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    CNC Universal Milling Machines

    DMU 50 / DMU 70

    www.dmg.com DMG technologies for tomorrow

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    02 | 03 Applic ati ons and Parts

    04 | 05 Machine and Technology

    06 | 1 1 Technolog y a nd Opt ion s

    12 | 13 Control Technology

    14 | 15 Floor Plans / Performance Diagrams

    16 | 17 Work Areas / Tech nical Data

    DMU 50 / 70 Universal Milling Machines:

    5-axis milling of single parts and small series, from

    simple to highly complex work pieces. Work piece

    illustrated: Motorcycle frame component.

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    Entry-level CNC universal millingwith up to five axes.

    The DMU 50 / 70 introduces a new era in the workshop, training, labour, fixtures

    and tool and die industries. These CNC Universal Machines are characterised by

    innovative machine construction technology. Highlights such as digital drives in

    all axes, a rapid traverse up to 24 m/min, an acceleration of 5 m /s2 and a motor

    spindle up to 18,000 rpm give the DMU 50 and DMU 70 increased dynamics. Besi-

    des the standard rigid table, there are other table options available that make use

    of the other machining axes, including a manually operated table, a motor-driven

    swivel rotary table with hydraulic clamping, and a simultaneous table. The latest

    cross-slide design with a ribbed cast-iron column provides a foundation that offers

    noticeably more precision and rigidity.

    The latest control technology with the DMG ERGOline Control, a 19" screen

    and 3D-software guarantee the highest operational speed, as well as precision and

    reliability. DMG's DMU 50 / 70 offers both an ideal and affordable entry into the

    world of 5-sided / 5-axis simultaneous machining.

    |1| Valve manifold / Engineconstruction

    |2| Pump housing / Fluidics

    |3| Aluminium housing /

    Lighting engineering

    |4| Cog / Automotive industry

    |5| Hydraulics component /

    Auto racing

    |6| Plate magazine / Machine

    construction

    DMU 50 / 70 App lications and Parts 02 | 03

    1 2 5

    6

    3

    4

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    DMU 50 / 70 Machine and Technology

    New design, 3D-controls, digital drivesand rotational speeds up to 18,000 rpm.

    The machine design of the DMU 50 / 70 Universal Milling Machines offers the ideal

    foundation for the production of single and small series parts. In addition to the stan-

    dard digital drives, a wide range of spindle speed options ranging from 10,000 rpm

    to 18,000 rpm are also available. Extend the flexibility of the machine with high-per-

    formance tool changers, featuring 16, 30, or 60 pocket magazines. The new machine

    design with improved operator access to the work piece and greater visibility into

    the work area, as well as the DMG ERGOline Control with a 19" screen, increases

    ergonomics and highlights the universality of these compact machines.

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    |1| Simultaneous table

    |2| Flexible machining with three

    to five axes

    |3| Easy-to-see work area with an

    optional tool magazine

    DMU 50 / 70 Machine and Technology 04 | 05

    1 2

    3

    DMU 50 / 70: The universal compact machines

    in a new design with high-tech components,

    powerful milling performance and the latest

    control technology at an affordable price!

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    Advanced technology on a small footprint with three to five axes.

    DMU 50 / 70 Techno logy and Opt ions

    DMU 50 / 70 in cross slide construction:The cross slide construction with inherently stiff, ribbed, cast

    components combined with the machine base of cast mineral

    composite offers maximum stability for the highest precision

    and best surface quality.

    The swivel rotary table allows advanced fabrication of complex work pieces in a

    maximum of two operations. Avoiding elaborate equipment saves money while

    significantly increasing precision. The large swivel area of up to 115 (5 / +110)

    allows undercuts up to 20. Guides, drives, measurement systems and tools are

    safely and conveniently arranged outside of the work space.

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    DMU 50 / 70 Highlights

    _ Highest flexibility Variable table options, from fixed to swivel rotary

    table, for automatic 5-axis simultaneous machining

    High work piece weights and maximum precision due to the integrated

    swivel rotary table with large bearing diameters in both rotary axes

    _ Optimum space economy Excellent accessibility to the work area,

    good chip disposal, steeply slanted walls and a large work area in relation

    to a small machine size

    _ Assembly of the tool magazine parallel to processing time (optional)

    Tool changer with 16 / 30 (optional) or 60 (optional) tool pockets

    _ Direct measuring systems (optional) Guarantees higher precision and

    perfect surfaces

    _ Powerful motor spindle with up to 18,000 rpm (optional), 130 Nm and

    35 kW (40 % DC)

    _ Maximum precision Digital drives, machine base made of polymer

    compound, an integrated swivel rotary table (optional) and advanced,

    wide roller guide ways

    1

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    DMU 50 / 70 Technology and Opt ions 06 | 07 | 08

    |1| Digital drives, linear guides and

    direct measuring systems (optional)

    for the highest precision

    |2| Fixed table |3| Manual swivel

    rotary table |4| Swivel rotary table

    with digital drive trains

    |5| Swivel rotary table for 5-axis

    simultaneous machining

    3

    5

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    Powerful milling performance:

    With the 10,000 rpm, 14,000 rpm and 18,000 rpm

    motor spindle, the DMU 50 / 70 offers powerful

    milling and optimum results.

