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TRAINING SUPPORT PACKAGE (TSP)

TSP Number 052-12C30-C05

Title Supervise Fixed Bridge Maintenance

Task Number(s) 052-197-3085

/Title(s) Supervise Fixed Bridge Maintenance

Effective

Date 001023

Supersedes

TSP(s) All previous TSPs and LPs on this subject dated 001023

TSP User UNITED STATES ARMY ENGINEER SCHOOLFORT LEONARD WOOD, MISSOURI 65473-5000TASS SCHOOL BATTALIONS

Proponent UNITED STATES ARMY ENGINEER SCHOOLATTN: DEPARTMENT OF TRAINING AND DOCTRINE DEVELOPMENTFORT LEONARD WOOD, MISSOURI 65473-5000

Comments/ Send comments and recommendations directly to

Recommen- COMMANDANT: UNITED STATES ARMY ENGINEER SCHOOL

dations DEPARTMENT OF TRAINING AND DOCTRINE DEVELOPMENTATTN: ATSE-TD-TD-12

FORT LEONARD WOOD, MISSOURI 65473-5000

Foreign This product has been reviewed by the product developers in coordination with the

Disclosure Fort Leonard Wood foreign disclosure authority. This product is releasable to military

Restrictions students from foreign countries on a case-by-case basis.

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PREFACE

Purpose This training support package provides the instructor with a standardized lesson planfor presenting instruction for:

Task number: 052-197-3085

Task title: Supervise Fixed Bridge Maintenance

Conditions: Given a designated bridge site, TM 5-5420-212-23, FM 5-277,Update 14 maintenance management and DA form 2404 or DA form5988-E, bailey bridge component parts, medium girder bridgecomponents and personnel.

Standard: Supervised fixed bridge maintenance, verifying that the preventivemaintenance checks and services are conducted by the operatorand the squad leader. Comparing the PMCS with establishedstandards through examination, identifying deficiencies, initiatingappropriate actions to correct faults and forward non-repairs toauthorized level of maintenance.

This TSP

Contains

TABLE OF CONTENTS

Page

Preface 2

Lesson 1 Section I - Administrative Data 3

Section II - Introduction 5

Terminal Learning Objective 5

Section III - Presentation 6

A - Enabling Learning Objective 1 6

Section IV - Summary 8

Section V - Student Evaluation 9

Appendixes A - Viewgraphs Master 10B - Test and Test Solutions (Not Applicable) 11

C - Practical Exercise and Solutions 12

D - Student Handout/Advance Sheet 14

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Supervise Fixed Bridge Maintenance

001023

SECTION I. ADMINISTRATIVE DATA

All Courses COURSE NUMBER COURSE TITLEIncluding This

Lesson 030-12C30 Bridge Crewmember (BNCOC)

Task(s) TASK NUMBER TASK TITLE

Taught or

Supported 052-197-3085 Supervise Fixed Bridge Maintenance

Task(s) TASK NUMBER TASK TITLE

Reinforced 052-197-1300 Maintain Fixed Bridges052-197-2021 Direct Maintenance Of Fixed Bridges

Academic he academic hours required to teach this course are as follows:

HoursPEACETIME MOBILIZATION DL ADT IDTHRS/METH HRS/METH HRS/METH HRS/METH HRS/METH2.0/CO 2.0/CO 0.0 2.0/CO 0.03.0/PE 3.0/PE 3.0/PE

*Test 0.0/TE 0.0/TE 0.0/TE

*Test Review 0.0/TR 0.0/TR 0.0/TR________________________________________________________________________

Total Hours 5.0 5.0 5.0

Test Lesson

Number HOURS LESSON NUMBERTesting: 2.0 052-12C30-C06

Review of test results: 0.5 052-12C30-C06

Prerequisite LESSON NUMBER LESSON TITLE

Lesson(s) 052-12C30-C01 Direct Assembly Of A Bailey Bridge052-12C30-C02 Organize Duties Of Medium Girder Bridge AssemblyCrews052-12C30-C03 Direct Site Layout For Medium Girder Bridge052-12C30-C04 Direct Assembly Of A Medium Girder Bridge

Clearance

and Access Unclassified

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References

NUMBER TITLE DATE PARA NO. ADDITIONALINFORMATION

TM 5-5420-212-23 Medium Girder Bridge Aug 92

FM 5-277 Bailey Bridge May 86

UPDATE 14 Maintenance Management Aug 94STP 5-12C14-SM-TG Bridge Crewmember TBD Under Revision

Student

Study Read Chapter 2 Section I, III, IV in TM 5-5420-212-23, Read Chapter 21 in FM 5-277,

AssignmentsRead pages 160 and 161 in Update 14 Maintenance Management.

