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Movable Scaffolding System MSS Presentation

MSS presentation (200ppi)

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Page 1: MSS presentation (200ppi)

Movable ScaffoldingSystem

MSS Presentation

Page 2: MSS presentation (200ppi)

Strukturas, your partner for turnkey projects, worldwide.

Strukturas company in recent decades became Norwegian leading provider of Movable Scaffolding System

equipment, being present in more than 200 projects.

We strive for creating solutions that exceed the expectations of our customers.

Page 3: MSS presentation (200ppi)

Movable Scaffolding System

-Design and engineering,

- Fabrication and quality control,

- Supervision & operation.

Page 4: MSS presentation (200ppi)

SIMPLICITY TAKES WORKWITH US

Page 5: MSS presentation (200ppi)

Overhead MSS

Underslung MSS

Page 6: MSS presentation (200ppi)

Underslung MSS

Page 7: MSS presentation (200ppi)

MENU

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Box cross section deck solution

• Used in situ casting of full spans

• Currently used on road and railway decks

• Special solutions for special bridge projects

• Hydraulic operated main functions

• Labor saving solutions

• Easy to adjust to radius, slope and span variations

• Easy installation of the rebar prefabricated parts

END

Movable Scaffolding System Underslung Solution

Page 8: MSS presentation (200ppi)

MENU

Main Components:

• A- Main girder• B- Noses• C- Suspension gallows• D- Transverse beams• E- Supporting brackets• I- External formwork• L- Counterweight

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END

Movable Scaffolding System Underslung Solution

Page 9: MSS presentation (200ppi)

MENU

Main Components:

• A- Main girder• C- Suspension gallows• D- Transverse beams• E- Supporting brackets• F- Launching wagons• G- Main cylinders• H- Platforms and ladders• I- External formwork• J- Internal formwork• L- Counterweight• K- Transport trolley

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END

Movable Scaffolding System Underslung Solution

Page 10: MSS presentation (200ppi)

MENU

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Main cycle steps:

• Columns showing the blockouts where to fix the supporting brackets

• When no blockouts can be used we use a saw tooth plate solution or struts to the column foundation

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Movable Scaffolding System Underslung Solution

Page 11: MSS presentation (200ppi)

MENU

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• Two pairs of supporting brackets installed at columns(threaded bars connecting the 2 brackets of each pair – not shown)

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Movable Scaffolding System Underslung Solution

Page 12: MSS presentation (200ppi)

MENU

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• Main girders and noses installed on top of the launching wagons

• The launching wagons are placed on top of the supporting brackets

• The system is made by 2 symmetrical halves

END

Movable Scaffolding System Underslung Solution

Page 13: MSS presentation (200ppi)

MENU

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• Transverse beams are installed connecting the 2 main girders

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Movable Scaffolding System Underslung Solution

Page 14: MSS presentation (200ppi)

MENU

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• Suspension gallows is installed at the tip of the previous span and suspends the main girders rear end during casting.

• Two hydraulic cylinders transmit the loads at the rear from the suspension gallows to the deck webs during casting

• During casting, system is suspended at the rear and is supported to the brackets at the front trough the hydraulic cylinders

• Two hydraulic cylinders transmit the loads at front from the main girders to the supporting brackets

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Movable Scaffolding System Underslung Solution

Page 15: MSS presentation (200ppi)

MENU

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• External formwork installed on top of the main structure

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Movable Scaffolding System Underslung Solution

Page 16: MSS presentation (200ppi)

MENU

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• Internal formwork is installed

• The internal formwork transport trolley is shown

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Movable Scaffolding System Underslung Solution

Page 17: MSS presentation (200ppi)

MENU

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• Deck casted

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Movable Scaffolding System Underslung Solution

Page 18: MSS presentation (200ppi)

MENU

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• Previous to the MSS launching to the next span the 3th supporting brackets pair is installed at the front column

• Launching wagons are installed on top of the 3th supporting brackets pair

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Movable Scaffolding System Underslung Solution