    DMU 50 / 70 Techno logy and Opt ions 09

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    DMU 50 / 70 Techno logy and Opt ions

    |1| Tool magazine with 16 pockets and pick-up exchange |2| Work space with pallet handling

    |3| 30 or 60 pocket tool magazine with setup aid

    2

    3

    1

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    DMU 50 / 70 Technology and Opt ions 10 | 11

    The best options for every application.The powerful and reliable optional tool changers of the DMU 50 / 70 with 16 pock-

    ets in pick-up operation, or the 30 or 60 magazine pockets with a fast double grip-

    per, allow assembly parallel to production time. This and short chip-to-chip times

    save time in the overall production.

    Additionally, the separation of work space and tools avoids contamination by

    chips. Automation for the entry-level machine for unattended machining and

    improved efficiency, the DMU 50 / 70 may be automated. Lateral connection of the

    handling system allows easy accessibility to the work space.

    DMU 50 with PH 150 | 8 Automation

    Handling of eight pallets with

    up to 150 kg work piece weight.

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    DMU 50 / 70 Control Technology

    Siemens 840D

    solutionline

    _ ShopMill Open with Windows XP

    _ 3D-simulation

    _ Processing from the hard drive

    _ Fast editing of large programs

    _ Simple, visually-supported setup_ Extensive tool management

    _ 19" screen

    Your benefits

    _ Easy, interactive programming

    _ Programming without additional

    documentation

    _ Extensive cycle selection_ Safety through pre-job simulation

    _ Sophisticated tool handling

    Your benefits

    _ Familiar and proven Heidenhain

    user interface

    _ Fast program generation

    _ Visually-supported programming_ Ease-of-use, due to a wide range

    of available cycles

    Your benefits

    _ Ergonomic menu design

    _ Excellent flexibility during

    data access

    _ Integrated safety technology_ Visually-supported programming

    _ Ease-of-use, due to a wide range

    of available cycles

    Heidenhain iTNC 530

    _ smarT.NC user interface or proven

    TNC plain text

    _ 3D-simulation

    _ Simple editing of large programmes

    _ Coordinate transformation_ Tool management with a context-

    sensitive help function

    _ 19" screen

    Heidenhain MillPlus iT

    V600

    _ DMG MillPlus 3D-software

    _ 3D-simulation

    _ State-of-the-art software

    interface options

    _ Geometry and temperaturecompensation

    _ Adjustable lurch control

    _ 19" screen

    |1| DMG ERGOline Control with DMG SOFT-

    keys customised hotkeys for frequently used

    screen content or regularly used operational

    sequences |2| DMG SMARTkey Electronic

    access control for the personalised authorisation

    of the operator with user-specific access

    privileges for the control and the machine

    1 2

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    DMU 50 / 70 Control Technology 12 | 13

    DMG ERGOline Control:

    The controls boast such features as 3D-simulation,

    high storage capacity, extremely fast processors

    and excellent ease-of-use.

    DMG ERGOline Control with a 19" screenand 3D-work piece simulation.

    The most significant highlight of the new machine design is the DMG ERGOline

    Control with a 19" screen. The larger screen ensures greater legibility and allows

    the integration of additional DMG SOFTkeys and additional status information,

    which leads to more efficient overall operation. The key switch is replaced by an

    intelligent DMG SMARTkey with chip replacement that offers complete ease-of-

    use, with features ranging from retrievable machine operating modes to person-

    alised user access.

    In addition, the operator has access to state-of-the-art 3D-controls, such as the

    Heidenhain iTNC 530, MillPlus iT V600 or Siemens 840D solutionline.

