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HVAC/Plant Eng. Lab., Hanyang Univ. - 1 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 2 -
Plant
TerminologyTerminologyDehydration; Sweetening; ( )Stripper; Cracking; (->)Visbraking; Coking; Reforming; ( )Fractionator; Molecular sieve; Hydrosulfurization; BPSD; Baral per dayFlash; , C2; C 2
ii; isoN; NormalMMSCFD; ft3/dayCascade process; AR; Atmosphric ResidiuumARU; Atmosphric Residiuum UnitOCU; Olefins Conversion UnitFCC; Fluidized Catalytic CrackingAR; Atmosphric ResiduumBTX; Bensen, Toluen, Xylen
HVAC/Plant Eng. Lab., Hanyang Univ. - 3 -
Plant
AA : Acetic AnhydrideAB : AkylbenzeneABS : Acrylonitrile Butadiene Styrene
copolymerACP : AcetophenoneADN : Adiponitrile()AGO : Atmospheric Gas OilAN : AcrylonitrileBDO : Butanediol()BPA : BisphenolBR : Butadiene RubberBTX : Benzene Toluene XyleneCBA : 4-Carboxy benzaldehydeCHP : Cumene Hydroperoxide()CTBN : Carboxy-terminated
Butadiene AcrylonitrileDEA : DiethanolamineDIPA : Di-isopropylamineDMPC : DimethylphenylcarbinolDMT : Dimethyl Therephthalate
EBHP : Ethylbenzene HydroperoxydeEDC : Ethylene DichlorideEG : Ethylene GlycolEH : EthylhexanolEO : Ethylene OxideEPDM: Ethylene Propylene Diene MonomerEPR : Ethylene Propylene RubberEPT: Ethylene Propylene TerpolymerFCC : Fluid bed Catalytic CrackingFRN : Full Range naphthaFT : Fischer-TropschHCN : Hydrogen CyanideHAD : HydrodealkylationHDPE : High Density PolyethyleneHMDA : HexamethylenediamineHR : High ResiliencyIPA : Isopropyl AlcoholLAB : Linear AlkylbenzeneLAS : Linear Alkylbenzene SulfonateLDPE : Low Density Polyethylene
HVAC/Plant Eng. Lab., Hanyang Univ. - 4 -
Plant
LGN : Liquefied Petroleum GasLVN : Light Virgin naththaMA : Maleic AnhydrideMDI : Methylene Diphenyl DiisocynateMEA : MonoethanolamineMEK : Methyl Ethyl KetoneMFI : Melt Fluid IndexMMA : Methyl MethacrylateMTBE : Methyl tert-Butyl EtherNBR : Acrylonitrile Butadiene BubberNGL : Natural Gas LiquidPA : Phthalic AnhydridePABA : p-Aminobenzoic Acid PAO : Poly-Alpha OlefinPBT : Polybutylene TerephthalathPET : Polyethylene TerephthalathPO; Propylene OxidePP : PolypropylenePS : PolystyrenePTA : Pure Terephthalic Acid
PTAL : p-TolualdehydePCV : Polyvinyl ChloridePX : ParaxyleneRIM : Reaction Injection MoldingRON : Research Octane NumberROSE : Residual Oil Supercritical
ExtractionSAN : Styrene AcrylonitrileSBA : Sec-Butyl AlcoholSBR : Styrene Butadiene RubberSCP : Single Cell Protein
SM : Stylene MonomaSN : Sulfer NitrideTAME : tert-Amylmethyl EtherTBA : tert-Butyl AlcoholTDI : Toluene DiisocyanateTPA : Terephthalic AcidTPR : Transpolypentamer RubberVCM : Vinyl Chloride MonomerVGO : Vacuum Gas Oil
HVAC/Plant Eng. Lab., Hanyang Univ. - 5 -
Plant
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DCS; digital control systemDCS; digital control systemCAS; civil, architecture, steelCAS; civil, architecture, steelHVAC; heating ventilating and air conditioningHVAC; heating ventilating and air conditioning
