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ダイキン海上コンテナ冷凍装置 Marine type Container Refrigeration Unit LXE10E-A18C LXE10E-A18D サービスガイド・パーツリスト Service ManualParts List オプション機能編・Optional Functions TR07-06

LXE10E-A18C LXE10E-A18Dgsdb.ds-navi.co.jp/rtb/service/multi/07_06.pdf · 2018. 4. 24. · ダイキン海上コンテナ冷凍装置 Marine type Container Refrigeration Unit LXE10E-A18C

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  • ダイキン海上コンテナ冷凍装置Marine type Container Refrigeration Unit

    LXE10E-A18CLXE10E-A18D

    サービスガイド・パーツリスト

    Service Manual・Parts List

    オプション機能編・Optional Functions

    TR07-06

    PDF作成用 2008.02.20 10:36 ページ 1

  • 1

    Covered ModelsRegarding the features and operation of the unit, the service guidedescribes the items which are different from those of the service manualTR01-09C.

    No. ItemDifferent points from service manual(Maintenance and Repair)

    1 Tightening lever for control box cover Quick-lock lever type

    2☆ Frozen mode Refer to the details in the following pages.

    3☆ Defrosting mode Refer to the details in the following pages.

    4☆ Dehumidification function Refer to the details in the following pages.

    For the ☆ marked items, refer to the details in the following pages.

    5☆ MODE Key (Display panel) Refer to the details in the following pages.

    6☆ Operation procedure flow chart Refer to the details in the following pages.

    7☆ Automatic Pump Down Refer to the details in the following pages.

    8☆ Cable clamp bracket Provided.

    9☆ Manual Check Selection Mode Refer to the details in the following pages.

    10☆Electronic type temperature recorder(Rechargeable type)

    Refer to the details in the following pages.

    11☆ TransFRESH Refer to the details in the following pages.

    12 Communication MODEM Provided.

    13 Temperature setting range +30℃~-30℃

    14☆ Appendix Refer to the details in the following pages.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 1

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    CONTENTS3.5.1 Specifications .......................................3-363.5.2 Function................................................3-363.5.3 Battery check

    (When using optional recargeable battery) ...3-363.5.4 Battery replacement

    (Rechargeable battery) ............................3-373.6 Information interchange with personal computer...3-38

    3.6.1 Data logging .........................................3-393.6.2 Software configuration..........................3-40

    3.7 Inspection procedure for the electroniccontroller .....................................................3-42

    3.8 Controller replacement and the initial setting...3-433.8.1 Controller replacement .........................3-433.8.2 Compatibility of controller DECOSⅢd with

    Ⅲc and Ⅲb ..........................................3-443.8.3 LXE10E-1, LXE10E-A & LXE10D Initial

    setting procedure (for spare controller of DECOSⅢd, DECOSⅢc & DECOSⅢb) ...................3-46

    3.8.4 LXE10E-1 & LXE10E-A Initial setting tableinto spare controller DECOSⅢd ..........3-47

    3.8.5 LXE10E-A Initial setting table into sparecontroller DECOSⅢc ...........................3-48

    3.8.6 LXE10D Initial setting table into sparecontroller DECOSⅢb ...........................3-49

    3.9 PTI (Pre-Trip Inspection) and periodic inspection ...3-503.9.1 Inspection item .....................................3-513.9.2 Automatic PTI (Pre-Trip Inspection) .....3-54

    3.9.2.1 PTI selection mode........................3-553.9.2.2 Short PTI (S.PTI) ...........................3-563.9.2.3 Full PTI (F.PTI) ..............................3-573.9.2.4 Alarm list during PTI

    (Pre-Trip Inspection)......................3-583.9.2.5 Manual check (M.CHECK) ............3-59

    3.10 Chartless function .....................................3-613.10.1 Chart indication function.....................3-613.10.2 P code (Pull down time indication) .....3-633.10.3 Chartless code display function..........3-64

    3.10.3.1 List of chartless code...................3-643.10.3.2 H-code.........................................3-653.10.3.3 d-code: ........................................3-67

    3.11 Communication modem ............................3-684. SERVICE AND MAINTENANCE........................4-1

    4.1 Maintenance service .....................................4-14.1.1 Collection of refrigerant ..........................4-14.1.2 Gauge manifold ......................................4-14.1.3 Automatic pump down............................4-34.1.4 Refrigerant recovery and charge............4-5

    4.2 Main components and maintenance .............4-84.2.1 Scroll compressor...................................4-84.2.2 Fan and fan motor ................................4-124.2.3 PT and CT board (EC9756) .................4-134.2.4 Electronic expansion valve...................4-15

    SAFETY PRECAUTIONS• Danger .................................................................3• Warning................................................................4• Caution.................................................................5

    1. INTRODUCTION.................................................1-11.1 Operation range ............................................1-11.2 Basic names of components .........................1-11.3 Basic operation of refrigeration unit ..............1-2

    1.3.1 Starting operation ...................................1-21.3.2 Checking during operation .....................1-31.3.3 Procedure after operation.......................1-31.3.4 Adjust the ventilation ..............................1-4

    2. GENERAL DESCRIPTION.................................2-12.1 Main specifications........................................2-12.2 Names of components ..................................2-2

    2.2.1 Outside ...................................................2-22.2.2 Inside......................................................2-52.2.3 Control box .............................................2-7

    2.3 Set point of functional parts and protectiondevices.........................................................2-12

    2.4 Operating pressure and running current .....2-132.5 Operation modes and control......................2-17

    2.5.1 Frozen mode ........................................2-182.5.2 Chilled and partial frozen mode............2-202.5.3 Defrosting mode ...................................2-222.5.4 Dehumidification (Optional) ..................2-252.5.5 Common control ...................................2-26

    3. ELECTRONIC CONTROLLER...........................3-13.1 Function table................................................3-13.2 Basic operation of electronic controller .........3-3

    3.2.1 Control panel ..........................................3-33.3 Operation procedure .....................................3-6

    3.3.1 Operation procedure flow chart ..............3-63.3.2 Mode operation procedure .....................3-9

    1. Current (Operation state) indication mode ...3-92. Operation setting mode ........................3-103. Battery mode ........................................3-114. Mode operation ....................................3-125. LED display light-OFF mode ................3-146. Sensor indication mode........................3-157. Temperature record scroll mode ..........3-188. Alarm record scroll mode .....................3-219. PTI record scroll mode .........................3-23

    3.3.3 Setting flow chart..................................3-2410. Optional function setting mode...........3-2611. Basic function setting mode ...............3-2712. Optional condition setting mode .........3-2913. Input data mode .................................3-3114. Controller software download mode...3-32

    3.4 Alarm display and back-up function ............3-333.4.1 Alarm list...............................................3-333.4.2 Back-up operation at sensor malfunction...3-34

    3.5 Back up Battery...........................................3-36

    *Diffirences from standard model service manual (TR01-09C) are marked with ☆

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 2

  • 3

    7.10 Piping diagram ............................................7-57.11 Electric wiring pilot lamps and monitoring

    circuit...........................................................7-67.12 Fuse protection table...................................7-77.13 Schematic wiring diagram (Connector type

    terminal board and rechargeable battery) ...7-97.14 Stereoscopic wiring diagram (Connector type

    terminal board and rechargeable battery) ...7-107.15 Schematic wiring diagram (Connector type terminal

    board, temperature recorder and dry battery). ..7-117.16 Stereoscopic wiring diagram (Connector type terminal

    board, temperature recorder and dry battery) .....7-127.17 Schematic wiring diagram (Screwed cramp

    type terminal board, temperature recorder anddry battery) ................................................7-13

    7.18 Stereoscopic wiring diagram (Screwed cramptype terminal board, temperature recorder anddry battery) ................................................7-14

    8. OPTIONAL FUNCTIONS MANUAL...................8-18.1 Electronic temperature recorder....................8-2

    8.1.1 Standard type .........................................8-28.1.2 Rechargeable battery type .....................8-4

    8.2 Electronic controller.......................................8-58.2.1 Special operation 1.................................8-58.2.2 Special operation 2.................................8-98.2.3 Special operation 3...............................8-228.2.4 Special controller setting .....................8-268.2.5 Setting temperature and operation mode

    (with Partial frozen mode).........................8-308.2.6 Defrost interval .....................................8-318.2.7 G-SET operation 1 ...............................8-328.2.8 G-SET operation 2 .................................8-328.2.9 Valve mode ..........................................8-338.2.10 Dehumidification control .....................8-358.2.11 Manual check selection mode.............8-398.2.12 F.PTI specification ...............................8-408.2.13 Rechargeable battery...........................8-42

    8.3 Control box..................................................8-438.3.1 Installation of personal computer receptacle

    and spare fuse in the control box .........8-438.3.2 Cable clamp bracket 1..........................8-448.3.3 Cable clamp bracket 2..........................8-45

    8.4 USDA transportation.....................................8-468.4.1 Type of USDA sensor/receptacle .........8-468.4.2 Initial setting .........................................8-468.4.3 USDA sensor calibration ......................8-468.4.4 USDA transportation requirement ........8-468.4.5 USDA report required by USDA local officer...8-46

