04588
ZMU04602
UP
UP
ZMU01954
ZMU01886
Operation
57
4. Models equipped with trim rods: Oncethe outboard motor is supported with thetilt support lever, press the power trimand tilt switch “ ” (down) to retract thetrim rods.
CAUTION:
ECM00250
Be sure to retract the trim rods complete-ly during mooring. This protects the rodsfrom marine growth and corrosion whichcould damage the power trim and tilt
mechanism.
EMU33120
Procedure for tilting down (power trim and tilt models)
1. Push the power trim and tilt switch “ ”(up) until the outboard motor is support-ed by the tilt rod and the tilt support leverbecomes free.
2. Release the tilt support lever.
3. Push the power trim and tilt switch “ ”(down) to lower the outboard motor tothe desired position.
EMU28060
Cruising in shallow water
The outboard motor can be tilted up partiallyto allow operation in shallow water.
EMU32850
Power trim and tilt models
The outboard motor can be tilted up partially
ZMU01884
ZMU01885
DN
ZMU01936
UP
DN
ZMU04603
DN
DN
ZMU01979
Operation
58
to allow operation in shallow water.
WARNING
EWM00660
�
Place the gear shift in neutral beforesetting up for shallow water cruising.
�
Return the outboard motor to its normalposition as soon as the boat is back in
deeper water.
CAUTION:
ECM00260
Do not tilt the outboard motor up so thatthe cooling water inlet on the lower unit isabove the surface of the water when set-ting up for and cruising in shallow water.Otherwise severe damage from overheat-
ing can result.
EMU32920
Procedure for power trim and tilt
1. Place the remote control lever in neutral.
2. Slightly tilt the outboard motor up to the
desired position using the power trimand tilt switch.
3. To return the outboard motor to the nor-mal running position, press the powertrim and tilt switch and slowly tilt the out-board motor down.
EMU28193
Cruising in other conditions
Cruising in salt water
After operating in salt water, flush the coolingwater passages with fresh water to prevent
N
ZMU04588
UP
ZMU01935
UP
DN
ZMU04602
UP
UP
ZMU01954
Operation
59
them from becoming clogged. Also rinse theoutside of the outboard motor with fresh wa-ter and, if possible, rinse the power head un-der the cowling.
Cruising in muddy or turbid water
Yamaha strongly recommends that you usethe optional chromium-plated water pump kit(available for V4 and large engines) if youuse the outboard motor in water with a lot ofsediment in it, such as muddy or other turbid(cloudy) water.
Cruising in acidic water
Water in some areas can be acidic. After op-erating in such water, flush the cooling pas-sages with fresh water to prevent corrosion.Also rinse the outside of the outboard motorwith fresh water.
60
Maintenance
EMU31480
SpecificationsNOTE:
“(AL)” stated in the specification data belowrepresents the numerical value for the alumi-num propeller installed.Likewise, “(SUS)” represents the value forstainless steel propeller installed and “(PL)”
for plastic propeller installed.
EMU28219
Dimension:
Overall length: 868 mm (34.2 in)
Overall width: 568 mm (22.4 in)
Overall height X: 1830 mm (72.0 in)
Overall height U: 1957 mm (77.0 in)
Transom height X: 641 mm (25.2 in)
Transom height U: 768 mm (30.2 in)
Weight (without propeller) X: 247.0 kg (545 lb)
Weight (without propeller) U: 252.0 kg (556 lb)
Performance:
Full throttle operating range: 4650–5650 r/min
Maximum output: 220.7 kW@5150 r/min (300 HP@5150 r/min)
Idling speed (in neutral): 730
±
30 r/min
Engine:
Type: 2-stroke V
Displacement: 3342.0 cm
3
Bore
×
stroke: 93.0
×
82.0 mm (3.66
×
3.23 in)Ignition system:
TCISpark plug with resistor (NGK):
BKR6EKUSpark plug gap:
1.5–1.6 mm (0.059–0.063 in)Control system:
Remote controlStarting system:
ElectricStarting carburetion system:
Electronic fuel injectionMin. cold cranking amps (CCA/SAE):
512.0 AMin. marine cranking amps (MCA/ABYC):
675.0 AMin. reserve capacity (RC/SAE):
182 minutesMaximum generator output:
50.0 A
Drive unit:
Gear positions: Forward-neutral-reverse
Gear ratio: 1.75 (28/16)
Trim and tilt system: Power trim and tilt
Propeller mark: LZ300TR TL / MLZ300TR T / M
Fuel and oil:
Recommended fuel: Regular unleaded gasoline
Min. pump octane: 86
Recommended engine oil: YAMALUBE 2-stroke outboard motor oil
Lubrication:
Maintenance
61
Oil injectionEngine oil tank capacity:
1.2 L (1.27 US qt) (1.06 Imp.qt)Remote oil tank capacity:
10.5 L (11.10 US qt) (9.24 Imp.qt)Recommended gear oil:
Hypoid gear oil SAE#90Gear oil quantity:
LZ300TR 803.0 cm
3
(27.15 US oz) (28.32 Imp.oz)Z300TR 918.0 cm
3
(31.04 US oz) (32.38 Imp.oz)
Tightening torque for engine:
Spark plug: 25.0 Nm (18.4 ft-lb) (2.55 kgf-m)
Propeller nut: 55.0 Nm (40.6 ft-lb) (5.61 kgf-m)
EMU28223
Transporting and storing outboard motor
WARNING
EWM00690
�
Leaking fuel is a fire hazard. Whentransporting and storing the outboardmotor, close the air vent screw and fuelcock to prevent fuel from leaking.
�
USE CARE when transporting fuel tank,whether in a boat or car.
