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    CHAPTER

    4DRIL-N Fluid SystemsContents

    Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    DRIL-N fluid systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3BARADRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5COREDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

    MAXDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

    QUIKDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

    SHEARDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

    Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

    SOLUDRIL-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

    Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Formulation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

    Maintenance guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

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    DRIL-N fluids

    4-2

    Overview

    DRIL-N Fluids are designed to be essentially non-damaging to the producing formation, providesuperior hole cleaning, allow easy clean-up and becost effective.

    These fluids address the wide range of problemsencountered in horizontal drilling, completion, andworkover operations. These systems are designed toprovide the lowest filtration rate possible in order tominimize or prevent formation damage.

    Bridging off the production zone is a key topreventing formation damage. Bridging materialsthat are utilized in DRIL-N fluids include sizedcalcium carbonate an sized salt

    When bridging production zones, the correct sizingof particles becomes important. The pore diameter ofthe formation must be known to effectively bridge.An industry rule of thumb for estimating an unknownpore diameter (microns) is to take the square root ofthe permeability in millidarcies. To effectively bridgeoff the production zone, 20-30% by weight of thebridging material should be one-third of the pore size

    in microns.

    Filtration tests on DRIL-N fluids are conducted usinga ceramic disc which simulates as close as possiblethe pore size of the formation. These tests can beutilized in the field to determine proper applicationof the DRIL-N fluids system.

    Baroid has six unique systems, each designed to do aspecific job of addressing a specific set of conditionsand objectives. The following table gives a briefdescription of each system. A more detaileddescription is found in each system section.

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    Baroid fluids handbook

    Revised August 1, 1997 4-3

    DRIL-N Fluid systems

    System Description

    BARADRIL-N Sized calcium carbonate system

    COREDRIL-N All oil drilling and coring system

    MAXDRIL-N Mixed metal silicate system

    QUIKDRIL-N Clay and solids free, polymer system

    SHEARDRIL-N Clay and solids free, modified polymer system

    SOLUDRIL-N Sized salt system

    Table 4-1: DRIL-N Fluid systems.This table describes DRIL-N fluid systems.

    The following table lists the DRIL-N systems in this

    chapter, providing a matrix that rates each system

    according to its applicability for various drilling

    situations. Systems are identified as:

    Good

    Better

    Best

    Systems shales zones angle drilling damage Clean -up

    DRIL-N Fluid situations

    Reactive Depleted Horizontal/High formation

    Minimize

    BARADRIL-N

    COREDRIL-N

    MAXDRIL-N

    QUIKDRIL-N

    SHEARDRIL-N

    SOLUDRIL-N

    Table 4-2: DRIL-N fluids versus drilling situations.This table rates DRIL-N fluids as

    good, better or best under various drilling situations.

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    DRIL-N fluids

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    BARADRIL-N Overview

    The BARADRIL-N system provides acid solubledrilling, completion, and workover fluid

    compositions. The BARADRIL-N system is

    designed for non-damaging drilling when fluid loss

    and formation stability are of primary concern.

    Return permeabilities are excellent with the

    BARADRIL-N system and the filtercake is easily

    removed by treating with hydrochloric acid.

    Formulation

    Products are listed in order of addition.

    Density range 8.5 - 14.5 lb/gal (1.02-1.74 sg)

    Additive Function lb/bbl (kg/m )Typical concentrations,

    3

    N-VIS Viscosifier 0.25-1 (0.7-3)

    N-VIS P PLUS Viscosifier/Filtration 1-5 (3-14)

    control

    N-DRIL HT Filtration control 2-10 (6-29)

    PLUS

    BARACARB Weighting/ Bridging As needed

    5/25/50/150agent

    BARABUF Alkalinity 0.1-3.0 (0.3-9)

    Table 4-3: BARADRIL-N product guidelines.This table lists products and provides

    typical product concentrations for formulating BARADRIL-N fluids.

    Formulation guidelines

    BARADRIL-N fluids may be formulated infreshwater , seawater , potassium chloride,sodium chloride, calcium chloride, sodiumbromide, or calcium bromide brines.

