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I’m Shirley form Qingdao Wuxiao Group CO., LTD which was established in 1993 and located in Qingdao, China. Wuxiao Group has more than 19 year’s design and manufacture experience in Power Transmission Line Tower (Lattice angle steel tower, Tubular tower), Wind Turbine Tower, Substation Structure, Welded Steel Pipe, Forging Flange, Light Pole,Telecom Tower and other related steel structure products. Wuxiao Group has its own produce factories and galvanizing factories. The general annual production capacity is more than 300,000 tons. Your inquiry is welcome, hope have opportunities to cooperate with you. Shirley Yan Qingdao Wuxiao Group CO., LTD. Web: http://www.wuxiao.cn Address: No. 553, East Lanzhou Road, Jiaozhou County, Qingdao City, Shandong Province, China. Tel: +86-532-81120580 Fax: +86-532-82275396 Mobile: +86-15253265079 Email: [email protected] Skype: wxsteeltower
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 1页
Qingdao Wuxiao Group Co., Ltd.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 2页
Table of contents
1 Company Introduction .......................................................................................... 1
2 Organization Chart ............................................................................................... 5
3 Employee Condition ............................................................................................. 8
4 Product Capacity.................................................................................................. 8
5 MAIN FIELDS OF THE PRODUCTS.................................................................... 9
6 Capital and Raw Material ..................................................................................... 9
7 Main Products Catalogue ................................................................................... 10
8 Project Progressing Control ............................................................................... 12
9 FLOW CHART.................................................................................................... 14
10 TECHNICAL STRENGTH................................................................................... 14
11 TECHNICAL CENTER ........................................................................................ 17
12 MAIN EQUIPMENTS .......................................................................................... 18
13 MAIN TESTING EQUIPMENTS.......................................................................... 47
14 PRODUCT Pictures ............................................................................................ 53
15 Our new products............................................................................................ 6567
16 Installation Site ................................................................................................... 67
17 Quality control and requirements ........................................................................ 72
18 Pacage and Delivery........................................................................................... 77
19. Transportation.................................................................................................... 83
20 After sale service................................................................................................. 83
21 QUALIFICATION CERFICATES ......................................................................... 84
22 TARGET OF THE COMPANY............................................................................. 97
23 Enterprise Spirit .................................................................................................. 97
24 Achievements for our Customer.......................................................................... 98
25 Contact us......................................................................................................... 108
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 1页
1 Company Introduction Qingdao WuXiao Group Co., Ltd. was established in March,1993, located in Qingdao, Shandong province, China. We have more than 2800 employees, 1320,000 square meters plant coverage and RMB700000000 fixed assets. Engaging in tower manufacturing for more than a decade, we are a professional manufacturer in the design, manufacture and installation of steel tower mast structure, tubular tower &mast, substation framework and other steel structures. Our products including steel tower (tubular tower & angle steel tower), wind turbine tower, television tower, transmission tower, watching tower, mast steel structure, wind tower flange, billboard structure, solar battery and others. Which are widely used in the fields like power transmission, substations, telecommunication, microwave-communication, radio/TV broadcasting, wind turbine tower, mapping, watching and other fields. The general annual production capacity is up to 300,000 tons. In compliance with the customers’ requirements, we can provide design, production, installation &EPC or single contracted project services. The company possesses advanced and sufficient R&D system, first-class hardware as well as the most sophisticated design and molding& set-out drawing software. The company is equipped with 12 advanced CNC angle steel production lines, 4 connection-plate auto-machines, the biggest LSAW Fabricating machinery (its capacity 5200 tons, the biggest pipe-making machines in china market now), and many other CNC bending-machines. During production, the computer software connected with production machines at the same time, which can reduce Operation procedure and improved product precision. Besides, we also have CNC steel plate production lines, CNC (fire) auto-cutting machines, hot-dip galvanization line with automated temperature control system, three round tube& polygon tube auto welding line, gas shielded welding machines and other manual welding machine, and other refrigeration equipments such as toggle lever press (punch), guillotine shear, automatic gas cutting machine, shaping machines with hydraulic transmission system, drill press, lathe, planing machine etc, the total more than 200 sets. There are full sets of physical & chemical property testing instruments as well: 600KN
universal material tester, infrared-ray carbon & sulfur analysis instrument, manganese, phosphorus & silicon automatic analysis instrument, spectrum analysis instrument, steel inspection mirror, theodolite, ultrasonic in-destructive flaw testing instrument,
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 2页
x-ray flaw testing instrument and so on. These machineries and instruments safeguard the production of qualified goods. Our company pays more attentions to product development and research, and takes
longer cooperation with National TV & Radio Ministry, Zhen Zhou Design institute of Ministry of Posts and Tele Communication and National Power Ministry. Based on good quality, we continuously develop new technology and product, and successfully invent angular steel tower, combined tubular steel tower, and mono-taper steel pole, and create good social efficiency and the economic efficiency for Ratio TV, telecom, and power steel tower projects. For many years, we are engaged in design, fabrication and installation of steel tower& structures, and produce every type of tower, mast, pole and other structures for broadcast, TV, post and telecommunications, power and military department. Meanwhile, our product quality and services are wide accepted and appraised by every customer.