�
DO NOT fill fuel container to maximumcapacity. Gasoline will expand consid-erably as it warms up and can build uppressure in the fuel container. This cancause fuel leakage and a potential fire
hazard.
WARNING
EWM00700
Never get under the lower unit while it istilted, even if a motor support bar is used.Severe injury could occur if the outboard
motor accidentally falls.
CAUTION:
ECM00660
Do not use the tilt support lever or knobwhen trailering the boat. The outboardmotor could shake loose from the tilt sup-port and fall. If the motor cannot be trail-ered in the normal running position, usean additional support device to secure it
in the tilt position.
The outboard motor should be trailered andstored in the normal running position. If thereis insufficient road clearance in this position,then trailer the outboard motor in the tilt po-sition using a motor support device such asa transom saver bar. Consult your Yamahadealer for further details.
EMU28250
Storing outboard motor
When storing your Yamaha outboard motorfor prolonged periods of time (2 months orlonger), several important procedures mustbe performed to prevent excessive damage.This is especially important for your oil injec-tion equipped outboard motor due to the leanoil ratios used at idle prior to shutting the en-gine off for the season. It is advisable to haveyour outboard motor serviced by an autho-rized Yamaha dealer prior to storage. How-ever, you, the owner, with a minimum of
ZMU04720
Maintenance
62
tools, can perform the following procedures.
CAUTION:
ECM01070
Do not use any chemical goods contain-ing Silicon, Phosphorus, or Lead. Other-wise the oxygen sensor for the ElectronicFuel Injection system could be damaged.Consult your Yamaha dealer for details
on the use of chemical goods for storage.
EMU28303
Procedure
EMU31921
Conditioning and stabilizing fuel
Fill the fuel tank with fresh fuel and add oneounce of “Yamaha Fuel Conditioner and Sta-bilizer” to each gallon of fuel.
NOTE:
The use of “Yamaha Fuel Conditioner andStabilizer” eliminates the need to drain thefuel system. Consult your Yamaha dealer orother qualified mechanic if the fuel system is
to be drained instead.
EMU31900
Engine anti-rust measure
CAUTION:
ECM01530
Do not perform this procedure while theengine is running. The water pump maybe damaged and severe damage from
overheating can result.
NOTE:
This procedure is performed while the top
cowling is removed.
1. Remove the spark plug(s).2. Pour a teaspoonful of clean engine oil
into each cylinder.3. Crank the engine several times manual-
ly.4. Reinstall the spark plug(s).
EMU31390
Washing the outboard motorNOTE:
This procedure is performed while the top
cowling is installed.
1. Wash the outboard motor body usingfresh water.
2. Drain the cooling water completely outof the motor. Clean the body thoroughly.
EMU28411
Lubrication (oil injection models)
1. Install the spark plug(s) and torque toproper specification. For information onspark plug installation, see page 68.
2. Fill the oil tanks. This prevents the for-mation of condensation. For models witha remote oil tank, it may be necessary tomanually override the control unit tocompletely fill the engine oil tank.
3. Change the gear oil. For instructions,see page 74. Inspect the oil for the pres-ence of water which indicates a leakyseal. Seal replacement should be per-formed by an authorized Yamaha dealerprior to use.
4. Grease all grease fittings. For further de-tails, see page 68.
NOTE:
For long-term storage, fogging the enginewith oil is recommended. Contact yourYamaha dealer for information about fogging
oil and procedures for your engine.
EMU30262
Cleaning and anticorrosion measures
1. Wash down the exterior of the outboardmotor with fresh water and dry off com-pletely.
2. Spray the outboard motor exterior with
Maintenance
63
“Yamaha Silicone Protectant”.
CAUTION:
ECM01401
Do not spray when the engine is running.Also, do not spray near the silencer orinto the engine. Otherwise the engine
could be damaged.
3. Wax the cowling with a non-abrasivewax such as “Yamaha Silicone Wax”.
EMU28431
Battery care
WARNING
EWM00330
Battery electrolytic fluid is dangerous; itcontains sulfuric acid and therefore ispoisonous and highly caustic.Always follow these preventive mea-sures:
�
Avoid bodily contact with electrolyticfluid as it can cause severe burns orpermanent eye injury.
�
Wear protective eye gear when han-dling or working near batteries.
Antidote (EXTERNAL):
�
SKIN - Flush with water.
�
EYES - Flush with water for 15 minutesand get immediate medical attention.
Antidote (INTERNAL):
�
Drink large quantities of water or milkfollowed by milk of magnesia, beatenegg, or vegetable oil. Get immediatemedical attention.
Batteries also generate explosive hydro-gen gas; therefore, you should alwaysfollow these preventive measures:
�
Charge batteries in a well-ventilated ar-ea.
�
Keep batteries away from fire, sparks,or open flames (for example: weldingequipment, lighted cigarettes, and so
on.)
�
DO NOT SMOKE when charging or han-dling batteries.
KEEP BATTERIES AND ELECTROLYTIC
FLUID OUT OF REACH OF CHILDREN.
Follow the manual of the battery for the han-dling of the battery. Batteries vary amongmanufacturers. Therefore the following pro-cedures may not always apply. Consult yourbattery manufacturer’s instructions.Procedure1. Disconnect and remove the battery from
the boat. Always disconnect the blacknegative cable first to prevent the risk ofshorting.
2. Clean the battery casing and terminals.Fill each cell to the upper level with dis-tilled water.
3. Store the battery on a level surface in acool, dry, well-ventilated place out of di-rect sunlight.
4. Once a month, check the specific gravityof the electrolyte and recharge as re-quired to prolong battery life.
EMU28442
Flushing power unit
Perform this procedure right after operationfor the most thorough flushing.
CAUTION:
ECM01530
Do not perform this procedure while theengine is running. The water pump maybe damaged and severe damage from
overheating can result.
