Introduction to Cultural differencesPlace :- Pune
Robotic system for automatic unloading of parts
Plant Facilities
Lean Manufacturing to ensure JIT supply.
Cycle time to match customer TAT time.
Assembly Lines
In house Environmental Test Facility.
In-house calibration facility.
Temperature controlled environment
Launch
Development is based on a V cycle, structured in phases.
Each end of phase is a major event, with official closure.
0: RFQ 1: design 2: design validation 3: process validation 4: SOP
Mock-ups/Simulation (Optional) Offer to customer
Mock-ups/Simulation Design compliant with specifications Requirements Freeze
Prototypes Serial Drawings and Specifications Design Freeze
Production line ready Initial Samples (IS) IS acceptation
Pre-Series Reduced Variations QCD target reached SOP readiness
Serial Delivery Customer Satisfaction Project closure
I
Representatives from all the Simultaneous Engineering Functions.
Project Team is assigned at the beginning of the project RFQ.
Project Team conducts a weekly project meeting .
Program manager chairs the meeting.
Project Team
I
Valeo – 5 Axis Deployment : Systematic Approach of World Class Quality Practices
VALEO TOOLS DEPLOYMENT - V5000
Revisit DFMEA / PFMEA on Gemba to eliminate emerging issues.
Plant QRQC ( Quick Response Quality Control) with Top Management
Activity
QRQC
Methodology
PDCA
Tools