In 1995, our company obtained the TV & Radio Tower Production Certificate (National
TV & Radio Ministry); obtained 110KV/220KV/500KV Transmission Tower Production Certificate from National Power Ministry in 1996, 1997, 1999 respectively. In June 1999, it gained 220KV Power Transmission Steel Pole Production Certificate. In recent years, it obtained the production certificate for 500KV prism steel pole and four-column steel pipe, 500KV combined Steel Tubular Tower, as well as 500KV substation structure. In 1997, our company was became enterprise under direction administration of
Machine administer bureau of National power ministry, and supervised our production by tower inspection center of National power ministry, and we get the measuring qualification certificate.
On march 28, 2005, our company was issued ”Qualified certificate of enterprise
quality inspection department”, “provincial contract and trustworthy enterprise", “First integrity grading enterprise in Shandong province”, “National middle-scale Ⅱ township enterprises”, and “national credibility and law observation township enterprise”. Now our company is the member of Power material supplying network of every
province and city, so as to enhance business cooperation with them. In 2002, we also possess “Franchise of Import & Export of the People’s Republic of
China” in 2002 and can export our produce to all the other countries except China. In December 29, 2007, we get “750KV Power Transmission Line steel tower product
Certificate”, and get “500KV& below 500KV tubular steel tower quality certificate” on
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 3页
May 6, 2008, and get “Broadcast& telecom steel tower& mast production certificate” on August 28, 2008. The company highlights scientific and standardized management and has been
vigorously narrowing the gap with international standards, establishes and implements various management regulations. December9, 1998, we passed, officially, the examination of ISO9002 Quality System by China Quality Association and commodity inspection bureau, thus entering a new stage in management and service. In December 2001, we successfully passed the examination of ISO9001:2000 Quality Control System, making a stride in every field of management. Now our company are qualified in reevaluation and got the new certification with the registered NO. 00608Q10164R3M. Our company scrupulously abides by Guideline of Give our customer more
satisfaction, and your kind visit and trust will be highly appreciated. Qingdao Jiaheng New Energy Equipment Incorporated Company The Wuxiao Company started to produce wind-power tower and started mass production since 2004, so we accumulate rich experiences and win extensive trust from lots of wind-power tower purchaser in and out of broad. The wind-power products are extensively used in South China and northwest district and have an extensive future on the world market. Ever since its foundation, the Wuxiao Wind-power Equipment Company has provided the tower units such as Vestas, GE, Gamesa, Nordex, Goldwind, DEC, YANGMING, XEMC, SINOVEL, and MD wind energy Company. We also provided sample wind turbine tower such as GOLDWIND 2.0 MW (offshore), DEC 2.5MW &2MW, Shanghai Electric 2.0MW (Offshore), XJ Group 2.5MW, and CNPC 1.5MW. Qingdao Sanyu M&E Equipments Manufacturing Co., Ltd. Qingdao Sanyu M&E Equipments Manufacturing Co., Ltd is located in Jiao Zhou economic technical development area, covers 200010 ㎡, has total 280 workers, and it mainly produce large forgings, ring forgings, Wind power generation equipments, general machinery and appliances, large diameter, goods import and export business. At present SanYu company's main clients is 5 wind power group companies, main product is flange, can produce 1200 sets flanges per year, end to March 2010 SanYu company has finished the second phase investment, and it will produce the flanges more than 3000 sets one year. In the future the developing direction of SanYu company is large forgings, it includes the key component of wind power and large component of shipbuilding、Thermal and nuclear equipment and accessories. It's main developing clients are large power group、global big wind power manufacturers, national nuclear group companies and