1. After shutting off the engine, unscrewthe garden hose connector from the fit-ting on the bottom cowling.
Maintenance
64
2. Screw the garden hose adapter onto agarden hose, which is connected to afresh water supply, and then connect itto the garden hose connector.
3. With the engine off, turn on the water tapand let the water flush through the cool-ing passages for about 15 minutes. Turnoff the water and disconnect the gardenhose adapter from the garden hose con-nector.
4. Reinstall the garden hose connectoronto the fitting on the bottom cowling.Tighten the connector securely.
CAUTION:
ECM00540
Do not leave the garden hose connectorloose on the bottom cowling fitting or letthe hose hang free during normal opera-
tion. Water will leak out of the connectorinstead of cooling the engine, which cancause serious overheating. Be sure theconnector is tightened securely on the fit-
ting after flushing the engine.
NOTE:
�
When flushing the engine with the boat inthe water, tilting up the outboard motor un-til it is completely out of the water willachieve better results.
�
For cooling system flushing instructions,
see page 61.
EMU28450
Cleaning the outboard motor
After use, wash the exterior of the outboardmotor with fresh water. Flush the coolingsystem with fresh water.
NOTE:
For cooling system flushing instructions, see
page 61.
EMU28460
Checking painted surface of motor
Check the motor for scratches, nicks, or flak-ing paint. Areas with damaged paint aremore likely to corrode. If necessary, cleanand paint the areas. A touch-up paint is avail-able from your Yamaha dealer.
1. Fitting2. Garden hose connector3. Garden hose adapter
12 3
ZMU01889
ZMU02550
Maintenance
65
EMU28488
Periodic maintenance
WARNING
EWM01071
Be sure to turn off the engine when youperform maintenance unless otherwisespecified. If you are not familiar with ma-chine servicing, this work should be doneby your Yamaha dealer or other qualified
mechanic.
Maintenance, replacement, or repair ofthe emission control devices and sys-tems may be performed by any marineengine repair establishment or individual.All warranty repairs, however, includingthose to the emission control system,must be performed by an authorizedYamaha marine dealership.
A service manual is available for purchasethrough your Yamaha dealer for owners whohave the mechanical skills, tools, and otherequipment necessary to perform mainte-nance not covered by this owner’s manual.
EMU28511
Replacement parts
If replacement parts are necessary, use onlygenuine Yamaha parts or parts of equivalentdesign and quality. Any part of inferior qualitymay malfunction, and the resulting loss ofcontrol could endanger the operator andpassengers. Yamaha genuine parts and ac-cessories are available from your Yamahadealer.
Maintenance
66
EMU28522
Maintenance chart
Frequency of maintenance operations may be adjusted according to the operating condi-tions, but the following table gives general guidelines. Refer to the sections in this chapter forexplanations of each owner-specific action.
NOTE:
When operating in salt water, turbid or muddy water, the engine should be flushed with clean
water after each use.
The “ ” symbol indicates the check-ups which you may carry out yourself.The “ ” symbol indicates work to be carried out by your Yamaha dealer.
Item Actions
Initial Every
10 hours (1 month)
50 hours (3
months)
100 hours (6 months)
200 hours (1
year)
Anode(s) (external)Inspection / replace-ment
Anode(s) (internal)Inspection / replace-ment
Battery Inspection / charging
Cooling water pas-sages
Cleaning
Cowling clamp Inspection
Fuel filter (can be dis-assembled)
Inspection / cleaning
Fuel system Inspection
Gear oil Change
Greasing points Greasing
Idling speed Inspection
PCV (Pressure Con-trol Valve)
Inspection
Power trim and tilt unit Inspection
Propeller and cotter pinInspection / replace-ment
Shift link / shift cable Inspection / adjustment
ThermostatInspection / replace-ment
Throttle link / throttle cable / throttle pick-up timing
Inspection / adjustment
Throttle position sen-sor
Inspection / adjustment
Maintenance
67
EMU28874
Maintenance chart (additional)
Water pumpInspection / replace-ment
High pressure fuel pump drive belt
Inspection / replace-ment
High pressure fuel pump oil level
Inspection / filling
Oil pump Inspection / adjustment
Oil tank water drain Inspection / cleaning
Spark plug(s)Cleaning / adjustment / replacement
Item ActionsEvery
500 hours (2.5 years) 1000 hours (5 years)
High pressure fuel pump drive belt
Replacement
Fuel filter (vapor sepa-rator tank)
Replacement
Exhaust guide, exhaust manifold
Inspection / replace-ment
Item Actions
Initial Every
10 hours (1 month)
50 hours (3
months)
100 hours (6 months)
200 hours (1
year)
Maintenance
68
EMU28932
Greasing
Yamaha marine grease (Water resistant grease)
Z300, LZ300
EMU28953
Cleaning and adjusting spark plug
WARNING
EWM00560
When removing or installing a spark plug,be careful not to damage the insulator. Adamaged insulator could allow external
sparks, which could lead to explosion or
fire.
WARNING
EWM01550
The engine will still be very hot when ithas just been turned off. Take extremely
ZMU01939
Maintenance
69
care so that neither you nor anyone elsegets burnt. To avoid burns, work on the
engine when it has cooled down.
The spark plug is an important engine com-ponent and is easy to inspect. The conditionof the spark plug can indicate somethingabout the condition of the engine. For exam-ple, if the center electrode porcelain is verywhite, this could indicate an intake air leak orcarburetion problem in that cylinder. Do notattempt to diagnose any problems yourself.Instead, take the outboard motor to aYamaha dealer. You should periodically re-move and inspect the spark plug becauseheat and deposits will cause the spark plugto slowly break down and erode. If electrodeerosion becomes excessive, or if carbon andother deposits are excessive, you should re-place the spark plug with another of the cor-rect type.
