9
236 Development of standards for CEE plugs and sockets Explanation of symbols according to IEC 617-11: 1993 Neutral (N) Earth (PE) PEN-conductor: Combination of earth and neutral (PEN) The used symbols have the following meaning: First letter - Relation of the supply system to earth T direct connectio n of a poi nt to earth I either all active parts sepa rated from earth or one point connected with earth via impedance. EN 60 309-1: 1992 DIN/EN 60 309-1/ VDE 0623 T1/06.93 CEE 17 / 04.1966 DIN/VDE 0623 / 03.72 DIN 49 462 T1-3/02.72 DIN 49 463 T1-2/05.77 DIN 49 465 T1-4/02.72 IEC 309 / 1969 DIN/VDE 0623 a / 03.77 DIN/VDE 0623 T2 / 05.85 IEC 309-1 / 1988 IEC 309 A / 1973 IEC 309-2 / 1989 EN 60 309-2: 1992 DIN/EN 60 309-2/ VDE 0623 T20/06.93 CEI/IEC 60 309-2/97 CEI/IEC 60 309-1/08.97 INTERNATIONAL Measures Construction and test regulations NATIONAL Measures Construction and test regulations EUROPE VDE decision Nr. 68 / 09.74 IEC 309-2 Corrigendum 1989 Second letter - relation of the item of the electrical equipment to earth. T item dire ctly ear thed, ind epen dent from a possible earthing of a point of the supply system. N Item dir ectly co nnected with the earthed point of the supply system (in alternating current mains the earthed point generally is the star point, or, if a star point does not exist, an outside conductor).  Additional appl icable letters - position of neutral and earth S The s afety function is gu aranteed by a conductor which is separated from neutral and the earthed outside conductor (in direct current systems earthed negative or positive conductor). C Neutr al and ea rth conductor functions combined in one conductor (PEN conductor). CEE - Internationa l Commission on Rules for Approval of Electrical Equipment IEC - International Electrotechnic al Commission CEI - Commis sionÉlectrotechniqu e Internationale DIN - Deuts ches Inst itut für Normung VDE - Verb and deutsche r Elektrotechnike r EN - Euro päis che Nor m Protective systems for use against electric shock under error conditions (protection against indirect contact) in the systems according to type of earth connection

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    236

    Development of standards

    for CEE plugs and sockets

    Explanation of symbols

    according to IEC 617-11: 1993

    Neutral (N)

    Earth (PE)

    PEN-conductor:Combination of earth andneutral (PEN)

    The used symbols have the

    following meaning:

    First letter - Relation of the supplysystem to earth

    T direct connection of a point to

    earthI either all active parts separated

    from earth or one point connectedwith earth via impedance.

    EN 60 309-1: 1992

    DIN/EN 60 309-1/VDE 0623 T1/06.93

    CEE 17 / 04.1966

    DIN/VDE 0623 / 03.72 DIN 49 462 T1-3/02.72DIN 49 463 T1-2/05.77DIN 49 465 T1-4/02.72

    IEC 309 / 1969

    DIN/VDE 0623 a / 03.77

    DIN/VDE 0623 T2 / 05.85

    IEC 309-1 / 1988

    IEC 309 A / 1973

    IEC 309-2 / 1989

    EN 60 309-2: 1992

    DIN/EN 60 309-2/VDE 0623 T20/06.93

    CEI/IEC 60 309-2/97CEI/IEC 60 309-1/08.97

    INTERNATIONAL

    MeasuresConstruction andtest regulations

    NATIONAL

    MeasuresConstruction andtest regulations

    EUROPE

    VDE decisionNr. 68 / 09.74

    IEC 309-2 Corrigendum1989

    Second letter - relation of the item ofthe electrical equipment to earth.

    T item directly earthed, independentfrom a possible earthing of a pointof the supply system.

    N Item directly connected with the

    earthed point of the supply system(in alternating current mains theearthed point generally is the starpoint, or, if a star point does notexist, an outside conductor).

    Additional applicable letters - positionof neutral and earth

    S The safety function is guaranteedby a conductor which is separatedfrom neutral and the earthedoutside conductor (in direct currentsystems earthed negative orpositive conductor).

    C Neutral and earth conductorfunctions combined in one

    conductor (PEN conductor).

    CEE - International Commission on Rules

    for Approval of Electrical Equipment

    IEC - International Electrotechnical

    Commission

    CEI - Commission lectrotechnique

    Internationale

    DIN - Deutsches Institut fr Normung

    VDE - Verband deutscher Elektrotechniker

    EN - Europische Norm

    Protective systems for use against electric shock under

    error conditions (protection against indirect contact) in the

    systems according to type of earth connection

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    Regulations

    17

    WALTHER CEEtyp plugs andsockets are according tointernational standards IEC/EN 60 309-1/08.97 and 60309-2/97.