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    Baroid fluids handbook

    Revised August 1, 1997 4-5

    Add all polymers slowly to prevent theformation of fish eyes.

    Add BARACARB as needed for density andbridging requirements.

    Add BARABUF for pH control

    Base fluid BARADRIL-N fluid density, lb/gal (sg)

    Freshwater 8.8-10.0 (1.05-1.20)

    Seawater 9.0-10.0 (1.08-1.20)

    Potassium chloride 9.0-12.0 (1.08-1.50)

    Sodium chloride 9.0-12.5 (1.08-1.50)

    Sodium bromide 12.0-14.5 (1.44-1.74)

    Calcium bromide 12.0-16.0 (1.44-1.92)

    Table 4-4: BARADRIL-N base fluid guidelines.This table lists base fluids and theirrecommended corresponding density ranges for formulating BARADRIL-N fluids.

    % Caution: When selecting a saturated salt f luid beaware of it s crystall ization point.

    Maintenance guidelines

    Add BARABUF to maintain alkalinity in the 8 -

    10 pH range.

    BARACARB addition should be sizedaccording to the mean pore diameter size of theformation.

    Note: "Rule of thumb" To effectively bridge off the

    production zone, 20-30% by weight of the bridging

    material (BARACARB) should be one-third of the

    pore size in microns.

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    DRIL-N fluids

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    COREDRIL-N Overview

    COREDRIL- N fluids are 100% oil/synthetic drilling

    fluids (diesel, mineral, ester or crude) that have been

    developed to control the formation damage that could

    be caused by conventional drilling operations. The

    COREDRIL-N system contains an optimum

    concentration of BARACARB designed to bridge

    rock pores, thus providing low filtration rates -

    minimizing fluid invasion into potential pay zones.

    COREDRIL-N fluids use passive emulsifiers which

    reduce the risk of creating emulsion blockage and

    preserve the wettability characteristics of the

    reservoir rocks.

    Formulation

    Products are listed in order of addition.

    Density range 7.5 - 12.0 lb/gal (0.90-1.44 sg)

    Additive Function lb/bbl (kg/m )Typical concentrations,

    3

    Oil/Synthetic Base fluid As needed

    EZ-CORE Passive emulsifier 1-5 (3-14)Lime Alkalinity/Emulsification aid 1-3 (3-9)

    BARABLOK or High temp filtration control 5-25 (14-71)

    BARABLOK 400 or

    DURATONE HT

    N-VIS O Viscosifier/Suspension 6-15 (17-43)

    BARACTIVE Polar additive 2-3% (2-3%)

    BARACARB Weighting/ Bridging agent As needed

    5/25/50/150

    BARAPLUG Weighting/ Bridging agent As needed

    20/50/6-300

    Table 4-5: COREDRIL-N product guidelines.This table lists products and providestypical product concentrations for formulating COREDRIL-N fluids.

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    Baroid fluids handbook

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    Note: When using DURATONE HT for filtration

    control, BARACTIVE must be used as an activator.

    Formulation guidelines

    COREDRIL-N fluids may be formulated with

    diesel, mineral oils, esters, and synthetics.

    Provide sufficient mixing time and high shearing

    action for proper yield

    Lime addition provides alkalinity to aid inemulsification

    Maintenance guidelines

    Minimize invasion of water from formation

    through proper control of hydrostatic pressure.

    Do not contaminate fluid with water fromsurface equipment.

    Note: "Rule of thumb" To effectively bridge off the

    production zone, 20-30% by weight of the bridging

    material (BARACARB or BARAPLUG) should be

    one-third of the pore size in microns.

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    DRIL-N fluids

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    MAXDRIL-N Overview

    The MAXDRIL-N system is a mixed-metal silicate

    system (MMS) designed for drilling, milling, andcompletion operations. MAXDRIL-N fluids provide

    borehole stability and superior hole cleaning for

    milling casing and drilling highly deviated/horizontal

    sections. This fluid is especially effective when

    drilling in unconsolidated, unstable, stressed or

    faulted formations.

