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Fuel QualitySupply ● Delivery ● Performance
Presented by: Tim A. Rivard, MBAManaging Partner, Fuel Right Global, LLC
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About Us
Established mid 90’s18 years R&D
Amine chemistry
#1 and #2 distillatesDiesel fuelHeating oilUnleaded fuel
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Bob Tatnall, PE
35 years with DupontMaterials Research EngineerExpertise – Bacterial Growth & MICExample Research Publications
NACE“Microbiologically Influenced Corrosion – Corrosion Fundamentals”“Identification of MIC”Crevice Corrosion of Stainless Steel in Recirculating Cooling Water”Many others….
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International Distribution
Mission
Develop solutions that eliminate sludge in #2 distillates, prevent sludge recurrence, stop MIC corrosion and optimize engine and storage tank performance
Base of ResearchUnderstand how biofilms develop in #2 distillatesSeek out the “Achilles heel”Determine economical solutions
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Value Proposition
Engine Performanc
e
Fuel Filtering & Delivery
Fuel Storage & Supply
Holistic fuel quality management
Clean Fuel - free of microbial contamination, corrosion by-products and water from the source of supply enhances the performance of the overall system by reducing maintenance and eliminating factors affecting engine performance.
What is Fuel Right?
FUEL RIGHT® - Unique technologyProprietary formulation of filming amine technologyNOT a conventional diesel fuel additiveNOT a biocide
Proven over 19 years of field experience
Properties of Fuel Right
Form a protective coatingWaterproof barrierInhibit corrosionIsolative (electrical impedence)
Penetrate the biofilm (Sludge)Impeding the growth and displace existing biofilmsDissolving the sludge back into a microscopic form to be dispersed safely into fuel and burned off.
Clean and control downstream deposits in the fuel systemFuel injectorsIntake valvesFuel pumpFilters
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Fuel Right® Versus Conventional Fuel Additives and Biocides
Feature Conventional Fuel Additive Biocide Fuel Right® Comments
Cetane Boost þ þ reduce ignition delay (substitute for cetane)
Detergent þ þ powerful surfactant
Dispersant þ þFuel Right allows minute amounts of water it to be safely passed through the system
Lubricity þ þ Improves Lubricity
Stabilizer þ þ Neutralizes free floating acids in fuel
Dissolve Sludge þ "melt" binding agent that holds bacteria colonies together
Prevent Sludge þ Hinder bio-film formation
Kill Bacteria þ
Clean Filters þ dissolve deposited (sloughed) bio-films
Clean Strainers þ dissolve sludge that blocks strainers
Prevent Fuel Line Freezing þ Fuel Right 15K includes anti-freeze ingredients
Corrosion Coating þ Very effective corrosion coating behind (see 7 year test)
Help prevent MIC þ Eliminate bacterial colonies preventing MIC
Reduce particulates þ Clean injectors improving fuel atomization
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Fuel SupplyStorage, Maintenance
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Key Diesel Issues
Oxidative Stability
Microbial ActivityBacteria & Water
CorrosionMicrobially Influenced Corrosion (MIC)
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Oxidative Stability Factors
ULSD is more prone to oxidationRemoval of aromatic solventsFormation of peroxides during ageingCorrosion by-products (Fe, Mn, Co, Ni – oxidation catalysts)Thermal stress
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Microbial Activity
Form “complex” BiocoloniesAerobic/anaerobic bacteria
Produce organic/inorganic acidsOxidation contributors
Corrosion (MIC) produces oxidation catalysts
Tank failureMetal catalysts contribute to oxidation process
Slough deposits (Sludge) through fuel system
Filter clogging / contamination
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Bacteria – defining the problem
1. Bacteria attach to surfaces
2. Multiply and produce slime formers
3. Develop complex bacterial colonies (biofilms)
5. Sloughing 6. Re-attach downstream4. Highly developed bio-film
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Presence of Bio-film (Sludge)
Accelerates fuel degradation
Increases total acid number (TAN)Decreases corrosion inhibitor effectivenessIncreases fuel’s peroxide numberReduces fuel oxidative stability
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The Diesel Fuel “Ecosystem”
Hydro-peroxides
Bacteria
Water
Oxidation Catalysts
Fe, Mn, Co, Ni
Corrosion
All factors affect fuel quality, stability and performance
Interactive relationship
These factors are the Root Causes of diesel fuel stability Issues
BACTERIAL SLUDGE
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Fuel Right Process
Fuel Right clarifies fuelDeposits amine corrosion coatingScavenges peroxides (stabilizer)Dissolves bacterial sludge (producer of organic acids)Hinders agglomeration of particles (metal catalysts) to prevent formation of gumsCleans & lubricates injectorsReduces surface tension and improves “wetting” of fuels
Enhances atomization
Clarifies Fuel
Coats Surfaces
Dissolves Sludge
Scavenges peroxides
Prevents GUM
Formation
Cleans and Lubricates Injectors
Enhances Injector
Atomization
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Dissolve Sludge (Bacteria Colonies)
Fuel Right melts binding agent holding bacteria colonies together
Prevents formation of new sludge
Developed “jar” test at Brookhaven Laboratory
Fuel Right Dissolves Sludge
Fuel Right melts the “glue” that holds the bacterial colonies together.
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The Choice is Clear!
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Customer Results
Fuel Right Algae-X Original SampleMarch 18, 2013
Original Sample Algae-X Fuel Right July 21, 2013
Samples provided by Seasparrow Group, Perth, Australia.