    These standards weredeveloped as a successor ofthe European Standard CEE17. European and nationalstandards were superseded

    by international standards.

    Industrial installation

    According to DIN/VDE 0100 T550 for German industrialplants since 01.01.1981 theconnection of the electricalconsumer to the network isonly allowed with CEEtypplugs and sockets.

    In most of the countriesworldwide CEEtyp plugs and

    sockets are introduced inaddition to eventually otherexisting products. For specialapplications in industrialareas the following additio-nal standards, requirementsand practical informationcould be useful:

    Construction sites

    Manufacturer standardsfor assemblies for

    construction sites

    1.DIN/VDE 0612/05.74 wasvalid on itself until30.11.1991

    2.IEC/EN 60439-4:1990(DIN/VDE 0660 T501/02.92),

    is valid since 01.12.1991.For the changeover atransition period till30.11.1996 was fixed. Thefabrication of assemblies forconstruction sites does thusno longer comply to thestandard DIN/VDE 0612.

    3. IEC/EN 60439-4/A1 (DIN/VDE 0660 T501/A1:1996-12),valid from 01.09.1996.Valid on itself from01.09.2001.Thus the IEC/EN 60439-4:1990 might still be appliedfor fabrication until31.08.2001 (see BG-regulations).

    4. IEC/EN 60439-4/A2.This modification waspassed on 01.08.1999.For Germany a summarisedversion of the modificationcalled DIN/VDE 0660 part501:2000-05 was published.

    This will be valid on itselffrom 01.08.2002.

    The most important

    modification in the IEC/EN

    60439-4/A1 is ...

    ... the demand to protect allplugs and sockets

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    Group / main distribution

    cabinets series WGV

    Rating from 173 - 436 kVA

    with NH-fuse-switch dis-connector for incomingpower

    with NH fuse-switch dis-connectors or NH switchdisconnectors with fusesfor branch lines to sub-

    ordinate ACS

    Connection distribution

    cabinets series WV

    Rating from 24 - 277 kVA

    With NH fuse-switch dis-connector for the supplyfrom the connection cabi-net or group distributor

    With sockets up to 125 Aand terminals

    End / socket distributorsseries WEV, 654, 656, 6BT

    and 649

    Rating from 3,7 - 44 kVA

    With CEE appliance inletfor the supply from theconnection cabinet orconnection distributioncabinet

    Optionally with KWH meter

    With sockets up to 63 A

    Power supply planning

    Three criteria affect theelectrically correct andreasonably priced planningof a construction site powersupply:

    the provisions of the power-supply company

    the valid regulations the construction site

    requirements

    Parameters which determine

    the planning of a constructionsite power supply ...

    responsible power-supplycompany

    total output requirements ofthe construction site

    Type and number of

    machines and devices Distances from one

    machine to the other and tothe power supply of theconstruction site and theresulting power losseslead to the right assemblyfor construction sites.

    Electrical installation on

    farms

    Unfortunately there is nointernational standardespecially for farms. InGermany the specialstandard DIN/VDE0100T705/10.92 is dealing withelectrical installation onfarms. Electrical supplysystems with sockets in TN-,

    TT-, IT-networks have to beprotected by a residual-current device with a ratedresidual operating current ofIn30 mA. This RCD has tobe operated at least once amonth and in addition afterthunderstorms. The IPdegree of the installationshould be at least IP 44, inareas with intensive dust IP54. We recommend ourCEEtyp plugs and socketsfor harsh environments onfarms and other areas withdust or other aggressive andcorrosive atmospheres.In Germany and other DIN/VDE related countries theDIN/VDE 0105 T 15 isapplicable for farms andfarming areas and requiresamong other items thefollowing:

    4.5 Plugs and sockets4.5.1Plugs and sockets

    according to IEC/EN 60 309,DIN/EN 60 309 shall beused.4.5.2Plugs and socketsshall be protected againsthumidity and damage. Keysand keyways on thesesystems shall not bedestroyed to allow misuse.Damaged plugs and socketsshall not be used.4.5.3Damaged or destroyedplugs and sockets shall bereplaced by a skilled

    person1).4.5.5Plugs and couplersshall not be pulled off theircounterparts through theircables.