    8.5 TransFRESH................................................8-488.6 Special service port ......................................8-50

    8.6.1 Collection of refrigerant ........................8-508.6.2 Attaching and removing of manifold gauge...8-50

    8.7 Pressure gauge............................................8-52

    4.2.5 Suction modulation valve .....................4-164.2.6 Drier......................................................4-174.2.7 Solenoid valve ......................................4-184.2.8 Discharge pressure regulating valve ....4-194.2.9 Check valve..........................................4-194.2.10 High-pressure switch (HPS) ...............4-204.2.11 Low pressure transducer (LPT)..........4-204.2.12 High pressure transducer (HPT) ........4-214.2.13 Air-cooled condenser and evaporator ...4-214.2.14 Fusible plug ........................................4-214.2.15 Liquid/moisture indicator ....................4-224.2.16 Evacuation and dehydrating...............4-23

    5. OPTIONAL DEVICES.........................................5-15.1 Electronic temperature recorder....................5-1

    5.1.1 Standard type .........................................5-15.1.2 Rechargeable battery type .....................5-3

    5.2 USDA transportation .....................................5-45.2.1 Type of USDA sensor/receptacle ...........5-45.2.2 Initial setting ...........................................5-45.2.3 USDA sensor calibration ........................5-45.2.4 USDA transportation requirement ..........5-45.2.5 USDA report required by USDA local

    officer......................................................5-45.3 TransFRESH.................................................5-6

    6. TROUBLESHOOTING........................................6-16.1 Refrigeration system and electrical system...6-16.2 Alarm codes on electronic controller ...........6-136.3 Troubleshooting for automatic PTI (J-code)...6-176.4 Diagnosis based on the recording chart......6-196.5 Emergency operation ..................................6-22

    6.5.1 Emergency operation of controller .......6-226.5.2 Short circuit operation of controller.......6-236.5.3 Opening adjustment of electronic

    expansion valve....................................6-256.5.4 Opening adjustment of suction modulation

    valve: ....................................................6-266.5.5 Automatic Back up for supply/ return air

    temperature sensors ............................6-277. APPENDIX..........................................................7-1

    7.1 Standard tightening torques for bolts ............7-17.2 Standard tightening torque for flare nut.........7-17.3 Resistance of motor coil and solenoid valve coil ...7-17.4 Standard tightening torque for electronic

    expansion valve coil(EV)...............................7-17.5 HFC134a, temperature-vapor pressure

    characteristics table ......................................7-27.6 Temperature conversion table and temperature sensor

    (SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/SGS/AMBS)characteristics table.............................................7-3

    7.7 Temperature conversion table and temperaturesensor (DCHS) characteristics table..................7-4

    7.8 High pressure transducer characteristics table ..7-47.9 Low pressure transducer characteristics table...7-4

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 3

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    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 4

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    CONTENTS1. NAMES OF COMPONENTS ……………………………………………7

    1.1 Outside…………………………………………………………………71.2 Inside …………………………………………………………………8

    2. FROZEN MODE……………………………………………………………92.1 Control state transition and common control ………………………92.2 Operation of magnetic contactor and solenoid valve ……………92.3 Set point temperature and control sensor…………………………102.4 Control ………………………………………………………………10

    3. DEFROSTING OPERATION ……………………………………………114. DEHUMIDIFICATION CONTROL SETTING …………………………13

    4.1 Description of setting ………………………………………………134.2 Dehumidification control ……………………………………………14

    5. BASIC OPERATION OF ELECTRONIC CONTROLLER……………155.1 Control panel…………………………………………………………15

    6. OPERATION PROCEDURE ……………………………………………166.1 Operation procedure flow chart ……………………………………16

    7. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATIONMODE/DEHUMIDIFICATION ON-A・OFF SETTING ………………17

    8. SETTING FLOW CHART ………………………………………………198.1 Controller initial setting………………………………………………208.2 Optional function setting mode ……………………………………218.3 Initial setting & operation procedure ………………………………23

    9. TEMPERATURE SENSOR………………………………………………249.1 Sensor calibration……………………………………………………24

    10. AUTOMATIC PUMP DOWN ……………………………………………2511. CABLE CLAMP BRACKET ……………………………………………2612. MANUAL CHECK SELECTION MODE ………………………………2713. ELECTRONIC TEMPERATURE RECORDER ………………………2814. APPENDIX ………………………………………………………………29

    14.1 Refrigerant piping diagram ………………………………………2914.2 Schematic wiring diagram…………………………………………3014.3 Stereoscopic wiring diagram………………………………………31

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 5

  • 6

    CAUTION

    RSV DSV BSVHSV ESV ISV

    Temperature recorder box cover

    Quick-lock lever

    Control box cover

    Before starting the unit, run the generator.

    Securely close the control box cover and the temperaturerecorder box cover (optional).Otherwise, It will cause water entry.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 6

  • 7

    Trans FRESH

    RSV DSV BSVHSV ESV ISV

    1

    1. NAMES OF COMPONENTS

    1.1 Outside

    q Reheat coil solenoid valve (RSV)

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 7

  • 8

    1.2 Inside

    1

    3

    2

    q Reheat coilw USDA Receptaclee Personal computer port receptacle

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 8

  • 9

    2. FROZEN MODE

    2.1 Control state transition and common control

    Sol

    enoi

    dva

    lve

    Mag

    netic

    cont

    acto

    r

    Component name Thermostat ON Pump down Thermostat OFFCompressor CC ON ON OFFEvaporator fan. High speed EFH OFF OFF OFFEvaporator fan. Low speed EFL ON ON ONCondenser fan CF ON / OFF※1 ON / OFF※1 OFFLiquid solenoid valve LSV ON OFF OFFEconomizer solenoid valve ESV ON(OFF※3) ON(OFF※3) OFFInjection solenoid valve ISV OFF(ON※2) OFF(ON※2) OFFHot-gas solenoid valve HSV OFF OFF OFFDefrost solenoid valve DSV OFF OFF OFFDischarge gas by-pass solenoid valve BSV OFF OFF OFFSuction modulating valve SMV 100%Electronic expansion valve EV 10 to 100%

    Note) ※1: High pressure control※2: Injection control (Refer to Page 2-25 of Service manual)※3: Economizer control (Refer to Page 2-26 of Service manual)

    RS > SP + 0.5˚C

    LPT< 0kPa

    RS : Return air temperature LPT : Low pressure transducerSP : Setting point temperature

    Thermostat OFF●Compressor Stop●Evaporator fan Low speed

    Pump down●Compressor Running●Evaporator fan Low speed

    Thermostat ON (Pull-down range)●Compressor Running●Evaporator fan Low speed (L)

    ≤≤Continuous compressor running for 2 minutes or more and RS SP - 0.5˚C

    2.2 Operation of magnetic contactor and solenoid valve

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 9

  • 10

    2.3 Set point temperature and control sensorWhen the set point temperature (referred to as SP hereafter) is –10.1˚C(+13.8˚F) or lower, thecompressor is operated ON and OFF, in response to return air temperature.

    2.4 Control

    - 10℃

    SP

    SP-0.5℃ A

    C

    SP+0.5℃

    SP-1.0℃ SP-1.5℃

    qWhen the control temperature reaches SP-0.5˚C (point A),the compressor and condenser fan are turned off after theliquid solenoid valve has been de-energized and the pumpdown operation has been completed.

    wWhen the control temperature exceeds SP+0.5˚C, the compressor,liquid solenoid valve and condenser fan are turned on.However, the compressor runs for at least 2 minutes everytime once it is turned on. Even if the control temperaturebecomes SP-0.5˚C or lower (point C) within 2 minutes afterthe compressor is turned on, the compressor, condenser fanand liquid solenoid valve are not turned off. (2 minutescompressor forced operation)

    EV

    Receiver

    EV:Elec.Exp.Valve HSV:Hot Gas Solenoid ValveLSV:Liquid Solenoid Valve ISV:Injection Solenoid ValveDSV:Defrost Solenoid Valve BSV:Discharge gas Bypass Solenoid ValveESV:Economizer Solenoid Valve LPT:Low Pressure TransducerDPR:Discharge pressure regulator HPT:High Pressure TransducerSMV:Suction Modulation Valve HPS:High Pressure Switch.

    FROZEN (Return air < 5˚C)

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 10

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    3. DEFROSTING OPERATION(1) Defrosting system

    A hot-gas defrost system is adopted in the units; i.e. the high temperature and high pressure refrigerant(hot gas) from the compressor is sent to the evaporator and drain pan for defrosting. Since the evaporatoris heated directly by the hot gas (refrigerant), defrosting can be performed effectively.

    (2) Defrosting initiationDefrosting is initiated by the timer or the manual defrost key.However, defrosting is not initiated when frosting on the evaporator can not be detected.

