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CHAPTER
4DRIL-N Fluid SystemsContents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DRIL-N fluid systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3BARADRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5COREDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
MAXDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
QUIKDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SHEARDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
SOLUDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
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DRIL-N fluids
4-2
Overview
DRIL-N Fluids are designed to be essentially non-damaging to the producing formation, providesuperior hole cleaning, allow easy clean-up and becost effective.
These fluids address the wide range of problemsencountered in horizontal drilling, completion, andworkover operations. These systems are designed toprovide the lowest filtration rate possible in order tominimize or prevent formation damage.
Bridging off the production zone is a key topreventing formation damage. Bridging materialsthat are utilized in DRIL-N fluids include sizedcalcium carbonate an sized salt
When bridging production zones, the correct sizingof particles becomes important. The pore diameter ofthe formation must be known to effectively bridge.An industry rule of thumb for estimating an unknownpore diameter (microns) is to take the square root ofthe permeability in millidarcies. To effectively bridgeoff the production zone, 20-30% by weight of thebridging material should be one-third of the pore size
in microns.
Filtration tests on DRIL-N fluids are conducted usinga ceramic disc which simulates as close as possiblethe pore size of the formation. These tests can beutilized in the field to determine proper applicationof the DRIL-N fluids system.
Baroid has six unique systems, each designed to do aspecific job of addressing a specific set of conditionsand objectives. The following table gives a briefdescription of each system. A more detaileddescription is found in each system section.
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Baroid fluids handbook
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DRIL-N Fluid systems
System Description
BARADRIL-N Sized calcium carbonate system
COREDRIL-N All oil drilling and coring system
MAXDRIL-N Mixed metal silicate system
QUIKDRIL-N Clay and solids free, polymer system
SHEARDRIL-N Clay and solids free, modified polymer system
SOLUDRIL-N Sized salt system
Table 4-1: DRIL-N Fluid systems.This table describes DRIL-N fluid systems.
The following table lists the DRIL-N systems in this
chapter, providing a matrix that rates each system
according to its applicability for various drilling
situations. Systems are identified as:
Good
Better
Best
Systems shales zones angle drilling damage Clean -up
DRIL-N Fluid situations
Reactive Depleted Horizontal/High formation
Minimize
BARADRIL-N
COREDRIL-N
MAXDRIL-N
QUIKDRIL-N
SHEARDRIL-N
SOLUDRIL-N
Table 4-2: DRIL-N fluids versus drilling situations.This table rates DRIL-N fluids as
good, better or best under various drilling situations.
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DRIL-N fluids
4-4
BARADRIL-N Overview
The BARADRIL-N system provides acid solubledrilling, completion, and workover fluid
compositions. The BARADRIL-N system is
designed for non-damaging drilling when fluid loss
and formation stability are of primary concern.
Return permeabilities are excellent with the
BARADRIL-N system and the filtercake is easily
removed by treating with hydrochloric acid.
Formulation
Products are listed in order of addition.
Density range 8.5 - 14.5 lb/gal (1.02-1.74 sg)
Additive Function lb/bbl (kg/m )Typical concentrations,
3
N-VIS Viscosifier 0.25-1 (0.7-3)
N-VIS P PLUS Viscosifier/Filtration 1-5 (3-14)
control
N-DRIL HT Filtration control 2-10 (6-29)
PLUS
BARACARB Weighting/ Bridging As needed
5/25/50/150agent
BARABUF Alkalinity 0.1-3.0 (0.3-9)
Table 4-3: BARADRIL-N product guidelines.This table lists products and provides
typical product concentrations for formulating BARADRIL-N fluids.
Formulation guidelines
BARADRIL-N fluids may be formulated infreshwater , seawater , potassium chloride,sodium chloride, calcium chloride, sodiumbromide, or calcium bromide brines.
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Revised August 1, 1997 4-5
Add all polymers slowly to prevent theformation of fish eyes.
Add BARACARB as needed for density andbridging requirements.
Add BARABUF for pH control
Base fluid BARADRIL-N fluid density, lb/gal (sg)
Freshwater 8.8-10.0 (1.05-1.20)
Seawater 9.0-10.0 (1.08-1.20)
Potassium chloride 9.0-12.0 (1.08-1.50)
Sodium chloride 9.0-12.5 (1.08-1.50)
Sodium bromide 12.0-14.5 (1.44-1.74)
Calcium bromide 12.0-16.0 (1.44-1.92)
Table 4-4: BARADRIL-N base fluid guidelines.This table lists base fluids and theirrecommended corresponding density ranges for formulating BARADRIL-N fluids.
% Caution: When selecting a saturated salt f luid beaware of it s crystall ization point.
Maintenance guidelines
Add BARABUF to maintain alkalinity in the 8 -
10 pH range.
BARACARB addition should be sizedaccording to the mean pore diameter size of theformation.
Note: "Rule of thumb" To effectively bridge off the
production zone, 20-30% by weight of the bridging
material (BARACARB) should be one-third of the
pore size in microns.
