Upload
mohammed-mushtaha
View
4
Download
0
Embed Size (px)
DESCRIPTION
file
Citation preview
5/26/2018 CEE_info
1/8
236
Development of standards
for CEE plugs and sockets
Explanation of symbols
according to IEC 617-11: 1993
Neutral (N)
Earth (PE)
PEN-conductor:Combination of earth andneutral (PEN)
The used symbols have the
following meaning:
First letter - Relation of the supplysystem to earth
T direct connection of a point to
earthI either all active parts separated
from earth or one point connectedwith earth via impedance.
EN 60 309-1: 1992
DIN/EN 60 309-1/VDE 0623 T1/06.93
CEE 17 / 04.1966
DIN/VDE 0623 / 03.72 DIN 49 462 T1-3/02.72DIN 49 463 T1-2/05.77DIN 49 465 T1-4/02.72
IEC 309 / 1969
DIN/VDE 0623 a / 03.77
DIN/VDE 0623 T2 / 05.85
IEC 309-1 / 1988
IEC 309 A / 1973
IEC 309-2 / 1989
EN 60 309-2: 1992
DIN/EN 60 309-2/VDE 0623 T20/06.93
CEI/IEC 60 309-2/97CEI/IEC 60 309-1/08.97
INTERNATIONAL
MeasuresConstruction andtest regulations
NATIONAL
MeasuresConstruction andtest regulations
EUROPE
VDE decisionNr. 68 / 09.74
IEC 309-2 Corrigendum1989
Second letter - relation of the item ofthe electrical equipment to earth.
T item directly earthed, independentfrom a possible earthing of a pointof the supply system.
N Item directly connected with the
earthed point of the supply system(in alternating current mains theearthed point generally is the starpoint, or, if a star point does notexist, an outside conductor).
Additional applicable letters - positionof neutral and earth
S The safety function is guaranteedby a conductor which is separatedfrom neutral and the earthedoutside conductor (in direct currentsystems earthed negative orpositive conductor).
C Neutral and earth conductorfunctions combined in one
conductor (PEN conductor).
CEE - International Commission on Rules
for Approval of Electrical Equipment
IEC - International Electrotechnical
Commission
CEI - Commission lectrotechnique
Internationale
DIN - Deutsches Institut fr Normung
VDE - Verband deutscher Elektrotechniker
EN - Europische Norm
Protective systems for use against electric shock under
error conditions (protection against indirect contact) in the
systems according to type of earth connection
5/26/2018 CEE_info
2/8
237
Regulations
17
WALTHER CEEtyp plugs andsockets are according tointernational standards IEC/EN 60 309-1/08.97 and 60309-2/97.
These standards weredeveloped as a successor ofthe European Standard CEE17. European and nationalstandards were superseded
by international standards.
Industrial installation
According to DIN/VDE 0100 T550 for German industrialplants since 01.01.1981 theconnection of the electricalconsumer to the network isonly allowed with CEEtypplugs and sockets.
In most of the countriesworldwide CEEtyp plugs and
sockets are introduced inaddition to eventually otherexisting products. For specialapplications in industrialareas the following additio-nal standards, requirementsand practical informationcould be useful:
Construction sites
Manufacturer standardsfor assemblies for
construction sites
1.DIN/VDE 0612/05.74 wasvalid on itself until30.11.1991
2.IEC/EN 60439-4:1990(DIN/VDE 0660 T501/02.92),
is valid since 01.12.1991.For the changeover atransition period till30.11.1996 was fixed. Thefabrication of assemblies forconstruction sites does thusno longer comply to thestandard DIN/VDE 0612.
3. IEC/EN 60439-4/A1 (DIN/VDE 0660 T501/A1:1996-12),valid from 01.09.1996.Valid on itself from01.09.2001.Thus the IEC/EN 60439-4:1990 might still be appliedfor fabrication until31.08.2001 (see BG-regulations).
4. IEC/EN 60439-4/A2.This modification waspassed on 01.08.1999.For Germany a summarisedversion of the modificationcalled DIN/VDE 0660 part501:2000-05 was published.