    ¡Evaporator inlet temperature : 5˚C or higher (during chilled operation)¡Evaporator outlet temperature : 20˚C or higher

    qInitiation by timer (Timer is set at the electronic controller, refer to section 3.3.2 of service manual for itsoperating method.)

    ※1. On-demand defrost selection (12 hours for Frozen mode and 6 hours automatic for Chilled mode)※2. 6 hours when the control temperature is –20˚C or below.

    wStarting by MANUAL DEFROST key (on the operation panel sheet key)Press the MANUAL DEFROST key, then press the ENTER/ESC key while indicate "ON" on the LEDdisplay. The manual defrosting operation starts.

    eInitiation by frost detectionIf the suction air temperature does not drop at the speed of 0.2˚C/1hr during frozen pull-downoperation, defrosting will be initiated because it is judged that frost is formed on the evaporator.However, if the suction temperature is –20˚C or lower, defrosting will not be initiated. (activated)

    (3) On demand defrost settingWhen "99" in long timer is selected, defrosting is activated upon the condition of frost on evaporatorcoil. This function is only for Frozen setting (SP < –10.1 deg C). and starting with 12 hours.(If this function is selected for chilled setting, defrost initiates every 6 hours automatically.)

    Procedure:Step 1: After defrost, the controller records compressor running time for 1st 1 hour. (T1)Step 2: When 12 hours passed after defrost, controller records compressor running time for last 1

    hour (T2). And the controller check whether the below condition is satisfied.

    Step 3: If the above condition is satisfied, defrost is activated.If above condition is not satisfied, defrost is postponed another one hour.After counting up 13 hours, then repeat "Step 2".Defrost will be postponed every one hour until the above condition (Step 2) is satisfied.(Max. 24 hours)

    T2 > T1×1.15

    Type of timer Defrosting interval set Function

    Long timer

    3, 6, 9, 12, 24 and 99※1 hours areselectableOptional function setting mode:If the"AUT-INT"is set to ON, the set timemay be changed. For details, refer toinformation in"defrosting interval automaticchanging function"(on page 10).

    Regardless of the control temperature,defrosting is initiated according to theselected interval.

    Short timer 4 hours※2Defrosting is initiated every 4 hours until thecontrol temperature comes within the in-range after pull-down.

    Out-range timer 30 minutes

    After the control temperature comes withinin-range once, defrosting will be started 30minutes later if the control temperaturerises out of the in-range.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 11

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    (4)Defrosting Interval Automatic Changing Function

    What is the Defrosting Interval Automatic Changing Function?

    This is a function to measure the time required for defrosting operation with the "long timer"and,according to the measurement, changes intervals of the defrosting operation. If a lapse of time afterturning OFF the power supply is less than 48 hours, the intervals of defrosting operation immediatelybefore turning OFF the power supply and elapsed time after the completion of defrosting operationwill be maintained. If a lapse of time after turning OFF the power supply is 48 hours or more, theintervals of defrosting operation will be reset to the default value of 6 hours and the elapsed timeafter the completion of defrosting operation will be reset to zero, respectively.

    *CautionIf the defrosting operation is performed according to any timer other than the long timer (e.g. shorttimer or out-range timer), the defrosting operation counter will be reset to zero.

    Conditions to use the Defrosting Interval Automatic Changing Function:

    In order to use the defrosting interval automatic changing function, the following conditions should beboth satisfied.

    ¡The defrosting interval automatic changing function is set to "ON" while in optional functionsetting mode.For details of the optional function setting, refer to information on page 19.

    ¡The set temperature falls within the range of -2.0˚C ≦ +6.0˚C.

    Details of Defrosting Interval Automatic Changing Function

    To make the interval shorter:If defrosting operation for a period of 40 minutes or more is performed consecutively two times ordefrosting operation for a period of 60 minutes or more is performed once, make the defrostingoperation interval shorter by 1 step with the "long timer".

    Example:・6-hour interval before change → 3-hour interval after change・12-hour interval before change → 9-hour interval after change

    To make the interval longer:If defrosting operation for a period of 20 minutes or less is performed consecutively two times,make the defrosting operation interval longer by 1 step with the "long timer".

    Example:・3-hour interval before change → 6-hour interval after change・9-hour interval before change → 12-hour interval after change

    Resetting of Contents of Defrosting Interval Automatic Changing Function

    If a lapse of time after turning OFF the power supply is 48 hours or more, the intervals of defrostingoperation will be reset to the default value of 6 hours and the elapsed time after the completion ofdefrosting operation will be reset to zero, respectively.

    Procedure for counting a period of time during when the power supply is kept OFF

    The period of time during when the power supply is kept OFF is counted in increments of 30 minutes.Example: When a lapse of time after the completion of defrosting operation is 5 hours and 29minutes and the interval of defrosting operation is set to 6 hours, if the power supply is turned OFFonce and ON again after a lapse of 47 hours and 59 minutes, counting of a period of time will berestarted by taking the lapse of time as 5 hours (discarding the time less than 30 minutes) to startdefrosting operation 1 hour after the power supply is turned ON.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 12

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    4. DEHUMIDIFICATION CONTROL SETTINGThis unit features the dehumidification function. Therefore, it is necessary to set whether thedehumidification control is to be executed or not according to the cargo to be transferred.

    You can set whether the dehumidification control is to be executed or not by operating the displaypanel of controller.

    4.1 Description of settingWhether the dehumidification control is to be executed or not is switched over according to the settingof dehumidification control parameter "dHu" under the "7. G-SET operation / Automatic pump downoperation mode / Dehumidification ON-A・OFF setting"

    CAUTION1.ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not

    synchronous.2.To apply the humidification control, be sure to set "ON-A".

    Dehumidificationcontrol

    Setting ofdehumidification

    control "dHu"DE-HUMID LED Remarks

    To execute ON-A (Applied) ON

    Case of the unit without thehumidity sensor

    Note) If the following conditionsare both satisfied, thedehumidification controlwill automatically be set to"OFF" (dehumidificationcontrol clearing function).

    ¡ The "dHU-CAN" is set to ON.¡ 48 hours or more lapsed after

    the main unit power supplyturned OFF.

    Not to execute off (Not applied) OFF

    Note) The dehumidification control clearing function is a function to automatically change thesetting of dehumidification control to OFF if the main unit power supply turns OFF for aperiod of 48 hours or more. The ON/OFF setting of the dehumidification control clearingfunction "dHU-CAN" is made while in optional function setting mode. For details of settingprocedure, refer to information (on page 15). The setting of dehumidification control "dHU"can also be made while in optional function setting mode.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 13

  • 14

    4.2 Dehumidification control※If reheat coil (Optional) is equipped:

    The unit have dehumidification control by a reheat coil, which is under the evaporator coil.In dehumidification, the Reheat Solenoid Valve (RSV) opens to give high pressurized refrigerant toreheat coil. The "DEHUMID" LED lamp will light up.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 14

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    5. BASIC OPERATION OF ELECTRONIC CONTROLLER

    5.1 Control panel

    Name and function of each components

    q

    ty

    u

    i

    w

    e

    r

    o

    !0

    Operation key

    3

    1

    2

    b

    – 1 2 – 1 0 – 8 – 6 – 4 – 2

    – 2– 3– 4– 5– 6 – 1

    S P – 5

    O V E R

    2

    I N R A N G E

    H O U R S

    D A Y S

    1

    U N D E R

    A L A R MR . H .

    S U P P L YR E T U R N ˚C / ˚F

    %R H

    D E F R O S T I N R A N G E D – H U M I DC O M P .

    ˚C

    ˚C

    S P + 5

    D E C O SD A I K I N E L E C T R O N I C C O N T A I N E R O P E R A T I O N S Y S T E M

    ① SUPPLY LED (Lights when "supply air temperature" is indicated.)② RETURN LED (Lights when "return air temperature" is indicated.)③ ALARM LED (Lights alarm is generated.)④ R.H.LED (Lights when "relative humidity" is indicated.)⑤ COMP.LED (Lights when the compressor is running.)⑥ DEFROST LED (Lights when the unit is under the defrosting operation.)

    ⑦ IN RANGE LED (Lights when the control temperature is in range.)⑧ DE-HUMID.LED (Lights when the controller is the

    dehumidification control optional.)⑨ Temperature base (Used for the graphic chart indication

    on the LCD.)⑩ Time base (Used for the graphic chart indication on the LCD.)

    Function of operation key

    ●MODE Key

    Shift from "Current indication mode" G-SET operation." / Automatic pump down mode /

    Dehumidication ON-A・OFF setting.

    Note: When the dehumidification ON-A・OFF is set to ON, G-Set operating mode will be skipped.

    MODE

    M

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 15

  • 16

    6. OPERATION PROCEDURE

    6.1 Operation procedure flow chart

    S

    S

    S

    I/O ON I/O OFF

    I/O

    SI/O Unit On / Off key S key Select key

    Enter key 8 / Chart key

    CHART

    CHART

    CHART

    Difference from

    standard model

    Difference fromstandard model

    Power OFF

    Unit OFF

    All indicationlight on

    (for 3 sec.)

    Startingpreparation(for 18 sec.)