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DRIL-N fluids
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COREDRIL-N Overview
COREDRIL- N fluids are 100% oil/synthetic drilling
fluids (diesel, mineral, ester or crude) that have been
developed to control the formation damage that could
be caused by conventional drilling operations. The
COREDRIL-N system contains an optimum
concentration of BARACARB designed to bridge
rock pores, thus providing low filtration rates -
minimizing fluid invasion into potential pay zones.
COREDRIL-N fluids use passive emulsifiers which
reduce the risk of creating emulsion blockage and
preserve the wettability characteristics of the
reservoir rocks.
Formulation
Products are listed in order of addition.
Density range 7.5 - 12.0 lb/gal (0.90-1.44 sg)
Additive Function lb/bbl (kg/m )Typical concentrations,
3
Oil/Synthetic Base fluid As needed
EZ-CORE Passive emulsifier 1-5 (3-14)Lime Alkalinity/Emulsification aid 1-3 (3-9)
BARABLOK or High temp filtration control 5-25 (14-71)
BARABLOK 400 or
DURATONE HT
N-VIS O Viscosifier/Suspension 6-15 (17-43)
BARACTIVE Polar additive 2-3% (2-3%)
BARACARB Weighting/ Bridging agent As needed
5/25/50/150
BARAPLUG Weighting/ Bridging agent As needed
20/50/6-300
Table 4-5: COREDRIL-N product guidelines.This table lists products and providestypical product concentrations for formulating COREDRIL-N fluids.
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Note: When using DURATONE HT for filtration
control, BARACTIVE must be used as an activator.
Formulation guidelines
COREDRIL-N fluids may be formulated with
diesel, mineral oils, esters, and synthetics.
Provide sufficient mixing time and high shearing
action for proper yield
Lime addition provides alkalinity to aid inemulsification
Maintenance guidelines
Minimize invasion of water from formation
through proper control of hydrostatic pressure.
Do not contaminate fluid with water fromsurface equipment.
Note: "Rule of thumb" To effectively bridge off the
production zone, 20-30% by weight of the bridging
material (BARACARB or BARAPLUG) should be
one-third of the pore size in microns.
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DRIL-N fluids
4-8
MAXDRIL-N Overview
The MAXDRIL-N system is a mixed-metal silicate
system (MMS) designed for drilling, milling, andcompletion operations. MAXDRIL-N fluids provide
borehole stability and superior hole cleaning for
milling casing and drilling highly deviated/horizontal
sections. This fluid is especially effective when
drilling in unconsolidated, unstable, stressed or
faulted formations.
MAXDRIL-N fluids form a low permeability
filtercake that restricts solids and fluid invasions into
the formation, thus reducing damage to the
formation.
Formulation
Products are listed in order of addition.
Density range 8.8 - 13.0 lb/gal (1.06-1.56 sg)
Additive Function (kg/m )
Typical concentrations, lb/bbl3
Soda ash Hardness reducer 0.05-0.25 (0.15-0.7)
AQUAGEL Viscosifier 8-15 (23-43)
GOLD SEAL
Caustic soda Alkalinity As needed for pH 9.5-11.5
N-DRIL Fluid Control 2-6 (6-17)
N-VIS HI Viscosifier 0.075 lb per lb AQUAGEL (0.075kg per kg AQUAGEL )
BARACARB Weighting/Bridging As needed
5/25/50/150 agent
Table 4-6: MAXDRIL-N product guidelines. This table lists products and provides
typical product concentrations for formulating MAXDRIL-N fluids.
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Formulation guidelines
%
%
Treat fresh water with soda ash to reduce
hardness below 60 mg/L to improve the yield
of AQUAGEL GOLD SEAL.
Prehydrate AQUAGEL GOLD SEAL for at
least one hour before adding caustic soda.
Caution: Do not add any chemicals (i .e., fluid
loss contr ol additi ves or thinners) that are not on
the formulation li st.
Note: For a seawater system, premix chemicals infreshwater and add the premix to salt water in thepits.
Maintenance guidelines
Add prehydrated AQUAGEL GOLD SEAL
and/or N-VIS HI, when necessary, to increaseviscosity.
Dilute with water when necessary to decreaseviscosity.
Avoid using more than 0.1 lb of N-VIS HI perlb (.1 kg/kg) of AQUAGEL GOLD SEAL.
Maintain pH between 9.5 and 11.5 with
caustic soda.
Caution: Any anionic product may cause adverse
def locculation or dispersion.
Note: "Rule of thumb" To effectively bridge off the
production zone, 20-30% by weight of the
bridging material (BARACARB) should be one-third of the pore size in microns.
Contamination
Clean tanks prior to addition of fluid or products.
When milling casing the old drilling fluid left
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DRIL-N fluids
4-10
behind casing may cause deflocculation or
thinning.
Keep calcium levels below 60 mg/L with soda ash.
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QUIKDRIL-N Overview
QUIKDRIL-N fluids are designed as water-based,
solids-free polymer drilling fluids .QUIKDRIL-Nfluids are especially beneficial in slimhole drilling
or coiled tubing operations when minimizing
circulation pressure is critical.