This will be valid on itselffrom 01.08.2002.
The most important
modification in the IEC/EN
60439-4/A1 is ...
... the demand to protect allplugs and sockets
5/26/2018 CEE_info
3/8
238
Group / main distribution
cabinets series WGV
Rating from 173 - 436 kVA
with NH-fuse-switch dis-connector for incomingpower
with NH fuse-switch dis-connectors or NH switchdisconnectors with fusesfor branch lines to sub-
ordinate ACS
Connection distribution
cabinets series WV
Rating from 24 - 277 kVA
With NH fuse-switch dis-connector for the supplyfrom the connection cabi-net or group distributor
With sockets up to 125 Aand terminals
End / socket distributorsseries WEV, 654, 656, 6BT
and 649
Rating from 3,7 - 44 kVA
With CEE appliance inletfor the supply from theconnection cabinet orconnection distributioncabinet
Optionally with KWH meter
With sockets up to 63 A
Power supply planning
Three criteria affect theelectrically correct andreasonably priced planningof a construction site powersupply:
the provisions of the power-supply company
the valid regulations the construction site
requirements
Parameters which determine
the planning of a constructionsite power supply ...
responsible power-supplycompany
total output requirements ofthe construction site
Type and number of
machines and devices Distances from one
machine to the other and tothe power supply of theconstruction site and theresulting power losseslead to the right assemblyfor construction sites.
Electrical installation on
farms
Unfortunately there is nointernational standardespecially for farms. InGermany the specialstandard DIN/VDE0100T705/10.92 is dealing withelectrical installation onfarms. Electrical supplysystems with sockets in TN-,
TT-, IT-networks have to beprotected by a residual-current device with a ratedresidual operating current ofIn30 mA. This RCD has tobe operated at least once amonth and in addition afterthunderstorms. The IPdegree of the installationshould be at least IP 44, inareas with intensive dust IP54. We recommend ourCEEtyp plugs and socketsfor harsh environments onfarms and other areas withdust or other aggressive andcorrosive atmospheres.In Germany and other DIN/VDE related countries theDIN/VDE 0105 T 15 isapplicable for farms andfarming areas and requiresamong other items thefollowing:
4.5 Plugs and sockets4.5.1Plugs and sockets
according to IEC/EN 60 309,DIN/EN 60 309 shall beused.4.5.2Plugs and socketsshall be protected againsthumidity and damage. Keysand keyways on thesesystems shall not bedestroyed to allow misuse.Damaged plugs and socketsshall not be used.4.5.3Damaged or destroyedplugs and sockets shall bereplaced by a skilled
person1).4.5.5Plugs and couplersshall not be pulled off theircounterparts through theircables.
Note1):According to DIN/EN 50110-1/EN 50110-1 (1996/07/02) askilled person is a personwith relevant educationexperience to enable him orher to avoid dangers whichelectricity may create (IEV826/09/01 modified). In DIN/
VDE standard it isadditionally clarified thatsuch a skilled person shouldbe registered with theelectrical supply authority asa skilled person if dealingwith electrical installation onfarms.
5/26/2018 CEE_info
4/8
239
17
Circuits with voltagesabove 50 V shall have anearthing contact. Theearthing contact, the phasesand a neutral, if any, arearranged on a circle. Theearthing contact has thelargest diameter.
The diameter of theearthing contact is
dimensioned in a way thatprevents contact with otherpins through the isolatingmaterial.
The earth contact makesfirst and breaks last. AllCEEtyp plugs and couplersalso have an extended earth
contact on the back of theinsert which prevents in anunlike event separation of theconductor loop from the earth
The earth position isdetermined by looking into asocket from the front with thekeyway at the bottom 6oclock. The voltage and thefrequency then determine thehour position of the earth.This prevents the possibility
of connecting items ofdifferent voltages orfrequencies in accordancewith IEC 60 309-1.
1)For frequencies over 60 Hzup to 50 Hz , the colour greenmay be used, if necessary, incombination with the colourfor the rated operatingvoltage.
2)In countries whereaccessories of series IIcurrent ratings are used, thecolour orange is reserved for125/250 V~ AC and thecolour grey is reserved for277 V~ AC accessories.
