OIL & GAS - Honeywell Process · PDF fileOIL & GAS. Robert Ell . HPS, Oil & Gas Marketing. ... • Gap in industry experience & knowledge ... On time and on budget delivery of mega

PipelinesOIL & GAS

Robert Ell HPS, Oil & Gas Marketing

July 2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Agenda

Pipeline Solutions Value Chain

Customer Challenges

Honeywell: Your Complete Partner for Pipelines

Global Major Project Examples

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Oil & Gas Pipelines01Customer Challenges


• Changing energy mix and global supply & demand

• North America business readiness for rising Middle class

• Demand from China, India & Middle East

• Real time performance

• Improve uptime

• More value for money

• Aging Assets

• Retiring experience

• Gap in industry experience & knowledge

• Focus on SAFETY

• Regulatory Pressures

Changing Scenario

Increase in global demand for affordable

energy

Increase focus on capital & operational

costs

Shrinking Pool of Subject

Matter Experts

Increasing government regulations

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• Less interfaces

• Common display mechanisms

• Cheaper communications

• Better Inventory control

• Better measurement accuracy

• Better Integrity management

Impact of New IT Trends

Cloud

Analytics IIoT

Enhancing the Connection of People to Assets

Enterprise Scalability and Data Fusion

Enhancing the Connection of People to Assets Enabling New Ways to Serve

Mobility

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Changing Roles in the Organization

Need for Change Management!

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Changing Role of the Operator Maintenance

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Oil & Gas Pipelines02Honeywell: Your Complete Partner


Integrated Solution

… Point Solutions Are Pointless …

Honeywell’s holistic approach:Integrated solution, single view

Solution attributes:

Single solution viewCommon design philosophyIntegrated “out of the box”Less expensive to implement & manage

Multiple solution providersOnly focus on subsystemPlant staff become the integratorsMore expensive to implement & manage

Non-Integrated Approach:Each supplier has a different view

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Planning & Scheduling

Capacity Mgt

Regulating Metering

SCADA Controls

Safety Security


Controllers, PLC, RTU, Safety Shutdown systems

Loading gantries, skids& controllers

Comprehensive Portfolio

Solutions to improve safety, efficiency, reliability

Operational Data• Process History & Analytics

Production Excellence• Operations Management• Integrated Planning• Production Management• Operator Competency • Process Control & Optimization

Production Surveillance• Well Test Validation• Well Surveillance• Well Test Management

Process Safety• Alarm Management• Shut-Down Analysis• Safety Valve Analysis• Barrier Testing

Equipment Effectiveness• Equipment Integrity• Transmitter Monitoring• Control Valve Performance• Corrosion Prediction

Operational Performance• Enterprise Collaboration• Performance Management

Oil & Gas Suite

Flow computing and analysers

Metering

Meter provers, valvessensing ,corrosion

Engineering & Support Services

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Oil & Gas SCADA Large Installation Examples9

Proven Track Record

Saudi Arabia: ARAMCO OSPAS

18,200km

China: PetroChina WEPP II9,600km plus spurs

Canada & USA: Alliance4,000km

Kazakhstan: Central Asia-China2,000km

Ireland: Bord Gais7,000km

Coal 508

CO2 543

SO2 8

TOTAL PIPELINE PROJECTS completed

93750 miles

More than 8 times the

diameter of EARTH

Environmental Benefits (Reduction in million tons/year)

More than 400 pipeline SCADA projects completed

More than100 wellhead SCADA completed


Why Honeywell?10

Embedded pipelines knowledge provides value throughout the facility lifecycle

20% to 30% reduction in costs & project schedule

Reduced Engineering Time

Full Capacity Sooner

Approach target capacity

6 months earlier

1% increase in throughput

Operations Excellence

2% increase in service availability

Improved Operator Effectiveness

5% reduction in lifecycle costs

Cost Advantage

Benefits to Pipeline Operators

IMAC approach and LEAP

Improved HMI ergonomics and PHSMA compliance

Best in class Operational Applications

Dynamic Alarm Handling & Rationalization

Purpose built products & software

Pipeline Solutions Value Chain

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Oil & Gas Pipelines03


• Project Engineering & IMAC• Control Room and ergonomics • Supervisory Control• Alarm Management• Pipeline & compressor simulation• Leak Detection• Capacity and Nominations