Page 19: MSS presentation (200ppi)

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• After deck is pre-stressed the MSS can be lowered at the 2 rear and 2 front main hydraulic cylinders

• Transverse beams central connections are removed

• Both MSS halves are then open to the end of the supporting brackets, using the launching wagons

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Movable Scaffolding System Underslung Solution

Page 20: MSS presentation (200ppi)

MENU

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• Both MSS halves can now be launched to the next span using the launching cylinders located at the launching wagons

• Both MSS halves will pass outside the columns

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Movable Scaffolding System Underslung Solution

Page 21: MSS presentation (200ppi)

MENU

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• When both MSS halves reach the longitudinal position at next span system is closed by moving the launching wagons towards the columns and transverse beams are connected again

• MSS is now lifted to the casting elevation using the 2 rear and the 2 front hydraulic cylinders

• Rebar works can start and transport of the internal formwork will be made simultaneous to that operation

END

Movable Scaffolding System Underslung Solution

Page 22: MSS presentation (200ppi)

MENU END

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General project views

• Different columns and hammerhead geometries

• Variable horizontal and vertical deck radius

• Unfill bottom formwork elements can be used to cast height variation decks

Movable Scaffolding System Underslung Solution

Page 23: MSS presentation (200ppi)

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General project views

• Can be used at parallel decks with reduced space in between them

• Installing tower cranes and concrete pumps at the main girders

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Movable Scaffolding System Underslung Solution

Page 24: MSS presentation (200ppi)

MENU

Internal Formwork and Rebar works

• The internal formwork doesn’t move together with the MSS main structure.

• The opening and closing internal movements are made hydraulically through an internal formwork transport trolley.

• The internal formwork panels are transported one at a time.

• Diaphragm opening to be big enough to pass

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END

Movable Scaffolding System Underslung Solution

Page 25: MSS presentation (200ppi)

MENU

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Cambering & Nose adjustment

• Few adjustable screw jacks to be adjusted

• Split the main structure into 3 sections (front nose-main girder-rear nose) and design a unique hinged connection between the parts has made it possible to use the MSS with as small as 200m radius

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Movable Scaffolding System Underslung Solution

Page 26: MSS presentation (200ppi)

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Special solutions

• Big working areas at front of the MSS formwork

• Special supporting brackets installations

• Rebar transport solutions

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Movable Scaffolding System Underslung Solution

Page 27: MSS presentation (200ppi)

MENU

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Main Components:

• A- Main girder• B- Rear nose• C- Suspension gallows/rolling

support• D- Transverse beams• E- Supporting brackets• F- Launching wagons• I- External formwork

END

Movable Scaffolding System Underslung Selflaunching Solution

Page 28: MSS presentation (200ppi)

MENU

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Main Components:

• A- Main girder• D- Transverse beams• E- Supporting brackets• F- Launching wagons• G- Main cylinders• H- Working platforms and ladders• I- External formwork• J- Internal formwork• K- Transport trolley

END

Movable Scaffolding System Underslung Selflaunching Solution

Page 29: MSS presentation (200ppi)

MENU

Selflaunching MSS

• Supporting brackets self relocation without the need for cranes

• Easy to use on the water or with very high columns

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END

Movable Scaffolding System Underslung Selflaunching Solution

Page 30: MSS presentation (200ppi)

MENU

Internal Formwork and Rebar works

• Suspension gallows/rear support equipped with powered wheels and rails

• Internal formwork transported by a trolley

• Supporting brackets self relocated by a winch system

PREVIOUS

END

Movable Scaffolding System Underslung Selflaunching Solution

NEXT

Page 31: MSS presentation (200ppi)

MENU

NEXT

TT section deck solution

• Used in situ casting of full spans

• Currently used on road decks

• Special solutions for special bridge projects

• Hydraulic operated main functions

• Labor saving solutions

• Easy to adjust to radius, slope and span variations

• Easy installation of the rebar prefabricated parts

END

Movable Scaffolding System Underslung Solution

PREVIOUS

Page 32: MSS presentation (200ppi)

