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June 2017 Amec Foster Wheeler Safety Culture Fundamentals

Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

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Page 1: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

June 2017

Amec Foster WheelerSafety Culture Fundamentals

Page 2: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Establish company values

► Set and enforce company policies

► Consistently demonstrate commitment

► Be the “role model” for desired behavior

► Communicate expectations

► Create desired work culture

► Stay on top of things, and follow up

Leadership – The Starting Point

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Page 3: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

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How do we define a culture? A common set of attitudes, values and beliefs shared by

an organization

The way things are around here

Creating a culture

Page 4: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Every incident could have been avoided

No job is worth getting hurt over

Every job will be done safely

Most importantly, we believe that safety is everyone’s responsibility

“I am my brother’s keeper”

Common beliefs

Safe work cultures start with simple, common beliefs that are supported by all

employees in an organization:

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Page 5: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Assume primary responsibility for the

safety program

► Establish policies, goals, objectives and

measurements

► Push authority and accountability down

to supervisor level

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Management responsibilities

Page 6: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Know the safe work practices/pertaining to his / her job

► Accept responsibility to ensure the application of safe work practices

►Explain all applicable safe work practices

►Ensure employees are trained and competent

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Supervisor responsibilities

Page 7: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Supervisor responsibilities

Consistently enforce safety

regulations

Perform daily inspections of

his/her respective work

Report / correct unsafe

conditions

Assist in incident

investigations

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Page 8: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Regardless of the type of work you are doing, do you know that you can never deviate from an established safe work procedure?

► Do you know you have the right to discuss any work assignment with your supervisor that you think is unsafe or you are unsure of?

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Communicate responsibilitiesto your employees

Page 9: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

►Unsafe behavior stands out

►Unsafe behavior is unacceptable

►Safe work is influenced through peer

pressure

►Consistent planning and task

execution

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Safety culture benefits

Page 10: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Who should be held accountable?

►Pay attention to employees who

deviate from known safe work

procedures either before, during or

after completion of their assigned

tasks

Managers and supervisors

Employees

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Page 11: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Whenever an employee is behaving in an unsafe or unhealthy way, supervisors have a moral and legal obligation to intervene immediately

► If the employee knows the supervisor has seen the unsafe behavior and has not intervened, the employee (and everyone else watching) will think the supervisor does not regard working safely as essential

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Accountability: Intervention

Page 12: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

► Intervention should accomplish several goals:

► Stop an unsafe act before it leads to an incident or

illness

► Replace an unsafe behavior with a safe one

► Help employees learn to make better choices

about working safely

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Accountability: Intervention

Page 13: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Point out the unsafe behavior

Get the employee to acknowledge the

safe behavior

Get the employee to suggest proper

safe behavior

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You must intervene

Key steps in performing an

effective intervention:

Page 14: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Most people tend to repeat behaviors that result in positive consequences and discontinue those that result in negative consequences

Positive reinforcement is the only means available to maintain existing good behavior

Accountability: Positive reinforcement

Reinforcing safe work habits is just as important as eliminating unsafe behavior

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Page 15: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

There are several ways in which

supervisors can reward safe behavior

Verbal acknowledgment

Public praise

Recognition

Positive reinforcement

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Page 16: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

►Unsafe behavior stands out

►Unsafe behavior is unacceptable

►Safe work is influenced through

peer pressure

►Consistent planning and task

execution

Safety culture benefits

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Page 17: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Where are common weaknesses?

Where are common

weaknesses

that don’t support

Our Safety Culture

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Page 18: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Link in the process chain

► Reviewing, scoring, providing feedback on JSA

► Holding subordinates accountable for improvement

Weakening the system

► Hazards allowed to remain uncorrected

► Management not holding people accountable

Forging a stronger link

► System of documenting, tracking and communicating hazards

► Management owns correcting open hazards

► People are held accountable for repeat, negligent issues

HSSE Managers

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Page 19: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Link in the process chain

► Reviewing, scoring, providing feedback on JSA

► Holding subordinates accountable for improvement

Weakening the system

► JSA not including all task

► Not all hazards identified & controlled

► Subordinates not growing skill

► People not held accountable

Forging a stronger link

► Improving both JSA process & skills

► Better hazard identification & control

General Foremen & Superintendents (Self-perform)

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Page 20: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Link in the process chain

► Leaders of site safety process

► Owns the success & failure of site safety systems

Weakening the system

► Not getting in the field during work hours to show visible

support for safety

► Not looking for hazards

► Not holding people or subcontractors accountable

Forging a stronger Link

► Get out there: walk, talk, observe, correct, praise

► Avoid “other priorities” until this is done.

Site Managers

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Page 21: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Link in the process chain

► Supreme Leaders of the HSSE Process

Weakening the system

► Ignorance: allowing subordinates to filter perceptions, “Paint a

pretty picture”

► Denial: When your experts tell you there are issues, but you

know better.