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    49

    950

    1570

    2092Cabin

    Maximum

    2750Set-uphight

    3372

    18621510

    1847

    4682

    3372

    1862

    3015

    3905

    746

    Door

    746

    Door

    620

    49

    2240

    Maximum2

    950Set-uph

    ight

    979

    1579

    1275 2565

    3840

    2465

    648

    1275

    3840

    5231

    3542

    845

    2565

    884

    DMU 50 / 70 Floor Plans / Performance Diagrams

    Floor Plans

    DMU 70 // 16 / 30 Tools

    Top View Front View

    DMU 50 // 16 Tools

    Top View Front View

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    18,000

    20

    63

    160

    400

    2,000

    2,500

    6,300

    15,000

    1,000 40

    20

    10

    5

    2

    1

    315

    130

    50

    25

    8

    40 % DC

    100 % DC

    40 % DC

    100 % DC

    401,000

    315

    8357

    24.8

    11

    6.7

    2

    13

    97

    2

    1

    0.4

    0.171

    0.119

    40 % DC

    100 % DC

    40 % DC

    100 % DC

    10,000

    20

    63

    160

    400

    1,500

    5,000

    7,800

    40 % DC

    100 % DC

    40 % DC

    100 % DC

    1,000

    100

    74

    64.545

    33.417.2

    10.29.5

    6.3

    5

    19

    15

    4

    2

    1

    10,

    500

    14,

    000

    20

    63

    160

    400

    1,8

    00

    2,8

    00

    4,0

    00

    Performance Diagrams

    DMU 50 / 70 Floor Plans / Performance Diagrams 14 | 15

    DMU 50 / 70

    18,000 rpm spindle

    DMU 50 / 70

    10,000 rpm spindle 14,000 rpm spindle

    Rotationalspeed (rpm)

    Rotationalspeed (rpm)

    Torque (Nm) Power (kW)

    Rotationalspeed (rpm)

    Torque (Nm) Power (kW)

    Torque (Nm) Power (kW)

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    225

    450

    150

    400

    Z-Path

    Y-Path

    600

    Y-Path

    300

    520

    Z-Path

    160

    20

    5

    Work Areas

    DMU 50 / 70 Work Areas / Technica l Data

    DMU 70

    Side View Front View

    DMU 50

    Side View Front View

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    DMU 50 / 70 Work Areas / Technica l Data 16 | 17

    Technical Data

    Machine Type DMU 50 DMU 70

    Travel X / Y / Z mm 500 / 450 / 400 750 / 600 / 520

    Main drive (standard version)

    Speed range rpm 20 10,000 20 10,000

    Drive power (100 / 40 % DC) kW 9 / 13 9 / 13

    Torque (40 % DC) Nm 83 83

    Main drive (optional)

    Speed range rpm 20 14,000 20 14,000

    Drive power (100 / 40 % DC) kW 14 / 18.9 14 / 18.9

    Torque (40 % DC) Nm 100 100

    Main drive (optional)

    Speed range rpm 20 18,000 20 18,000

    Drive power (100 / 40 % DC) kW 25 / 35 25 / 35

    Torque (40 % DC) Nm 130 130

    Feed

    Rapid traverse X / Y / Z m/min 24 24

    Maximum feed power X / Y / Z kN 4.8 6 / 6 / 3

    Fixed table

    Clamping surface mm 700 500 1,000 620

    Maximum load kg 500 800

    Integrated swivel rotary table*Clamping surface mm 630 500 800 620

    Maximum load kg 200 / 300 350 / 400

    Swivel range Degrees 5 / +110 10 / +95

    Tool changer option pick up

    Pockets Number 16 16

    Tool weight kg 6 6

    Maximum tool length mm 300 300

    Maximum tool diameter mm 80 / 130 80 / 130

    Tool changer optional chain with a double gripper

    Pockets Number 30 / 60 30 / 60

    Maximum tool length mm 300 300

    Maximum tool diameter mm 80 / 130 80 / 130

    Tool weight kg 6 6

    Machine weight / Connected load

    Weight kg 4,480 6,600

    Power kW 21 25

    Maximum rated current A 31 37

    Options

    Swivel rotary table as positioning or simultaneous table, laser tool, measurement, chip conveyor, 16 / 30 / 60 pocket tool magazine,

    direct X / Y / Z position sensor, oil mist separator, blower jet coolant switching, blower jet through the center of the spindle, rinsing

    pistols, chip conveyor, inner cooling lubricant feed up to 40 bar (580 psi)

    * Optional

    Controls

    DMG ERGOline Control with a 19" screen Siemens 840D solutionline, Heidenhain iTNC 530, Heidenhain MillPlus iT V600

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    DMG Vertriebs und Service GmbH:

    Gildemeisterstrae 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 40 00,Fax: +49 (0) 52 05 / 74 - 40 40, [email protected], www.gildemeister.com

    DMG Vertriebs und Service GmbHGildemeisterstrae 60 D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 0Fax: +49 (0) 52 05 / 74 - 40 40