    ※ 1Current

    indication(Operation state)

    When no power supply

    Non operation for 30 sec.

    Circuit Breaker ON

    Circuit Breaker OFFafter setting change

    ( OFF when no settig change)

    ※ 3 Battery mode, Operation Condition Setting with back-up battery (Set Point Temperature˚C / Humidity %, / Defrost Internal)

    for 3 sec. for 3 sec. for 3 sec. for 3 sec.

    ※ 12 ※ 13

    ※2 Operation Setting (Set Point Temperature˚C, Humidity %, Defrost Internal)

    ※9 Sensor Indication

    ※7 Chart Indication

    ※ 10 Temperature Record Scroll

    ※ 11 AlarmRecord Scroll

    ※ 15※ 14 ※ 16

    or non operation for 5 min.

    or non operation for 5 min.

    ※G-SET operation (The energy consumption  reducing operation)

    ※4 Dehumidification   ON-A・OFF setting

    ※4 Automatic   pump down

    F. PTIS. PTIM. CHECK

    ※17 Logging data can be down loaded even when the power supply OFF, the unit OFF or the unit in operation.

    To down load the data during the power supply OFF, press the key for using

    the wake-up battery.

    OptionalFunctionSetting

    BasicFunctionSetting

    OptionalConditionSetting

    ContainerI.D & TimeSetting

    for 3 sec.

    MODE

    MMODE

    M

    MODE

    M

    MODE

    M

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 16

  • 17

    7. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATIONMODE/DEHUMIDIFICATION ON-A・OFF SETTING

    The energy consunption reducing operation during G-SET operation, automatic pump down operationcollecting refrigerant to the liquid receiver and dehumidification ON-A・OFF setting are executed.

    Press the key in current indication mode to go to G-SET operation /Automatic pump down operation / Dehumidification ON-A・OFF setting.※ After the automatic pump down is completed, the pump down status is

    maintained until the power supply is turned off.

    Pressing the key changes the mode between G-SET operation and automatic pump down /Dehumidification ON-A・OFF setting.The set point can be set by using key or key.

    Note: When the dehumidification ON-A・OFF is set to ON, G-Set operating mode will be skipped.

    MODE

    M

    MODE

    MMODE

    M

    All indicationlight on

    (for 3 sec.)

    Startingpreparation(for 18 sec.)

    Currentindication

    (Operation state)

    ※1

    G-SET operation /Automatic pumpdown operation / DehumidificationON-A•OFF setting.

    MODE

    M

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 17

  • 18

    Setting item LED panel LCD panel Setting method

    –– –– ––

    ON, OFF diSPOFF Select ON by using

    or key, and press

    the key to determine

    the setting.

    ON, OFF P down Select "ON" by using

    key and key,

    and press the key to

    determine the setting.

    Currentindication mode

    G-SEToperation

    Automatic pumpdown operation

    DehumidificationON-A・OFF setting

    MODE

    M

    MODE

    MMODE

    M

    MODE

    M

    Note) Refer to the detail of automotic pump down function in the "8.3, (2)" of Service manual.

    CAUTION1.To apply the humidification control, be sure to set "ON-A".2.ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not

    synchronous.3.When the dehumidification ON-A・OFF is set to ON, G-Set

    operating mode will be skipped.

    OFF, ON-A dHu Select "ON-A" by using

    key and key,

    and press the key to

    determine the setting.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 18

  • 19

    I/O ON

    I/O

    Power OFF

    Unit OFF

    All lights on(for 3 sec.)

    Preparation(for 18 sec.)

    Circuit Breaker ON

    Circuit Breaker OFFafter setting change

    ( OFF when no setting changed)

    for 3 sec. for 3 sec. for 3 sec. for 3 sec.

    CASE 2CASE 1

    CASE 3 (Refer to 3.8.2 of Service manual)

    OptionalFunctionSetting

    BasicFunctionSetting

    OptionalConditionSetting

    ContainerI.D & TimeSetting

    PTI

    for 3 sec.for 3 sec.

    DECOS3: D (C or B or A) SLog. Interval: 30 (or 15 or 60 or 120) SREC SEN: ON (or OFF) SOC-SET: Sing (or Dual) S HP: 10 (or 5) SDISP: OFF (or ON) SCOMP: 100 (or 33) SREHEAT: OFF (or ON) SFA-SEN: OFF (H or L)(DECOS3d only)

    Container I.D SController Time

    CHARTLS: OFF (or ON) SUSDA 1/2: 2 (or 1) SH001~H006 Sd-1**~d-2** SC/F : C (or F)

    USDA: OFF (or 3 or 4) SdHU: OFF (or ON) SAUT-INT: ON (or OFF) SdHU-CAN: ON (or OFF)

    8. SETTING FLOW CHARTThis configuration setting flow shall be utilized, when

    Case 1) Where USDA cool transportation setting, defrosting interval automatic changing function, ordehumidification control clearing function is required. (Optional function setting)

    Case 2) Where an urgent change of container ID to other ID should be made. (Setting of container ID and calendar)

    Case 3) Where a new controller is installed for replacement. (Settings of optional function, basicfunction, optional conditions, and input data should be made.)

    NOTE 1 : All initial settings are pre-setted, when the unit is delivered. 2 : In case to complete the setting change, CIRCUIT BREAKER shall be turned off

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 19

  • 20

    8.1 Controller initial setting

    Optional function mode

    P 19●USDA sensor setting ●Defrosting interval automatic changing

    function on/off setting

    Basic function setting mode

    TR01-09A

    Service manual

    P 3-27

    P 3-28

    ●Controller type ●Logging interval

    ●Indication (LED section) light

    off function on/off

    ●FA-SEN

    ●Data recorder sensor on/off●Power supply

    Optional condition setting modeTR01-09A

    Service manual

    P 3-29

    P 3-30

    ●Chartless function setting ●H001

    ●H006

    ●H002

    ●H005

    ●H003●H004

    Input data mode TR01-09AService manual

    P 3-31

    P 3-32

    lContainer I.D. (No.)

    ●d1--●d2--●d3--●d-1-●d-2-

    Personal computer and controller

    Data logged in a personal computer and controller is exchangable.For the details, refer to the "Operation manual for personal computer software".

    Controller software download mode TR01-09AService manual

    P 3-32

    ●Dehumidification control on/off setting

    ●Compressor unload●Reheat coil

    ●Compressor horse power

    ●Type of USDA sensor●°C/°F set

    ●Dehumidification control clearingfunction on/off setting

    lController time

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 20

  • 21

    8.2. Optional function setting modeFollowing functions can be set up.With/Without setting of USDA sensor, With/without setting of cargo temperature, With/Without setting ofdehumidification control, ON/OFF setting of dehumidification control clearing function, and ON/OFFsetting of dehumidification control clearing function

    I/O ON I/O OFF

    I/O

    Power OFF

    Unit OFF

    All indicationlights on

    (for 3 sec.)

    Startingpreparation(for 18 sec.)

    ※ 1Current

    indication(Operation state)

    Circuit Breaker ON

    Circuit Breaker OFFafter setting change

    ( OFF when no setting changed)

    for 3 sec.

    Optional Function SettingF. PTIS. PTIM. CHECK

    for 3 sec.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 21

  • 22

    To set the USDA ON/OFF and CARGO TEMPERATURE SENSOR ON/OFF:Select "OFF (not in use)", "3 (3 USDA probes are in use)", or "4 (3USDA probes and 1 cargo temperature sensor are in use)" on the LEDwhile the LCD displays "USdA".Whenever the or key is pressed, the indication of "OFF" or "3"or "4" is changed.Press the key to determine the setting.Note: When two USDA probes are connected, the setting will bedetermined automatically to "3" (3 USDA probes are in use).

    To set the DEHUMIDIFICATION CONTROL:Select "ON" (conducting dehumidifying with humidity sensor) or "OFF"(conducting no dehumidifying) on the LED while the LCD indicates"dHU". Whenever the or key is pressed, the indication of "ON" or"OFF" is changed.

    Press the key to determine the setting.

    Note : This setting can be changed by key. (Refer to 3-12)

    ON/OFF setting of defrosting interval automatic changing function

    In order to make ON/OFF setting of the defrosting interval automatic

    changing function, when the "AUT-INT" is displayed on the LCD

    screen, select ON (Use the defrosting interval automatic changing

    function) or OFF (Not use the defrosting interval automatic changing

    function) displayed on the LED screen.

    Every time the "ON" or "OFF" key is pressed, the display will change.

    To determine the setting, press the Enter key.

    For the contents of the defrosting interval automatic changing function,

    refer to information on page 10.

    ON/OFF setting of dehumidification control clearing function

    In order to make ON/OFF setting of the dehumidification control

    clearing function, when the "dHU-CAN" is displayed on the LCD

    screen, select ON (Use the dehumidification control clearing function)

    or OFF (Not use the dehumidification control clearing function)

    displayed on the LED screen.

    Every time the "ON" or "OFF" key is pressed, the display will change.

    To determine the setting, press the Enter key.