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 4页
so on. Its annual value of production is 70 million to 80 million RMB after second phase investment, has 20% of domestic market share. Along with the economic recovery SanYu company will take China enterprise advantages, develop foreign market, increase export. Qingdao Wuxiao Pipe-making Co., Ltd. Qingdao Wuxiao pipe-making Co., Ltd is established to be a steel pipe professional make company base on Qingdao Wuxiao Group Co., Ltd steel pipe branch, total invest 17 million RMB, covers 50000 square meter area, brings in German pipe-making technology and machines, it's product includes much useful large-diameter thick-wall steel pipe and high pressure steel pipe, has the only one manufacture line of thick-wall、large-diameter longitudinally-welded pipe in China. It can produce the steel pipe specification: length 12300mm,diameter Φ406—Φ2600mm,wall thickness 100mm and under 100mm,all material, takes hidden arc welding to meet the requirement. It has successfully produced the boiler holder steel pipes for Dezhou power plant and Huangdao power plant, and produced the structure steel pipes for Wuhan Olympic sports center and the second bridge of Yellow River, and produced the equipment steel pipes for Mitsubishi Japan and domestic plastics and papermaking machinery. My company advantage is we can produce much longer、 thick-wall、large-diameter longitudinally hidden arc welding steel pipes, we can efficaciously reduce the ring welding line in structure pipe. Our producing capability is 150000 tons per year. Forward together with the time, progress together with the realistic, Wuxiao company will take many years pipe-making experience、high quality and good market credit to develop together with partners from all society, meanwhile, Be realistic, Innovation, Honest and Keeping faith, High Efficiency" are we Wuxiao company and we sincerely welcome friends from all circles to visit our company.
Our Guideline is Give our customer more satisfaction. And your kind visit and trust will be highly appreciated.
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 5页
2 Organization Chart
Brief chart
NAME Qingdao Wuxiao Group Co. Ltd. TYPE Company limited
ADD 553, Jiaozhou County, QIngdao City, Shandong Province, CHINA
Legal Representative Mr.Han Gongwu P.C 266300
TEL 0532-81120580, 87276666
FAX 0532-82275396
Annual turnover RMB 385.17 million Tech stuff 82
Branch Company
12 Employees 2838( persons)
Float Capital RMB 28.316 million Fix asset RMB 89.77 million
Long term loan 100.00 million Float loan 123.73 million
Senior technician 30 Mid technician 168
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 6页
Company Charts
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 7页
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 8页
3 Employee Condition
4 Product Capacity
10
15
18
25
0 2 4 6 8
1
1
年 产 量 ( 万
PRODUCTION
(10000TON
YEAR 2003
YEAR 2006
YEAR 2009
YEAR 2011 AIM
20002300
2830
0
500
1000
1500
2000
2500
3000
雇用员工数 EMPLOYEE
2009年
2010年
2011年
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 9页
5 MAIN FIELDS OF THE PRODUCTS § Power Transmission Line Steel Towers/Masts
§ TELECOMUNICATION Tower/Antenna
§ Wind Products (Windturbine Tower, Wind Power Flange,)
§ LOGISTICS & Transportation
§ HOT-DIP GALVANIZING
§ LARGE-DIA & THK STEEL PIPE
§ Every types of steel framework
§ Design for every types of steel structures
§ VRB battery, Solar Panel
§ Lamp Pole
6 Capital and Raw Material 6.1 Capital
The annual sales exceeded 600 million in the year of 2005.Our customers mainly come from power suppling companies and generating plants.The capital flow is in good condition. Meanwhile we got financial surport from China Construction Band and China CITIC Bank.We got AAA credit from the above banks and the credit extension line was 110 million. And this year the credit extension line is up to 150 million which can guarantee the captital supply for our major projects.
