Plc Application

Embed Size (px)

DESCRIPTION

plc

Citation preview

  • !

  • ! !" #$ %

    ! & ' ! & ('' % )

    &'#' !& !&&*+(''&&

    &',#

    " #$ " " #$

    ))))) )))) '+ !

    )))) , ))) + !

    )))) &-

    )))). -

    %%%%%

    %%%%&

    %%%%'

    %%%%(

    '%%%%

    %&%

    %&%%%

    %&%%&

  • .)

    /&&*&"01&2(3

    1&&3&**

    &3&**''%'

    2(3&

    (%

    2(3' !

    2(3.+

    +&)

    2(34 !

    2(35-26

    ))!$$ $ !" ))!$$ $ !"

    )))) /6 ))))) ))) /62, )))).

    ))) , )))) ))) +2 ))

    ))) 262, )))) 7)))

    ))). ,$ )))) ))) /6+2 ))

    )))4 /6 )))) ))

    ,2, )))).

    )))5 262, ))) )) 26 ))))

    ))) ,$ )))) )). ,$ )))

    )))8 /6 ))))

    ))4 -26)

    ))#))

    )))#)

    $2

    ))#))

    $2

    ))#))

    +,29:

    ))#))

    $2

    )))#))

    +2

    ))

    7)))

    )))#)

    -

    ))#)

    $2

    ))#))+2))

    ))#)

    +

    )))#).

    -

    )))#).

    -

    -26)

  • .

    *( !!" !+

    ' & " % * & &

    &"'! '# % *; & '# '

    *;%&%(&%%&*

    " # " " #

    ))))) )))) + !

    ))) '

    +!$

    +2)48

  • .

    ,"$ =''*&'("&3

    +2

    )48

    7

  • -.

    !""# "

    $ % $$ %

    ! !

    " #$#

    #$#

    % &'&

    &$ ' $

    ( )*+$ ,(- -.(

    #+ ,,(

    ( )*+$ (- -.(

    #+ ,,(

    ( $)*

    (' )*+$ ,# (//$

    $0(/ $ (

    # +. (

    AutoManualForward

    ReverseAuto StartStop

    (1003) Motor Reverse

    (1002) Motor Forward

    ManualAutoAuto-start

    Control Panel Indication Box

    LS1(5)

    LS2(6)

    (7) PBS

  • !

    "+ #0$1*2

    304

    30

    *2

    *2

    *2,

    *2!

    *2"

    *2,

    *2%4,$,

    ( (

    ( (

    $

    ( ( ( ( "(% "(

    "(

    # ,

    ,

    ( (! ( (" "( "(%

    "(%

    #

    ,

    ( (% (" ( "(5

    "(5

    $ '& #

    "(

    4,$,

    "(5 (" "(

    "(6

    #

    ,

    4,$,

    ( "(6

    ,

    ( ( (" ( "(

    4,$,

    "(

    4,$,

    # # $/

    .

    7

  • "

    *25

    *26,

    *2

    *2

    *28

    / "(

    3.

    "(6 (

    "(

    ,

    ,

    ,

    "( (

    "(%

    "(5

    (!

    8*3

  • -. ,-''./ *

    988' ($ )*) ,-,

    (,988', 0:.+ ,

    0,(

    && #& "

    && "" "$

    #3

    #3

    988'

    8*3

    -. 0-'1.&-'.22

    3;33 )*, .(

    3; )* )

  • %

    -. 3!

    !""# "

    $ % $$ %

    &'& .==

    &'& 3==

    &'& 0

    " ;#/#& ! 8

    ##/#&

    " &>>

    &$ ( '& += -0 ,2( $$+

    0$ (

    ( /#& /#&+= 0$

    (

    ( *?+= 0( -/#&+

    = (

    !( ., ,$ +8*3

    $ +,00 ,'& (

    '&

    //

    /)'

    88/

    8*3

    &;@@8

    '&

    '&

    '#

    !