Instructor

Requirements 1 ITC/SGI Certified Instructor per classroom.

Additional

Personnel

Requirements None

Equipment Medium Girder Bridge Set / Medium Girder Erection Set / Link Reinforcement Set /

Required Bailey Bridge Set/ Bailey Bridge Erection Set / Overhead Projector / Projection Screen

for Instruction Chalk Board or Dry Erase Board with Writing Instruments.

Materials INSTRUCTOR MATERIALS : TSP, TM 5-5420-212-23, FM 5-277, Update 14

Required maintenance management.

STUDENT MATERIALS: TM 5-5420-212-23, FM 5-277, Update 14 maintenancemanagement, battle dress uniform, work gloves, kevlar helmet.

Classroom,

Training Area,

and Range

Requirements Classroom group, 16 soldiers per / Panel and Fix bridge site with 10 acres.

Ammunition

Requirements None

Instructional Before presenting this lesson, thoroughly prepare by studying this lesson and identified

Guidance reference material. Inspect all equipment prior to class start and ensure equipment is

serviceable and set up for safe operation.

_____________________________________________________________

Branch NAME Rank Position Date

Safety Mgr _______________________________________________________________

Approval [If not required, put N/A. See Chapter I-2 for requirements. If requiredand there is no Branch Safety Mgr, obtain signature of functionalequivalent.]

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Proponent NAME Rank Position Date

Lesson NICHOLAS GRAHAM SFC 12C30 COURSE MANAGER 001023

Plan HAROLD DROSSEL CIV CHIEF OF CMF 12 DOTD 001023

Approvals OLLIE JACKSON CIV CHIEF OF TDD, DOTD 001023

SECTION II INTRODUCTION

Method of instruction : ConferenceInstructor to student ratio is : 1:16Time of instruction : 0.1Media used : None

Motivator As a leader, it is your responsibility to insure that the bridge components are serviceableand fully mission capable. In this lesson you will become familiar with the requirementsof maintenance supervision. This knowledge will be an asset to yourself as well as yourunit. (The instructor can build on this motivator to motivate the students).

NOTE: Show O/H # 1 and # 2

NOTE: Inform the student of the following terminal learning objective requirements.

Terminal At the completion of this lesson you [the student] will:

Learning

Objective

Action: Supervise Fixed Bridge Maintenance

Conditions: In a classroom and a designated bridge training site, TM 5-5420-212-23,FM 5-277, Update 14 maintenance management and DA form 2404 orDA form 5988-E, bailey bridge component parts, medium girder bridge

components and personnel.Standard: Supervised fixed bridge maintenance, verifying that the preventive

maintenance checks and services are conducted by the operator and thesquad leader. Comparing the PMCS with established standards throughexamination, identifying deficiencies, initiating appropriate actions tocorrect faults and forward non-repairs to authorized level of maintenance.

NOTE: Show O/H # 3

Safety Possible hazards include back injuries, hands and feet, falling off the bridge or

Requirements embankment and dangers of working around heavy lifting and loading equipment.

Risk

AssessmentLevel Low

Environmental

Considerations Degradation to the surrounding area.

Evaluation The student will be given a written test and will demonstrate skills/knowledge byscoring 70% or higher on the fixed bridge end of annex examination.

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Instructional As a section leader, it is your responsibility to insure that the Fixed bridge components

Lead-in are serviceable and fully mission capable. In this lesson you will become familiar withthe requirements of maintenance supervision. This knowledge will be an asset toyourself as well as your unit. (The instructor can build on this lead-in to motivate thestudents).

SECTION III PRESENTATION

A. ENABLING LEARNING OBJECTIVE 1

NOTE: Inform the student of the following enabling learning objective requirements.


Conditions: In a classroom and a designated bridge training site, TM 5-5420-212-23,FM 5-277, Update 14 maintenance management and DA form 2404 orDA form 5988-E, bailey bridge component parts, medium girder bridgecomponents and personnel.

Standard: Supervised fixed bridge maintenance, verifying that the preventive

maintenance checks and services are conducted by the operator and thesquad leader. Comparing the PMCS with established standards throughexamination, identifying deficiencies, initiating appropriate actions tocorrect faults and forward non-repairs to authorized level of maintenance.

