Ocs Crane Op

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Crane ScaleOCX-XZL Series

Operation Manual1 st EditionJune 2003

Shanghai Teraoka Electronic Co., Ltd. TingLin Industrial Development Zone, JinShan District, Shanghai China 201505

Tel: +86-21-5723-4888 Fax: +86-21-5723-4090 http://www.digi-scale.com
http://www.digi-scale.com/http://www.digi-scale.com/


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OCX-XZL Operation Manual

Important Information

Warning

The maintenance or repair should be performed by qualified service personnel who

have been properly trained on DIGI Scale or indicator.

And also please read Precaution below carefully before operation this product.

Any technical modification or improvements will not be indicated on this manual.

If there are any questions on which this manual does not focus, or any errors in this

manual, please contact with our local dealer or send enquiry to: Shanghai Teraoka Electronic Co., Ltd.Technical Support Dept.

A/18F, East Tower of New HuaLian Mans ion,755# HuaiHai Zhong Road, ShanghaiChina 200020Tel : +86-21-6473-9918Fax : +86-21-5490-1934E-mail: [email protected]

Precaution

Usually this scale need to be warm up for 3~5 minutes, then begins to weight.

In order to prevent the load cell damage, please do not keep overweight in a long time.

Please charge the battery after using everyday. If it is not used for long time, please

charge it before using

Please store this scale in dry and clear environment if it would be not used for a long

term. Please note the hook should not be forced

Please check the bolts and screws frequently and ensure them in a good condition

The rechargeable battery is not guaranteed for repair and return.

Shanghai Teraoka Electronic Co., Ltd.

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mailto:[email protected]:[email protected]


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CONTENTS

1. General Specification --------------------------------------------------------------------------------------------- 1

1.1. General --------------------------------------------------------------------------------------------------------- 11.2. General Layout ----------------------------------------------------------------------------------------------- 11.3. Features -------------------------------------------------------------------------------------------------------- 11.4. Operation Condition ----------------------------------------------------------------------------------------- 21.5. Battery Charger ----------------------------------------------------------------------------------------------- 21.6. Optional --------------------------------------------------------------------------------------------------------- 21.7. Analog Specification ----------------------------------------------------------------------------------------- 21.8. Capacity & Increment --------------------------------------------------------------------------------------- 21.9. Key Function of Remote Controller ---------------------------------------------------------------------- 2

2. Setup & Maintenance --------------------------------------------------------------------------------------------- 32.1. Operation of Controller -------------------------------------------------------------------------------------- 32.2. Setup Procedure --------------------------------------------------------------------------------------------- 32.3. Parameter Setting Method --------------------------------------------------------------------------------- 32.4. Parameter Setting List -------------------------------------------------------------------------------------- 42.5. Calibration ----------------------------------------------------------------------------------------------------- 52.6. Maintenance -------------------------------------------------------------------------------------------------- 6

3. Main Operation ----------------------------------------------------------------------------------------------------- 7

3.1. Power On ------------------------------------------------------------------------------------------------------ 7

3.2. One Touch Tare ---------------------------------------------------------------------------------------------- 73.3. 20 Second Auto Tare ---------------------------------------------------------------------------------------- 73.4. Weight Measuring -------------------------------------------------------------------------------------------- 83.5. Hold Function ------------------------------------------------------------------------------------------------- 83.6. Weight Accumulation ---------------------------------------------------------------------------------------- 83.7. Accumulated Weight Check ------------------------------------------------------------------------------- 93.8. Accumulated Data Clear ----------------------------------------------------------------------------------- 93.9. Battery Voltage Check -------------------------------------------------------------------------------------- 9

4. Display Message & Trouble Shooting ------------------------------------------------------------------------ 10

4.1. Display Message --------------------------------------------------------------------------------------------- 104.2. Trouble Shooting --------------------------------------------------------------------------------------------- 10

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1. General Specification

1.1. General

Model: OCX-XZL carne scale Equivalent to OIML R76 JJG539-97 JJG555-96

1.2. General Layout

350mm

6 6 6 .7 mm

1.3. Features

Quick response to weight change Capacity : 0.5T, 1T, 2T, 3T, 5T, 7.5T, 10T Display Resolution : 1/1,000 ~ 1/10,000 (Auto calculated, refer to Calibration contents) With HOLD/TARE/ZERO function One Side Super bright red LED display, 30mm height 5 digits

