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MANUFACTURINGTHEFUTURE

3D Printing, Now and Future 백소령 부장 , 3D 프린팅 사업부 , 3D Systems Korea.

Contents

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1. 3D Printing, Inspiring your Idea 2. 3D Printing 2.0 3. 3D Printing Challenging 4. Reference : 3D printing Applications 5. Reference : 3D Printer Solutions

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3D Printing,

inspiring the idea

in a new way

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• 컴퓨터,인터넷, 통신, 소셜 커뮤니티의 발달

• 가상 공간과 물리적 공간의 동기화

• 물리적 & 디지털 데이터간 커뮤니케이션

• 사물과 사물의 커뮤니케이션

• 설계 & 제조 & 유통 공정의 디지털화

• 설계 & 제조 & 유통 장비의 대중화

기술이 생산, 유통, 경쟁, 소비의 양식을 바꾼다 .

INSPIRING INNOVATION

What 3D printers changed in 2013

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What 3D printers changed in 2013

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What 3D printers changed in 2013

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Application Breakdown of 3D Printing use

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3D Printing 2013

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3D Printing 2.0

3DPRINTING 2.0

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL

3D PRINTING 2.0 by 3D Systems

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL

FAB – Grade Manufacturing

Easy – Consumerisum

Cloud Sourcing

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

New Possibility | New Challenging

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대량 생산 소량 생산

획일화 대량소비 다양한 개인 소비 유형 창출

생산자 기획 생산 주문자 맞춤 생산

집중 생산 지역분산/개인 생산

피라미드 유통 단순/즉시 유통

혁신: 기획, 설계, 엔지니어링, 제조, 생산, 소비, 유통 및 비즈니스 모델

DIGITAL MANUFACTURING : FAB-Grade New Possibility | New Challenging

대량 생산 소량 생산

X

SLS

Possible Unit Cost decrease Through ADMHigh Consumption Material/Machine Special

Pricing Plan

Unit Cost

Quantity

Tool Based

SLS

Secondary Justification area (SJ)

Primary Justification (PJ)

Tooling

Unit Cost Justification Point = X Units @ $Y

$Y

Cost - Fast – function – Complex – Custom - Flexible - Lean - Consolidation

DIGITAL MANUFACTURING : FAB-Grade

3D Printing Versus Injection Molding - Cost

DIGITAL MANUFACTURING : FAB-Grade New Possibility | New Challenging

단순.소량 시제품 테스트 다양한 시제품 테스트

변경횟수

변경작업에 따른 비용

Scanned Data

CAD Design

Manufacturing Printing

Diverse Designing

(iteration _Test & Validation)

3D Printing : Design to Manufacturing DIGITAL MANUFACTURING : FAB-Grade

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

New Possibility | New Challenging

생산자 기획 생산 주문자 맞춤 생산 반복생산, 표준화 디자인의 다양성 .복잡성, 생산의 유연성

DIGITAL MANUFACTURING : FAB-Grade New Possibility | New Challenging

생산자 기획 생산 주문자 맞춤 생산 반복생산, 표준화

디자인/ 생산의 다양성 .복잡성, 유연성

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

New Possibility | New Challenging

집중 생산 분산/개인 생산 대규모 설비, 반복 프로세스 설비의 소형화 , 제조 정보의 디지털화

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

New Possibility | New Challenging

피라미드 유통 단순/즉시 유통

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

New Possibility | New Challenging

획일화 대량소비 다양한 개인 소비 반복생산, 표준화

디자인의 다양성 .복잡성, 생산의 유연성

DIGITAL MANUFACTURING : FAB-Grade

THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE New Possibility | New Challenging

혁신: 기획, 설계, 엔지니어링, 제조, 생산, 소비, 비즈니스 모델

• 소재의 절감과 종류의 확장 • 다양한 창의 디자인의 자율성가 검증 기회 확장 • 생산 및 디자인 설계 변경의 유연성 및 자유도 확장 • 다양한 디자인 가능성에 대한 검증 기회 확장 • 복잡형상 단일 제품설계조립 시간 단축 • 대량 커스터 마이제이션 • 엔지니어링 구조의 혁신성 및 효용성 • 제품의 경량화 • 제품의 고품질화

3DPRINTING 2.0 DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL

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3D Printing 2.0 by 3D Systems. : FAB-Grade