Before fitting the spark plug, measure theelectrode gap with a wire thickness gauge;adjust the gap to specification if necessary.
When fitting the plug, always clean the gas-ket surface and use a new gasket. Wipe offany dirt from the threads and screw in thespark plug to the correct torque.
NOTE:
If a torque-wrench is not available when youare fitting a spark plug, a good estimate ofthe correct torque is 1/4 to 1/2 a turn past fin-ger-tight. Have the spark plug adjusted to thecorrect torque as soon as possible with a
torque-wrench.
EMU28962
Checking fuel system
WARNING
EWM00060
Gasoline and its vapors are highly flam-mable and explosive. Keep away fromsparks, cigarettes, flames, or other
sources of ignition.
WARNING
EWM00910
Leaking fuel can result in fire or explo-sion.
�
Check for fuel leakage regularly.
�
If any fuel leakage is found, the fuelsystem must be repaired by a qualifiedmechanic. Improper repairs can make
the outboard unsafe to operate.
Check the fuel lines for leaks, crack, or mal-function. If a problem is found, your Yamahadealer or other qualified mechanic should re-pair it immediately.
Standard spark plug:BKR6EKU
1. Spark plug gap2. Spark plug I.D. mark (NGK)3. Spark plug part number
1
12
3
ZMU01892
Spark plug gap:1.5–1.6 mm (0.059–0.063 in)
Spark plug torque:25.0 Nm (18.4 ft-lb) (2.55 kgf-m)
Maintenance
70
Checkpoints
�
Fuel system parts leakage
�
Fuel line joint leakage
�
Fuel line cracks or other damage
�
Fuel connector leakage
EMU29041
Inspecting idling speed
WARNING
EWM00451
�
Do not touch or remove electrical partswhen starting or during operation.
�
Keep hands, hair, and clothes awayfrom the flywheel and other rotating
parts while the engine is running.
CAUTION:
ECM00490
This procedure must be performed whilethe outboard motor is in the water. Aflushing attachment or test tank can be
used.
A diagnostic tachometer should be used forthis procedure. Results may vary dependingon whether testing is conducted with theflushing attachment, in a test tank, or with theoutboard motor in the water.1. Start the engine and allow it to warm up
fully in neutral until it is running smooth-ly.
NOTE:
Correct idling speed inspection is only possi-ble if the engine is fully warmed up. If notwarmed up fully, the idle speed will measurehigher than normal. If you have difficulty ver-ifying the idle speed, or the idle speed re-quires adjustment, consult a Yamaha dealer
or other qualified mechanic.
2. Verify whether the idle speed is set tospecification. For idle speed specifica-tions, see page 60.
ZMU01853
ZMU01955
Maintenance
71
EMU29050
Checking water in engine oil tank
Oil injection models
There is a water trap at the bottom of the en-gine oil tank. If water or foreign matter is vis-ible in this trap, consult your Yamaha dealer.
EMU29112
Checking wiring and connectors
�
Check that each grounding wire is properlysecured.
�
Check that each connector is engaged se-curely.
EMU29120
Exhaust leakage
Start the engine and check that no exhaustleaks from the joints between the exhaustcover, cylinder head, and body cylinder.
EMU29130
Water leakage
Start the engine and check that no waterleaks from the joints between the exhaustcover, cylinder head, and body cylinder.
EMU29154
Checking power trim and tilt system
WARNING
EWM00431
�
Never get under the lower unit while itis tilted, even when the tilt support leveris locked. Severe injury could occur ifthe outboard motor accidentally falls.
�
Make sure no one is under the outboardmotor before performing this test. Bodyparts can be crushed between the mo-tor and the clamp bracket when the mo-
tor is trimmed or tilted.
1. Check the power trim and tilt unit for anysign of oil leaks.
2. Operate each of the power trim and tiltswitches on the remote control and en-gine bottom cowling (if equipped) tocheck that all switches work.
3. Tilt the outboard motor up and checkthat the tilt rod and trim rods are extend-ed completely.
1. Water trap2. Engine oil tank
21
ZMU01895
ZMU04007
1. Tilt rod2. Tilt support lever3. Trim rods
1
ZMU019403
2
Maintenance
72
4. Use the tilt support lever to lock the mo-tor in the up position. Operate the tiltdown switch briefly so the motor is sup-ported by the tilt support lever.
5. Check that the tilt rod and trim rods arefree of corrosion or other flaws.
6. Activate the tilt-down switch until the trimrods have retracted completely into thecylinders.
7. Activate the trim-up switch until the tiltrod is fully extended. Unlock the tilt sup-port lever.
8. Tilt the outboard motor down. Checkthat the tilt rod and trim rods operatesmoothly.
NOTE:
Consult your Yamaha dealer if any operation
is abnormal.
EMU32110
Checking propeller
WARNING
EWM01610
You could be seriously injured if the en-gine accidentally starts when you arenear the propeller.
�
Before inspecting, removing, or install-ing the propeller, remove the sparkplug caps from the spark plugs. Also,place the shift control in neutral, turnthe main switch to “ ” (off) and re-move the key, and remove the cordfrom the engine shut-off switch. Turnoff the battery cut-off switch if yourboat has one.
�
Do not use your hand to hold the pro-peller when loosening or tightening thepropeller nut. Put a wood block be-tween the anti-cavitation plate and thepropeller to prevent the propeller from
turning.
1. Tilt support lever
1
ZMU04935
ZMU01941
ZMU04936
Maintenance
73
Checkpoints
�
Check each of the propeller blades forwear, erosion from cavitation or ventila-tion, or other damage.
�
Check the propeller shaft for damage.