360 freely swiveling hook Equipped 1 Full seal airtight recharge battery 6V/10AH for 150 hours life Weight Display Mask: 110% FS Max Safe Load: 125% FS 15M Wireless Remote Controller Operation Software calibration by remote controller Splash water proof key sheet and Cast aluminum enclosure 1 mechanical key: Zero key Auto Power Off: Turn off automatically after 1.5 hours no-working to save battery power Accumulation Function: It can reach to 200 times weight accumulation in memory by using

the remote controller. The data will not loss after turned off.

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1.4. Operation Condition

Power Source: Full sealed lead-acid rechargeable battery 6V/10Ah Temperature: -10 ... +40 (OIML) Humidity: 90%RH (20 )

1.5. Battery Charger (AC/DC Adaptor) (CE Certificated)

Input: 220V AC, 50/60Hz Output: 10V DC (Inner -; Outer +) Charging Time: Approximate 10 hours Full charged battery for approximate 150 hours usage

1.6. Optional

Battery Charger 1 unit additional 6V Rechargeable Battery Wiring Controller

Standard Equipped: Wireless Remote Controller & Battery Charger.

1.7. Analog Specification

Input sensitivity : 2 mV/V

Zero adjust range : +/- 0.1%

L/C Excitation Voltage : DC 5V

A/D Conversion Speed : 30 times/second

Internal Resolution : 1/300,000

1.8. Capacity & Increment

Model Capacity Increment Display Resolution Tare Range OCS-XZL-0.5t 500.0kg 0.2kg 1/2,500 100% FS

OCS-XZL-1t 1,000.0kg 0.5kg 1/2,000 100% FS

OCS-XZL-2t 2000kg 1kg 1/2,000 100% FS

OCS-XZL-3t 3000kg 1kg 1/3,000 100% FS

OCS-XZL-5t 5,000kg 2kg 1/2,500 100% FS

OCS-XZL-7.5t 7,500kg 2kg 1/3,750 100% FS

OCS-XZL-10t 10,000kg 5kg 1/2,000 100% FS

1.9. Key Function of Remote Control ler

Tare key: set the tare weight; escape from parameter setting mode.

The parameter setting change; B+D enter the setting mode.

Move the flashing digit of the parameter codes.

Confirm and go to next parameter number, B+D enter parameter settingmode.

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2. Setup & Maintenance

2.1. Operation o f Contro ller

2.1.1. Wireless Remote ControllerThere are 4 keys on this controller:

2.1.2. Wiring Controller (Optional) Remove the Metal Platter Cap. XXXX kg. Connect the 15 pin connector of controller to scale. Keys are same as Remote Controller. Please assemble the metal platter Cap. XXXX kg back to scale after finished following

adjustment.

2.2. Setup Procedure

a) Please hang the scale upb) Turn on the power (Please ensure the battery is charged and the power switch is located on

rear cover)c) Set the parameters according to the contents of 2.3. Parameter Setting Method and 2.4.

Parameter Setting List.d) Calibrate the scale (Refer to 2.5. Calibration)

2.3. Parameter Setting Method

The Parameter setting can be changed by remote controllerKey Operation Display Descript ion Remarks

Normal Display . Weighing status

Press B+D together Enter into parameter setting mode

Press D key Value of P00 Factory set

Press D key Next parameter setting code

Press D key Value of P01

Press B key P01 value changed from 1 to 2

Press D key Go to next setting code P02

Press C key Previous parameter setting code

Press D key Value of P01

Press D key Go to next setting code P02

Press A key . Save setting and escape toweighing mode.Note: C key is used to shift the digit selected when setting the capacity weight.