    For the contents of the dehumidification control clearing function, refer

    to information on page 19.

    M

    USDA SENSOR ON/OFF, CARGO TEMPERATURE SENSOR ON/OFF SETTING

    DEHUMIDIFUCATIONCONTROL ON/OFF SETTING

    S

    S

    S

    S

    DEFROSTING INTERVAL AUTOMATIC CHANGING FUNCTION ON/OFF SETTING

    DEHUMIDIFICATION CONTROLCLEARING FUNCTION ON/OFFSETTING

    Whenever the key is pressed, the display changes.

    Turn the power breaker OFF after the setting.

    S

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 22

  • 23

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    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 23

  • 24

    9. TEMPERATURE SENSOR

    9.1 Sensor calibration

    ● Supply and Return air sensor(SS/RS/DSS/DRS)

    q Prepare the ice bathw Cut the binding of each sensor and put

    them into the ice bathe Turn on the unit and display "Sensor

    calibration (CAL)" in "Manual Check" modein 3.9.2.5

    r Press the key to calibrate 4 sensors*Be sure to check the ice bath temperatureis 0 degC.

    t Controller LED segments display the resultof calibration

    1st : Supply air sensor (SS)2nd : Return air sensor (RS)3rd : Data recorder sensor for Supply air4th : Data recorder sensor for Return air

    : Sensor accuracy is normal; The readingof the sensor is within 1.0deg C.Offset figure is memorized in order torecord accurate control/recording.

    : Sensor accuracy is out of +/-1.0deg C.The sensor shall be malfunction.(Replacement is required.)

    1st 2nd 3rd 4th

    (Example)

    · SS : Normal· RS : Normal

    (DSS) · DSS : Abnormal(DRS) · DRS : Abnormal

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 24

  • 25

    10. AUTOMATIC PUMP DOWNAn automatic pump down system is applied to the unit to prevent the unit operation from extradecreasing of low pressure due to pump down operation or burning of scroll compressor due to closestop valve.(1) Controller operation

    Press the key twice to select the pump down mode, then, the LCD indicates "P down".Select "ON" by using key or key, and press the key to start the automatic pump downoperation.

    MODE

    M

    ™Controller indication

    COMP. DEFROST IN RANGE DE-HUMID.

    SUPPLYRETURNALARMR.H.

    DISPLAY SELECT G SET G SETMANUAL UNIT

    UPSELECTSET

    DEFROST ON/OFF

    ˚C F8

    CHERT/ / I/O

    SDOWN ENTER/ESC

    Pump down mode Pump down completed

    COMP. DEFROST IN RANGE DE-HUMID.

    SUPPLYRETURNALARMR.H.

    DISPLAY SELECTMANUAL UNIT

    UPSELECTSET

    DEFROST ON/OFF

    ˚C F 8CHERT/ / I/O

    SDOWN ENTER/ESC

    DISPLAYON/OFF

    DISPLAYON/OFF

    •When the pump down operation is ended abnormally, "E201" (pump down malfunction) will be indicated.

    •When the pump down operation is completed, the unit becomes stop state.

    Presskey to startpump down

    Fig. 2

    Fig. 1

    Current indication mode(Operation condition ndication)

    G-set mode(Energy saving setting) ※1

    Pumpdownoperation

    DehumidificationON-A•OFF setting

    MODE

    MMODE

    MMODE

    M

    MODE

    M

    ※1: When the dehumidification ON-AoOFF is set to ON, G-Set operating mode will be skipped.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 25

  • 26

    11. CABLE CLAMP BRACKETWhen it is operated on the trailer or railway chassis, be sure to fasten the power cable with .cable clamp

    CABLE CLAMP

    LOOSE

    CLAMP

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 26

  • 27

    12. MANUAL CHECK SELECTION MODEThe LED indicate the values of following items.Compressor operating time, Evaporator fan motor high-speed running current, Evaporator fan motorlow-speed running current, Condenser fan motor running current, Battery life, Horse power, Elapsedtime after trip start, Evaporator fan motor running time, Condenser fan motor running time, Controllersoftware version and sensor calibration.

    To indicate the compressor operating time:Press the key while the LCD indicates "CC ✕10H".The operating time is [the value indicated on the LED] ✕10 hours.Pushing the key for 3 seconds sets compressor operating time to 0 (hour).

    To indicate the current value of evaporator fan motor high-speed operation:Press the key while the LCD indicates "EFH A", then the LED indicatesthe current value. (Unit: Ampere)

    To indicate the current value of evaporator fan motor low-speed operation:Press the key while the LCD indicates "EFL A", then the LED indicates thecurrent value. (Unit: Ampere)

    To indicate the current value of condenser fan motor running current:Press the key while the LCD indicates "CF A", then the LED indicates thecurrent value. (Unit: Ampere)

    To indicate the elapsed time after trip start:Press the key while the LCD indicates "TS H", then the LED indicates theelapsed time. (Unit: Hours).When the key is depressed for 3 seconds while the elapsed time is indicated,the TRIP START is set, and the elapsed time display is reset to "0" (hour).

    To indicate the evaporator fan motor-1 operating time:Press the key while the LCD indicates "EF1 ✕10H".The operating time is [the value indicated on the LED] ✕10 hours.When the key is depressed for 3 seconds while the evaporator fan motor-1operating time is indicated, the evaporator fan motor-1 operating time is reset to"0" (hour).("EF1" stands for the right hand side fan motor seeing from the inside of the container.)

    To indicate the evaporator fan motor-2 operating time:Press the key while the LCD indicates "EF2 ✕10H".The operating time is [the value indicated on the LED] ✕10 hours.If the key is depressed for 3 seconds while the evaporator fan motor-2operating time is indicated, the evaporator fan motor-2 operating time display isreset to "0" (hour)."EF2" stands for the left hand side fan motor seeing from the inside of the container.

    To indicate the condenser fan motor operating time:Press the key while the LCD indicates "CF ✕10H".The operating time is [the value indicated on the LED] ✕10 hours.If the key is depressed for 3 seconds while the condenser fan motor operating timedisplay is indicated, the condenser fan motor operating time display is reset to "0" (hour).

    To indicate the controller software version:Press the key while the LCD indicates "SOFTVER".The value on the LED is the software version.

    To calibrate the temperature sensor SS,RS,DSS or DRS ;Press the key while the LCD indicates "CAL".(Refer "5.1 sensor calibration" for more detail.)

    COMPRESSOROPERATINGTIME

    EVAPORATOR FANMOTOR HIGH-SPEEDRUNNING CURRENT

    EVAPORATOR FANMOTOR LOW-SPEEDRUNNING CURRENT

    EVAPORATORFAN MOTOR-1OPERATING TIME

    CONDENSER FANMOTOR RUNNNINGCURRENT

    ELAPSED TIMEAFTER TRIPSTART

    CONTROLLERSOFTWAREVERSION

    EVAPORATOR FANMOTOR-2OPERATING TIME

    CONDENSER FANMOTOROPERATING TIME

    SENSORCALIBRATION

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 27

  • 28

    13. ELECTRONIC TEMPERATURE RECORDER●Temperature record with power supply turned off

    When the power supply is turned off, the pen will move to the outer circumference of recording sheetsimultaneously.

    Record on the outer circumferencePower supplyis turned off.

    Frostin

    g record

    ●Rechargeable batteryThe rechargeable battery is equipped on the electronic temperature recorder.

    (Application of rechargeable battery)①Drive of chart②Pen swings up when the main power is turned off (+25˚C is recorded.)

    (Specifications of rechargeable battery)・Charge type nickel cadmium battery (7.2V, 600mA)・Model:6N-600AA-2

    (Replacement reference)・As reference, 2 to 4 years have elapsed.・Replace the battery if the pen does not swing up to +25˚C when the breaker is turned off.・Confirm the life of rechargeable battery and make sure the internal gear rotating properly

    through the rotation check window when the battery was replaced.

