9
A SELF-CONTROLLING HEATER THAT CONTROLS THE AMOUNT OF HEAT GENERATION ACCORDING TO A VARYING TEMPERATURE ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING SYSTEM SMART HEATING SYSTEM THAT EMITS FAR INFRARED RAYS AND ANION

ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

A SELF-CONTROLLING HEATER THAT

CONTROLS THE AMOUNT OF HEAT

GENERATION ACCORDING TO A

VARYING TEMPERATURE

ENERGY-SAVING TYPE

HIGH-EFFICIENCY ELECTRIC HEATING

SYSTEM

SMART HEATING SYSTEM THAT

EMITS FAR INFRARED RAYS AND

ANION

Page 2: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

ABOUT US

KPF Co., Ltd. is a professional company specializing in manufacturing, distributing, selling, and constructing products

including PTC f ilm heating (an electric heating system)/ PTC heating cable / electricity-saving hot water pipes

/ electric On-dol panel and/or water heater.

As a manufacturer of PTC f ilm heating / f ilm heating / PTC Heating cables, we are a prime supplier exporting directly

to China / Japan / and the US, expanding to the world . We always strive to develop the technology and improve the

quality to make energy-saving high-ef f iciency electric heating system.

Certificates obtained by KPF

KC Electric Safety

Certification of heating

lines preventing freezing

and bursting

KC Electric Safety

Certification of heating

lines preventing freezing

and bursting

Quality Manage

ment System

ISO9001

Environmental Mana

gement System

ISO14001

Certificate of Material

suitable for the construction

of broadcasting &

communication facility

Business

Registration

Certificate

Patent Certificate

(PCT)

Patent

Certificate

Brand Registrati

on Certificate

Product Liability

Insurance

Electromagnetic W

ave Test Report

Test report

Test report Test report Test report Test report Test report Test report

Page 3: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

FAR INFRARED FILM HEATING

The f ilm heating produced by KPF is a cutting-edge futuristic f loor-heating

material; electrical conductors (carbon and silver) that have been printed on an

insulating PET f ilm and electrodes (made of copper foil) are coated with

laminated f ilm.

The f ilm of KPF utilizes the electrical resistance for carbon to generate heat

and for the product to produce far-inf rared radiation fan anion, a heating

method that produces far-inf rared radiation, resulting in an ideal heating ef fect

immediately af ter use.

In addition, as the far inf rared rays and anions have an ef fect of

deodorant, bacterial growth inhibition and the promotion of metabolism in a

human body, it is and ideal product to provide a healthy and comfortable

environment.

1. Carbon Copper

2. Coil Foil busbar

3. Silver busbar

4. Base (Pet)

Film + Laminex Film

※ The core technology of KPF is to prevent sparks between copper foil and silver busbar.

※ The silver busbar and copper foil are in perfect contact with each other to minimize the area of an air layer.

Model Name Product’s width thickness Packaging unit Power Consumption Remarks Temperature

Surface PTC / K-P50-C 50cm 0.4mm 100m/roll 130W

Energy-saving

type with PTC

characteristic

50~60

Surface PTC / K-P80-C 80cm 0.4mm 80m/roll 210W

Surface PTC / K-P100-C 100cm 0.4mm 80m/roll 260W

Surface PTC / K-P100-CA 100cm 0.4mm 80m/roll 260W

Film PTC / K-P50-B 50cm 0.338mm 100m/roll 120W

Film PTC / K-P80-B 80cm 0.338mm 100m/roll 190W

Film PTC / K-P100-B 100cm 0.338mm 100m/roll 230W

Film / K-50-A 50cm 0.338mm 100m/roll 110W

Transparent filmFilm / K-80-A 80cm 0.338mm 100m/roll 180W

Film / K-100-A 100cm 0.338mm 100m/roll 220W

The structure of film heating

Film Heating Specifications

Page 4: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

Far-infrared ray emission

Deodorizing action

Blocking electromagneti

c waves

Antimicrobial activity

Fire prevention

(LINE-TYPE) FILM HEATING

Po

we

r co

ns

um

ptio

n

Re

sis

tan

ce

Linoleum Film protection platePTC (Line-type) film

InsulatorFoundation concrete

25% energy saving due to PTC's self-control function compared with ge

neral film heatings

Energy saving

Economic efficiency,

Workability

Drawing of PTC Film heating constructionCharacteristics of the temperature and electric

resistance in PTC film heating

Power

consumption

Resistance

value

Characteristics of PTC Film heating

30% and 60% cheaper than electric heat and oil boiler

25% saving compared with conventional film heating

Easy construction and cost saving

Reduction of construction cost due to one-day

constructionBoiler room is not required. Semi-permanent use

Previously installed heating can be used in another place.

Partial heating is possibletral

Construction is simple and can be done without

expertise, knowledge or skills

Thin and light, it is easy to carry and store.