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2.4. Parameter Setting List

2.4.1. Press B + D together to enter into the parameter setting.

Parameter No. Setting Functio n

P00Password Setting (Factory Setting)

34 (Default)

P01 Weigh t Displ ay Increment (Selectable)1; 2; 5; 10; 20

P02

Weight Unit

0: kg1: lb

P03 Amp li tude Range (Defaul t 5)

1; 2; 3; 4; 5; 6; 7; 8; 9

2.4.2. Press C + D together to enter into the parameter setting.


P04

Battery Saving Mode

0: Always display1: Enter -- Weight Mask mode after 5 minutes no operation2: Turn off automatically after 1.5 hours no operation

P05

Decimal Point Position f or Weight Display

0: No Decimal Point 2: 3 rd digit (0.00)1: 2 nd digit (0.0) 3: 4 th digit (0.000)

P06

Calibration Points

0: Disable Calibration 2: 2 Points Calibration1: 1 Point Calibration 3: 3 Points Calibration

P07 Capacity Weigh tInput the value (Please set it as rated on front cover)

P08Weigh t Display Mask

110% FS

P09Weight for Calibration M1

Input the weight for calibration M1


Input the weight for calibration M2 (M2>M1)


Input the weight for calibration M3 (M3>M2)

P12Calibration Rate 1

System Auto Generated, Please do not change it





P15Turn Point 1


P16Turn Point 2


P17Tare Weight



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2.4.3. Press B + C + D together to enter into the parameter setting.


P18Power On Times (Initial value 2,000)

Please enter value

P19Over Load Times (Init ial Value 0)

Please enter the value

2.5. CalibrationNote: The display resolution is auto calculated according to the setting Weight Display Increment in P01,

Decimal Point Position f or Weight Display i n P05 and Capacity Weight in P07.

For example, you set P01=2, P05=1 and P07=700.0, so when you perform the calibration, it will auto

calculated display resolution = 1/3,500

Please note this display resolution should within 1/1,000 ~ 1/10,000, otherwise you will failure for

calibration.

a) Please set above parameters properly

b) Press A key to set display zero

c) 1 st point calibration:

Hang up the weight as the value set in P09 Press D key after display stable, display will show FunC Press A + B keys together, display will show bd1 Wait for a while, display will back to weighing mode and show the weight on scale.

d) 2nd point c alibration:

Hang up the weight as the value set in P10 Press D key after display stable, display will show FunC Press A + C keys together, display will show bd2 Wait for a while, display will back to weighing mode and show the weight on scale.

e) 3 rd point calibration:

Hang up the weight as the value set in P10 Press D key after display stable, display will show FunC Press A + D keys together, display will show bd3 Wait for a while, display will back to weighing mode and show the weight on scale.

f) If the displayed value does not match the weight on scale, please repeat above procedures.

g) Set the parameter setting P06 = 0 after finished above steps.

h) Finish calibration

Note: If the AdErr displayed during calibration, it means Load Cell connection wrong or A/D converter

damaged.


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2.6. Maintenance

Note: Electronic crane scale is a accuracy measuring unit. And the power comes from

rechargeable battery, so the daily maintenance is necessary.

When the scale is turned on. Usually it need to be warm up for 3~5 minutes, then begins toweight.

In order to prevent the load cell damage, please do not keep it overweight in a long time. Please charge the battery after using everyday. If it is not used for long time, please charge

it before using. Please store this scale in dry and clear environment if it would be not used for a long term.

Please note the hook should not be forced. Please check the bolts and screws frequently and ensure them in a good condition. The rechargeable battery is not guaranteed for repair and return. Please keep maintain as

normal rechargeable batteries, and use it in daylight and recharge when not used.

2.6.1. Gravity Adjustment (Fine adjustment)

a) Press D key, and display shows FunC b) Press C + B keys together, and display 1.0000 c) Press C to increase or press B to decrease the value according to local Gravity data.

(Maximum adjustment range +/- 0.0050)d) Press D key to escape and return to weighing mode.

2.6.2. Battery Charging

a) Turn off the switch on the rear cover.b) Insert the plug to battery charger into the socket of 220v~.c) Then connect the battery chargers power.d) The charging lamp on rear cover will be light on.e) Please keep charging about 10 hours.


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3. Main Operation

Note: All following operation should be Wireless Remote Controller supported except thePower On/Off.