Management• Business continuity• Systems integration• Networks, video, intercom and tele-

communications• Virtualization and administration• TPI and Corrosion Management• Security & Buildings Management

Central Control Room Solutions12

Control Room Head Office

Business Continuity


Compressor and Pump Station Control13

• Local and Remote Control & HMI• Integrated Safety (ESD) and F&G • Integrated Compressor Controls• SCADA Integration• Complete Instrumentation,

Networking and Control• Balance of Facility controls• Compressor modeling and

Optimization• Equipment Health Monitoring• Metering, gas chromatographs and

instruments• Security, access control, telecoms

Compressor Station


Main Line Information and Control14

• MLV RTU• On-line instruments• Metering Systems/skids• Meters and GC’s• Corrosion modeling• Corrosion monitoring• TPI detection • Telecoms and telemetry integration

MLVs and ROW


Skids & Modular Stations15

• Project Engineering & IMAC• Metering Systems/skids• On-line instruments• Meters and GC’s• Corrosion modeling• Pressure Regulating Skids• TPI detection • SCADA & Control System Integration• Telecoms and telemetry integration• Pre built process Skids• Custom Solutions Skids• Support Services

Metering Skid-Valves, Flowmeter

Metering Skids and Stations


Terminal Management16

• Complete Terminal Supervisory Solutions

• Complete Instrumentation, Networking and Control

• Metering and Proving• Complete Automation Solutions• Integrated Safety Systems• Integrated Fire & Gas• Integrated Building Management and

Access Security• Tank & Inventory Measurement and

Management• Blending and Batch management• Advanced Software Solutions

City / Regional Gas Suppliers

Industrial and Commercial Utilization

Local Distribution

Gas & Liquids Storage

TMS Overview


What would the future look like?


CLOUD OPERATIONSSCADA

Enabled Operations18

Get relevant information anytime, anywhere

Troubleshoot remotely through your mobile

Easy to add factory preconfigured equipment into service

Easy connect to any facility

Easily portable control room

No back-up site required

Reduce hardware and software obsolescence

Lowest overall TCO

Smart and secure

collaboration

Scalable Data

managementData Analytics

Connected assets

and devices

Real Time Plant

Performance

Oil & Gas Pipelines04Project Examples


Case-Study in Migration & Modernization

On time and on budget delivery of mega SCADA system

Existing SCADA and Video Wall

ARAMCO OSPAS SCADA logistics for >10% of global crude supply• Saudi ARAMCO’s OSPAS SCADA was Telvent’s second largest Oasys

system. • OSPAS controls the country wide supply chain from production to

downstream for all O&G• Oil, Gas & NGL, Refined Products and Supply Planning & Eng’g,

18,000km pipelines and terminals. • Scope:

- Replacement of Telvent OASys- Redundant SCADA Servers; independent for PDS and CDS.- Interface to 700 RTUs, 300 channels and with more than 50,000 tags- API/AGA liquids and gas apps with 1,000 meters- RTU protocols inc Daniels, DNP3, WISP, ICCP Harris 6000

Listen only mode prior to cut-over- 100 HMI with 2550 displays

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Case-study looking at Large SCADA project

Flawless MAC execution of scope from skids to control

Honeywell Pressure Reduction Stations

Honeywell implements SCADA on world’s longest gas pipeline – PetroChina West-to-East Ph II at 9,600km• Order in 2009, $12MM for Regional SCADA.• Several expansions ongoing.• Scope:

- SCADA with Experion PKS at Regional Control Rooms- IEC 60705-104 uplink comms to MCC- SCADA with Experion HS (up to 8,000 tags), PLC and ESD at sub-stations- RTU at minor stations- Parallel orders for- Pressure Reduction Stations, $14MM- F&G systems at all buildings/enclosures

• SCADA for upstream Trans Asia Gas Pipeline

Gas Pipeline and Substations

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Case-study in Compliance

Expert consulting and leading products keep customers ahead on compliance

NGL’s rich pipeline from Calgary to Chicago

Alliance Gas Pipeline - large pipeline in NA implemented in high regulatory conditions• Original capital project with commissioned Y2000 with Honeywell SCADA

- 4000 km, 107cm dia, 15BM3 / yr, 12 MPa- 40 Receipt Stations, 5 Lateral Compressors Stns, 14 Mainline Compressor

Stns, 90 BLVs, 7 offtakes, Aux Sable NGL’s Plant• Compliance solutions

- Critical Infrastructure Regs compliance with Honeywell Backup Control Centersoln.