CEE-clock
Position of the contact sleeves and
terminal markings at 6 hour position
Source:
IEC/EN 60 309-1/11.98 table 2
Rated operating Colour 1) 2)
voltage
V
100 to 130 Yellow
200 to 250 Blue
380 to 480 Red
500 to 690 Black
Pilot contact
for 63 A
and 125 A
17
If the earthing-contact-coded voltage is colour-coded, then the colours asindicated in IEC/EN 60 309-1/08.97 have to be used.
5/26/2018 CEE_info
5/8
240
1) For accessories having arated operating voltage notexceeding 50 V, the valuesare increased to 10.
Materials
1) Terminals for pilot conduc-tors, if any, shall allow theconnection of conductorshaving the same nominalcross-section areas as theterminals of 16 A accesso-ries having rated operating
voltages exceeding 50 V.
2) Classification of conductors:According to HD 383 S2 2solid (class 1);stranded (class 2);flexible (class 5).
3) for connecting blocks,terminal size 2
4) For the time being there isno conformity with terminalsize 9 required.
The cross-sectional areas ofthe terminals are inaccordance with IEC/EN 60309-2/97 table 107. Thetemperature rise of a contactmay be + 50 C under thetest conditions beingdetermined in table 8.
Enclosures and contact
carriers
are serially made of high-quality self-extinguishingplastic material which isfree from cadmium, PVCand halogene. Suitable forambient temperatures of- 25 C up to + 100 Cunder load.
Contacts
are made of brass.For plugs and sockets forvoltages lower than 50 V,watertight (IP 67) plugs andsockets, Mondo plugs andsockets as well as plugs andsockets for harsh environ-ments the contacts are nickel-plated. All steel componentssuch as screws and springs
are zinc-plated and blue-chromed or nickel-plated.
Normally CEEtyp plugs andsockets are made of poly-amide. The enclosures ofcombination units are madeof PC/ABS, solid rubber orhard polyethylene.
For special applications likeextreme heat, cold, or to in-crease chemical resistance,
WALTHER also suppliesunits made of special plasticmaterials.
Source: IEC/EN 60 309-1 08.97 table 8
Preferred Test currentrated current
Series I/II
Duration A A
1 h 16/20 22
1 h 32/30 42
2 h 63/60 rated current
2 h 125/100 rated current
Cross-sections of conductors
Plugs, Socketsappliance inletsand couplers
mm2 AWG mm2 AWG
2,5 1) 13 4 1) 12
6 1) 10 10 8
16 6 25 4
50 1/0 70 2/0
Source: IEC/EN 60 309-2/97, table 107
Size of connectable conductors
Ratings of the Internal connection 1) External earthingplugs and sockets connection (if any)
Voltage Rated Flexible cables for plugs solid or strandedcurrent and couplers, cables for
solid or stranded sockets 2)
cables forV A appliance inlets 2)
series I series II mm2 AWG Terminal mm2 AWG Terminal mm2 Terminal AWGsize size size
Not 16 20 4 - 10 12-8 6 4 - 10 12-8 5 excee-ding 50 32 30 4 - 10 12-8 6 4 - 10 12-8 5
Excee- 16 20 1 - 2,5 17-13 2 1,5 - 4 16-12 3 3) 6 4 10ding 50
32 30 2,5 - 6 13-10 5 2,5 - 10 13-8 5 10 5 8
63 60 6 - 16 10-6 7 6 - 25 10-4 7 25 7 4
125 100 16 - 50 6-1/0 9 4) 25 - 70 4-2/0 9 4) 25 7 4
5/26/2018 CEE_info
6/8
241
IEC/EN 60 529, DIN/VDE 0470 T1 / 11.1992.The type of protection is indicated by the IP code.(IP = International Protection)
Source: DIN/VDE 0470 T 1/11.92
Note:
According to the standard IEC/EN 60 309 CEEtyp plugs and socketshave the following protection degrees:
16 - 63 A: IP 44 and IP 67
125 A: only IP 67
zone 11: at least IP 54 acc. to DIN/VDE 0165-2.91
Protection degreesMaterial properties
Component Digits or Protection of Protection of letters equipment persons