1. Learning Step/activity 1-Supervise the preventive maintenance checks and services ofequipment.

Method of instruction : ConferenceInstructor to student ratio is : 1:16Time of instruction : 1.7Media used: Overhead Transparencies

NOTE: Show O/H # 4

a. Show a completed DA Form 5988-E. (Update 14 Maintenance Management

pages 160 and 161 DA Pam 738-750)

NOTE: Some students may not of used the new form, familiarization.

(1) Operator and squad leaders completed PMCS.

(2) Equipment Maintenance and Inspection Worksheet.

NOTE: The operator must ensure that data contained in these areas are correct prior to

performing PMCS. If any fields are not current notify the ULLS operator so he/she can update the

data fields through the ULLS Menu process.

(3) Explain equipment data section.

a) Admin Number:b) Equipment Model:c) Equipment Noun:d) Equip NSN:e) Publication: Number Date Change number f) Equipment number:g) Registration number:

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h) Type Inspection:i) Current reading:

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(4) Explain parts requested.

a) Faults (Show the fault number for which the part is requested)b) Doc Number (The document number under which the required part hasbeen ordered)c) Niim (National Item identification number)d) Qty Due (Due in quantity for the part order)e) Qty Rec (The quantity received)f) Status Date (Shows the date of status code) (handout)g) Date comp (The date that all parts were received for documentnumber listed or transaction closed)h) PRI (The priority for item ordered)i) DLC (Deadline code D if deadline, N if not deadline)

(5) Explain maintenance fault section.

a) Item Numberb) Fault Datec) Fault Statusd) Fault Description

e) Corrective actionf) Initials

(6) For students information, state that some units still use DA form 2404s.

(7) Once you identify deficiencies, you instruct the operator to try and correctfaults within his/her echelon.

NOTE: Show O/H # 5

b. Medium girder bridge component lubrication. (TM 5-5420-212-23, page 2-1,

Table 2-1)

NOTE: Show O/H # 6

c. Medium girder bridge preventive maintenance. (disassembled) (TM 5-5420-212-23, page 2-9 through 2-19, Table 2-3)


d. Bailey bridge maintenance (care of parts and equipment). (FM 5-277, page 278)


e. Bridge maintenance detail. (FM 5-277, page 278)

f. Once you have identified and corrected deficiencies within your echelon, you willgive the PMCS sheets to your platoon sergeant or platoon leader. They will forwardto maintenance personnel to have parts ordered and/or repaired.

NOTE: Conduct a check on learning and summarize the learning activity.

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SECTION IV SUMMARY

Method of instruction : ConferenceInstructor to student ratio is : 1:16Time of instruction : 0.2Media used : None

Review/ During this period of instruction, you were taught the correct manuals to utilize to

Summarize complete a PMCS, comparing the PMCS through examination utilizing the

Lesson maintenance management, update 14, and how the DA form 5988-E is structured.(The instructor can build on this review to motivate the students).

Check on Determine if students have learned the material presented by

Learninga. Soliciting student questions and explanations

b. Ask questions and getting answers from the students.

c. Correct students misunderstandings.

Transition

To Next

Lesson Inform the student the next lesson will be the practical exercise.

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SECTION V STUDENT EVALUATION

Testing Student will be evaluated on a written examination for the POI File number

Requirements 12C30-C05 (Ref TSP 12C30-C06). Student must score 70% or higher to receive a

GO. A 30 minute After Action Review will be conducted after the examination.

NOTE: Include this information also in the Student Evaluation Plan which documents coursegraduation requirements. The using school assigns course weight to the evaluation.

NOTE: Rapid, immediate feedback is essential to effective learning. Schedule and providefeedback on the evaluation and any information to help answer students questionsabout the test. Provide remedial training as needed.

Feedback

Requirement The instructor must forward problems with the TSP to the proponent.

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Appendix A: Viewgraphs Master

Lesson Title: Supervise Fixed Bridge Maintenance

1. Title2. Task, conditions, standards

3. Safety, environmental, and risk assessment4. Equipment maintenance and inspection worksheet DA Form 5988-E5. Medium girder bridge component lubrication6. Preventive maintenance medium girder bridge (disassembled)7. Care of parts and equipment for the bailey bridge8. Care of parts and equipment for the bailey bridge (continued)9. Bridge maintenance detail for the bailey bridge10. Bridge maintenance detail for the bailey bridge (continued)

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Appendix B: Test and Test Solutions

Not Applicable

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Appendix C: Practical Exercise and Solutions

PRACTICAL EXERCISE SHEET NO. 1

Title 052-197-3085 / Supervise Fixed Bridge Maintenance

Introduction Explain to the student what is to be done during the Practical Exercise.