A wide range of applications for heating, agricultural,

livestock, and medical useRapid heating by a high-efficiency method

Freedom to choose finishing materials

Health

Far infrared ray’s effect

PTC function prevents local overheating

No concern about fire

No harmful effects to the human body, such as sick

house syndrome and electromagnetic waves

Far-infrared radiation enables heating on the ceilingNo soot and noise. Giving sound sleeping,

antibacterial , moisture proof , soundproof effect

Maturing: promotes growth.

Heating : keeps a human body’s temperature at proper

temperature

Humidification: maintains proper moisture

Neutralization: facilitates the waste excretion and neutralizing bad odors

Balance of nutrition: breaks down various nutrients to

balance nutrients and promotes metabolic function

Linoleum / Deco tile finishes

Page 5: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

PTC (SURFACE-TYPE) FILM HEATING

Self-regulating heater with variable heating value

A smart heating system that emits far infrared rays /anion!!

PTC's self-control function prevents local

overheating, making it safe from fire.

Safety from fire

PTC's self-control function saves energy up to

30% compared to normal film heating.

Energy saving

Category PTC surface film heating LPGboiler City gas boiler Oil boiler Electric boiler

Maintenance costs 26.80% 93.00% 80.30% 100% 40%

life spans Semi-permanent7-10 years 7-10 years 7-10 years 7 years

Thermal efficiency 98% 78% 78% 85% 85%

Safety Good Gas

Leakage /Explosion

Gas

Leakage /Explosion

fire Good

Noise / Soot NO Yes Yes Yes NO

Installation space A boiler room not required needed needed needed needed

Required maintenance NO Yes Yes Yes Yes

Radiant heat Yes Yes Yes Yes Yes

Tables comparing the PTC (Surface-type) film heating with other heatings

Comparison of power consumption due to a heating temperature change in PTC surface film

Resistance(Ω)

Tempera

ture()

Heat output (watt)

온도()

Tempera

ture()

Power cons

umption (W)

1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0

750

700

650

600

550

500

450

400

Heat-Up Energy-Saving

General film heaters ( –

220W)

8 70

8 70

707watt

480watt

100.67Ω

68.4Ω

PTC (Surface-type) film ( –

220W)

Page 6: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

PTC (SURFACE-TYPE) FILM HEATING

The construction of PTC (Surface-type) film heating

Linoleum /Deco tilesFilm protection platePTC

(Surface-type) filmInsulator

Foundation concrete

Reinforced floorFoamPTC

(Surface-type) filmInsulator

Foundation concrete

※ A result from a test in which 700 V of electricity is admitted for 2 minutes- The most dangerous thing in electric floor heating is a damage due to heat collection. (See picture)

- The self-controlling heater is strong to high temperatures, and as PTC carbon is used to reduce the power consumption (current) by 38%, it doesn’t

cause heat collection.

1. Clean the floor. 2. Cut the insulation to a bottom size.

3. Unfold the PTC film heating on the insulation..

4. Use an electric tape to wrap the both ends of the film (from a copper foil to another copper foil.5. Fit s a terminal into the PTC (Surface-type) film.6. Firmly squeeze the terminal that has been inserted into the film with a press.

7. Connect an electric wire to the terminal, have it fixed with a press, and have the PTC film connected in parallel.8. Apply a butyl tape to the front and back side of the terminals for insulation 9. Check that film heating is working by connecting the PTC (Surface-type) film with a temperature controller (4k)

and having electricity passing through the wire. 10. The temperature sensor is attached to a spot of the PTC film where heat is generated.

11. At the finishing job for construction, install a film protection plate. (In reinforced flooring, this job is not required )

Drawing of PTC (Surface-type) film

heating construction

The result of overheating test

Linoleum / Deco tile finish Reinforced floor finish

Page 7: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

PTC CARBON HEATING CABLE

A self-controlling heater having heat generation varying with a

changing temperature,

A smart heating system that emits far infrared rays /anion!!

Unlike conventional heating cables, this product emits heat from semi-conductors containing carbon, not from metal heating wires. It has PTC (Positive Temperature Coefficient) characteristics.

PTC Characteristics: refers to a kind of natural phenomenon in which heat output is

automatically increased or decreased depending on an ambient temperature.

The PTC heating cable is a self-regulating heater developed by applying the PTC

principle. It has an advantage of minimizing electricity consumption because the heater generates more heat when an ambient temperature is lower, and less heat

when an ambient temperature is higher.In addition, the carbon particles contained in the heating element emit a large amount of far infrared rays to maximize a heating effect.

It is possible to apply heating cables according to the purpose of use, such as for floor heating, frost prevention, and snow melting. It does not generate electromagnetic waves due to infinite heat generation method, and is a semi -permanent product. It is excellent in thermal insulation and heat retention, and can be installed easily during construction as it enables a shortened construction period.

Because it emits far-infrared rays and anion, you can experience the effect of environment-friendly heating.