    DMG Europe Holding GmbHOberes Ried 11 A-6833 KlausTel.: +43 (0) 55 23 / 6 91 44 - 0Fax: +43 (0) 55 23 / 6 91 44 - 100

    Headquarters

    DMG BerlinEgelpfuhlstrae 42 a D-13581 BerlinTel.: +49 (0) 30 / 35 19 06 - 0Fax: +49 (0) 30 / 331 20 18Service Turning:+49 (0) 3 71 / 815 01 - 26 to 27Service Milling:+49 (0) 3 71 / 815 01 - 22 to 24Service Fax: +49 (0) 3 71 / 815 01 - 10

    DMG ChemnitzSdstrae 1 D-09221 NeukirchenTel.: +49 (0) 3 71 / 81 50 1 - 0Fax: +49 (0) 3 71 / 81 50 1 - 11

    DMG BielefeldGildemeisterstrae 60 D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 22 33Fax: +49 (0) 52 05 / 74 - 22 39Service Tel.: +49 (0) 52 05 / 74 - 22 22

    Service Fax: +49 (0) 52 05 / 74 - 22 19

    DMG FrankfurtSteinmhlstrae 12 d D-61352 Bad HomburgTel.: +49 (0) 61 72 / 495 57 - 0Fax: +49 (0) 61 72 / 495 57 - 30Service Turning: +49 (0) 61 72 / 49 55 7 - 21Service Milling: +49 (0) 61 72 / 49 55 7 - 20and +49 (0) 61 72 / 49 55 7 - 27Service Fax: +49 (0) 61 72 / 49 55 7 - 40

    DMG HildenIm Hlsenfeld 23 D-40721 HildenTel.: +49 (0) 21 03 / 57 01 - 0Fax: +49 (0) 21 03 / 57 01 - 40Service Turning: +49 (0) 21 03 / 57 01 - 31Fax: +49 (0) 21 03 / 57 01 - 39Service Milling: +49 (0) 21 03 / 57 01 - 21Fax: +49 (0) 21 03 / 57 01 - 44

    DMG Mnchen

    Lausitzer Strae 7 D-82538 GeretsriedTel.: +49 (0) 81 71 / 81 7 - 51 50Fax: +49 (0) 81 71 / 81 7 - 51 59Service Turning: +49 (0) 81 71 / 81 7 - 51 80Service Milling: +49 (0) 81 71 / 81 7 - 51 70Service Fax: +49 (0) 81 71 / 81 7 - 51 79

    DMG StuttgartRiedwiesenstrae 19 D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 0Fax: +49 (0) 71 52 / 90 90 - 20 00Service Turning: +49 (0) 71 52 / 90 90 - 12 10Service Milling: +49 (0) 71 52 / 90 90 - 12 20Service Fax: +49 (0) 71 52 / 90 90 - 22 08

    GILDEMEISTER Italiana DeutschlandRiedwiesenstrae 19 D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 11 51Fax: +49 (0) 71 52 / 90 90 - 21 75Service multi-spindle automatic lathes:+49 (0) 71 52 / 90 90 - 12 36

    Service long and short turning automatics:+49 (0) 71 52 / 90 90 - 12 37

    DMG Trainings-AkademieGildemeisterstrae 60 D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 25 01Fax: +49 (0) 52 05 / 74 - 25 02

    DMG GebrauchtmaschinenLausitzer Strae 7 D-82538 GeretsriedTel.: +49 (0) 81 71 / 817 - 826Fax: +49 (0) 81 71 / 817 - 878

    _ BielefeldGildemeisterstrae 60 D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 38 92Fax: +49 (0) 52 05 / 74 - 38 91

    Germany

    DMG AustriaOberes Ried 11 A-6833 KlausTel.: +43 (0) 55 23 / 6 91 41 - 0Fax: +43 (0) 55 23 / 6 91 41 - 100Service Hotline: +43 (0) 1 795 76 109

    DMG Benelux_ Nederland

    Wageningselaan 48NL-3903 LA VeenendaalTel.: +31 (0) 318 - 55 76 11Fax: +31 (0) 318 - 52 44 29Service Turning: +31 (0) 318 - 55 76 - 33Service Milling: +31 (0) 318 - 55 76 -34Service Fax: +31 (0) 318 - 55 76 - 10

    _ BelgiumHermesstraat 4B B-1930 ZaventemTel.: +32 (0) 2 / 7 12 10 - 90Fax: +32 (0) 2 / 7 12 10 - 99

    Service: +32 (0) 2 / 7 12 10 - 94

    DMG CzechKatanov 8 CZ-620 00 BrnoTel.: +420 545 426 311Fax: +420 545 426 310Service: +420 545 426 320Service Fax: +420 545 426 325