Motivator Knowing how to perform a PMCS and understanding the forms utilized can speed upthe process of initiating appropriate actions to correct faults and repairs by yourmechanics. This hands-on exercise will teach you the vital knowledge and skills insupervising your section in performing PMCS. During a conflict, you will lead soldiers inpreparing the bridge equipment for assembly. The completion of the bridge reinforcesthe assault forces with a continuous flow of armored vehicles and anti-armor weapons.You as the section leader must keep your equipment in for weeks at a time. Insist thatyour squad leaders perform PMCS on their equipment. (The instructor can build on thismotivator to motivate the students).

Terminal Inform the student of the following terminal learning objective requirements.

Learning

Objective At the completion of this lesson you [the student] will:


Conditions: Given a designated bridge training site, TM 5-5420-212-23, FM 5-277,Update 14 maintenance management and DA form 2404 or DA form5988-E, bailey bridge component parts, medium girder bridgecomponents and personnel.

Standard: Supervised fixed bridge maintenance, verifying that the preventivemaintenance checks and services are conducted by the operator and thesquad leader. Comparing the PMCS with established standards through

examination, identifying deficiencies, initiating appropriate actions tocorrect faults and forward non-repairs to authorized level ofmaintenance.

Method of instruction : Practical ExerciseInstructor to student ratio is : 2:32Time of instruction : 3.0Media used : Bailey and medium girder bridge

Safety Possible hazards include back injuries, hands and feet, falling off the bridge or

Requirements embankment and dangers of working around heavy lifting and loading equipment.

RiskAssessment

Level Low

Environmental

Considerations Degradation to the surrounding area.

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Evaluation The student will accurately conduct a PMCS, identify deficiencies and score 70% orhigher on the end of annex examination.

Instructional

Lead-in The instructor will include a lead-in for this practical exercise.

Resource

Require- Medium Girder Bridge Set / Medium Girder Erection Set / Link Reinforcement Set /

ment Bailey Bridge Set/ Bailey Bridge Erection Set.

Special The instructor will appoint one student to be the section leader, he/she will supervise

Instructions that section performing PMCS on a piece of equipment. Each student will participateduring the practical exercise gathering information on either DA form 2404 or DA form5988-E. The students will utilize the correct manuals for that piece of equipment. Referto TM 5-5420-212-23, FM 5-277, and Update 14 Maintenance Management. ThePMCS will be given to the section leader when finished, highlight all deadline items thenforward to the instructors.

Procedures 1. Give a DA Form 5988-E or DA Form 2404.a. Operatorb. Squad leader

2. Give required manual to each student performing a PMCS.

3. Complies with lubrication manual.

4. Give finished PMCS to section leader for review.

5. Section leader highlights deadline items and gives to instructors.

Feedback

Require-

ments The instructor must forward problems with the TSP to the proponent.

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Appendix D: Student Handout/Advance Sheet

Title 12C30-C05, Supervise Fixed Bridge Maintenance

Terminal At the completion of this lesson you (the student) will:

LearningObjective


Conditions: At a designated bridge training site, TM 5-5420-212-23, FM 5-277,Update 14 maintenance management and DA form 2404 or DA form5988-E, bailey bridge component parts, medium girder bridgecomponents and personnel.

Standard: Supervised fixed bridge maintenance, verifying that the preventivemaintenance checks and services are conducted by the operator andthe squad leader. Comparing the PMCS with established standardsthrough examination, identifying deficiencies, initiating appropriateactions to correct faults and forward non-repairs to authorized level ofmaintenance.

1. Lesson Summary:

a. Safety : Possible hazards include back injuries, hands and feet, falling off thebridge or embankment and dangers of working around heavy lifting and loadingequipment.

b. Environmental : Degradation to the surrounding area.

c. Risk : Low2. General Instructions:

a. Conduct student reading: The following reading/familiarization will be completedprior to classroom instruction: Read Chapter 2 Section I, III, IV in TM 5-5420-212-23, Read Chapter 2 Section I in TM 5-5420-212-10-1, Read Chapter 21 inFM 5-277. Review Student Handout.

b. Participate in practical exercises.

3. Sequence of Activities:

a. Give a DA Form 5988-E or DA Form 2404.1) Operator2) Squad leader

b. Give required manual to each student performing a PMCS.

c. Complies with lubrication manual.

d. Give finished PMCS to section leader for review.

e. Section leader highlights deadline items and gives to instructors.

4. Upon completion of each performance measure have instructor check your work.

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