    P001-028_S/G-A4_LXE10E-A18C,D 2008.02.19 17:40 ページ 28

  • 14. APPENDIX

    14.1 Refrigerant piping diagram

    29

    P029-032_S/G-A3_LXE10E-A18C,D 2008.02.18 13:45 ページ 31

  • 14.2 Schematic wiring diagram

    ※ 11

    CN2

    WHT

    RECORDER

    SUPPLY

    AIRSENSOR

    BS4

    ※ 12

    EOS

    LIGHT-EM

    ITTING

    DIODE(D

    E-HUM

    ID)

    TrC

    (WHT)SGS

    SS (GRN)

    CONDENSERFANMO

    TOR

    BS8

    Fu1-6

    PT

    127128

    SERVICE

    MONITOR-GREEN(EC6)

    UR3 USDA3

    174

    122121 ES

    V

    5WH

    T

    LD6

    TrC

    155

    RRPP

    133

    3 T2

    2

    S

    (COOL):BLU,(HEAT):RED

    SS

    106

    SMV

    LD3

    表面

    105

    BS9

    EFH

    11WH

    T

    CFC

    34WHT

    UCFM

    V

    35BLK

    33RED

    W

    DF-BLK CABLE

    116

    HSV115

    ※ 8

    109

    CN10

    T/FA2-5

    Fu

    RPP

    SCC3

    HSV

    SUCTIONMO

    DULATIN

    GVALVE

    RECORDER

    RETURN

    AIRSENSOR

    104

    HIGHSPEEDE

    VAPORATORF

    ANCONTACTOR

    Ry1-19

    WIRING

    OFSCC1,2,3

    CONTROLTRANSFORMER

    LIGHT-EM

    ITTING

    DIODE(IN

    RANGE)

    Trans

    FRESH,

    A2-5

    CABLE

    ※ 6

    (BLU)RS

    POWERSUPPLY

    BOARD(RECORDER)

    SCC2

    BLK (RED)HPTWHTRED

    ※ 6

    FUSE(250V,5

    A)(EC

    6)

    RRS

    PHOTOCOUPLER

    EFM1

    EFM2

    43WHT

    EFL

    U1V1

    U1

    V2

    39BRN

    W1

    U2

    V1

    U2

    40YLW

    42RED

    W1

    41BLU

    W2

    44BLK

    V2

    EFH

    W2

    RELAY

    CN32

    EC1

    COMPRESSOR

    CONTACTOR

    ・ LX

    E10E-A1

    8:NO.1

    &2

    P+RED

    COMPRESSOR

    MOTOR

    LIQUID

    CRYSTALDISPLAY

    USDA

    SENSOR

    ・ LXE10E-A3

    0:NO.1

    &2&3&4

    P-BLK

    EC6

    PCC1,2

    EC4

    LIGHT-EM

    ITTING

    DIODE

    CFC139 MTP140

    171

    SCC1-1,-2

    EC8

    SCC1-2(RED)

    PPR1

    EC8

    EIS (BRN)

    ※ 5

    (HEAT)

    ※ 11

    BS1

    POTENTIAL

    TRANSFORMER

    EC6

    EMERGENCY

    LIQID

    SOLENOID

    VALVE

    ※ 12

    RECORDER

    CC

    RS

    BS1-10

    BS2

    EVAPORATOR

    OUTLET

    SENSOR

    P+RED

    PPR1,2

    LPT

    SERVICE

    MONITOR-GREEN(EC1)

    CN9

    PHASECORRECTIO

    NCONTACTOR

    EV

    LED1

    LIGHT-EM

    ITTING

    DIODE(E

    C6)

    INJECTION

    SOLENOID

    VALVE

    DATA

    RECORDER

    RETURN

    AIRSENSOR

    87

    23

    15

    64

    EC5

    LIGHT-EM

    ITTING

    DIODE(D

    EFROST)

    173

    LEDA

    BS3

    BS6

    BAT1

    BACK

    SID

    E

    CN8

    EC2

    ※ 8

    RETURN

    AIRSENSOR

    ※ 7

    REMO

    TECOMM

    UNICA

    TION

    DEVIC

    E(RTE)

    LD-A

    LD2

    DATA

    RECORDER

    SUPPLY

    AIRSENSOR

    ※ 9

    REMO

    TEMO

    NITORIN

    GRECEPTACLE

    SUCTIONGASSENSOR

    ※ 9

    42

    id

    3

    b

    8j

    6

    ag

    h

    51

    7

    c

    1OPTIO

    NAL

    SPECIFICATIO

    N

    SCC3(WHT)

    EFH

    B

    BSV

    CT1,2

    CN1RECORDER

    BOX

    CN4

    1

    CN2

    CN5

    CN32

    CN6

    RRS

    REC

    RSSCN8

    RRS

    BAT2

    RSS

    EC7

    EC8

    FRONT

    SID

    E

    (+)

    CN20

    PHC

    RY

    1

    PHC

    9RY

    26

    87

    RY

    CN25

    23

    RYRY

    64

    RY4

    RYRY

    1016

    3

    1

    92

    21

    3

    611

    CN22

    15RY

    CN24

    415

    RY6

    10

    CN23

    79

    175

    PHC

    RY13

    813

    RY

    5

    CN26

    8

    EC2

    712

    RY

    414

    RY

    PHC

    18RY

    75

    RYRY

    34

    19RY 23

    RY

    CN21

    81

    NORMAL

    POSITION

    ・ SCC1,2:BEHIND

    THECONTROLLER

    ・ SCC3:CN-C1(TB1)

    TB2

    A

    PC.PO

    RTRECEPTACLE

    EC1

    138 EFL

    EFH137 152

    CFC

    LIGHT-EM

    ITTING

    DIODE(R

    ETURN)

    129

    HPS130

    UR1-3

    DISPLAYBOARD(DECOS)

    USDA1-3

    21

    26

    51

    47

    83

    PRINTED

    CIRCUIT

    BOARD

    (PT,C

    T)

    SHORTCIR

    CUIT

    CONNECTOR

    (BLU,BLU)

    注意

    DSS

    RSS

    21e

    f

    SCC2

    101

    DCHS

    EC4

    Fu1

    EVAPORATOR

    FANMO

    TOR

    CTP

    HIGH

    PRESSURE

    TRANSDUCER

    RSV

    裏面

    LD5

    2

    LD1

    3

    (BLU)WHTRED

    LPTBLK

    BS7

    DF+WHT

    LIGHT-EM

    ITTING

    DIODE(A

    LARM)

    RSV

    AMBIE

    NTTEMP.SE

    NSOR

    LD7

    COMPRESSOR

    THERMALP

    ROTECTOR

    a

    9

    TeS1-4

    3216

    123

    7

    40

    k

    1

    17

    1

    Fu6

    1

    5

    3

    41

    Fu4

    CN5

    103

    35

    8

    14

    j

    910

    189

    47

    24

    Fu3

    3445

    4

    421

    6

    d

    19

    ib

    2

    22

    83

    1131

    CN2

    156

    2937

    5

    Fu1

    g

    30

    CN3

    3

    7

    c

    24

    2

    1

    1

    5

    e

    68 33

    TB1

    h

    2

    2613

    220

    3612

    43

    Fu2

    7

    36

    25

    CN-C2

    CN4

    46

    CN-C1

    3

    CN1

    4

    Fu5

    5

    4239

    384

    2

    844

    28

    f

    27

    ELECTRONIC

    EXPANSIONVALVE

    4WH

    T

    P-BLK

    TB1,2

    T/F

    1B

    C

    SHORTCIR

    CUIT

    CONNECTOR

    BAT1

    CN17

    LD-A

    CN12

    1

    CN16

    CN14

    CN10

    CN18

    5CN15

    3

    CN11

    CN19

    3

    A2

    HOTGASSOLENOID

    VALVE

    PUSH

    BUTTON

    SWITC

    H

    EV

    CONTAINER

    REFRIGERATION

    UNIT

    WIRINGDIAGRAM

    C

    BATTERY

    HPT

    113 DSV114

    380V

    50HZ

    400V

    415V

    440V

    60HZ

    460V

    PCC2

    1

    154PCC146

    145

    CM

    CN13

    COND.M

    OTOR

    THERMALP

    ROTECTOR

    EC4COMPRESSOR

    DISCHARGESENSOR

    10WH

    T

    ※ 10

    A5CABLE

    T/F

    FUSE(250V,1

    0A)(TB1)

    EISEFL

    OPTIO

    NALITE

    MNO.

    EFL

    DF+WHT

    EC2

    ISVDRS

    REVERSEPHASEPROTECTOR

    151135136 EF

    H

    EFL

    EC3

    EC3

    注意

    1.操作回路(線番号100以降)および、リモ

    ートコミニュケーションデバイスには絶

    縁試験を行わぬこと。

    2.※

    1~8は、操作回路(裏面)に接続されてい

    ます。

    CA

    UTI

    ON

    1. D

    O N

    OT

    AP

    PLY

    INS

    ULA

    TIO

    N T

    ES

    T O

    N

    THE

    CIR

    CU

    IT(O

    N W

    IRE

    No.

    100

    AN

    D

    AFT

    ER

    )AN

    D T

    HE

    RE

    MO

    TE

    CO

    MM

    UN

    ICA

    TIO

    N D

    EV

    ICE

    .

    2. ※

    1~8

    AR

    E C

    ON

    NE

    CTE

    D T

    O C

    ON

    TRO

    L C

    IRC

    UIT

    (BA

    CK

    SID

    E)

    1.主回路(線番号100以降)および、リモート

    コミニュケーションデバイスには絶縁試験

    を行わぬこと。

    2.※

    1~8は、主回路(裏面)に接続されています。

    CA

    UTI

    ON

    1. D

    O N

    OT

    AP

    PLY

    INS

    ULA

    TIO

    N T

    ES

    T O

    N

    THE

    CIR

    CU

    IT(O

    N W

    IRE

    No.

    100

    AN

    D

    AFT

    ER

    )AN

    D T

    HE

    RE

    MO

    TE

    CO

    MM

    UN

    ICA

    TIO

    N D

    EV

    ICE

    .