MENU

NEXT

Main Components:

• A- Main girder• B- Noses• C- Suspension gallows• D- Transverse beams• E- Supporting brackets• I- External formwork• L- Counterweight

END

PREVIOUS

Movable Scaffolding System Underslung Solution

Page 33: MSS presentation (200ppi)

MENU

NEXTPREVIOUS

Main Components:

• A- Main girder• C- Suspension gallows• D- Transverse beams• E- Supporting brackets• F- Launching wagons• G- Main cylinders• H- Platforms and ladders• I- External formwork• J- Internal formwork• L- Counterweight

END

Movable Scaffolding System Underslung Solution

Page 34: MSS presentation (200ppi)

MENU

PREVIOUS

General Project views

• Internal formwork travelling with the MSS main structure

• Internal formwork folding system hydraulic operated

• Hinge transverse beams allowing rotation and folding of internal formwork

NEXT

END

Movable Scaffolding System Underslung Solution

Page 35: MSS presentation (200ppi)

MENU END

PREVIOUS

General project views

• Folded internal formwork passing outside the hammerhead

• Different column and hammerhead geometries

• Internal formwork supported by struts to the transverse beams

Movable Scaffolding System Underslung Solution

Page 36: MSS presentation (200ppi)

Overhead MSS

Page 37: MSS presentation (200ppi)

MENU END

NEXT

Box cross section deck solution

• Used in situ casting of full spans

• Currently used on road and railway decks

• Special solutions for special bridge projects

• Hydraulic operated main functions

• Labor saving solutions

• Easy to adjust to radius, slope and span variations

• Easy installation of the rebar prefabricated parts

Movable Scaffolding System Overhead Solution

Page 38: MSS presentation (200ppi)

MENU END

Main Components:

• A- Main girder• B- Noses• C- Rear Support• E- Main Supports• F- Launching wagons• I- External formwork• L-Bottom platform

NEXTPREVIOUS

Movable Scaffolding System Overhead Solution

Page 39: MSS presentation (200ppi)

MENU END

NEXTPREVIOUS

Main Components:

• A- Main girder• D- Transverse beams• E- Main Supports• F- Launching wagons• G- Main cylinders• H- Working platforms and ladders• I- External formwork• J- Internal formwork• K- Hangers• L-Bottom platform

Movable Scaffolding System Overhead Solution

Page 40: MSS presentation (200ppi)

MENU END

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General project views

• Easy to install behind the abutment

• Easy to move transversally from one deck to the other

• Few formwork suspensions

• Formwork folding system hydraulic operated

Movable Scaffolding System Overhead Solution

Page 41: MSS presentation (200ppi)

MENU END

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General project views

• Many different main support solutions

• Main support splited in several parts to easy the installation at hammerhead

• Easy to use with horizontal and vertical deck curves

Movable Scaffolding System Overhead Solution

Page 42: MSS presentation (200ppi)

MENU END

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Formwork

• Formwork supported on a bottom platform

• Cambering introduced on the adjustable screw jacks, struts and suspensions

Movable Scaffolding System Overhead Solution

Page 43: MSS presentation (200ppi)

MENU

Selflaunching MSS

• Main supports self relocation without the need for cranes

• Easy to use above water or with very high columns

Movable Scaffolding System Overhead Selflaunching Solution

PREVIOUS

END

Page 44: MSS presentation (200ppi)

Strukturas can design and deliver Bridge Building

Equipment covering all the cast in situ and precast bridge deck constructions methods

Strukturas is a regular partner of the specialized world bridge contractors, during the development process and pro current

stages. Contributing with optimized and integrated

package solutions Strukturas is committed to quality OVER 200 projects world wide!

Page 45: MSS presentation (200ppi)

SIMPLICITY TAKES WORKWITH US

END