6.2 Raw Material Supply We have longtime cooration with most of the big steel producers. For exemple,
Chengdu Seamless Pipe Factory, Tianjin Seamless Pipe Factory, Bao Steel Group, Anyan Steel Factory, Jinan Steel Factory, Anshan Steel Factory, Wuyang Steel Factory, are our direct suppliers. In time of tight supply in the steel market, especially the special steel like Q460,Q3459(GJC), Z15(the above mentioned material is used
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 10页
on Guangzhou TV tower which is 500m high and 50,000 tons. Now we are making structure testing parts for the Owner). Rich supply resource can ensure prompt and timely procurement.
Our main steel materials suppliers Table
The Supplier Name Raw Material and Parts
ShangHai BaoSteel, TianJin Seamless Pipe, ChengDu Seamless Pipe Seamless Pipe
TangShan Steel Plant; AnYang Steel Plant
JiNan Steel Plant; HanDan Steel Plant
TaiYuan Steel Plant; Wuyang Steel Plant
Steel Plate
AnShan Steel Plant
TangShan Steel Plant
AnYang Steel Plant
Angular Steel
HuLou Dao Zinc Plant Zinc
ZheJiang HaiLi, WenZhou XinDe,WenZhou Aide,BaoDing BangDe
Fasteners, Anti-loose, Anti-discharged fasteners
6.3 Key Working Staff and Equipment ⑴ Professional project manager ⑵ professional welding engineer、quality guarantee engineer ⑶ Production Certificate for Pressure Containers(Certified technicians more
than 30),middle class welding certifiate(over 50 people) ⑷ Galvanizing adopts rare earth muti-alloy method and automatic temperature
control system. Therefore, the temperature stablization made in uniformity in coating thickness and color.
7 Main Products Catalogue 7.1 Catalogue
§ Product catalogues according to the materials:
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 11页
§ 1 Latticed Steel Tower (Angel Steel Tower, Angular Tower,Tower &latticed Mast);
§ 2 Tubular Steel Tower (Tube Steel Tower, Pipe Steel Tower) § 3 Wind Turbine Tower (Wind Tower, Wind Tower for Turbine, Windmill Tower) § 4 Monopole Tower (Single Pipe Tower) § 5 Self-Support Tower § 6 Lamp Pole § 7 Single Steel Pole and Angel Steel § 8 Longitudinal welded steel pipes § 9 Guyed Mast Towers § 10 Vanadium Redox Battery § 11 Grate § 12 Wind Power Flange § 13 Other Steel & Iron Structure
§ Product catalogues according to the application field: § 1 Electric Power Transmission Line Steel Tower (Electricity Pylon for
Transmission Line) § 2 Tower Units for Wind-Power, Wind Turbine Tower § 3 Radio-Broadcasting Tower § 4 Wind Generator § 5 Antenna Tower § 6 Telecom Tower (including Cellular, and Microwave, HDTV antenna) § 7 Tele-Communication Tower § 8 Tapered Shafts § 9 Watching tower § 10 Substation Framework § 11 Crossing-River Tower § 12 Chimney Tower § 13 Mapping Tower § 14 Torch Tower § 15 Lighting Tower § 16 Lighting Steel Pole § 17 Vanadium Redox Battery § 18 Solar Panel, Solar Battery § 19 Boiler Vessels
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 12页
§ 20 Wind Power Flange § 21 Other Steel Iron Structure
7.2 Capacity: Product Name Capacity(tons) Yearly
≤1100kV Angular Steel Tower 120000
≤750kV Substation Framework 70000
≤500kV Tubular Steel Tower 100000
≤220kV Monopole Tower 80000
800~1000 Sets (750KW-3MW) Wind Turbine Tower
4000 sets( 300W—100KW)
7.3 The Products Value
Product Name Value(RMB)
1000kV(below) Angular Steel Tower 420000000
750kV(below) Substation Framework 380000000
500kV(below) Tubular Steel Tower 300000000
220kV(below) Monopole Tower 200000000
750KW~MW Wind Tower 400000000
7.4 Other Product
Product Capatcity (Ton) Monthly
Lamp Pole and othe steel strucures 2000
Solar Panel and VRB Battery Based on the customers requirements
8 Project Progressing Control We stick to the principle of equal importance of production sales and after service,
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 13页
perform strict project control and contract performance. Under the guideline of customers’satisfaction first, realize the enterpreise spirit of strict management, super quality.