Formulation
Products are listed in order of addition.
Density range 8.4 - 12.7 lb/gal (1.01-1.52 sg)
Additive Function lb/bbl (kg/m )
Typical concentrations,3
N-VIS Viscosifier 1-2 (3-6)
N-DRIL HT PLUS Viscosifier/ Filtration 3-5 (9-14)
control
BARABUF Alkalinity 2-3 (6-9)
Table 4-7: QUIKDRIL-N product guidelines.This table lists products and provides
typical product concentrations for formulating QUIKDRIL-N fluids.
%
Formulation guidelines When mixing N-VIS and N-DRIL HT PLUS,
add slowly and agitate to insure proper
hydration of polymers.
Use brines to obtain the required density.
Refer to the brine density tables in the chapter
titled Completion fluids for density guidelines.
Caution: Do not use in calcium chlor ide brines
heavier than 11.0 lb/gal. Do not use in calcium
bromide or zinc bromide brines.
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DRIL-N fluids
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Maintenance guidelines
Maintain the Brookfield viscometer between
45,000 and 60,000 cP using the 0.5 spindle.
N-VIS L may be substituted for N-VI S.
BARALUBE GOLD SEAL will aid in
reducing torque and circulating pressures.
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SHEARDRIL-N Overview
SHEARDRIL-N fluids are designed as a solids-free
modified polymer drilling fluid. SHEARDRIL-Nfluids provide maximum penetration rates while
minimizing formation damage.
Formulation
Products are listed in order of addition.
Density range 8.4 - 15.0 lb/gal (1.01-1.80 sg)
Additive Function lb/bbl (kg/m )
Typical concentrations,3
N-VIS Viscosifier 0.25-1 (0.7-3)
N-DRIL HI Viscosifier/ Filtration 1-3 (3-9)
control
N-DRIL LO Viscosifier/Filtration 1-3 (3-9)
control
Caustic soda Alkalinity 0.05-1 (0.15-3)
BARABUF Alkalinity 1-3 (3-9)
Table 4-8: SHEARDRIL-N product guidelines.This table lists products and provides
typical product concentrations for formulating SHEARDRIL-N fluids.
%
Formulation guidelines
When mixing N-DRIL HI and N-DRIL LO, add
slowly and agitate to insure proper hydration of
polymers.
Use brines to obtain the required density. Refer
to the brine density tables in the chapter titled
Completion fluids for density guidelines.
Caution: Do not use bri nes containing zinc.
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DRIL-N fluids
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Maintenance guidelines
In saltwater fluids use BARABUF to maintain
alkalinity.
In other systems maintain alkalinity with caustic
soda.
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SOLUDRIL-N Overview
SOLUDRIL- Nfluids are designed for drilling,
completion or workover operations in horizontal and
vertical wells. SOLUDRIL-N fluids utilize
BARAPLUG (sized salt) and a cross-linked polymer
to provide superior rheological and filtration control.
Formulation
Products are listed in order of addition.
Density range 10.4 - 14.5 lb/gal (1.25-1.74 sg)
Additive Function lb/bbl (kg/m )
Typical concentrations,3
Brine (saturated) Base fluid Saturate based on the brineused
N-VIS Viscosifier 0.25-1 (0.7-3)
N-VIS P PLUS Viscosifier/Filtration 3-5 (9-14)
control
N-DRIL HT PLUS Filtration control 5-10 (14-29)
BARAPLUG Weighting/Bridging As needed
6-300/20/40/50 agent
BARABUF Alkalinity 1-3 (3-9)
Table 4-9: SOLUDRIL-N product guidelines.This table lists products and provides
typical product concentrations for formulating SOLUDRIL-N fluids.
Formulation guidelines
SOLUDRIL-N fluids may be formulated insaturated potassium chloride, sodium chloride,calcium chloride, or sodium bromide brines.
Add all polymers slowly to prevent theformation of fish eyes.
Add BARAPLUG as needed for density andbridging requirements.
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DRIL-N fluids
4-16
Add BARABUF to maintain alkalinity in the 8-10 pH range.
Base fluid SOLUDRIL-N fluid density, lb/gal (sg)
Potassium chloride 10.0-12.0 (1.20-1.44)
Sodium chloride 10.4-12.5 (1.25-1.50)
Calcium chloride 12.0-13.5 (1.44-1.62)
Sodium bromide 13.0-14.5 (1.56-1.74)
Table 4-10: SOLUDRIL-Nbase fluid guidelines. This table lists base fluids and theircorresponding density ranges for formulating SOLUDRIL-N fluids.
% Caution: When selecting a saturated salt f luid beaware of it s crystall ization point.Maintenance guidelines
Any fluid dilution should be made with thesaturated brine used for the base fluid.
BARAPLUG additions should be sizedaccording to the mean pore diameter of theformation.
Note: "Rule of thumb" To effectively bridge off the
production zone, 20-30% by weight of the bridging
material (BARAPLUG) should be one-third of the
pore size in microns.