- API21.1 and AER Directive 17 compliance with full integration of USMs, EFMs and FlowCal

- Dewpoint prevention and leak detection compliance with on-line integrated simulation model, plus compressor fuel optimization

- Third Party Access compliance with SCADA integrated nominations management from Sungard

• 2014 project to improve compliance and competitiveness- Upgrade to Experion R430- Compliance to CFR 192, API RP1165,1167,1168 and PIPES Act leveraging

Abnormal Situation Management (ASM) solutions

Block diagram from User Group paper by Alliance

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Case-study looking at Control Room Design

Turnkey design and delivery of best practice control rooms

Implementation of telecoms infrastructure

Honeywell design and implements Control Room with Telecoms and controls for PetroPeru Talara Oil Refinery and offsites• Control room design and implementation ordered in 2011. Telecoms

contract and automation ordered in 2010.• Scope:

- Experion PKS with C300 & SM for ICSS- Telecoms (Radio, Paging, Telephony, FO & networks ) plus Access Control &

CCTV- Design & construction of new control room

• Control Room contract- Complies with ISO11064- World best practice Human Factors design- Operator Role Complexity Analysis (ORCA)- Single vendor for MAC, t’coms and CCR

Impression of the new control room

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Honeywell – Your Complete Partner for Pipelines 24

Lower Risk. Optimized Performance

• Industry leader with global experience

• Over 150 years in the natural gas industry

• Extensive automation and control portfolio

• Global domain expertise with local support

• Broad suite of products, from single instruments to turnkey solutions

• Seamless integration with plant-wide automation and security

• Guaranteed compliance and accuracy in custody transfer.

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No reproduction or use of this material may be made without Honeywell’s prior written permission

Back up slides


Stations building

Station & Skid Building

Discover Your Complete Partner for Pipelines

Fiscal Metering Systems Distribution M&R stations Biomethane grid injection

Main applications:• Custody transfer measurement• Gas Distribution M&R stations• Citygate stations• Transmission pipeline systems• Powerplant flow and quality metering systems• Biomethane Grid Injection• LNG metering (Gas Phase)• Meter calibration facilities/systems

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Quick facts:• All major calibration facilities use Elster meters

as reference meter• UFM – Turbine meter combination most

accurate fiscal metering solution on the market• 2” – 48” metering systems up to 150 barg• Diagnostics in total energy metering systems

minimizes downtime and optimizes accuracy• Market leader for biomethane grid injections

solutions > 60 systems in EU


Truly Integrated Terminal System28

Sampling

Overfill protection

Gas detection

Shutdown valves

CCTVAccess Control

Flow Prover

Grounding

Metering skid

Flow computer

Safety system

ControlValves

Pumps

Flow metersMeterSuite

PDAs

Field displays

Fire detection system

Manual Tank Gauging

Density

Automatic Tank Gauging Temperature

Pressure

DCS, SCADA

Tank Inventory Management

Asset Management

Terminal Management

Additives, Blending

Oil Movement

Stock Reconciliation

ERP

Reporting and Historian

Planning & Scheduling, KPI, …

Loading skid

Flame Arrester

Flow Prover

Blend Skids

AdditiveInjection

LoadComputer

Grounding

Flow Prover

AnalyticalCommunication

interface unit

Key:

Honeywell scope

3rd party scope

Documents

OIL & GAS - Honeywell Process · PDF fileOIL & GAS. Robert Ell . HPS, Oil & Gas Marketing. ... • Gap in industry experience & knowledge ... On time and on budget delivery of mega