    _ SlovenskoBrnianska 2 SK-91105 TrennTel.: +421 326 494 824Fax: +421 326 524 232

    DMG France4 avenue du Parana, BP 60F-91942 Courtaboeuf CedexTel.: +33 (0) 1 / 69 18 60 00Fax: +33 (0) 1 / 69 28 75 50Service Fax: +33 (0) 1 / 69 28 55 73

    _ LyonZI de Chesnes Le Loup13 rue du MorellonF-38070 Saint Quentin FallavierTel.: +33 (0) 4 / 74 94 53 82Fax: +33 (0) 4 / 74 94 51 52

    _ Haute SavoieEspace Scionzier520 avenue des LacsF-74950 ScionzierTel.: +33 (0) 4 / 50 96 41 62Fax: +33 (0) 4 / 50 96 41 30

    DMG HungaryBrtfai u. 54. H-1119 BudapestTel.: +36 1 430 1614Fax: +36 1 430 1615Service Hotline: +36 1 777 9057

    DMG Ibrica Barcelona

    Pol. Ind. Els PinetonsAvenida Torre Mateu 2-8Nave 1 E-08291 Ripollet BarcelonaTel.: +34 93 586 30 86Fax: +34 93 586 30 91

    DMG IbricaAvda. Fuentemar 20 Nave B4E-28823 Coslada MadridTel.: +34 91 66 99 865Fax: +34 91 66 93 834

    DMG ItaliaVia G. Donizetti 138I-24030 Brembate di Sopra (BG)Tel.: +39 035 62 28 201Fax: +39 035 62 28 210Service Hotline: +39 199 177 811Service Fax: +39 035 6228 250

    Europe

    DMG Middle EastJebel Ali Free Zone JAFZA TowersLob 18 Office 2403PO Box 262 607 Dubai, U.A.E.Tel: +971-4-88 65 740Fax: +971-4-88 65 741

    DMG Polskaul. Fabryczna 7 PL-63-300 PleszewTel.: +48 (0) 62 / 7428 151Fax: +48 (0) 62 / 7428 114Service: +48 (0) 62 / 7428 153

    DMG Romania Sales & ServiceRoad Bucuresti Piteti, DN7, km 110Platforma IATSARO-117715 Piteti StefanestiTel.: +40 2486 10 408Fax: +40 2486 10 409

    DMG RusslandNowohohlowskaja-Strasse 23/1RU-109052 MoskauTel.: +7 495 225 49 60Fax: +7 495 225 49 61

    _ Jekaterinburgul. Sofi Kowalewskoj 4, litera ZRU-620049 JekaterinburgTel.: +7 343 379 04 73Fax: +7 343 379 04 74

    DMG Scandinavia_ Danmark

    Gammelgrdsvej 87 B thDK-3520 FarumTel.: +45 49 12 74 10Fax: +45 49 17 77 00Service: +45 49 12 74 14

    _ Sverige

    Sidensvansvgen 8S-192 55 SollentunaTel.: +46 850 38 38 00Fax: +46 850 38 38 90Service: +46 850 38 38 20

    _ NorgeBjerkehagevegen 19 dN-1405 LanghusTel.: +47 63 01 00 20Fax: +47 63 01 00 21

    DMG SchweizLagerstrasse 14 CH-8600 DbendorfTel.: +41 (0) 44 / 8 24 48 - 48Fax: +41 (0) 44 / 8 24 48 - 24Service: +41 (0) 44 / 8 24 48 - 12Service Fax: +41 (0) 44 / 8 24 48 - 25

    DMG South East Europe9th km. National Road Thessalonikis-

    Moudanion PO Box: 20596GR-55104 ThessalonikiTel.: +30 2310 47 44 86Fax: +30 2310 47 44 87

    DMG / MORI SEIKI TurkeyFerhatpaa Mah. Gazipaa Cad. N0: 11TR-34885 Ataehir stanbulTel.: +90-216-471 66 36Fax: +90-216-471 80 30

    DMG UKUnitool House, 151 Camford WaySundon Park GB Luton LU3 3ANTel.: +44 (0) 15 82 - 57 06 61Fax: +44 (0) 15 82 - 59 37 00Service Fax: +44 (0) 15 82 - 44 55 38

    Always close by! www.dmg.com

    MONTFORT

    WERBUNG

    PRO.D

    4982_

    0610UK

    Subjecttomodification.

    Technicalupdaterightsreserved.

    Themachinesdepictedheremayincludesomeoptions,equipmentandCNCalternatives.