    2. ※

    1~8

    AR

    E C

    ON

    NE

    CTE

    D T

    O M

    AIN

    C

    IRC

    UIT

    (BA

    CK

    SID

    E)

    EC5

    ※ 2

    165

    ※ 3

    5

    164

    4

    ※ 1

    ※ 4

    1※ 5

    3 1 753171 56RCD(R

    TE)

    106

    101

    166

    32

    SCC1-1(BLU)

    CN84

    CN81

    CN83 LED1

    CN82

    Fu1

    LEDA

    EC6 SMV

    CONDENSERFANCONTACTOR

    117118

    ISV

    HPS

    AMBS

    24BLKV CM

    CT2

    U

    CC

    22RED23WHT

    W

    DF-BLK

    CB

    LD5

    EC3 C

    N31

    LD1

    LD2

    LCD

    LD3

    LD7

    LD4

    LD8

    LD6

    LD9-12

    110

    RM

    112111 BS

    V

    172

    LOWSPEEDE

    VAPORATORF

    ANCONTACTOR

    POWERPLUG

    DRS (BLU,RED)

    ※ 1

    Fu6

    173

    MTP

    BS10

    CURRENTT

    RANSFORMER

    3314

    1816

    3

    23

    212

    401

    31

    514

    1521

    17

    G

    1

    11G

    G

    34

    42

    298

    6

    DC5V

    37

    DC24V

    G1

    16

    6

    17

    8

    G

    1915

    24

    20

    259

    9

    6

    TB1

    54

    7

    32

    13

    22

    CN7

    2

    2836

    7

    3018

    3

    3

    382

    2019

    CN6

    10

    TeS5

    1

    1327

    12

    41110

    TeS6

    35

    G5

    397

    26

    EVAPORATOR

    INLETSENSOR

    SGS

    P REC

    e

    2k

    1USDA2

    UR2

    CFM

    ※ 3

    BS5

    EC1

    ESV

    172

    CN13

    CPUBOARD(DECOS)

    TB1

    RCD

    PPR2

    TB2

    CTP

    131132

    CFC

    144 PCC1

    143 PCC

    153

    2

    CONTROLBOX

    LD9-12

    ※ 2

    AC

    123

    126

    124

    D

    125

    B RM

    119 LSV120

    DEFROSTSOLENOID

    VALVE

    EC7

    REHEAT

    COIL

    SOLENOID

    VALVE

    ADAPTERBOARD

    (PPL)DCHS

    RPP CC134

    133 155

    LIGHT-EM

    ITTING

    DIODE(R

    .H.)

    SHEETKEY(DECOS)

    PCC1,2

    CIRCUIT

    BREAKER(30A)

    (COOL)

    (YLW)EOS

    102

    LD4

    RED

    LIGHT-EM

    ITTING

    DIODE(S

    UPPLY)

    USDA

    RECEPTACLE

    DSV

    A4CABLE

    UR1 USDA1

    4

    174

    ※ 10

    CT1

    RPP

    EACH

    MODELT

    OEQUIP

    FOLLOW

    INGOPTIO

    NS.

    SUPPLY

    AIRSENSOR

    AD

    BC

    NOTES

    1.SCREWTERMINAL

    CONNECTOR

    TABTERMINAL

    OPTIONAL

    PARTS

    2.()MEANS

    DISTINGUISHING

    TAPE

    COLORAT

    ENDFORSENSOR.

    3.MO

    NITORING

    PLUG

    CONNECTEDAS

    FOLLOW

    (FRONT

    VIEW)(RM)

    A:Earth

    B:Compressor

    C:Defrost

    D:In

    range

    BAT1,2

    CN1

    LSV

    (-)

    A3CABLE

    (BLK)AMBS

    LCD

    21

    31 32PCC2

    PCC1

    T/FFu

    ※ 7

    I/OBOARD(DECOS)

    CB

    CC

    (GRN,GRN)

    TERMINAL

    BOARD

    6WH

    T

    CN2

    CT1

    CN11

    4EC

    5CT2 PT

    SHORTCIR

    CUIT

    CONNECTOR

    101

    W1W2

    E

    0V

    W3

    16224V

    U2

    104

    TrC

    24VW U2 160

    U1

    0V

    415V U3U1

    0V

    163

    161

    13VGAS

    BYPASS

    SOLENOID

    VALVE

    CB

    Trans

    FRESH,

    FUSEA

    SSYIN

    LINE(2

    50V,2A

    )

    ※ 4

    LIGHT-EM

    ITTING

    DIODE(C

    OMP)

    10WH

    T

    12WH

    T11

    WHT

    EFM1,2

    RCD

    DSS (GRN,RED)

    ECONOM

    IZERSOLENOID

    VALVE

    HIGH

    PRESSURE

    SWITC

    H

    A

    LOWPRESSURE

    TRANSDUCER

    BACK

    LIGHT

    POWERB

    OARD

    (DECOS)

    PHC

    LD8

    S

    4REDR

    5WHT

    T BLK

    30

    P029-032_S/G-A3_LXE10E-A18C,D 2008.02.18 13:45 ページ 32

  • 14.3 Stereoscopic wiring diagram

    C

    C

    1 1 9

    32

    7★

    101

    C N 5

    155

    101

    E V

    T e S 1

    T e s 6

    11

    ( B L U , R E D )

    42

    E F M 1

    4143RED

    BRN

    YLW

    BLU

    44BLK

    3940

    WHT

    1 2 232

    136

    TB2.17

    3

    U 2

    BRN

    6

    4

    RED

    GRY

    C C

    24

    WHTYLW

    22131

    RED

    23

    C M

    BLK

    C T P

    W

    U

    VH

    132

    172

    C

    BLK

    1

    EC1.CN

    15-5

    C

    B L K

    C T 1

    ( 4 0 0 V )

    1 3 0

    CN10

    EMERGENCY(HEAT)

    3

    TB1.CN

    5-3

    ※ 5

    10

    154

    1 1 5

    T B 1

    31

    1

    T e S 3

    41

    A

    BLK

    R S V

    10A

    C

    C N 8 3

    11

    3 2 A

    151

    BRN

    0V

    31A

    P C C 1

    I S V

    T e S 4

    C C

    42

    5

    C N 8 1

    6

    138

    ( B R N )

    C M

    UR3 USDA3

    162

    W 2

    S

    TB1

    1 2 1

    C

    21 3

    4 64 44 24 03 83 63 43 23 02 8

    2 62 42 22 01 81 61 41 21 08654

    1 2 9

    U 1

    31

    34

    T B 1

    B

    TB1

    T r c

    C

    13V

    1

    D C H S

    ※ 4

    TB1.CN

    5-2

    S G S

    105

    E

    CH P S

    C T 2

    152

    C

    E C 1B A T 1

    7

    RED

    P C C 2

    U 2

    C N 8 2

    C N 8 4

    H S V

    153

    39

    1 1 1

    PPR1

    4

    E C 5

    160

    ( Y L W )E O S

    400V

    UR1 USDA1

    11

    D S V

    172

    1 0 2

    1 1 8

    A

    USDA2UR2

    22C

    (GRN,G

    RN)

    24V

    5WHT

    153

    44

    5

    T e s 5

    0V

    10

    2

    TB2.17

    3

    BAPPR2

    C

    TB2.17

    4

    TB2.17

    2

    1 2 0

    3

    C N 2 5C N 2 1

    1

    C N 2 03

    C N 2 2

    C N 2 6

    106

    TB2

    11C

    161

    H P T ( R E D )

    U 1

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    C N 2 3

    4 5

    ※ 5

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    140

    D R S

    11A

    1

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    EMERGENCY(COOL)

    B L K

    1

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    143

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    35

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    (注 18)

    40

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    ( W H T )

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    2

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    E C 1 . C N 1 6

    31

    P029-032_S/G-A3_LXE10E-A18C,D 2008.02.18 13:45 ページ 33

  • 32

    P029-032_S/G-A3_LXE10E-A18C,D 2008.02.18 13:45 ページ 34

  • 33

    掲載機種このサービスガイドは本ユニットの特長及び取扱いについてサービスガイド(サービス編TR01-08B)と異なる事項のみ掲載しております。

    NO. 項   目 サービスガイド(サービス編)と異なる点1 コントロールボックス蓋締め付け金具 ワンタッチレバータイプ

    4☆ 除湿制御運転 次ページ以降の詳細説明を参照下さい

    5☆ モードキー(表示パネル) 次ページ以降の詳細説明を参照下さい

    6☆ 設定フローチャート 次ページ以降の詳細説明を参照下さい

    ☆印の項目については次ページ以降に詳細説明を掲載しています。

    2☆ フローズン運転 次ページ以降の詳細説明を参照下さい

    3☆ デフロスト運転 次ページ以降の詳細説明を参照下さい

    7☆ 自動ポンプダウン 次ページ以降の詳細説明を参照下さい

    8☆ ケーブルクランプ金具 装備しています

    9☆ マニュアルチェック選択モード 次ページ以降の詳細説明を参照下さい

    10☆ 電子式温度記録計 次ページ以降の詳細説明を参照下さい

    11☆ TransFRESH 次ページ以降の詳細説明を参照下さい12 通信モデム 装備しています13 温度設定範囲 +30℃~-30℃

    14☆ 付図 次ページ以降の詳細説明を参照下さい

    P033-060_S/G-A4_LXE10E-A18C,D 2008.02.19 17:43 ページ 33

  • 34

    目     次3.5.3 バッテリチェック………………………3-363.5.4 バッテリ交換(充電式電池)…………3-37

    3.6 パソコンとの情報交換………………………3-383.6.1 データロギング…………………………3-393.6.2 パソコンソフトの構成…………………3-40