    MAXDRIL-N fluids form a low permeability

    filtercake that restricts solids and fluid invasions into

    the formation, thus reducing damage to the

    formation.

    Formulation

    Products are listed in order of addition.

    Density range 8.8 - 13.0 lb/gal (1.06-1.56 sg)

    Additive Function (kg/m )

    Typical concentrations, lb/bbl3

    Soda ash Hardness reducer 0.05-0.25 (0.15-0.7)

    AQUAGEL Viscosifier 8-15 (23-43)

    GOLD SEAL

    Caustic soda Alkalinity As needed for pH 9.5-11.5

    N-DRIL Fluid Control 2-6 (6-17)

    N-VIS HI Viscosifier 0.075 lb per lb AQUAGEL (0.075kg per kg AQUAGEL )

    BARACARB Weighting/Bridging As needed

    5/25/50/150 agent

    Table 4-6: MAXDRIL-N product guidelines. This table lists products and provides

    typical product concentrations for formulating MAXDRIL-N fluids.

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    Baroid fluids handbook

    Revised August 1, 1997 4-9

    Formulation guidelines

    %

    %

    Treat fresh water with soda ash to reduce

    hardness below 60 mg/L to improve the yield

    of AQUAGEL GOLD SEAL.

    Prehydrate AQUAGEL GOLD SEAL for at

    least one hour before adding caustic soda.

    Caution: Do not add any chemicals (i .e., fluid

    loss contr ol additi ves or thinners) that are not on

    the formulation li st.

    Note: For a seawater system, premix chemicals infreshwater and add the premix to salt water in thepits.

    Maintenance guidelines

    Add prehydrated AQUAGEL GOLD SEAL

    and/or N-VIS HI, when necessary, to increaseviscosity.

    Dilute with water when necessary to decreaseviscosity.

    Avoid using more than 0.1 lb of N-VIS HI perlb (.1 kg/kg) of AQUAGEL GOLD SEAL.

    Maintain pH between 9.5 and 11.5 with

    caustic soda.

    Caution: Any anionic product may cause adverse

    def locculation or dispersion.

    Note: "Rule of thumb" To effectively bridge off the

    production zone, 20-30% by weight of the

    bridging material (BARACARB) should be one-third of the pore size in microns.

    Contamination

    Clean tanks prior to addition of fluid or products.

    When milling casing the old drilling fluid left

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    DRIL-N fluids

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    behind casing may cause deflocculation or

    thinning.

    Keep calcium levels below 60 mg/L with soda ash.

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    Baroid fluids handbook

    Revised August 1, 1997 4-11

    QUIKDRIL-N Overview

    QUIKDRIL-N fluids are designed as water-based,

    solids-free polymer drilling fluids .QUIKDRIL-Nfluids are especially beneficial in slimhole drilling

    or coiled tubing operations when minimizing

    circulation pressure is critical.

    Formulation

    Products are listed in order of addition.

    Density range 8.4 - 12.7 lb/gal (1.01-1.52 sg)

    Additive Function lb/bbl (kg/m )

    Typical concentrations,3

    N-VIS Viscosifier 1-2 (3-6)

    N-DRIL HT PLUS Viscosifier/ Filtration 3-5 (9-14)

    control

    BARABUF Alkalinity 2-3 (6-9)

    Table 4-7: QUIKDRIL-N product guidelines.This table lists products and provides

    typical product concentrations for formulating QUIKDRIL-N fluids.

    %

    Formulation guidelines When mixing N-VIS and N-DRIL HT PLUS,

    add slowly and agitate to insure proper

    hydration of polymers.

    Use brines to obtain the required density.

    Refer to the brine density tables in the chapter

    titled Completion fluids for density guidelines.

    Caution: Do not use in calcium chlor ide brines

    heavier than 11.0 lb/gal. Do not use in calcium

    bromide or zinc bromide brines.

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    DRIL-N fluids

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    Maintenance guidelines

    Maintain the Brookfield viscometer between

    45,000 and 60,000 cP using the 0.5 spindle.

    N-VIS L may be substituted for N-VI S.

    BARALUBE GOLD SEAL will aid in

    reducing torque and circulating pressures.