    &@

    "

    =

    =

    /#&

    "

    /#&

  • 5

    #0$1*2

    A30

    0A30

    *2

    *20

    *2/#&

    *2!/#&

    *2"3

    *2=

    *2%' /#&

    ( ("

    (

    (!

    (! ( ( (

    &@ '# =

    =

    =

    ( (

    =

    3;

    (

    /#&

    ("

    /#&

    ( ( (

    /#& /#&

    ( (" ( (

    (

    = /#& /#& =

    =

    33!

    (!

    =

    (

    =

    33!

    (

    ' /#&

    (

    /#&

  • 6

    *254

    4 !

    *268

    *23.

    3.,

    *2&>>

    *28

    4*/

    !%

    4

    7!

    (

    (

    ' /#&

    4*/!% (!

    4 '#

    /

    7

    '#

    (!

    4*/!% / ("

    4 &@

    8*3

  • !

    -. /24 " -'5.

    ,0 / , - ,-.-(0

    , +- $ - , (

    && "" "$

    #3

    *3*)/

    #3 !

    #3 "

    ! /

    " #3

    );/

    8*3

    ,0 +- 0(,:0 . +0,(

    /

    8

    A)+?..

    :0.

    && & "

    *

    4'

    "

    4: 84:

    " "

    8?$

    && # #&

    /

    !

    "

    8

    3

    42'

  • !

    -. % / & 2 "

    + -0 0 02-,-0

    ? (

    '& +2 (/2

    , ! (

    0 02( +

    .0 02, (,$ + ,

    , " ( $ ( ;

    +&>> (/ '&

    -2$ (

    (S1)(S4)(S5)

    Degreasing Tanks

    Up Sensor (S3) 4Down Sensor (S2) 3

    Roller

    PB1 (Start) (0)

    PB2 (1)

    Buzzer(1004)

    Left (1001) Right (1003)

    Operator Operator

    Up (1000)

    Down (1002) (07)

    Reset

    Stop Button (8)

    6 5 2

  • !

    .$+' & ,$$0(; +

    ,$ (/ ' & . 0,$

    -00(

    !""#

    $ % $$ %

    '&- ;$

    '&- #,$

    3$

    3 0$

    ! ; ! &>>

    " !30

    "8

    % / -

    5 -

  • !

    !

    "!!#$#%#$!&%#

    '()*+,

    - - -

    .

    /0+,

    1

    -

    )"+ ,

    2-

    -

    - 3

    /

    - 4

    5'6/

    - - - -

    - - 2

    *

    5)"

    "( - -

    '/7

    -

    - -

    - -

    *

    5)" 2 - - - 2

    '/7 .

    - -

    - 3 -

    *

    (8"

    - - 9

    '/7

  • 2($#

    *

    3

    9'

    4"$:

    "$: #

    .%;;

    !

  • 2

    -.

    ( !$#=#>%##?# !#

    !

    #>:-

    !$## +,> ! % !! -"!$%%

    !%/!#>%#!#@!/))-

    !$##+,%#$#!>!#$#%!!

    -(%$#!!%#=#A>$#!!=

    !>$

    #-

    )!#>%##:=#:!!%$!

    %#

    >!

    !#>:!?#:!#

    >$>0-

  • !!" #

    '

    '

    ' 2

    )"

    '

    2 /*"

    5'+ ,

    )"

    !

    00$>

    #>

    5'+ ,

    2

    !!"! $

    "$!"

  • 3

    -. %&'("$"

    "!:%#-B!%=!

    #%#

    #>:B$##>:.-

    "!#$$

    - 7!!%=!

    #$#-

    - 7!!

    !>!!!#>:B=

    !

    -

    - 7!!

    !!=#%#$#-

    - 7!!