    Note1):According to DIN/EN 50110-1/EN 50110-1 (1996/07/02) askilled person is a personwith relevant educationexperience to enable him orher to avoid dangers whichelectricity may create (IEV826/09/01 modified). In DIN/

    VDE standard it isadditionally clarified thatsuch a skilled person shouldbe registered with theelectrical supply authority asa skilled person if dealingwith electrical installation onfarms.

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    17

    Circuits with voltagesabove 50 V shall have anearthing contact. Theearthing contact, the phasesand a neutral, if any, arearranged on a circle. Theearthing contact has thelargest diameter.

    The diameter of theearthing contact is

    dimensioned in a way thatprevents contact with otherpins through the isolatingmaterial.

    The earth contact makesfirst and breaks last. AllCEEtyp plugs and couplersalso have an extended earth

    contact on the back of theinsert which prevents in anunlike event separation of theconductor loop from the earth

    The earth position isdetermined by looking into asocket from the front with thekeyway at the bottom 6oclock. The voltage and thefrequency then determine thehour position of the earth.This prevents the possibility

    of connecting items ofdifferent voltages orfrequencies in accordancewith IEC 60 309-1.

    1)For frequencies over 60 Hzup to 50 Hz , the colour greenmay be used, if necessary, incombination with the colourfor the rated operatingvoltage.

    2)In countries whereaccessories of series IIcurrent ratings are used, thecolour orange is reserved for125/250 V~ AC and thecolour grey is reserved for277 V~ AC accessories.

    CEE-clock

    Position of the contact sleeves and

    terminal markings at 6 hour position

    Source:

    IEC/EN 60 309-1/11.98 table 2

    Rated operating Colour 1) 2)

    voltage

    V

    100 to 130 Yellow

    200 to 250 Blue

    380 to 480 Red

    500 to 690 Black

    Pilot contact

    for 63 A

    and 125 A

    17

    If the earthing-contact-coded voltage is colour-coded, then the colours asindicated in IEC/EN 60 309-1/08.97 have to be used.

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    1) For accessories having arated operating voltage notexceeding 50 V, the valuesare increased to 10.

    Materials

    1) Terminals for pilot conduc-tors, if any, shall allow theconnection of conductorshaving the same nominalcross-section areas as theterminals of 16 A accesso-ries having rated operating

    voltages exceeding 50 V.

    2) Classification of conductors:According to HD 383 S2 2solid (class 1);stranded (class 2);flexible (class 5).

    3) for connecting blocks,terminal size 2

    4) For the time being there isno conformity with terminalsize 9 required.

    The cross-sectional areas ofthe terminals are inaccordance with IEC/EN 60309-2/97 table 107. Thetemperature rise of a contactmay be + 50 C under thetest conditions beingdetermined in table 8.

    Enclosures and contact

    carriers

    are serially made of high-quality self-extinguishingplastic material which isfree from cadmium, PVCand halogene. Suitable forambient temperatures of- 25 C up to + 100 Cunder load.

    Contacts

    are made of brass.For plugs and sockets forvoltages lower than 50 V,watertight (IP 67) plugs andsockets, Mondo plugs andsockets as well as plugs andsockets for harsh environ-ments the contacts are nickel-plated. All steel componentssuch as screws and springs

    are zinc-plated and blue-chromed or nickel-plated.

    Normally CEEtyp plugs andsockets are made of poly-amide. The enclosures ofcombination units are madeof PC/ABS, solid rubber orhard polyethylene.

    For special applications likeextreme heat, cold, or to in-crease chemical resistance,

    WALTHER also suppliesunits made of special plasticmaterials.

    Source: IEC/EN 60 309-1 08.97 table 8

    Preferred Test currentrated current

    Series I/II

    Duration A A

    1 h 16/20 22

    1 h 32/30 42

    2 h 63/60 rated current

    2 h 125/100 rated current

    Cross-sections of conductors

    Plugs, Socketsappliance inletsand couplers

    mm2 AWG mm2 AWG

    2,5 1) 13 4 1) 12

    6 1) 10 10 8

    16 6 25 4

    50 1/0 70 2/0

    Source: IEC/EN 60 309-2/97, table 107

    Size of connectable conductors

    Ratings of the Internal connection 1) External earthingplugs and sockets connection (if any)

    Voltage Rated Flexible cables for plugs solid or strandedcurrent and couplers, cables for

    solid or stranded sockets 2)

    cables forV A appliance inlets 2)

    series I series II mm2 AWG Terminal mm2 AWG Terminal mm2 Terminal AWGsize size size

    Not 16 20 4 - 10 12-8 6 4 - 10 12-8 5 excee-ding 50 32 30 4 - 10 12-8 6 4 - 10 12-8 5