    3.7 コントローラの点検方法……………………3-423.8 コントローラの交換および初期設定………3-43

    3.8.1 コントローラの交換……………………3-433.8.2 コントローラDECOSⅢdとⅢc & Ⅲbとの互換性 ………………………3-443.8.3 LXE10E-1,LXE10E-A & LXE10D スペアーコントローラ

    DECOSⅢd,DECOSⅢc & DECOSⅢb交換時のイニシャル設定手順…3-463.8.4 LXE10E-1 & LXE10E-A スペアーコントローラDECOSⅢdの初期設定表…3-473.8.5 LXE10E-A スペアーコントローラDECOSⅢcの初期設定表…3-483.8.6 LXE10D スペアーコントローラDECOSⅢbのイニシャル設定表 …3-49

    3.9 PTI(使用前点検)と定期点検 ……………3-503.9.1 点検項目…………………………………3-513.9.2 自動PTI …………………………………3-54

    3.9.2.1 PTI選択モード ……………………3-553.9.2.2 S.PTI ………………………………3-563.9.2.3 F.PTI ………………………………3-573.9.2.4 PTI(使用前点検)中のアラーム一覧 …3-583.9.2.5 M.CHECK …………………………3-59

    3.10 チャートレス機能 …………………………3-613.10.1 チャート表示機能 ……………………3-613.10.2 Pコード(プルダウンタイム表示)……3-633.10.3 チャートレスコード …………………3-64

    3.10.3.1 チャートレスコード一覧 ………3-643.10.3.2 H-コード …………………………3-653.10.3.3 d-コード …………………………3-67

    3.11 通信モデム …………………………………3-684.サービスとメンテナンス …………………………4-1

    4.1 サービスの方法 ………………………………4-14.1.1 冷媒の回収 ………………………………4-14.1.2 ゲージマニホールドの取付け、取外し …4-14.1.3 自動ポンプダウン ………………………4-34.1.4 冷媒の回収および充填 …………………4-5

    4.2 主要機器とメンテナンス ……………………4-84.2.1 スクロール圧縮機 ………………………4-84.2.2 ファンおよび電動機……………………4-124.2.3 PT/CTボード(EC9756) ………………4-134.2.4 電子膨張弁………………………………4-154.2.5 吸入比例弁………………………………4-164.2.6 ドライヤ…………………………………4-174.2.7 電磁弁……………………………………4-184.2.8 吐出圧力調整弁…………………………4-194.2.9 逆止弁……………………………………4-194.2.10 高圧圧力開閉器(HPS)………………4-204.2.11 低圧圧力センサ(LPT)………………4-204.2.12 高圧圧力センサ(HPT)………………4-214.2.13 空冷凝縮器、蒸発器 …………………4-214.2.14 可溶栓 …………………………………4-214.2.15 リキッド/モイスチャーインジケータ …4-224.2.16 真空乾燥 ………………………………4-23

    取扱上の注意

    ・危険…………………………………………………4・警告…………………………………………………5・注意…………………………………………………7

    1. 概要 …………………………………………………1-11.1 運転範囲 ………………………………………1-11.2 各部の名称 ……………………………………1-11.3 運転操作 ………………………………………1-2

    1.3.1 運転準備と操作 …………………………1-21.3.2 運転中の点検 ……………………………1-31.3.3 停止後の処置 ……………………………1-31.3.4 ベンチレータの開閉 ……………………1-4

    2.製品データ …………………………………………2-12.1 主仕様 …………………………………………2-12.2 部品名称 ………………………………………2-2

    2.2.1 庫外側 ……………………………………2-22.2.2 庫内側 ……………………………………2-52.2.3 コントロールボックス …………………2-7

    2.3 機能部品・保護装置の設定値………………2-122.4 運転圧力と電流値……………………………2-132.5 運転モードと制御……………………………2-17

    2.5.1 フローズン運転…………………………2-182.5.2 チルド、パーシャルフローズン運転…2-202.5.3 デフロスト運転…………………………2-222.5.4 除湿制御運転(オプション)…………2-252.5.5 共通制御…………………………………2-26

    3.電子式コントローラ ………………………………3-13.1 機能 ……………………………………………3-13.2 電子式コントローラの基本操作 ……………3-3

    3.2.1 コントロールパネル ……………………3-33.3 操作方法 ………………………………………3-6

    3.3.1 操作方法フローチャート ………………3-63.3.2 各表示モード操作方法 …………………3-9

    1.カレント(運転状態)表示モード …………3-92.運転設定モード …………………………3-103.電池モード ………………………………3-114.モード運転 ………………………………3-125.表示(LED部)消灯モード…………………3-146.センサ表示モード ………………………3-157.温度記録スクロールモード ……………3-188.アラーム記録スクロールモード ………3-219.PTIレコードスクロールモード…………3-23

    3.3.3 設定フローチャート……………………3-2410.オプション機能設定モード……………3-2611.基本機能設定モード……………………3-2712.オプション条件機能設定モード………3-2913.インプットデータモード………………3-3114.コントローラソフトダウンロードモード…3-32

    3.4 アラーム表示とバックアップ機能…………3-333.4.1 アラーム一覧表…………………………3-333.4.2 センサ異常時のバックアップ運転……3-34

    3.5 バックアップ用電池…………………………3-363.5.1 仕様………………………………………3-363.5.2 機能………………………………………3-36

    ☆が付いている項目は、標準サービスガイド(TR 01-08B)と内容が異なることを示しています。

    P033-060_S/G-A4_LXE10E-A18C,D 2008.02.19 17:43 ページ 34

  • 35

    目     次8.2.8 ジーセット運転2 ………………………8-328.2.9 バルブモード……………………………8-338.2.10 除湿制御 ………………………………8-358.2.11 マニュアルチェック選択モード ……8-398.2.12 F.PTI仕様………………………………8-408.2.13 リチャージャブルバッテリ …………8-42

    8.3 コントロールボックス………………………8-438.3.1 パソコンレセプタクル、

    予備ヒューズのコントロールボックス内装備………8-438.3.2 ケーブルクランプ金具1 ………………8-448.3.3 ケーブルクランプ金具2 ………………8-45

    8.4 USDA低温処理輸送 …………………………8-468.4.1 USDAセンサ、レセプタクルの型式…8-468.4.2 初期設定…………………………………8-468.4.3 USDAセンサカリブレーション………8-468.4.4 USDA低温処理輸送要件………………8-468.4.5 USDA事務所要求の書類作成…………8-46

    8.5 TransFRESH…………………………………8-488.6 特殊サービスポート…………………………8-50

    8.6.1 冷媒の回収………………………………8-508.6.2 ゲージマニホールドの取付け、取外し …8-50

    8.7 圧力計…………………………………………8-52

    5. オプション…………………………………………5-1

    5.1 電子式温度記録計 ……………………………5-15.1.1 標準型 ……………………………………5-15.1.2 リチャージャブルバッテリ型 …………5-3

    5.2 USDA低温処理輸送 …………………………5-45.2.1 USDAセンサ、レセプタクルの型式……5-45.2.2 初期設定 …………………………………5-45.2.3 USDAセンサカリブレーション…………5-45.2.4 USDA低温処理輸送要件…………………5-45.2.5 USDA事務所要求の書類作成……………5-4

    5.3 TransFRESH …………………………………5-66.故障診断 ……………………………………………6-1

    6.1 冷媒システム・電気システム ………………6-16.2 アラームコードの診断………………………6-136.3 自動PTIのトラブルシューティング(Jコード)…6-176.4 記録紙による診断……………………………6-196.5 緊急運転の方法………………………………6-22

    6.5.1 コントローラの緊急運転………………6-226.5.2 コントローラの短絡運転………………6-236.5.3 電子膨張弁の緊急運転…………………6-256.5.4 吸入比例弁の緊急運転方法……………6-266.5.5 吹出センサ・吸込センサ緊急運転……6-27

    7.付図 …………………………………………………7-17.1 ボルトの標準締付トルク ……………………7-17.2 フレヤナットの標準締付トルク ……………7-17.3 モータコイル及び電磁弁コイルの抵抗値 ……7-17.4 電子膨張弁コイルの標準締付トルク(EVコイル)……7-17.5 HFC134a、温度一蒸気圧特性表 ……………7-27.6 温度換算表と温度センサ(SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/SGS

    /AMBS)特性表 ……………………………………