When a project is conformed, the sales department assigns production instruction.And the engineering department shall conmmence the working process accordingly.
First, according to the contract requirements and workload, make a detailed weekly work plan and target for every department.Then the plan and target will account for the achievement evaluation of the department principal. All the departments shall follow the plan. In case of any thing out of the plan, application in advance from the relevant department is required, so that the project management department will start emergent work measures or arange overtime work, even allot resoure from the Group company to ensure the successful completion of the project.
Detailed working procedure as follows (1)Orgnize project joint review meeting to find out the keypoint and main
difficulties so that to deploy specialist to surpervise and direct the key procedure. Hence making sure that every parts machined is eligible. (2)The Technical Center shall compose quality requirements based on the
drawings and technical agreement, and orgnize welding process design andevaluation. (3)Project Management Department shall allot the work load (make out the parts
list and give it to each relevant department). Arrange the working progress for all the components and exert overall coordination. (4)The order for tower component production is to start from the tower leg and
then go up step by step so as to comply with tower trial assembly. (5)Tower transport shall be arranged in accordance with the construction
requirement.The aim is not the maximization of quantity but the coordination of the tower fabrication and site construction.
Project management plays an very important role in the undertaken projects. Its full realiztion is Taiqian-Xianshan project(in Guangdong province).In this project includes two River-crossing tower and two Anchor tower with the main tower weighting 1,600 tons and the whole project was completed within 5 months thus creating a national record in fabrication speed for the same type of tower.
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 14页
9 FLOW CHART
10 TECHNICAL STRENGTH More than 80 technical specialists build up the brain bank of the company.
Among them there are 60 higher education graduates. Seventeen professional designers can cooperate with the designing institute and accomplish the designing work of angle steel tower steel pipe combined tower steel pole ranging from 10KV to 500KV and other similar steel structures. All the designing and laying off work is computer aided. The designing software we introduced include Tower Internal Tension Analysis (TTA) from North East Institute, Tower Foundation Optimize Design (TFOD) from Shanxi Institute, Cast-in-situ Pile Design Software (GZZ) form Hebei Institute, American Architectural and Structural Design Software (SAP2000), Narrow Base Tower Design Software (GGTJC), Power Transmission Steel Pole Design Software, etc. Generally, all type of tower and tower foundation can be designed by computer aiding; the software for laying off is Tower Manufacture Aid (TMA), through which the structure and tower members are explicitly expressed with 3D effect. Thus the tower precision is greatly improved and the trial assembly work is reduced accordingly. AutoCAD is deployed for laying off of steel pipe combined tower joints. The spatial relations of the joints can be well controlled, and the precision is improved. Meanwhile in the process of laying off, based on the specific requirements for
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 15页
different kinds of towers, the laying off work will be very flexible to meet the design requirements.
Here is our tower analysis software.
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 16页
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QingdaoWuxiao Group Co. Ltd Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 17页
11 TECHNICAL CENTER With technical personnel over 90, the technical center has got the certification
from Qingdao government in the year of 2006.