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EASY Consumerism

• Cubify Draw • Cubify Capture • Bracelet App • 3DMe App • Sculpture case App

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3D Printing 2.0 : Changing our life Styles EASY Consumerism

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3D Printing 2.0 : Changing our life Styles EASY Consumerism

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3D Printing 2.0 : Changing our life Styles EASY Consumerism

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Education

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Education :

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Education

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Cubify Sense™

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Cubify Invent

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Cubify Sculpt

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Cubify Design

Drag & Drop Apps & Cloud

www.cubify.com

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Education

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Education

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Challenges

With 3D Printers

End to end Total Solution for 3D Printing

3D Printing Software

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Various Print Engine by 3D Systems

Chefjet Cerajet Photo booth

DMS

PJP

© 2013 3DSYSTEMS

High-Definition| Snap-Fit Durable| High-Temperature

Conformal Structures Biocompatible Casting

High- Impact| Light-Weight

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MATERIALS ACCELERATE ADOPTION

100+ MATERIALS|PLASTICS|NYLONS|METALS|RUBBERS|WAXES|COMPOSITES

Integrated capture, mesh, surface, model & verify tools

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Contents & Authoring tools

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3D Printing

Applications

3D Printing Applications

Market place

Service

Prototype. Engineering (Form & fit & Assembly) . Mold & Casting

Architecture & Interior Design

Health Care

Design Challenges : Fashion & Jewelery

Figure & 3D Photo Studio

Toy & Entertainments

Educations

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Direct Manufacturing

• 보잉: 3D프린터로 군용기·여객기의 2만2000여개 부품을 만들어 공급할 방침. • GE : 별도의 연구센터를 설립, 2020년까지 10만 종류의 제트엔진 관련 부품을 생산하기로. • 항공우주국(NASA)의 경우 차세대 혁신 엔진, 3D 프린터로 제작 • CFM 인터내셔널(GE, 프랑스 스넥마와의 합작사) 비행기의 연료분사노즐과 제트엔진 부품을 3D 프린터로 제작하는 실험 • 중국: (National Laboratory for Aeronautics and Astronautics)에는 12미터에 달하는 3D 프린터로 에어버스/보잉 등과 경쟁할 비행기 제작을 위해 크고 복잡한 부품 제작을 연구

Lotus F1 Research Centre

• Testing 600 parts per week

• Extremely rapid cycle time

• Parts are created at night while the

designers sleep, and then tested the next

day.

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Digital Manufacturing Automotive F1

Digital Manufacturing

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미국의 GE, 독일 BMW , 스위스의 ABB, 이탈리아 피아트 등은 각종 부품과 시제품 제작 포드자동차의 경우 이 기술을 도입한 이후 자동차 제작 기간을 한 달 이상 줄이는 성과. 연비를 좋게 한 친환경 에코부스 트 엔진을 만드는 시간이 크게 단축 부품의 경우 손으로 자르거나 드릴로 구멍을 낼 때와 달리 기계가 알아서 제작해 주기 때문에플라스틱은 물론 다양한 합성원료 사용에 도전

Honeywell's T-Hawk UAV

• 46mins Fly time

• 1Kg Payload – 8Kg Flight weight.

• Max Altitude – 3000 meters

• Touch Screen Controller

• Fully Operational Cost: ̴US$200K

• Over 1000 units Manufactured to date.

• Over 30,000 AM components assembled.

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Unmanned Aerial Vehicles

Engineered Skull Plates - ISO-10993 – 140MP

ITE – Hearing Aid –

Hearing Protection BTE – Hearing Aid –

Custom Audio & Communications

Prosthodontics

Orthodontics – Bracket Fixturing

Dentures Chair side full Digital Crown Sacrificial Patterns – Denture Substructures

Orthodontics – Clear Aligner Vac. Forming

Orthodontics – bracket casting Mouth guard

Implant Drill Guide PrePrep Guide

Custom Neck Brace Neck implant – Spinal Cage Heart Valve place - Preoperative tuning