    Excee- 16 20 1 - 2,5 17-13 2 1,5 - 4 16-12 3 3) 6 4 10ding 50

    32 30 2,5 - 6 13-10 5 2,5 - 10 13-8 5 10 5 8

    63 60 6 - 16 10-6 7 6 - 25 10-4 7 25 7 4

    125 100 16 - 50 6-1/0 9 4) 25 - 70 4-2/0 9 4) 25 7 4

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    IEC/EN 60 529, DIN/VDE 0470 T1 / 11.1992.The type of protection is indicated by the IP code.(IP = International Protection)

    Source: DIN/VDE 0470 T 1/11.92

    Note:

    According to the standard IEC/EN 60 309 CEEtyp plugs and socketshave the following protection degrees:

    16 - 63 A: IP 44 and IP 67

    125 A: only IP 67

    zone 11: at least IP 54 acc. to DIN/VDE 0165-2.91

    Protection degreesMaterial properties

    Component Digits or Protection of Protection of letters equipment persons

    Code IPletters

    Protection against ingress Protectionof solid foreign objects against touching

    with:

    0 (not protected) (not protected)1 50 mm diameter Hand

    First 2 12,5 mm diameter Finger digit 3 2,5 mm diameter Tool

    4 1,0 mm diameter Wire5 dust protected Wire6 dust proof Wire

    Protection against thepenetration of liquids

    0 (not protected)

    1 vertical dripping2 dripping (15 angle)

    Second 3 spraying water digit 4 splashing water

    5 water jets6 heavy seas7 immersion of water 8 submersion of water

    PC/ABS

    Po

    lyamid

    e

    Rubb

    er

    Po

    lyeth

    yle

    ne

    Po

    lystyre

    ne

    PBT

    at23C

    PBT

    at60C

    Stainle

    ss

    ste

    el

    (W

    1.4

    301)

    17

    Chemical resistance1. Hydrocarbonsn-Hexane O + - + + + + four star petrol, containing - + - + - + O +aromatic chemicalsheating oil O + O + O + +/O +gasoline for cleaning purposes O + O O O + O +(free of aromatic chemicals)benzol - + - + - + - +napthalene - + - + O + O nitro benzol - + - O - O O

    toluol - + - + - + - +2. Alcoholsethyl alcohol, 96% O O + + O + O +isopropanol O O + O + + O phenol - -/ - + O -/ -/ Oglykol O O/ + + + O - glycerine O + + + + + + +3. Ketonesacetone - + + + - + - +methyl isobutylketon - + - O - + O 4. Acids (max. concentration)hydrochloric acid (20%) + - O + + O - -nitric acid (10%) + - O O O + O +phosphoric acid (30%) + - + + + + O +sulfuric acid (30%) + - + + + O - Ocitric acid (10%) + + + + + + O +lactic acid (10%) + + + + + + + +acetic acid (10%) + O - + + + O +oleic acid - + - + + + O O5. Basesaniline - O - + - O - +sodium hydroxide (10%) - + + + + O - ammonia solution, diluted - + + + + O - +6. Halogenesbromine - - - - - -chlorine - - - + - Oiodine - - + + O O7. Oils, greasessoybean oil - + - + + + + +olive oil - + - + + + + +lard - + - + + + + +

    butter - + - + + + + +8. Salt solutionspotassium carbonate, saturated - + + O + + O +sodiumthiosulfate + + + + + + O +sodium hypochloride + - - O + + + Osea water + + + +/O + + + +9. Detergentscurd soap solution, 2% + + O + + + + +washing power, e.g. Persil O + + + + + + +cleaning agent, e.g. Dor + + O +/O + +10. Other mediadiethyl ether - + - + - + O urea + O + + + +trichloric ethylene - O - + - O - +hydrogen superoxide, 30% + O - O + + O O

    + = resistantO = conditionally resistant- = non-resistant = soluble = no test results available yet

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    CEE plugs and sockets areconstructed according tothe following standards:

    IEC/EN 60 309-1/08.97 andIEC/EN 60 309-2/97DIN/EN 60 309-1/VDE 0623T1: 1993-06DIN/EN 60 309-2/VDE 0623T20: 1993-06

    Three different approvalsare applied worldwide:

    National Approval

    An electrical device isonly submitted for testing inone country and therefore isonly allowed to carry thecertificate of the relevantcountry after successfultesting.

    European Approval

    The national testingauthorities in Europe foun-ded a European Committeefor electrotechnical standar-disation named CENELEC(CENELEC = Comit Euro-pen de NormalisationElectrotechnique).