�
Check the splines for wear or damage.
�
Check for fish line tangled around the pro-peller shaft.
�
Check the propeller shaft oil seal for dam-age.
EMU30661
Removing propeller
EMU29196
Spline models
1. Straighten the cotter pin and pull it outusing a pair of pliers.
2. Remove the propeller nut, washer, andspacer (if equipped).
3. Remove the propeller, washer (ifequipped), and thrust washer.
EMU30671
Installing propeller
EMU29242
Spline models
WARNING
EWM00770
On counter rotation models, be sure touse a propeller intended for counter-clockwise rotation. These propellers areidentified with the letter “L” after the sizeindication on the propeller. Otherwise theboat could move in the opposite direction
ZMU01896
ZMU01897
1. Cotter pin2. Propeller nut3. Washer4. Spacer5. Propeller6. Thrust washer
1
6 54
32
ZMU01898
Maintenance
74
from that expected.
CAUTION:
ECM00340
�
Be sure to install the thrust washer be-fore installing the propeller, otherwisethe lower case and propeller bosscould be damaged.
�
Be sure to use a new cotter pin andbend the ends over securely. Otherwisethe propeller could come off during op-
eration and be lost.
1. Apply Yamaha marine grease or a cor-rosion resistant grease to the propellershaft.
2. Install the thrust washer and propelleron the propeller shaft.
3. Install the spacer and washer. Tightenthe propeller nut to the specified torque.
4. Align the propeller nut with the propellershaft hole. Insert a new cotter pin in thehole and bend the cotter pin ends.
NOTE:
If the propeller nut does not align with thepropeller shaft hole after tightening to thespecified torque, tighten the nut further to
align it with the hole.
EMU31910
Changing gear oil
WARNING
EWM00800
�
Be sure the outboard motor is securelyfastened to the transom or a stablestand. You could be severely injured ifthe outboard motor falls on you.
�
Never get under the lower unit while itis tilted, even when the tilt support leveror knob is locked. Severe injury couldoccur if the outboard motor accidental-
ly falls.
1. Tilt the outboard motor so that the gearoil drain screw is at the lowest point pos-sible.
2. Place a suitable container under thegear case.
3. Remove the cooling water inlet coverson both sides of the gear case. Be care-ful not to lose the bolt and nut.
4. Remove the gear oil drain screw andgasket.
Propeller nut tightening torque:55.0 Nm (40.6 ft-lb) (5.61 kgf-m)
Maintenance
75
NOTE:
�
If a magnetic gear oil drain screw isequipped, remove all metal particles fromthe screw before installing it.
�
Always use new gaskets. Do not reuse the
removed gaskets.
5. Remove the oil level plug and gasket toallow the oil to drain completely.
CAUTION:
ECM00710
Inspect the used oil after it has beendrained. If the oil is milky, water is gettinginto the gear case which can cause geardamage. Consult a Yamaha dealer for re-
pair of the lower unit seals.
NOTE:
For disposal of used oil, consult your
Yamaha dealer.
6. With the outboard motor in a vertical po-sition, and using a flexible or pressur-ized filling device, inject the gear oil intothe gear oil drain screw hole.
7. Put a new gasket on the oil level plug.When the oil begins to flow out of the oillevel plug hole, insert and tighten the oillevel plug.
8. Put a new gasket on the gear oil drainscrew. Insert and tighten the gear oildrain screw.
9. Securely install the cooling water inletcovers on both sides of the gear caseusing the bolt and nut removed earlier.
1. Gear oil drain screw2. Oil level plug3. Gasket
Recommended gear oil:Hypoid gear oil SAE#90
Gear oil quantity:LZ300TR 803.0 cm
3
(27.15 US oz) (28.32 Imp.oz)Z300TR 918.0 cm
3
(31.04 US oz) (32.38 Imp.oz)
Maintenance
76
EMU29312
Inspecting and replacing anode(s)
Yamaha outboard motors are protected fromcorrosion by sacrificial anodes. Inspect theexternal anodes periodically. Remove scalesfrom the surfaces of the anodes. Consult aYamaha dealer for replacement of externalanodes.
CAUTION:
ECM00720
Do not paint anodes, as this would render
them ineffective.
NOTE:
Inspect ground leads attached to externalanodes on equipped models. Consult aYamaha dealer for inspection and replace-ment of internal anodes attached to the pow-
er unit.
EMU29320
Checking battery (for electric start models)
WARNING
EWM00330
Battery electrolytic fluid is dangerous; itcontains sulfuric acid and therefore ispoisonous and highly caustic.Always follow these preventive mea-sures:
�
Avoid bodily contact with electrolyticfluid as it can cause severe burns orpermanent eye injury.
�
Wear protective eye gear when han-dling or working near batteries.
Antidote (EXTERNAL):
�
SKIN - Flush with water.
�
EYES - Flush with water for 15 minutesand get immediate medical attention.
Antidote (INTERNAL):
�
Drink large quantities of water or milkfollowed by milk of magnesia, beatenegg, or vegetable oil. Get immediatemedical attention.
Batteries also generate explosive hydro-gen gas; therefore, you should alwaysfollow these preventive measures:
�
Charge batteries in a well-ventilated ar-ea.
�
Keep batteries away from fire, sparks,or open flames (for example: weldingequipment, lighted cigarettes, and soon.)
�
DO NOT SMOKE when charging or han-dling batteries.
KEEP BATTERIES AND ELECTROLYTIC
FLUID OUT OF REACH OF CHILDREN.
CAUTION:
ECM00360
�
A poorly maintained battery will quickly
ZMU01901
ZMU01902
Maintenance
77
deteriorate.
�
Ordinary tap water contains mineralsharmful to a battery, and should not be
used for topping up.