    !!#>:.=$!-

    conveyor A (1003)conveyor B

    PH1 (4)

    LS3 LS1 (1) LS2 (2)

    SOL2 (1001)(1000) SOL1

    PB1 (0)

    (counterclockwiserotation)(clockwiserotation)

    (Start button)(Detect workpiece)

    (clockwiserotation)

    (counterclockwiserotation)

    (check grasp work)(3)

  • 9

    ) $" "!#"

    # "("

    .

    +%,

    +#$#,

    +#%#$#,

    +#!#,

    +##,

    2 %

    %

    ## "("

    $

    +#$#,

    $

    +#%#$#,

    $

    +,

    :B

    .%

    C

    B

    C

    B

  • 4

    #$

    "!!!#%##>:B$##>:.-

    #

    !

    2

  • 2

    #

    3B

    #$#

    9:B

    48

    B

    #$#

    5

    E55+,

    -

    $

    - 2

    -

    - -

    B

    #$&%#

    - -

    :B&%#

    - - - -

    -

    &%# 8

    8

    - -

    B

    #$&%#

    - -

    $

    -

    5+ ,

  • 2

    -. *$""+#"""

    7!!%%!=!+,$$>$!-7!/=!

    =$:2#!>#-7!+,/=

    #%=:!!&%##$-

    ) $"

    # "(" ## "("

    .

    +/5,

    +!,

    .

    +,

    +,

    .

    .

    +,

    +,

    /5

    +!,

    +,

    "(

    12

    +!,

    2#'$:

    +,

    .

    "(

  • 2

    -. ,$"- (".

    (!$#=$%$::#-

    7! ! % = ! #>: ! $ $$ % - "!

    A: #!$$ $: ! $ ! %! !:$-

    B !

  • !"

    #$%$

    &&&&& ! &'&&&

    &&&&' ! &'&&' (

    &&&&) *!' " &'&&) *#

    &&&& *!)*# " &'&&

    &&&&+ ,! &'&&+ -

    &&&& *

    &&&& !

  • +

    #./'01'

    /'

    1###"

    01'

    !2!

    01)

    01

    01+3,

    ,,,

    01

    01#

    !!

    &&&$&& &&&$&' 0%&&'

    &'&$&&

    -34('"

    )&&$&&

    &'&$&& &&&$&

    !

    (

    (

    )&&$&& )&&$&) 0%&&'

    &'&$&'

    &'&$&'

    )&&$&

    -34('"

    )&&$&'

    &&&$&+

    ,

    %3/

    &&&

    5&&'&

    )&&$&' &'&$&) )&&$&)

    )&&$&)

    *#

    - *#

    &&&$&) %3/&&& &&&$&

    &'&$&)

    &'&$&)

    *!)*367% 3/3%"*!' 84% 3/3%"

    *#

    &'&$&&

  • 019

    /#

    01:

    01;

    )&

    01'&-'

    01''

    01')8

    *!)*367% 3/3%"

    &'&$&&&&$&

    -34('"

    )&&$&

    &'&$& &&&$&)

    *!' 84% 3/3%"

    0%

    &&'

    5&&)&

    )&&$&

    0%&&'&&&$&

    *!%

    %3/

    &&)

    5&&'&

    0%&&'

    )&&$&) %3/&&) &'&$&+

    *!' 84% 3/3%" -

    8&'"

  • -#./'01'

    /'!4%'&"

    1####"

    01'

    01)!

    01!'

    !7*&&

    01+!#

    011

    1#)'"

    5&&&'

    7*&&

    )&&$&& 0%&&'

    7*&&$&

    )$'+

    )&&$&'

    7*&&$&

    !4%'&"

    7*&&

    7*&&

    7*&&$&& &&&$&+

    ,

    7*&&$&' &&&$&

    *!)

    7*&&$&) &&&$&)

    *!'

    7*&&$& 0%&&'

    7*&&$&+ &&&$&

    )&&$&' )&&$&'

    7*&&$&)

  • 9

    )&

    019

    01:#

    01;

    01'&

    01''8

    &&&$&

    0%

    &&'

    5&&)&*

    0%&&'

    7*&&$&& &'&$&'

    7*&&$&' &'&$&)

    #

    7*&&$&) &'&$&

    7*&&$&+ &'&$&+

    8&'"

  • :

    !"#$%! !&!'( &)!!!&

    % # $ ?