HVAC/Plant Eng. Lab., Hanyang Univ. - 6 -
Plant
Worldwide Engineering Company
UOP : http://uop.com/
ABB Lummus Global : http://group.abb.com/
Becthel : http://www.becthel.com/
Kellog Brown & Root : http://www.halliburton.com/kbr/
Flour Daniel : http://www.fluordaniel.com/
Axens (IFP Group) : http://www.axens-group.com/
Linde AG : http://www.linde.com/
Lurgi AG : http://www.lurgi.com/
Stone & Webster : http://www.shawgrp.com/StoneWebster/
HALLIBURTONKBR
HVAC/Plant Eng. Lab., Hanyang Univ. - 7 -
Plant
2005 9 26
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, , polymer , ,
HVAC/Plant Eng. Lab., Hanyang Univ. - 8 -
Plant
, polymer
()
2005 9 26
HVAC/Plant Eng. Lab., Hanyang Univ. - 9 -
Plant
()
,
2005 9 26
, polymer
HVAC/Plant Eng. Lab., Hanyang Univ. - 10 -
Plant
()
HVAC/Plant Eng. Lab., Hanyang Univ. - 11 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 12 -
Plant
-1LDPE
HDPE
EDC
VCM
E O
E P R
S B R
SB-LATEX
B R
M M A
P P
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P V C
P P G
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PMMA
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NAPHTHA
GAS OIL
NAPHTHACRACKING
CENTER
To BTX Extraction Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 13 -
Plant
NAPHTHA
GAS OIL
D N T
O-XYLENE
P-XYLENE
M A
S M
/
XYLENE
NAPHTHACRACKING
CENTER
T D I
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M D I
S A N
M B S
P S
A B S
BENZENEEXTRACTION
PLANT
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T P A
D M T
P A
,
-2
HVAC/Plant Eng. Lab., Hanyang Univ. - 14 -
Plant
Gas PlantNo. Process Description Major Licensor
1 H2 Hydrogen Plant CDTech, Haldor Topsoe2 H2/CO CO2 Removal from H2 rich gas Haldor Topsoe3 SRU Sulfur Recovery Unit TPA, Lurgi4 AGRP Acid Gas Removal Plant5 LNG Liquified Natural Gas Plant6 LPG Liquified Petroleum Gas Plant7 PSA Pressure Swing Absorption UOP, Linde
Chemical PlantNo. Process Description Licensor
1 AMMONIA & UREA Urea : Snamprogetti2 SULFURIC ACID Monsanto3 NITRIC ACID4 PHOSPHORIC ACID5 SOLVENT RECOVERY Sumitomo Chemical6 ALCOHOL PROCESS7 DETERGENT8 9 10 MSG Mono Sodium Glutamate
, -1
HVAC/Plant Eng. Lab., Hanyang Univ. - 15 -
Plant
Refinery ProcessProcess Description Major Licensor
1. CDU or Topping Unit Crude Distillation Unit2. VDU Vacuum Distillation Unit3. GCU Gas Concentration Unit
Gas Recovery Unit1. Naphtha HDS Naphtha Hydrosulfurization unit UOP: Unifiner
IFP: NHT2. Kerosene or Diesel HDS Kero/Diesel Hydrosulfurization unit UOP: MDU (Middle Distillate Unifiner)3. AR HDS Atmospheric Residuum
Hydrodesulfurization UnitChevron
1. LPG Sweetening Unit LPG Sweetening UOP: LPG MeroxMerichem: Napfining unit
2. Naphtha Sweetening LSR Naphtha Sweetening
1. Reformer Reforming Unit UOP: PlatformerIFP: AromizerChevron: RheniformerEngelhard: Magnaformer
2. Isomerization Paraffin Isomerization UOP, ShellBP
3. Alkylation Alkylation of Olefin with iso-paraffin UOP, Phillips