    Construction and test regulations,

    approvals

    Conform with Low Voltage

    Directive

    All members arerequested to transform theCENELEC standards -European Standards (EN) -in national standards withoutany changes. This applies toAustria, Belgium, Denmark,Finland, France, Germany,Great Britain, Greece,Ireland, Italy, Luxemburg,The Netherlands, Norway,

    Portugal, Spain, Sweden andSwitzerland. After successfultesting according to the ENstandards in one of the a.m.countries a CCA test reportwill be issued. This reportcan be submitted to everycountry on application for therelevant national standard.

    Worldwide valid approvals

    All countries in the worldare interested in producing

    easily exchangeable goodsbecause of their closebusiness relationships.Therefore the IEC (= Interna-tional Electrotechnical Com-mission) was established.This committee developsIEC Standards on which thetestings of the nationalmember states are based.After successful testing a CBtest report will be establishedwhich can also be used forthe application of national

    certificates.

    WALTHER products have

    more than 6000 approvals

    worldwide.

    1 9 3 4

    No. of 3 = 3 pol.poles 4 = 4 pol.

    5 = 5 pol.

    1 1 0 3 0 6

    Ampre1 = 16 A3 = 32 A6 = 63 A7 =125 A

    Device type1 = Wall socket2 = Plug3 = Coupler4 = Panel socket, straight5 = Panel socket, angled6 = Wall/panel mounting appliance inlet

    0 = Standard IP449 = Standard IP67

    Clock position

    WALTHER

    CEEtyp part number system

    For standard versions(5pole, 6h position) only thefirst three digits are used.

    Other numbers are article-specific.

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    If a plug and a socket areused without interlock theycan be operated under load.If they are operated underload they shall have anadequate breaking capacity.The test is made accordingto IEC/EN 60 309-1/11.98.

    The products are testedat 1.1 times rated operated

    voltage and 1.25 times ratedcurrent with power factor cos according to table 6, thespeed of insertion and sepa-ration of the plug or connec-tor shall be 0,8 0,1 m/s at7.5 strokes per minute. Afterthe test the products shallnot show any damage im-pairing their future use andthe entry holes for the plugcontacts shall not show anyserious damage.

    Plugs and sockets shallwithstand, without excessivewear or other harmful effect,the mechanical, electricaland thermal stressesoccurring in normal use.After the test acc. to IEC/EN60 309-1/11.98 with thevalues according to table 7,the products shall not showany wear or damage impai-

    ring the further use of theproduct. Products are testedat rated operating voltageand rated current.

    Breaking

    capacity

    Normal operationInterlocks

    1. Mechanical interlocks

    Sockets with switches.Mechanical switching devicesfor interlocked AC switchedsockets or connectors shallcomply to IEC/EN 60 947-3:1992 table 2 with a utilisationcategory of at least AC 22 A.Mechanical switching devicesfor interlocked DC switchedsockets or connectors shall

    comply to the same standardwith a utilisation categoryaccording to the application.All CEEtyp interlocked deviceshave a double interlockingfeature where the switch canonly be withdrawn when theswitch is in the OFFposition.

    2. Electrical interlocks

    The last make and firstbreak pilot contact for 63 and

    125 A provides in combinationwith a switching device an in-sertion and withdrawal of aplug under load. The integralswitching device shall complywith the tests for breakingcapacity and normaloperation.

    An interlock shall be incor-porated in sockets andconnectors not complyingwith the tests for breakingcapacity and normal opera-tion according to the standard.Interlocks shall be linked withthe operation of a switchingdevice so that the plug canneither be withdrawn fromthe socket or connector while

    the contacts are alive, nor beinserted while the switchingdevice is in the ON position.There are two different typesof interlocks:

    Rated current A

    Preferred Other ratings ratings

    Series I Series II Range

    16 20 up to 29

    32 30 30 - 59

    63 60 60 - 99

    125 100 100 - 199

    Number of cycles

    AC DC

    cos 0,05 under load under load

    0,6 50 50

    0,6 50 50

    0,6 20 20

    0,7 20 20

    Breaking capacity

    Source: IEC/EN 60 309-1/08.97 table 6

    17

    Number of cycles at 7,5 strokes per minute

    AC DCnon-inductive

    cos 0,05 under load off load under load off load

    0,6 5000 - 5000 -

    0,6 1000 1000 1000 1000

    0,6 1000 1000 500 500

    0,7 250 250 250 250

    Rated current A

    Preferred Other ratings ratings

    Series I Series II Range

    16 20 up to 29

    32 30 30 - 59

    63 60 60 - 99

    125 100 100 - 199

    Normal operation

    Source: IEC/EN 60 309-1/08.97 table 7