    # # $ 3

    #

    ##$

    &&&&& ( &'&&& /

    &&&&' &'&&' /

    &&&&) -

    &&&& -

    Door positionMotorUltrasonic

    Pushbutton

    Switch

    Photoelectric

    Switch

    CPM2A

  • ;

    #./'01'

    /'?

    %#

    01'*

    01)

    !

    01

    01+8

    ( ! *

    &&&$&& &&&$&) &'&$&'

    &'&$&&

    &'&$&&

    (

    *

    &&&$&'

    -34-'+"

    )&&$&&

    !

    )&&$&& &&&$& &'&$&&

    &'&$&'

    &'&$&'

    *

    8&'"

    * &

    &&&&&(

    &&&&)(

    '&&&&/

    &&&&'

    &+&&&-34-

    &&&&

    '&&&'/

  • &

    !"##%! +& !!', &

    # !' !' # #

    # #$% >'"

    #'"

    &&&&' !)"

    &'&&' =#

    S2 (1)V1 (1000)

    Lubricating Oil Tank

    Oil shortagealarm indicator

    S1(0)

  • '

    -#./'01'

    /'?

    ?#

    01'!

    01)=

    ='$

    01=#

    01+8

    &&&$&&

    -34('"

    )&&$&&

    > >

    )&&$&& %3/&&&

    &'&$&&

    &'&$&'

    >

    %3/

    &&&

    >

    5&&'

    &&&$&' &'&$&'

    =#

    8&'"

    '

    '$

    &&&&&

    &+&&&

    '&&&&

    %3/ &&&

    &&&&'

    '&&&'

    -34(

    >=

    %

    =#

    * &

  • )

    !"#-%!.!&!!&!&!

    3 #$%

    #@$$"$%,, #$?#

    ##1$3#

    $

    &&&&& !' &'&&& /'

    &&&&' !) &'&&' /)

    &&&&) !

    &'&&) /

    CPM2A

    Motor 3 (1002)

    Motor 2

    Motor 1 (1000)

    Sensor 2

    Sensor 3

    Sensor 1

    Copperplate

  • /0

    121

    1

    213

    231

    2043

    251

    2643

    20

    2

    7 32808

    7 31443

    7 12838

    7 1441

    0

    3

    3

    99993 !999 91991

    91991

    3

    1

    1

    99991 !991 91999

    91999

    !

    999

    "9939

    91999 99991

    31

    1

    99999 !991 39999

    39999

    !

    991

    "9939

    39999 99999

    1

    36010 91993

    0

    :917

  • /5

    !

    ; 4 :8 8 4 8 4 8#

    78 84

  • /6

    8428;

    !8

  • /

    '%1 2#'("3%&"%,

    &$%3&*')

    1 &4 99991 999952 8

    8

    3 !9999688

    " $''%

    991 )

    891

    82890

    993 >)

    891

    990 ?

    896

    995

    8

  • /

    ,)

    $ %# $$ %#

    99991 *+1

    99993 *+3

    1999 &

    &

    99990 *+0

    99995 *+5

    4##,)

    995

    )

    993

    4

    96

    91

    2890

    991

    4

    990

    4

  • /'

    121

    1

    484

    21/&

    231

    )*

    203

    250

    ?

    265

    26

    %

    2

    *+1

    *+3

    &

    99991 91999

    99993

    *+0

    99990

    *+5

    99995

    ;:317

    "9991

    919

    99991

    *+1

    ;:317

    "9993

    919

    99993

    *+3

    ;:317

    "9990

    919

    99990

    *+0

    ;:317

    "9995

    919

    99995

    *+5

    ;:317

    "9999

    919

    99996

    %2

    :917

  • /(

    )0!