1. FCC/RFCC Fluid Catalytic Cracking UnitResiduum Fluid Catalytic Cracking Unit
UOP: RCC
2. VGO Hydrocracker Hydrocracking of H.C UOP: HydrocrackingUnocal: UnicrackingChevron: Isocracking
1. Visbreaking Unit Thermal cracking of H.C UOP : Thermal Process
2. Delayed Coker Thermal cracking to produce coke FW
L
B
O
1. Lube Base Oil Lube Base Oil Catalytic Dewaxing Unit Mobil, Chevron
1. MTBE Methyl Tertiary Butyl Ether Unit UOP, IFP, BP, CDTech2. TAME Tertiary Amyl Methyl Ether CDTech3. SWTU Sour Water Treating Unit4. Residue Solvent Deasphalting Unit Solvent extraction of deasphalted oil
from asphaltene rich feedstockKBR: ROSE Unit (Residuum Oil Superextraction)
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, -2
HVAC/Plant Eng. Lab., Hanyang Univ. - 16 -
Plant
Petrochemical ProcessNo. Process Description Major Licensor
1 Ethylene Naphtha/Gas Oil Cracking Kellog, ABB Lummus,Stone & Webster, Linde
2 BTX Aromatics Benzene, Toluene, Xylene UOP, IFP
3 Tatoray BTX Aromatics UOP
4 Sulfolane BTX Aromatics UOP, Shell
5 Parex Selective adsorption of paraxylene UOP
6 Isomar Xylene Isomerization UOP
7 Butadiene Extraction Distillationn-Butene Dehydrigenation
BASF, Exxon, ShellAir Products, Nippon Zeon
8 Benzene Benzene Recovery Krup Koppers
9 EB/SM Ethyl Benzene, Stylene Monomer Mobil, Monsanto, Basf, UOP
10 PO/SM Propylene Oxide, Stylene Monomer ABB Lummus, Union Carbide,BASF, Mitsui Toatsu
11 EO/EG Ethylene Oxide, Ethylene Glycol Snamprogetti, Union Carbide
12 TPA/DMT Terephthalic Acid/Dimethylterephthalate
Amoco, Toray Industries,Maruzen Oil
13 Caprolactam Caprolactam BASF, Toray Industries, Zimmer
14 Methanol Methyl Alcohol ICI, Snamprogetti, Lurgi, Kellog,Haldor Topsoe, BASF
15 Ethylamine DEA,MEA,MDEA,TEA
16 Ammonia Ammonia Kellog, Lurgi, Haldor Topsoe,Snamprogetti, ICI, Uhde
, -3
HVAC/Plant Eng. Lab., Hanyang Univ. - 17 -
Plant
Polymer & Synthetic RubberNo. Process Description Major Licensor
1. PE Poly-Ethylene BASF, Sumimoto, Uhde, Mitsui,Solvay
2. PP Poly-Propylene BASF, Sumimoto, Uhde, Mitsui,Solvay
3. HDPE High Density Poly-Ethylene BP Chemical, Asahi Chemical,Solvay, Mitsubishi Chemicals
4. LDPE Low Density Poly-Ethylene BASF, Dow Chemical, ICI,Snamprogetti, Sumimoto
5. LLDPE Linear Low Density Poly-Ethylene BP Chemical, BASF
6. PET PolyEthylene Terephthalate Eastman Chemical
7. ABS Acrylonitrile-Butadiene-Stylene resins Monsanto, Toray Industries,Dow Chemicals
8. PS Poly-Stylene
9. EPS Elastic Poly-Stylene
10. PVC Poly-Vinyl Chloride ATOCHEM, BASF, Mitsui Toatsu,Solvay/ICI
1. BR Butadiene Rubber BASF, Mitsui
2. SBR Styrene Buradiene Rubber Japan Syhthetic Rubber
3. EPR
4. EPDM
5. URETHANE
6. MNB
7. ANILINE
8. MDI
9. PUR
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, -4
HVAC/Plant Eng. Lab., Hanyang Univ. - 18 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 19 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 20 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 21 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 22 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 23 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 24 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 25 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 26 -