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    Baroid fluids handbook

    Revised August 1, 1997 4-13

    SHEARDRIL-N Overview

    SHEARDRIL-N fluids are designed as a solids-free

    modified polymer drilling fluid. SHEARDRIL-Nfluids provide maximum penetration rates while

    minimizing formation damage.

    Formulation

    Products are listed in order of addition.

    Density range 8.4 - 15.0 lb/gal (1.01-1.80 sg)

    Additive Function lb/bbl (kg/m )

    Typical concentrations,3

    N-VIS Viscosifier 0.25-1 (0.7-3)

    N-DRIL HI Viscosifier/ Filtration 1-3 (3-9)

    control

    N-DRIL LO Viscosifier/Filtration 1-3 (3-9)

    control

    Caustic soda Alkalinity 0.05-1 (0.15-3)

    BARABUF Alkalinity 1-3 (3-9)

    Table 4-8: SHEARDRIL-N product guidelines.This table lists products and provides

    typical product concentrations for formulating SHEARDRIL-N fluids.

    %

    Formulation guidelines

    When mixing N-DRIL HI and N-DRIL LO, add

    slowly and agitate to insure proper hydration of

    polymers.

    Use brines to obtain the required density. Refer

    to the brine density tables in the chapter titled

    Completion fluids for density guidelines.

    Caution: Do not use bri nes containing zinc.

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    DRIL-N fluids

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    Maintenance guidelines

    In saltwater fluids use BARABUF to maintain

    alkalinity.

    In other systems maintain alkalinity with caustic

    soda.

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    Baroid fluids handbook

    Revised August 1, 1997 4-15

    SOLUDRIL-N Overview

    SOLUDRIL- Nfluids are designed for drilling,

    completion or workover operations in horizontal and

    vertical wells. SOLUDRIL-N fluids utilize

    BARAPLUG (sized salt) and a cross-linked polymer

    to provide superior rheological and filtration control.

    Formulation

    Products are listed in order of addition.

    Density range 10.4 - 14.5 lb/gal (1.25-1.74 sg)

    Additive Function lb/bbl (kg/m )

    Typical concentrations,3

    Brine (saturated) Base fluid Saturate based on the brineused

    N-VIS Viscosifier 0.25-1 (0.7-3)

    N-VIS P PLUS Viscosifier/Filtration 3-5 (9-14)

    control

    N-DRIL HT PLUS Filtration control 5-10 (14-29)

    BARAPLUG Weighting/Bridging As needed

    6-300/20/40/50 agent

    BARABUF Alkalinity 1-3 (3-9)

    Table 4-9: SOLUDRIL-N product guidelines.This table lists products and provides

    typical product concentrations for formulating SOLUDRIL-N fluids.

    Formulation guidelines

    SOLUDRIL-N fluids may be formulated insaturated potassium chloride, sodium chloride,calcium chloride, or sodium bromide brines.

    Add all polymers slowly to prevent theformation of fish eyes.

    Add BARAPLUG as needed for density andbridging requirements.

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    DRIL-N fluids

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    Add BARABUF to maintain alkalinity in the 8-10 pH range.

    Base fluid SOLUDRIL-N fluid density, lb/gal (sg)

    Potassium chloride 10.0-12.0 (1.20-1.44)

    Sodium chloride 10.4-12.5 (1.25-1.50)

    Calcium chloride 12.0-13.5 (1.44-1.62)

    Sodium bromide 13.0-14.5 (1.56-1.74)

    Table 4-10: SOLUDRIL-Nbase fluid guidelines. This table lists base fluids and theircorresponding density ranges for formulating SOLUDRIL-N fluids.

    % Caution: When selecting a saturated salt f luid beaware of it s crystall ization point.Maintenance guidelines

    Any fluid dilution should be made with thesaturated brine used for the base fluid.

    BARAPLUG additions should be sizedaccording to the mean pore diameter of theformation.

    Note: "Rule of thumb" To effectively bridge off the

    production zone, 20-30% by weight of the bridging

    material (BARAPLUG) should be one-third of the

    pore size in microns.