1. Check the electrolyte level at least oncea month. Fill to the manufacturer’s rec-ommended level when necessary. Topup only with distilled water (or pure de-ionized water suitable to use in batter-ies).
2. Always keep the battery in a good stateof charge. Installing a voltmeter will helpyou monitor your battery. If you will notuse the boat for a month or more, re-move the battery from the boat and storeit in a cool, dark place. Completely re-charge the battery before using it.
3. If the battery will be stored for longerthan a month, check the specific gravityof the fluid at least once a month and re-charge the battery when it is low.
NOTE:
Consult a Yamaha dealer when charging or
re-charging batteries.
EMU29363
Connecting the Battery
WARNING
EWM00570
Mount the battery holder securely in adry, well-ventilated, vibration-free loca-
tion in the boat. Install a fully charged bat-
tery in the holder.
CAUTION:
ECM01122
�
Make sure the main switch (on applica-ble models) is “ ” (off) before work-ing on the battery.
�
Reversal of the battery cables will dam-age the electrical parts.
�
Connect the red battery cable firstwhen installing the battery and discon-nect the black battery cable first whenremoving it.
�
The electrical contacts of the batteryand cables must be clean and properlyconnected, or the battery will not start
the engine.
Connect the RED lead to the POSITIVE (+)terminal first. Then connect the BLACK leadto the NEGATIVE (-) terminal.
Connecting an accessory battery (option)1. Remove the accessory battery coupler
cover from the outboard motor.2. Connect the accessory battery coupler
to the coupler of the accessory batterylead (option). Use a connecting cable
1. Red cable2. Black cable3. Battery
Maintenance
78
between the (-) terminals of the startingbattery and accessory battery. See theillustrations of the wiring connections.This cable must be made from wirethicker than the starting battery cable.
WARNING
EWM00600
Use of smaller wire could lead to a fire.
NOTE:
If a battery selector switch is desired, consult
your Yamaha dealer about correct wiring.
EMU29370
Disconnecting the battery
Disconnect the BLACK cable from the NEG-ATIVE (-) terminal first. Then disconnect theRED cable from the POSITIVE (+) terminal.
EMU29391
Checking top cowling
CAUTION:
ECM01650
Be sure the cowling is closed securelyand that there are no gaps. A loose or im-
properly fitting cover could allow water
into the engine.
Check the fitting of the top cowling by push-ing it with both hands. If it is loose have it re-paired by your Yamaha dealer.
EMU29400
Coating the boat bottom
A clean hull improves boat performance. Theboat bottom should be kept as clean of ma-rine growth as possible. If necessary, theboat bottom can be coated with an anti-foul-ing paint approved for your area to inhibitmarine growth.Do not use anti-fouling paint which includescopper or graphite. These paints can causemore rapid engine corrosion.
1. Battery for accessories2. Battery for starting3. Large black lead4. Large red lead for starting battery5. Negative connecting cable6. Power for accessories7. Small red lead for accessory battery charg-ing (optional part)
7
ZMU01942
4 3 5
16
2
ZMU04679
ZMU01943
79
Trouble Recovery
EMU29425
Troubleshooting
A problem in the fuel, compression, or igni-tion systems can cause poor starting, loss ofpower, or other problems. This section de-scribes basic checks and possible remedies,and covers all Yamaha outboard motors.Therefore some items may not apply to yourmodel.If your outboard motor requires repair, bringit to your Yamaha dealer.If the engine trouble-warning indicator isflashing, consult your Yamaha dealer.
Starter will not operate.
Q. Is battery capacity weak or low?A. Check battery condition. Use battery ofrecommended capacity.
Q. Are battery connections loose or corrod-ed?A. Tighten battery cables and clean batteryterminals.
Q. Is fuse for electric start relay or electric cir-cuit blown?A. Check for cause of electric overload andrepair. Replace fuse with one of correct am-perage.
Q. Are starter components faulty?A. Have serviced by a Yamaha dealer.
Q. Is shift lever in gear?A. Shift to neutral.
Engine will not start (starter operates).
Q. Is fuel tank empty?A. Fill tank with clean, fresh fuel.
Q. Is fuel contaminated or stale?
A. Fill tank with clean, fresh fuel.
Q. Is fuel filter clogged?A. Clean or replace filter.
Q. Is starting procedure incorrect?A. See page 48.
Q. Has fuel pump malfunctioned?A. Have serviced by a Yamaha dealer.
Q. Are spark plug(s) fouled or of incorrecttype?A. Inspect spark plug(s). Clean or replacewith recommended type.
Q. Are spark plug cap(s) fitted incorrectly?A. Check and re-fit cap(s).
Q. Is ignition wiring damaged or poorly con-nected?A. Check wires for wear or breaks. Tightenall loose connections. Replace worn or bro-ken wires.
Q. Are ignition parts faulty?A. Have serviced by a Yamaha dealer.
Q. Is engine shut-off cord not attached?A. Attach cord.
Q. Are engine inner parts damaged?A. Have serviced by a Yamaha dealer.
Engine idles irregularly or stalls.
Q. Are spark plug(s) fouled or of incorrecttype?A. Inspect spark plug(s). Clean or replacewith recommended type.
Q. Is fuel system obstructed?
Trouble Recovery
80
A. Check for pinched or kinked fuel line orother obstructions in fuel system.
Q. Is fuel contaminated or stale?A. Fill tank with clean, fresh fuel.
Q. Is fuel filter clogged?A. Clean or replace filter.
Q. Have ignition parts failed?A. Have serviced by a Yamaha dealer.
Q. Has warning system activated?A. Find and correct cause of warning.
Q. Is spark plug gap incorrect?A. Inspect and adjust as specified.
Q. Is ignition wiring damaged or poorly con-nected?A. Check wires for wear or breaks. Tightenall loose connections. Replace worn or bro-ken wires.