Plant
Molecular sieve Dehydration;
Dehydration ()
HVAC/Plant Eng. Lab., Hanyang Univ. - 27 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 28 -
Plant
LNG; GTL;
HVAC/Plant Eng. Lab., Hanyang Univ. - 29 -
Plant
1)
FEED GAS
LNG
C3Pre-cooling
MR
1. C3-MR (C3 Pre-cooled Mixed Refrigerant process)- APCI
License
* C3 = propane(C3H8)
C3
MR; mixed refrigerant
HVAC/Plant Eng. Lab., Hanyang Univ. - 30 -
Plant
2)
C3
GT=Gas TurbineM=MoterC1=(C1H4)C2=(C2H6)
=
HVAC/Plant Eng. Lab., Hanyang Univ. - 31 -
Plant
2. OPRC (Optimised Pure Refrigerant Cascade )- Conoco Phillips
HVAC/Plant Eng. Lab., Hanyang Univ. - 32 -
Plant
LNG
3. MFCP (The Mixed Fluid Cascade Process)- The Statoil-Linde
+++++
Coolingwater
HVAC/Plant Eng. Lab., Hanyang Univ. - 33 -
Plant
4. DMRP (Dual Mixed Refrigerant Process)- Axens/IFP
ST; steam turbine
HVAC/Plant Eng. Lab., Hanyang Univ. - 34 -
Plant
5. SMRP (Single Mixed Refrigerant Process)-Black & Veatch PRICO
HVAC/Plant Eng. Lab., Hanyang Univ. - 35 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 36 -
Plant
(Petroleum Refining) : ,
:
:
, ( ) :
: , , , ,
HVAC/Plant Eng. Lab., Hanyang Univ. - 37 -
Plant
: LPG
:
: ,
: ,
: .
:
HVAC/Plant Eng. Lab., Hanyang Univ. - 38 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 39 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 40 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 41 -
Plant
LPGLPG
LPG
B-A
LRFOB-C
HVAC/Plant Eng. Lab., Hanyang Univ. - 42 -
Plant
CDU
iC4
LCOTo Diesel HDS
VDUAR
Fuel Oil
(Refinery) :Residue Upgrading : VDU - VGO FCC + Delayed Coker or VRDS or Visbreaker
GasolineSweetening
LCN(FCC Gasoline)
Deisobutanizer N-Butane
NC4 C4Isomerization
AlkylateAlkylation
MTBE MTBE
LPGRecovery Propylene
PropyleneRecovery
PropaneLPG
Sweetening
FCC
NaphthaHDS
Fuel Oil
VGO
GO HDS
DelayedCoker
VRDS
Visbreaker
Naphtha
Gas Oil
Naphtha
VisbreakerResidue
ReformerFeed
C3sC4s
HVAC/Plant Eng. Lab., Hanyang Univ. - 43 -
Plant
CDU
H/SCrude
LPG Sweetening
LPG Sweetening
Propane
Butane
LSR Naphtha Sweetening
LSR
Naphtha
* ARU SRP
Diesel HDS
H2 *Diesel
Diesel
Sulfur
Kerosene Sweetening
KeroseneJet Fuel
Kerosene HDS
H2 *
Kerosene
H2 PlantLPG,NGNaphtha H2
Low Sulfur Fuel Oil
ARDS
H2
AR
VDU
Asphalt Blowing
VR
VGO
Asphalt
(Refinery) : Hydroskimming
Naphtha HDS
H2 *
Reformer
H2
GasolinePool
ReformateNaphtha Gasoline
HVAC/Plant Eng. Lab., Hanyang Univ. - 44 -
Plant
(Refinery) : Residue Upgrading ; ARDS+RFCC
CDU
Deisobutanizer
Alkylate
N-Butane
LPGSweetening
iC4
MTBE MTBE
LPGRecovery Propylene
RFCC LCOTo Diesel HDS
ARDS
H2
AR
Fuel Oil
Alkylation
NC4
GasolineSweetening
PropyleneRecovery
C4Isomerization
Propane
LCN(FCC Gasoline)
HVAC/Plant Eng. Lab., Hanyang Univ. - 45 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 46 -