Code IPletters
Protection against ingress Protectionof solid foreign objects against touching
with:
0 (not protected) (not protected)1 50 mm diameter Hand
First 2 12,5 mm diameter Finger digit 3 2,5 mm diameter Tool
4 1,0 mm diameter Wire5 dust protected Wire6 dust proof Wire
Protection against thepenetration of liquids
0 (not protected)
1 vertical dripping2 dripping (15 angle)
Second 3 spraying water digit 4 splashing water
5 water jets6 heavy seas7 immersion of water 8 submersion of water
PC/ABS
Po
lyamid
e
Rubb
er
Po
lyeth
yle
ne
Po
lystyre
ne
PBT
at23C
PBT
at60C
Stainle
ss
ste
el
(W
1.4
301)
17
Chemical resistance1. Hydrocarbonsn-Hexane O + - + + + + four star petrol, containing - + - + - + O +aromatic chemicalsheating oil O + O + O + +/O +gasoline for cleaning purposes O + O O O + O +(free of aromatic chemicals)benzol - + - + - + - +napthalene - + - + O + O nitro benzol - + - O - O O
toluol - + - + - + - +2. Alcoholsethyl alcohol, 96% O O + + O + O +isopropanol O O + O + + O phenol - -/ - + O -/ -/ Oglykol O O/ + + + O - glycerine O + + + + + + +3. Ketonesacetone - + + + - + - +methyl isobutylketon - + - O - + O 4. Acids (max. concentration)hydrochloric acid (20%) + - O + + O - -nitric acid (10%) + - O O O + O +phosphoric acid (30%) + - + + + + O +sulfuric acid (30%) + - + + + O - Ocitric acid (10%) + + + + + + O +lactic acid (10%) + + + + + + + +acetic acid (10%) + O - + + + O +oleic acid - + - + + + O O5. Basesaniline - O - + - O - +sodium hydroxide (10%) - + + + + O - ammonia solution, diluted - + + + + O - +6. Halogenesbromine - - - - - -chlorine - - - + - Oiodine - - + + O O7. Oils, greasessoybean oil - + - + + + + +olive oil - + - + + + + +lard - + - + + + + +
butter - + - + + + + +8. Salt solutionspotassium carbonate, saturated - + + O + + O +sodiumthiosulfate + + + + + + O +sodium hypochloride + - - O + + + Osea water + + + +/O + + + +9. Detergentscurd soap solution, 2% + + O + + + + +washing power, e.g. Persil O + + + + + + +cleaning agent, e.g. Dor + + O +/O + +10. Other mediadiethyl ether - + - + - + O urea + O + + + +trichloric ethylene - O - + - O - +hydrogen superoxide, 30% + O - O + + O O
+ = resistantO = conditionally resistant- = non-resistant = soluble = no test results available yet
5/26/2018 CEE_info
7/8
242
CEE plugs and sockets areconstructed according tothe following standards:
IEC/EN 60 309-1/08.97 andIEC/EN 60 309-2/97DIN/EN 60 309-1/VDE 0623T1: 1993-06DIN/EN 60 309-2/VDE 0623T20: 1993-06
Three different approvalsare applied worldwide:
National Approval
An electrical device isonly submitted for testing inone country and therefore isonly allowed to carry thecertificate of the relevantcountry after successfultesting.
European Approval
The national testingauthorities in Europe foun-ded a European Committeefor electrotechnical standar-disation named CENELEC(CENELEC = Comit Euro-pen de NormalisationElectrotechnique).
Construction and test regulations,
approvals
Conform with Low Voltage
Directive
All members arerequested to transform theCENELEC standards -European Standards (EN) -in national standards withoutany changes. This applies toAustria, Belgium, Denmark,Finland, France, Germany,Great Britain, Greece,Ireland, Italy, Luxemburg,The Netherlands, Norway,
Portugal, Spain, Sweden andSwitzerland. After successfultesting according to the ENstandards in one of the a.m.countries a CCA test reportwill be issued. This reportcan be submitted to everycountry on application for therelevant national standard.