Q. Is specified engine oil not being used?A. Check and replace oil as specified.
Q. Is thermostat faulty or clogged?A. Have serviced by a Yamaha dealer.
Q. Are carburetor adjustments incorrect?A. Have serviced by a Yamaha dealer.
Q. Is fuel pump damaged?A. Have serviced by a Yamaha dealer.
Q. Is air vent screw on fuel tank closed?A. Open air vent screw.
Q. Is choke knob pulled out?A. Return to home position.
Q. Is motor angle too high?A. Return to normal operating position. Q. Is carburetor clogged?A. Have serviced by a Yamaha dealer.
Q. Is fuel joint connection incorrect?A. Connect correctly.
Q. Is throttle valve adjustment incorrect?A. Have serviced by a Yamaha dealer.
Q. Is battery cable disconnected?A. Connect securely.
Warning buzzer sounds or indicatorlights.
Q. Is cooling system clogged?A. Check water intake for restriction.
Q. Is engine oil level low?A. Fill oil tank with specified engine oil.
Q. Is heat range of spark plug incorrect?A. Inspect spark plug and replace it with rec-ommended type.
Q. Is specified engine oil not being used?A. Check and replace oil with specified type.
Q. Is engine oil contaminated or deteriorat-ed?A. Replace oil with fresh, specified type.
Q. Is oil filter clogged?A. Have serviced by a Yamaha dealer.
Q. Has oil feed/injection pump malfunc-tioned?A. Have serviced by a Yamaha dealer.
Trouble Recovery
81
Q. Is load on boat improperly distributed?A. Distribute load to place boat on an evenplane.
Q. Is water pump or thermostat faulty?A. Have serviced by a Yamaha dealer.
Q. Is there excess water in fuel filter cup?A. Drain filter cup.
Engine power loss.
Q. Is propeller damaged?A. Have propeller repaired or replaced.
Q. Is propeller pitch or diameter incorrect?A. Install correct propeller to operate out-board at its recommended speed (r/min)range.
Q. Is trim angle incorrect?A. Adjust trim angle to achieve most efficientoperation.
Q. Is motor mounted at incorrect height ontransom?A. Have motor adjusted to proper transomheight.
Q. Has warning system activated?A. Find and correct cause of warning.
Q. Is boat bottom fouled with marine growth?A. Clean boat bottom.
Q. Are spark plug(s) fouled or of incorrecttype?A. Inspect spark plug(s). Clean or replacewith recommended type.
Q. Are weeds or other foreign matter tangled
on gear housing?A. Remove foreign matter and clean lowerunit.
Q. Is fuel system obstructed?A. Check for pinched or kinked fuel line orother obstructions in fuel system.
Q. Is fuel filter clogged?A. Clean or replace filter.
Q. Is fuel contaminated or stale?A. Fill tank with clean, fresh fuel.
Q. Is spark plug gap incorrect?A. Inspect and adjust as specified.
Q. Is ignition wiring damaged or poorly con-nected?A. Check wires for wear or breaks. Tightenall loose connections. Replace worn or bro-ken wires.
Q. Have electrical parts failed?A. Have serviced by a Yamaha dealer.
Q. Is specified fuel not being used?A. Replace fuel with specified type.
Q. Is specified engine oil not being used?A. Check and replace oil with specified type.
Q. Is thermostat faulty or clogged?A. Have serviced by a Yamaha dealer.
Q. Is air vent screw closed?A. Open the air vent screw.
Q. Is fuel pump damaged?A. Have serviced by a Yamaha dealer.
Trouble Recovery
82
Q. Is fuel joint connection incorrect?A. Connect correctly.
Q. Is heat range of spark plug incorrect?A. Inspect spark plug and replace it with rec-ommended type.
Q. Is high pressure fuel pump drive belt bro-ken?A. Have serviced by a Yamaha dealer.
Q. Is engine not responding properly to shiftlever position?A. Have serviced by a Yamaha dealer.
Engine vibrates excessively.
Q. Is propeller damaged?A. Have propeller repaired or replaced.
Q. Is propeller shaft damaged?A. Have serviced by a Yamaha dealer.
Q. Are weeds or other foreign matter tangledon propeller?A. Remove and clean propeller.
Q. Is motor mounting bolt loose?A. Tighten bolt.
Q. Is steering pivot loose or damaged?A. Tighten or have serviced by a Yamahadealer.
EMU29433
Temporary action in emergency
EMU29440
Impact damage
WARNING
EWM00870
The outboard motor can be seriouslydamaged by a collision while operating or
trailering. Damage could make the out-
board motor unsafe to operate.
If the outboard motor hits an object in the wa-ter, follow the procedure below.
1. Stop the engine immediately.2. Inspect the control system and all com-
ponents for damage. Also inspect theboat for damage.
3. Whether damage is found or not, returnto the nearest harbor slowly and careful-ly.
4. Have a Yamaha dealer inspect the out-board motor before operating it again.
EMU29451
Running single engine
When using only one engine in an emergen-cy, be sure to keep the unused one tilted upand operate the other engine at low speed.
CAUTION:
ECM00370
If the boat is operated with one engine inthe water but not running, water may runinto the exhaust pipe due to wave action,
causing engine trouble.
NOTE:
When you are maneuvering at low speed,such as near a dock, it is recommended thatboth engines be running with one in neutral
gear if possible.
Trouble Recovery
83
EMU29471
Replacing fuse
If a fuse has blown, remove the electricalcover, open the fuse holder and remove thefuse with a fuse puller (if equipped). Replaceit with a spare one of the proper amperage.