    :*7 8 4 8

  • /9

    9

    1

    )

    9

    9

    9

    9

    9

    9

    9

    9

    1

    1

    1

    1

    1

    9

    9

    9

    9

    9

    1

    )

    9

    !4 8 :"91)97 / 8999

  • /1

    +)')6$7,

    !8

  • /3

    121

    1

    *(49

    21

    >884

    23(

    (8

    20

    ,))

    25

    #

    26

    8,289

  • /0

    2

    84DD

    2'

    %819

    2(1

    2193

    2110

    2135

    210

    #!28G2#8

    !882#4

    E

    99699

    99691

    99991 99691 !999

    % H

    !

    999

    %

    "9969

    99991

    !999

    %

    ;:317

    "9999

    99

    9999 91999

    ,99

    99 91 91991

    ,91

    9993 91993

    ,93

    9990 91990

    ,90

    :917

  • !"#$%& '(((

    !"#$"%

    &'(&)*

    !+

    ,&-./0*

    ,2*",

    *3$*4*/",56*2*$13&'

    ,46#$*"7*,568."7

    ,/-.".,/4**"%."/

    + 99

    .4*$",3(""7*%(::*$

    !

  • )*'+

    ","#&)"7*-#"#./"8,-.;;*$*/"37#//*&)

  • /"7*6$,0$#4

  • %4)*2+

    ! + ;./-) "7*-.;;*$*/3*%*"8**/ "7*-#"# ./,/*37#//*& #/- "7*-#"# ./#/,"7*$37#//*&,$#

    3,/)"#/"#/4./(*/-

  • !!"521,-&&6&

    '/.;*.)()*-",3("6$,-(3")

  • A

    !"#$"

    = = =

    =

    (""*$

    (")*/),$ (""*$

    #--*$.#0$#4>#./*"8,$'

    #.//.;*&.;"

    66&.3#".,/>*#)($./0"7*&.;*,;#3(""./0&.;*

    *"8,$'(""*$

    (""*$ #3".2#".,/

    *"8,$'(""*$

    (""*$)"#$"6()7%("",/

    A

    =

    !"#$"

    =

    !"#$"6%

    *"8,$'--

    #--

    #--

    = =

    $,-(3"!"#$"

    *"8,$'--

    = =

    #--

    #--

    $,-(3"+!"#$"

    *"8,$'--

    = =

    $,-(3"!"#$"

    #--

    #--

  • *"8,$',46#$*

    =

    =

    ?A

    #--

    =

    EA

    =

    =

    *"8,$'+(::*$

    =

    =

    =

    (""*$

    *"8,$'*)*"

    =

    *)*"

    #--

    *"8,$'/-

    /-

  • !!"529,:"

    7.).)#).46&*3#$6#$'3,/"$,&)1)"*4"7#"#&&,8),/&1#4#@.4(4,;3#$)6#$'./0)6#3*=

    2*$1".4*#3#$3,4*)./

  • A

    A

    ! +

    #--*$.#0$#4>#./*"8,$'

    #./#$6#$'3,/"$,&

    66&.3#".,/>#$#$',/"$,&

    *"8,$'#$./

    =

    !

    A

    =

    #$./

    *"8,$'--

    =

    #$./

    *"8,$'#$,("

    =

    !

    A

    =

    #$,("

    *"8,$' !(%"$#3"

    =

    !

    ! +

    *"8,$',46#$*

    =

    =

    ?A

    =

    GA

    =

    #$6#$';(&&

    *"8,$' /-

    /-

  • H

    6-

    !"#$

    !"$

    %

    I/O Assignment

    ! !

    &&&&& "' &&&

    &&& !"#$ &

    &&&& (!"$ && '

    &&&& "'

    Hopper with 2 colour balls (black &white)

    TopCylinder

    BottomCylinder

    ing_ahmedNoteDesign By: Ing_Ahmed Abdel-Fadeel [email protected]