In year of 2006, we collaborate with Beijing energy research institute and invent
the VRB battery and solar panel, which is widely, used in energy,
electricity-generating, electricity-storage and other fields.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 18页
12 MAIN EQUIPMENTS Production Equipments and Machineries(1)
Function Description Place of Origin Specification Qty (unit) Production capacity
Blanding Digital plasma flame cutter Herbin HW·DHG6010 5
Material size:5m×3m.plasma cutting:thk≤40mm , flame cutting:thk≤200mm.
Edge milling Steel plate edge milling machine Jinan No.2 Heavy Machinery 1 Edge width:4.5m,thk≤100mm.
Pre-bending Pre-bending machine
Huangshi Forging Machinery Ltd 3600T 1 Pre-bending width≤5500mm,thk5≤0mm.
Pipe forming Pipe forming machine
Huangshi Forging Machinery Ltd, LVD from Belgium 5200T 1 Φ1650mm×100mm×12500mm single
seam straight line pipe
Pipe forming Double worktable digital bending machine
Huangshi Forging Machinery Ltd 2400T 1 For pipe: Wall thk≤40mm,seam
length≤14m, Φ≤1600mm.
Pre-welding Round and hex pipe production line Jinan No.2 Heavy Machinery 2520 3 Ф≤2m,wall thk≤50mm
Interior welding
Fully automatic interior welding machine
Chendu Welding Machinery Institute 4 3 welding wires applying
simultaneously, 2000mm/minute
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 19页
Production Equipments and Machineries(2)
Function Description Place of Origin Specification Qty (unit) Production capacity
Exterior welding
Fully automatic exterior welding machine
Chendu Welding Machinery Institute 4 4 welding wires applying simultaneously,
2000mm/minute
Pipe fine finishing
Pipe fine finishing machine
Huangshi Forging Machinery Ltd 1
External diameter:406mm~1920mm,wall thk:8mm~60mm
Plate blanking
Plate shearing machine Rongcheng Q11-16*2500 4 Plate thk≤16mm.
Pipe blanking
Digital pipe cutting machine Beijing LMGQ-B800 2 Flame cutting:thk≤50mm , plasma
cutting:thk≤30mm.
Machining Special lathe for flange Qingdao 2 FlangeФ ≤2.5m
Machining Door shape milling machine
Shengyan Zhong Jie 2 Max width:2.18m,length:14m
Perforation Digital extrusion press
Jinan Fin Digital Dontrol Ltd 4 Plate thk≤25mm
Perforation Digital drilling machine
Jinan Fin Digital Dontrol Ltd 2 Ф≤60mm
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 20页
Pipe forming Plate roller Jiangsu Hengfa W113NC-30×3500 2 Plate thk:30mm,length:3500mm
Production Equipments and Machineries(3)
Function Description Place of Origin Specification Qty (unit) Production capacity
Perforation Radial drill machine Shengyan Zhong Jie Z3080 3 Ф≤80mm
Perforation Radial drill machine Shengyan Zhong Jie Z3050 3 Ф≤50mm
Perforation Drill machine Wendeng Z3212 20 Ф≤32mm
Welding deformation
control
Single cylinder hydraulic press
Huangshi Forging Machinery Ltd Y41-1000 2 Pipe diameter:Ф≤2m,wall thk≤50mm
Installation Large scale installation worktable Qingdao 12 Each worktable;width:3m,length:20m
Welding Automatic flange welding set
Qingdao 16 Designed load≤20t
Galvanizing Auto temperature control production line Anshan 2
Galvanized parts: 3.2m×3.6m×15m、2m×2.5m×15m、
1.4m×1.8m×14m
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 21页
Blanking、perforating
Digital angle steel production line
Jinan Fin Digital Dontrol Ltd BL2020 9 L200mm×200mm×20mm
Blanking、perforating
Digital angle steel production line
Jinan Casting and Forging Institute KX-16 1 L160mm×160mm×16mm
Production Equipments and Machineries(4)
Function Description Place of Origin Specification Qty (unit) Production capacity
Straight line welding
Automatic submerge arc welding machine Panasonic 1000 12
welding Gas-protected welding machine Panasonic 500 120
perforating extrusion press Gaomi Forging Machinery Ltd JB21-100 15 perforating press:100T
perforating extrusion press Gaomi Forging Machinery Ltd JB21-160 2 perforating press:160T
Bending Shaped steel hot bending machine Qingdao SY271 1 Specification:L200mm×200mm×20mm
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 22页
1 Straight seam steel pipe( round、 prism
shape) The company now possesses the national most advanced pipe making
equipments like the production line for thick wall straight seam pipe,and the annual production for straight seam pipe exceeds 70,000 tons.