Worldwide valid approvals
All countries in the worldare interested in producing
easily exchangeable goodsbecause of their closebusiness relationships.Therefore the IEC (= Interna-tional Electrotechnical Com-mission) was established.This committee developsIEC Standards on which thetestings of the nationalmember states are based.After successful testing a CBtest report will be establishedwhich can also be used forthe application of national
certificates.
WALTHER products have
more than 6000 approvals
worldwide.
1 9 3 4
No. of 3 = 3 pol.poles 4 = 4 pol.
5 = 5 pol.
1 1 0 3 0 6
Ampre1 = 16 A3 = 32 A6 = 63 A7 =125 A
Device type1 = Wall socket2 = Plug3 = Coupler4 = Panel socket, straight5 = Panel socket, angled6 = Wall/panel mounting appliance inlet
0 = Standard IP449 = Standard IP67
Clock position
WALTHER
CEEtyp part number system
For standard versions(5pole, 6h position) only thefirst three digits are used.
Other numbers are article-specific.
5/26/2018 CEE_info
8/8
243
If a plug and a socket areused without interlock theycan be operated under load.If they are operated underload they shall have anadequate breaking capacity.The test is made accordingto IEC/EN 60 309-1/11.98.
The products are testedat 1.1 times rated operated
voltage and 1.25 times ratedcurrent with power factor cos according to table 6, thespeed of insertion and sepa-ration of the plug or connec-tor shall be 0,8 0,1 m/s at7.5 strokes per minute. Afterthe test the products shallnot show any damage im-pairing their future use andthe entry holes for the plugcontacts shall not show anyserious damage.
Plugs and sockets shallwithstand, without excessivewear or other harmful effect,the mechanical, electricaland thermal stressesoccurring in normal use.After the test acc. to IEC/EN60 309-1/11.98 with thevalues according to table 7,the products shall not showany wear or damage impai-
ring the further use of theproduct. Products are testedat rated operating voltageand rated current.
Breaking
capacity
Normal operationInterlocks
1. Mechanical interlocks
Sockets with switches.Mechanical switching devicesfor interlocked AC switchedsockets or connectors shallcomply to IEC/EN 60 947-3:1992 table 2 with a utilisationcategory of at least AC 22 A.Mechanical switching devicesfor interlocked DC switchedsockets or connectors shall
comply to the same standardwith a utilisation categoryaccording to the application.All CEEtyp interlocked deviceshave a double interlockingfeature where the switch canonly be withdrawn when theswitch is in the OFFposition.
2. Electrical interlocks
The last make and firstbreak pilot contact for 63 and
125 A provides in combinationwith a switching device an in-sertion and withdrawal of aplug under load. The integralswitching device shall complywith the tests for breakingcapacity and normaloperation.
An interlock shall be incor-porated in sockets andconnectors not complyingwith the tests for breakingcapacity and normal opera-tion according to the standard.Interlocks shall be linked withthe operation of a switchingdevice so that the plug canneither be withdrawn fromthe socket or connector while
the contacts are alive, nor beinserted while the switchingdevice is in the ON position.There are two different typesof interlocks:
Rated current A
Preferred Other ratings ratings
Series I Series II Range
16 20 up to 29
32 30 30 - 59
63 60 60 - 99
125 100 100 - 199
Number of cycles
AC DC
cos 0,05 under load under load
0,6 50 50
0,6 50 50
0,6 20 20
0,7 20 20
Breaking capacity
Source: IEC/EN 60 309-1/08.97 table 6
17
Number of cycles at 7,5 strokes per minute
AC DCnon-inductive
cos 0,05 under load off load under load off load
0,6 5000 - 5000 -
0,6 1000 1000 1000 1000
0,6 1000 1000 500 500
0,7 250 250 250 250
Rated current A
Preferred Other ratings ratings
Series I Series II Range
16 20 up to 29
32 30 30 - 59
63 60 60 - 99
125 100 100 - 199
Normal operation
Source: IEC/EN 60 309-1/08.97 table 7