TINNED DLATAAED COPPER WIRES [Conductor]SEMI-CONDUCTOR HEATING MAREIX [Heating element]FIRST ADHESIVE INNER JACKET [Internal insulator]

SECOND POLYOLEFIN JACKET [Primary insulation sheath]

The features of PTC Self -Regulating Carbon Heating Cables

CleanNo harmful electromagnetic waves are generated.

Heat is generated not by a metal heating element (such as nichrome wires) but by plastic semiconductors, so harmful electromagnetic waves are not generated.

Well-bing

Far infrared rays and anion are generated.

Far infrared rays and negative ions are released, so it is not only beneficial to health (90.7% of far-infrared ray emissivity) but also make you feel a whole room warmed by a large amount of far-infrared radiation heat.

Save Electricity

Energy saving is excellent.

As it has PTC function, Heat-UP speed is 2 times faster than other products. Power consumption is reduced by more than 40% under the same heating conditions.

(※ PTC: a sort of natural phenomenon in which the amount of heat generation is automatically increased or decreased as an ambient temperature changes)

Safety

Excellent safety

Since the insulation sheath has a double structure, it is possible to minimize an external heat shock or a physical impact.

Simple

Easy construction

PTC Carbon Heating Cable Specifications

The structure of PTC carbon heating cables

ModelContinuous service

temperature

Maximum allowable

temperatureVoltage

K.PF40-2 85 100 220~240VAC

Page 8: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

PTC CARBON HEATING CABLE

Table of Comparison with the PTC Carbon Heating Cable and other cables

Classification PTC Heating Cables Serial Heating Film Heating Nichrome Wires

Heating element Conductive carbon Nichrome wire Carbon Nichrome wire

Electromagnetic wave No electromagnetic wave Generated very much Generated a little Generated very much

Heat transfer method Radiation heat Radiation heat Radiation heat Radiation heat

Self-control function PTC available impossible impossible impossible

Life (durability) Semi-permanent Semi-permanent Semi-permanent Short-lived

Heat storage method Yes Yes No No

Cause of defects NoDisconnection and fire due

to heatLeakage due to moisture Leakage due to moisture

Sectional Drawing of PTC Carbon Heating Cable

Sectional Drawing of PTC Carbon Heating Cable / Construction Method

Connect a PTC heating cable and

a regulator, and perform electrical

test

Lay a mesh on the PTC cable,

so that the mortar is not cracked.

Put 3cm to 5cm of mortar

(plaster)

Conduct a final electrical test after

concrete is cured

※ Install the temperature sensor 3cm away from the PTC heating cable. (before laying a mortar layer)

Changes in the heat generation of

PTC Carbon Heating Cable

Temp.()

-20 -10 0 10 20 30 40

55

50

45

40

35

30

25

20

No

rma

l(W

/m)

Finishing materials (wood / marble, etc.)

Mortar (30 mm)

Wire-mesh

Base Concrete

PTC Carbon Heating CableInsulation (5 mm)

Spread basic concrete or

styrofoam (30 to 50mm) for

insulation

Spread basic concrete or

styrofoam (30 to 50mm) for

insulation

Prepare a heating cable

suitable for the floor space.

Install heater cables with an interval

of 20 to 25cm between cables.

(Fix cable meshes and heating

cables with cable ties.

1 2 3 4

5 6 7 8

Page 9: ENERGY-SAVING TYPE HIGH-EFFICIENCY ELECTRIC HEATING …koreapowerfilm.com/home/kpf-en.pdf · ※The core technology of KPF is to prevent sparks between copper foil and silver busbar

앞서가는 기술로 혁신을 이루다.

PTC CARBON HEATING CABLE

Standard of PTC Carbon Heating Cable

Length of PTC Carbon

Heating Cable Rated Voltage Starting Power Firm Power

1.65 8m 220V 360W 220W

3.3 12m 220V 540W 330W

6.6 24m 220V 1,080W 660W

9.9 36m 220V 1.617W 990W

13.2 48m 220V 2,160W 1,320W

Exemplary application of PTC carbon Heating Cables

Specifications of PTC Carbon Heating Cable

Production process of PTC Carbon Heating Cable

Floor heating using PTC Carbon Heating Cable Roof snow melting using PTC Carbon Heating Cable Snow melting using PTC Carbon Heating Cable

1. Compounding 2. Extruding a heating element3. Primarytreatment for sheath

4. Heat treatment

KPF

306-27, Geurugogae-ro, Eunhyeon-myeon, Yangju-si, Gyeonggi-do, Republic of Korea

T. +82-31-847-5158 F. 82-31-821-3975 E. [email protected]

Calorific Value

InstallationInterval

Maximum Continuous Workable

Speed

MaximumLength For Use

Admitted VoltageThickness of Heating Line

40W/M 20~25cm 85 48meters 220VACArea 10.8 mmHeight 5.5mm

5. Irradiation 6. Secondary treatment for sheath7. Braiding work

8. Tertiary extrusion work9. Inspection and packing