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Fuel Right versus Fuel Additives
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Why NOT Use Biocides?
FACT: Biocides are widely used today because they were the ONLY option for many decades. However:
Biocides are inherently a serious health hazardBiocides only kill planktonic bacteria (not sessile)Biocides do not prevent sludge/MIC corrosionBacteria mutate to resist biocidesBiocides are EXPENSIVE to buy and use
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Fuel Right vs Biocides
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Fuel Right® & Mechanical Cleaning
Suitable for use with cleaning processFuel Right dislodges bio-film
Mechanical cleaning alone will not remove bio-film
Enhances cleaning processDeposits corrosion coatingFuel will store longerFuel Right will continue dissolve trapped microbial contamination after cleaning
Baffled tanksCornersWeld seams
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Microbially Influenced Corrosion
Anaerobic bacteriaExcrete organic acid
pH of biofilm (sludge) 5-5.5Electrolyte
Ion exchangeGalvanic corrosion cell
Accelerated corrosionPremature tank failure
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MIC Examples
Evidence
MIC Examples
Heating Oil TankUnderground Storage
MIC Examples
MIC Affects Fuel Pumps
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Corrosion By-Products
Contributors to fuel oxidation
OHFeCO3
Cl-
Fe2+
SO2+4
Mn
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Corrosion Coating
Filming amineMono-molecular film
Hinders formation of soluble salts sourced from base metal
Salts act as oxidation catalysts
Electrochemical impedanceImpedes formation of corrosion cells
Hydrophobic / water proof
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Fuel Right® STOPS Corrosion!
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PMAA Award 2014
Petroleum Marketing Association of AmericaRepresents 8000 companiesVoted Best “Anti-corrosion diesel fuel treatment”
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Conclusions
Diesel EcosystemMany “Interconnected” environmental/operational issues
Fuel RightSolves these issues
It PAYS to Fuel Right!
Hydro-peroxides
Bacteria
Water
Oxidation Catalysts
Fe, Mn, Co, Ni
Corrosion
SLUDGE
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Fuel DeliveryFuel Lines, Filters, Strainers, Lubricity
Fuel Right and Fuel Filters
Clean Fuel = less strain on fuel filter
Filming amines also coat filter cartridge and all other fuel system surfaces (fuel lines, pumps etc.)
Dissolves sloughed bio-film deposits on filter
Extend filter life 2-3x
Eliminate filter plugging due to sludge
Biofilm can be Transparent
Filters appear similarFar left (1) is pluggedSecond (2) is partially pluggedThird (3) is partially pluggedFourth (4) is operating fineEach filter weighs less as you go from left to right (biofilm (sludge) increases weight of filter)Photos show results of progressive treatment with Fuel Right over 4 fuel bulk treatments – filters cleaned!
1 2 3 4
Filters removed from a boiler system
Fuel Right Results!
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Lubricity
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Lubricity (Euro)
Fuel Sample
1st Measurement 2nd Measurement Average Value
D1 526 524 525D1 + 15K 461 457 459
D2 445 444 445D2 + 15K 442 433 438
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Engine Performance
Ignition, Combustion, Particulate, NOx Emissions, Diesel Exhaust Fluid,
Fuel Economy
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Injector Fouling
Power Loss6-12%
Increased fuel consumptionIncreased exhaust particulateSevere conditions
Failure to startPoor driveability
Reference: SAE International“Deposit Control in Modern Diesel Fuel Injection”
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Surfactant Properties
Amines are natural surfactants
Control deposits in the fuel system
InjectorsIntake valvesCombustion chamberInjection pumps
Piezo electric injector with 167,000 km – using Fuel Right
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Ignition/Combustion
• Fuel Right reduces droplet size (atomization)
• Improved fuel vapour• Shortens ignition delay• Results
– Improved combustion cycle– Improve fuel efficiency– Reduced particulate
• Evidence– Reduction in Particulate
• Euro Test > 6%
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Exhaust Particulate Reduction
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 580
2
4
6
8
10
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Pre AdditiveInitial AdditivePost-Drive-Additive
Pre Additive RESULTS Initial Additive RESULTS Post-Drive-Additive RESULTSMass Average [mg/m3] 0.779 Mass Average [mg/m3] 0.687 Mass Average [mg/m3] 0.621Mass Minimum [mg/m3] 0.024 Mass Minimum [mg/m3] 0.036 Mass Minimum [mg/m3] 0.031Mass Maximum [mg/m3] 12.6 Mass Maximum [mg/m3] 11.2 Mass Maximum [mg/m3] 9.23
20% reduction in exhaust particulate with 15KTest Performed by Mammoth Filters, Australia
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Summary
Engine Performanc
e
Fuel Filtering & Delivery
Fuel Storage & Supply
Clean, Clear Fuel Clean, Clear Filters Clean Injectors
• No sludge• No water• No corrosion
• Filter clogging eliminated• Longer filter life
• Smoother Operation• Reduced Emissions• Optimal Fuel Economy
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Treatment Ratios
Bulk Rate 1:15,0001 litre treats 15,000 litres, 1 ml / 15 litresBest suited for agitated tanks with high exchange rate
Shock dose 1:6,0001 litre treats 6,000 litres, 1 ml / 6 litresSuited to long-term storage tanksShock dosing 2x / year enhances amine corrosion coatingShock dose and let sit 21-30 days prior to cleaning tanksShock dose severely contaminated tanks