► Apathy: Making excuses for performers who contaminate the

HSSE Process because of other reasons

Forging a stronger link

► Be visible & Verbally committed to safety

► Get in the field to see the pictures yourself

► Not only listen to your experts but get engaged in improvements

► Hold your subordinates accountable. When was the last time you

did that?

President, VP’s & Directors

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Page 22: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

How do we measure our success?

How Do We Measure

Our Success?

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Page 23: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

1. Operations Leadership Engagement

2. Planning for Safety

3. Training and Education

4. Front Line Craft Engagement

5. Incident Reporting and Investigation

Five Elements of the Project Safety Culture

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Page 24: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

A member of operations leadership address all new hires.

A member of operations is visible and vocal during all site –wide

safety meetings.

A member of operations is involved in all safety walks

Project has a written recognition program

The projects regularly recognizes the safe behaviors and

accomplishment of groups

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1. Operations Leadership Engagement Elements

Page 25: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

2. Planning for Safety

Are JSA’s developed for all work activities

The project Incident Prevention Plan is distributed and reviewed with

front line supervision

Foremen are developing their plan of the day by the prior afternoon

Pre-work task plans are undergoing group reviews prior to scope of

work commencing.

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Page 26: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

3. Safety Training

An approved site specific training plan is developed and followed

A weekly and monthly training schedule is posted.

Project is using a training assessment tool for instructor feedback

Safety training is being shared with the corporate office

Supervisors are current on required training.

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Page 27: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

4. Front line craft engagement

The project has implemented the Employee Observation Card

Program (EOC)

Safety Committee meets weekly to discuss observations and trending

information.

Project has implemented the People Based Safety (PBS) process.

Observers are trained and rotate through the committee every three

months.

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Page 28: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

5. Incident Reporting and Investigation

Employees understand the reporting

process

A 5-Why is being conducted on near

miss, FA and minor equipment incidents.

Project is developing Best Practices and

lessons learned.

Effective solutions and best practices

from other projects are implemented.

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Page 29: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

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Overall Project Safety Culture Status 0.0%

SECTION 1: Operations Leadership Commitment (Safety Manager, Project

Manager) 0=Never/No

1=Sometimes

Expectation: Site Management champions the overall safety process and

culture. 2=Always/Yes

Potential

Points

Points

Earned

1. A member of operations leadership addresses all new hire employees at the

Site Orientation and communicates expectations for safety performance. 2 0

2. A member of operations leadership is visible and vocal during site-wide

safety meetings. 2 0

3. A member of operations leadership leads AND attends meetings of the

Project Safety Committee. 2 0

4. A member of operations leadership is involved in jobsite Safety Walks. 2 0

5. A member of operations leadership meets with supervision to communicate

expectations. 2 0

6. Safety is the starting topic at every site meeting. 2 0

7. A member of operations leadership champions the PBS process. (0 or 2

only) 2 0

8. Members of operations leadership attend gang box meetings daily. 2 0

9. A member of operations leadership is involved in the Jobsite Compliance

Inspection. 2 0

10. Operations leadership has a regular meeting (i.e.: Safety Committee) to

analyze project safety data (injury trends, RCA's, PBS info, site assessment

data, etc.) and develop effective solutions. 2 0

11. Project has a written recognition process. 2 0

12. Project regularly recognizes the safe behaviors and accomplishments of

individuals. 2 0

13. Project regularly recognizes the safe behaviors and accomplishments of

groups. 2 0

TOTALS 26 0

0.0%

COMMENTS

Measuring project safety culture

Page 30: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Best practices

30

Monday Tuesday Wednesday Thursday Friday

Project Mgr. Safety Meeting Electrical Hazards

Assessment

Dropped Object

Assessment

Crush Point

Assessment

Housekeeping

Evaluation

Site Manager JSA Development Safety Meeting Electrical Hazards

Assessment

Dropped Object

Assessment

Crush Point

Assessment

Pipe Supt. Lead Stretch &

Flex

JSA Development Safety Meeting Electrical Hazards

Assessment

Dropped Object

Assessment

Civil Supt Site Safety Walk Lead Stretch &

Flex

JSA Development Safety Meeting Electrical Hazards

Assessment

Project. Engineer Housekeeping

evaluation

Site Safety Walk Lead Stretch &

Flex

JSA Development Safety Meeting

Scheduler Crush Point

Assessment

Housekeeping

evaluation

Site Safety Walk Lead Stretch &

Flex

JSA Development

Safety Mgr. Dropped Object

Assessment

Crush Point

Assessment

Housekeeping

evaluation

Site Safety Walk Lead Stretch &

Flex

QA/QC Electrical Hazard

Assessment

Dropped Object

Assessment

Crush Point

Assessment

Housekeeping

evaluation

Site Safety Walk

Project Supt. Excavation

Assessment

Electrical Hazard

Assessment

Dropped Object

Assessment

Crush Point

Assessment

Housekeeping

evaluation

Page 31: Amec Foster Wheeler introductory presentation · PDF fileQA/QC Electrical Hazard Assessment Dropped Object Assessment Crush Point Assessment Housekeeping evaluation ... Amec Foster

Thank you!

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