WARNING
EWM00630
Be sure to use the specified fuse. An in-correct fuse or a piece of wire could allowexcessive current flow. This could cause
electric system damage and a fire hazard.
NOTE:
Consult your Yamaha dealer if the new fuse
immediately blows again.
EMU29523
Power trim and tilt will not operate
If the engine cannot be tilted up or down withthe power trim and tilt because of a dis-charged battery or a failure with the powertrim and tilt unit, the engine can be tiltedmanually.1. Loosen the manual valve screw by turn-
ing it counterclockwise until it stops.
2. Put the engine in the desired position,then tighten the manual valve screw byturning it clockwise.
1. Electrical cover2. Fuse holder3. Fuse (20 A
×
3, 30 A, 60 A
×
2)4. Spare fuse (20 A, 30 A, 60 A)5. Fuse puller
3 5
4
1
3
4
3
2
ZMU01903
1. Fuse (20 A
×
3, 30 A, 60 A
×
2)2. Fuse puller
1. Manual valve screw
1 2
ZMU01904
1ZMU01905
Trouble Recovery
84
EMU31781
Water separator-warning indicator blinks while cruising
WARNING
EWM01500
Gasoline is highly flammable, and its va-pors are flammable and explosive.
�
Do not perform this procedure on a hotor running engine. Allow the engine tocool.
�
There will be fuel in the fuel filter. Keepaway from sparks, cigarettes, flames orother sources of ignition.
�
This procedure will allow some fuel tospill. Catch fuel in a rag. Wipe up anyspilled fuel immediately.
�
The fuel filter must be reassembledcarefully with the O-ring, filter cup, andhoses in place. Improper assembly orreplacement could result in a fuel leak,which could result in a fire or explosion
hazard.
If the water separator-warning indicator onthe Command Link tachometer blinks, per-form the following procedure.
1. Stop the engine.2. Remove the top cowling.3. Disconnect the water detection switch
coupler.
CAUTION:
ECM01570
Be careful not to get any water on the wa-ter detection switch coupler, otherwise a
malfunction could occur.
4. Unscrew the filter cup from the filterhousing.
NOTE:
Be careful not to twist the water detection
switch lead when unscrewing the filter cup.
5. Drain the water in the filter cup by soak-ing it up with a rag.
1. Water separator-warning indicator
1. Water detection switch coupler
1. Filter cup2. Water detection switch lead
1
ZMU05502
1
2
ZMU05501
Trouble Recovery
85
NOTE:
Properly dispose of the rag.
6. Firmly screw the filter cup onto the filterhousing.
NOTE:
Be careful not to twist the water detectionswitch lead when screwing the filter cup onto
the filter housing.
7. Connect the water detection switch cou-pler securely until a click is heard.
8. Install the top cowling.9. Start the engine and make sure that the
water separator-warning indicator re-mains off.
NOTE:
Have a Yamaha dealer inspect the outboard
motor after returning to port.
EMU29671
Engine fails to operate
EMU29741
Low oil level warning activates
If the oil level is allowed to drop too low, thered segment will appear on the oil level indi-cator, the buzzer will sound, and enginespeed will be limited to about 2000 r/min. Ifthis happens, a reserve amount of oil can bepumped from the remote oil tank to the en-
gine oil tank using the emergency switch.
WARNING
EWM01050
Be sure to stop the engine before per-
forming this procedure.
CAUTION:
ECM00900
�
If the emergency switch is held up toolong, too much oil will be pumped intothe engine oil tank, overflowing it. Re-lease the switch when oil reaches theupper level line on the engine oil tank.
�
Do not use this emergency procedureunless the oil level warning indicators
are working.
1. Remove the top cowling.2. Turn on the main switch.
3. Lift the emergency switch to pump re-serve oil into the engine oil tank from theremote oil tank.
1. Water detection switch coupler
1
ZMU05500
ON STARTOFF
ZMU01906
Trouble Recovery
86
4. After using the emergency switch, turnoff the main switch, then turn it back on.This resets the warning system to nor-mal operation. The yellow segment willcontinue to be displayed on the oil levelindicator.
5. Start the engine and return to the near-est port for more oil.
NOTE:
�
The maximum reserve oil capacity is 1500cm
3
(1.6 US qt, 1.31 Imp qt).
�
The oil-feed pump will not operate if theengine is tilted up more than 35°. Put theengine in the upright position (not tilted)
before using the emergency switch.
EMU29760
Treatment of submerged motor
If the outboard motor is submerged, immedi-ately take it to a Yamaha dealer. Otherwisesome corrosion may begin almost immedi-ately.If you cannot immediately take the outboardmotor to a Yamaha dealer, follow the proce-dure below in order to minimize engine dam-age.
EMU29970
Procedure
1. Thoroughly wash away mud, salt, sea-weed, and so on, with fresh water.
2. Remove the spark plugs and face thespark plug holes downward to allow anywater, mud, or contaminants to drain.
3. Drain the fuel from the vapor separator,fuel filter, and fuel line.
4. Spray “Fogging Oil” or supply engine oilthrough the intake manifold and spark
1. Emergency switch
1. Engine oil tank2. Remote oil tank
1
ZMU01907
1 2ZMU01908
ZMU01909
ZMU01910
Trouble Recovery
87
plug holes while rotating the flywheelmanually.
5. Take the outboard motor to a Yamahadealer as soon as possible.
CAUTION:
ECM00400
Do not attempt to run the outboard motor
until it has been completely inspected.
ZMU01911
88
Consumer information
EMU29811
Important warranty information for U.S.A. and Canada
Consumer information
89
Consumer information
90
EMU29820
YAMAHA MOTOR CORPORATION, U.S.A. OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY
Consumer information
91
Consumer information
92
Consumer information
93
EMU29841
IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA
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