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KAIZEN
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Japanese word meaning
Kai - gradual and orderly change, Zen
- for the better involves everyone in the organization
in small improvements using
conventional knowledge and tools
without large capital investments.
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KAIZEN
SMALL - SMALL BUT CONTINUOUS IMPROVEMENTS
PLEASE THINK OF IMPROVING
EXISTING THINGS
ALWAYS THINK OF EVERYTHING
THAT IT IS GOOD FORTODAY,HOW TO
MAKE BETTER TOMORROW AND
MORE BETTER DAY AFTERTOMORROW AND SO ON, ON
CONTINUOUS BASE.
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Kaizen Extends to Individual
Life
Everybody deserves to and should be willing
to improve himself/herself for the bettercontinually.
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Seven Deadly Wastes
Over-production
Waiting
Transportation
Over-processing
Inventory
Motion Defects
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WHERE KAIZEN CAN BE IMPLEMENTED
SHOP-FLOOROUTSIDE THE SHOP - FLOOR
OFFICES
UTILITY AREA
OWN HOUSE
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Three functions should happensimultaneously within any
organizations
MaintenanceInnovation
Major improvements in
technology/equipmentRequires substantialinvestment
Best suited to a goodeconomy
Kaizen
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EXAMPLES OF KAIZENS
LAYOUT IMPROVEMENT
MATERIAL HANDLING SYSTEM
TROLLEY, CHIP CONVEYOR
MOVEMENT OF NITROGEN CYLINDER
LIFTING OF ALL THINGS AVAILABLE IN
SHOPFLOOR THROUGH LEGLESS CONCEPT. TO IMPROVE VISUALISATION IN
SHOP-
FLOOR.
MISTAKE PROOFING
TO REDUCE THE LENGTH OF HYDRAULIC
HOSES, ELECTRICAL CABLE,AIR PIPE ETC
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TO AVOID THINGS FALLING ON SHOP FLOOR
USING BOTH SIDES OF LOOSE PAPERS & NOTE
PADS.
VISUAL CONTROL IS BETTER.
MECHNICAL MISTAKE PROOFING IS BETTER.
TOOLS ARE LYING IN BINS & NOT PUT IN
POCKETS.
BINS & TROLLIES ARE LYING ON THE GANGWAY. WASTE PACKING
PAPER ARE LYING ON FLOOR.
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Suggestion/Kaizen pertaining to the following
will be not beconsidered eligible :
Complaints
Grievance
Compensation
Problem without solution
Repeated ideas
Change in Management/Government Policies.
Suggestion already awarded and implemented.
In respect of collaboration projects, item/assembles
identified/planned for
phased indigenisation will not qualify for suggestion award.
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KaizenJust Do It!
Kaizen means continuous improvement.
Moreover, Kaizen means continuing improvement
in personal life, home life, social life, and working
life.
When applied to the workplace Kaizen means
continuing improvement involving everyone
managers and workers alike.
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