3.1. Power On

Key Operation Display Descript ion Remarks

Turn on power switch Power switch is located on rearcover Buzzer sound

ait 1 second . Display the battery voltage about5 seconds

ait about 5 seconds Start to display checking and self

initialization

. Back to weighing mode

3.2. One Touch Tare


Normal display . Weighing mode

Load tare weight . For example tare weight is 1.8kg

Press [Tare] key . Set the weight display to zero

Note: This operation also be used to reset the weight display when power on and not zero displayed.

3.3. 20 Secon ds Au to Tare


Normal display . Weighing modePress [Tare] [Tare]

ithin 1 second Entry into auto tare mode

Load tare weight For example tare weight is 1.8kg

fter 20 seconds . For example tare weight is 1.8kgNote: This function is only used when Remote Controller not equipped.

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3.4. Weight Measuring



Load weight object . For example: weight is 102.5kg Hanging up

Keep it motionless andread weight data .

Object moving will make displayunstable

Note: Please keep the object motionless for a while when you read the weight data, because the moving will make

the display unstable.

3.5. Hold Function




Press B key . Weight display is held andflashingRemove weight . Weight display keeps and flashing

Press B key . Return weighing modeNote: If the weight is not removed after weight help, it will display the normal weight when B key pressed again.

3.6. Weight A ccumulation




Press C key . Accumulated number 01 Stored in mem

Remove weight . Weighing mode

Re-Load weight object . For example: weight is 92.7kg

Press C key.

Accumulated number 02 Stored in memo

Remove weight . Weighing modeNote: Accumulation function cannot be performed for zero weight and minus weight.


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3.7. Accumulated Weight Check



Press D key Enter function selection mode

Press C key . Totally 2 times accumulatedfter a few seconds Total data lower than 1,000.0 *Note 1

Soon Later . Total data 195.2 *Note 1

Press C key . Accumulated number 01

Press C key . First accumulated weight

Press C key . Accumulated number 02

Press C key . Second accumulated weight

Press C key No more accumulated weight

fter a while . Escape to weighing modeautomatically*Note1: The accumulated data may be bigger then full display 99,999, so the indicator will separate 2 phase of

accumulated weight data as High 4 digits and Lower 4 digits. So that the maximum accumulated data can

reach 99,999,999 totally 8 digits.

Note: If you want to stop this checking, please press the D key to escape directly.

3.8. Accumulated Data Clear




Press A key Entry the accumulation clear mode

Press A key Clearing data

fter few seconds . Return to weighing modeautomaticallyNote: If you want to stop this operation, please press the D key to escape directly.

3.9. Battery Voltage Check




Press B key . Battery voltage is 5.8V

Press D key . Back to weighing modeNote: Please charge the battery when voltage is lower than 5.5V.


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OCX-XZL Opeation Manual

4. Display Message & Trouble Shoot ing

4.1. Display Message

No. Display Message Explanation Remarks

01 Weight loaded is over Weight display masksetting value

02 2 times [Tare] key continuously pressed with 1second, and performing auto tare function.

03 -The hook upward forced, and display less then 0when scale is put on ground. It will back to normaldisplay once scale hung up.

Please avoidsuch situationto prevent thedamage ofload cell.

04 Battery voltage is lower than 5.5V, please chargeit soon.

05 -- --Scale is under power saving mode, and it willreturn to normal display once weight changed.This function is depends on parameter setting.

4.2. Troub le Shooting

Phenomenon Reason Soluti ons

Battery Voltage Lower Turing off the scale and charge batter

Battery Damaged Replace a new batter above 6vNo Display After

Power OnElectrical board damaged Contact the service people for repairing

Charger Broken Replace chargerBattery can't becharged

Battery damaged Replace a new battery

Charger not in good connection Plug it again and keep in good connectingCharging Lamp no tworking

No power (220v~) Checking power supply

Battery voltage too low Turning off the scale and charge batteryWeight displayunstable Motion of weighting object Let weighting object be static

Warm-up time is too short Warm up the scale for 3~5 minutes, thenpress the [Tare] keyDisplay no change

Scale was put on ground for toolong time Keep scale hung up freely for a while

Note: If you still can not remove the problem you met after following above solutions, pleasecontact to our local dealer for support or send enquiry to Shanghai Teraoka ElectronicCo., Ltd. [email protected] .

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