Plant
LPG
STRIPPER
Stripper;
HVAC/Plant Eng. Lab., Hanyang Univ. - 47 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 48 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 49 -
Plant
EJECTOR
1
2
3
4
HVAC/Plant Eng. Lab., Hanyang Univ. - 50 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 51 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 52 -
Plant
( )
:
- Coil type : (480~500C) - Soaker type : (430~460C)
Soaker type Coil type 15~30 %
(Visbreaking)
HVAC/Plant Eng. Lab., Hanyang Univ. - 53 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 54 -
Plant
Visbreaking (510~590C)
: , ,
Delayed Coking
HVAC/Plant Eng. Lab., Hanyang Univ. - 55 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 56 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 57 -
Plant
350C () :
: - riser - - stripping - - riser
Cacking;
(Catalytic Cracking)
HVAC/Plant Eng. Lab., Hanyang Univ. - 58 -
Plant
: - - - :
- CO CO
-
: , -, -,
: -
: 30~60 %, - 5~10 %,- 5~10 %, 5~10 %
HVAC/Plant Eng. Lab., Hanyang Univ. - 59 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 60 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 61 -
Plant
:
(reforming) :
45 kg/cm2 ( 500C) 3~4 - , : LPG : ( ) : , : ,
HVAC/Plant Eng. Lab., Hanyang Univ. - 62 -
Plant
:
-
- , , ,
: Unicracker, H/C Unibon, Isocracker, H-Oil, LC-Fining, Hycon, Canmet, SOC
(Hydrocracking)
HVAC/Plant Eng. Lab., Hanyang Univ. - 63 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 64 -
Plant
NAPHTHA CRACKING Furnace
HVAC/Plant Eng. Lab., Hanyang Univ. - 65 -
Plant
NAPHTHA CRACKING -1
HVAC/Plant Eng. Lab., Hanyang Univ. - 66 -
Plant
NAPHTHA CRACKING -2
HVAC/Plant Eng. Lab., Hanyang Univ. - 67 -
Plant
GTL .
1) (Syngas) 2) FT (1920 Franz Fischer
Hans Tropsch ) (Syncrude)
3) Hydrocracking , ,
--(CO H2 ) (partial oxidation) : ,
, , CO2 . (CH4 + 1/2O2 CO + 2H2)
(steam reforming): (H2O) 870oC . , . (CH4 + H2O CO + 3H2)
Autothermal : , . Start/Stop , Syntroleum
HVAC/Plant Eng. Lab., Hanyang Univ. - 68 -
Plant
-- :
FT ; (CO +2H2 -CH2- + H2O)
* -CH2- . C1C4 : C5 : (: C10C20) C20 :
----FT-GTL , , 20 . .
HVAC/Plant Eng. Lab., Hanyang Univ. - 69 -
Plant
HVAC/Plant Eng. Lab., Hanyang Univ. - 70 -
Plant
GTL
HVAC/Plant Eng. Lab., Hanyang Univ. - 71 -
Plant
GeneratorMain air CompressorSteam
Turbine
Steam Turbine
Booster air Compressor
SyngasCompressor
SyngasReactor Hydrocarbon Synthesis
Reactor
Air Separation Unit
Gas Turbine
Air
Dry Air
Natural Gas
Steam
Oxygen
Syngas
Tail gas
Synthetic crude
GTL
HVAC/Plant Eng. Lab., Hanyang Univ. - 72 -
Plant
GTL
-Chevron- UOP- Axens
- / . Sasol SPD. Shell SMDS. Exxon AGC-21. Syntrolum. Rentech
- . PDVSA/Intevep. Willams/EI. BP. Axens. Statoil/Mossgas. Conoco
- Steam Reforming. Lurgi. Haldor Topsoe. Uhde. Kinetics Technology
- Partial Oxidation. Texaco. Royal Dutch/Shell
- Autothermal Reforming. Uhede. Lurgi. Haldor Topse
HydrocrackingGTL(FT Conversion)Syngas
HVAC/Plant Eng. Lab., Hanyang Univ. - 73 -
Plant
Thank you!Thank you!