Fracture – Engineered Cast Implant Sacrificial Pattern Implant Instrumentation

Prosthetic Fairings Prosthetic Limbs

Orthopedic Braces

Dynamic Ankle Foot Orthosis

Custom Orthotics

Cleft Pallet Correction

Temporary Crowns

Anatomy of Medical Applications Health Care

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produce the end parts 363,000 cases in 2012. Approx. 48 models per case Up to 17 million models in 2012 Reaching 100mil. Total printed parts in 2013. More than 40,000 models per day Complete production solution Patient specific appliances

Digital Dentistry

Impression or intraoral scan taken

Thermoformed into Aligners

X-Ray scanned into software

3D Printed using SLA Technology

Health Care Digital Dentistry

Health Care Digital Dentistry - Applications

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Health Care Hearing Aid Manufacturing

Shell Production Complete and finish Final Product

500 million people worldwide are hearing impaired

Health Care Hearing Aid types

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BTE -- Behind the Ear

ITE -- In the Ear

IC -- In the Canal

CIC --Completely in the Canal

500 million people worldwide are hearing impaired

Health Care Digital Design Process

Impression Scan Impression (1-2 min/shell)

3D Software

Manipulation (4-8 min/shell)

Implant instrumentation, (surgery guides) Reduced sterilization and inventory costs

Disposable system delivered in a single pre-sterilized box

Minimal instrumentation required

Reduced Operating Room and Surgeon time

Better Fit, minimally invasive, faster recovery

Health Care Surgical Guides

Knee replacement example – Conformis iFit

Orthopaedic-

Health Care

Scan

Enjoy

Design

Build

Health Care Orthopaedic – Digital Hand Brace

Health Care Orthopaedic – Hand Braces

Unique Ventilated Design

Easy to Clean

Reimbursable ($300-$450)

Health Care Robotic exoskeleton

Health Care Digital Dentistry - Applications

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Design Challenges Jewelery

High accuracy and precision with unlimited geometries

Reduction of lead times

Mass customization

Rapid metal parts / wax pattern for casting

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Design Challenges Fashion & Instruments

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3D Photo Studio

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Figure by 3D Printing

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Toy

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Toy & Entertainments

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Entertainments

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[Reference] 다양한 3D 프린터 솔루션

Chefjet Cerajet Photo booth

DMS

PJP

3D Printers for Every Need

LIVING ROOM | CLASSROOM | GARAGE | DESKTOP | LAB | FACTORY

Consumer 3D Printers

3D Systems Cube® series Plug-and-Play 3D Printers for the Home, School and Office

Cube 2 Cube 3 CubePro™

Professional 3D Printers

3D Systems ProJet® series The Widest Range of 3D Printers for the Office, Lab or Workshop

ProJet® 1000 & 1500

High resolution detail and durable plastic parts at an affordable price

ProJet ® 1200

Small, precise parts and casting patterns with

micro-SLA quality at a breakthrough price

ProJet ® x60 series

Print beautiful full color models

quickly and affordably

ProJet ® 3510 series plastic printers

Print functional plastic parts in

high definition with ease

ProJet® 3510 series wax pattern printers

Print RealWax™ patterns for direct casting

in high definition with ease

ProJet® 4500 full color plastic printer

Combine the power of vibrant full color with durable plastic parts.

ProJet® 5000 plastic printer

A large build area for big, functional plastic

parts

in high definition

ProJet® 5500X composite plastic printer

Big, engineered composite material parts, with the best quality, accuracy and toughness.

ProJet® 6000 & 7000 SLA printers

Transform how you manufacture

with SLA, the gold standard in 3D printing

Production 3D Printers

3D Systems ProX™ series High-Throughput 3D Printers for the Production Floor

ProX™ 100, 200, 300 Direct Metal Production Printers

High density, metal printed parts from a large choice of materials with the highest detail and precision

ProX™ 500

Economically manufacture injection molding-grade plastic parts for demanding end-use applications

ProX™ 950 and iPro™ 8000

Transform how you manufacture with SLA, the gold standard in 3D printing

3D Scanners and Software

Geomagic Solutions Perceptual Design

Geomagic software

Perceptual Design technology takes 3D content creation to the next level

Scan-to-CAD

Haptic interaction

Mechanical design

Design-for-Print

Part verification

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백소령 부장 | 3D Systems 프린터 사업부

www.3dsystems.com | www.cubify.com www.quickparts.com | www.rapidform.com www.bespokeinnovations.com | www.toptobottomdental.com