1.1 Blanking(5 sets)
We introduce digi tal plasma flame cut ting machine for plate blanking. Simultaneous operation of several flame nozzles resul ts in higher eff iciency meanwhi le i t has the characteristic of high precision and non-deformation. The water tank under the steel plate can minimize the hot deformation of the plate and make the base for fabrication of high precision welding pipe.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 23页
1.2 Edge milling
Double edge milling machine can process the two edges simultaneously. Single surface groove, double surface groove and blunt edge can all be produced. The groove surface is even and uniform and at the same time imperfects like notch and oxide layer caused by flame cutting can be removed so that the quality for welding seam is guaranteed.
1.3
Pre-bending
High precision pre-bending mould can neatly bend the plate edge for further pipe making and it is an key procedure to produce a round pipe.
CNC
PLASMA
FLAME
CUTTER
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 24页
Specification: width≤4500mm
1.4 Pipe shaping
The pipe shaping equipment deployed is one of the largest in the world and it is unique in China at present. It can process straight line thick wall welding pipe widely used in large-scale steel pipe river-crossing tower, bridge, steel structure stadium, airport etc. work scope: φ1650×110×12500(mm)
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1.5 Pre-welding
High precision automatic welding equipments can do sewing up and pre-welding work for various kinds of welding pipes.
1.6 Interior welding
Equipped with 3 welding heads, the welding machine can finish interior pipe welding work at the same time.
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Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 28页
1.7 Exterior welding
Four-headed submerged arc welding machine can weld thick plate with large groove at one time. Internal pipe defects can be avoided and pipe deformation can be minimized. At the same time, production efficiency is increased. Production speed: 2000㎜/min
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 29页
1.8 4000T fine finishing machine Pipe fine finishing is the last procedure in pipe shaping. The aim is to eliminate
the defect like roundness and straightness of pipe. This creating method guaranteed
precision for further processing as cutting flange welding etc.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 30页
Specification:external diameter 406㎜—1920㎜;
wall thk 8㎜—60㎜
Advanced pipe making equipment can effectively control the roundness and straightness of the pipe; meanwhi le, wi th special pipe shaping mould, the destructive factors can be minimized in the process of pipe shaping so that the physical properties of the pipe is ensured.
2. Tubular Steel Tower 2.1 Blanking
2.1.1 Steel plate blanking
Multi -head automatic cutting machine produce high efficiency
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 31页
high precision and non-deformation.
2.1.2 Pipe Blanking
All the pipe blanking is carried out by digi tal plasma cutting machine.
Equipped with plasma cutting head and flame nozzle the work scope of the cutting machine is φ60-800mm,width within 14m. Wall thk for flame cutting≤60mm, plasma cutting wall thk≤25mm., Crossing angle10°~170°, cutting tolerance within±1mm. So the installation clearance between pipes can be controlled within 1mm, which leads to high installation precision and less welding deformation. All these ensure the accurate installation of the tower.
2.2. Machining
2.2.1 We deployed special lathe for the machining of large flange (The picture shows the lathe machining). For large flange (Φ2000mm and over),the raw material is ordered from large mills , except for the designed quality requirements, surface quality requirements and evenness requirements are added to decrease further machining work. Vertical lathe is utilized for large flange finish. This work is done by our business partners and supervision staff is required to inspect
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 32页
the process to guarantee the finished products can meet the relative standards.
2.2.2 To
safeguard the welding quality, the edge of the connecting plate will be sliced with door shape planer to produce the welding groove. The planer can also provide other machining works like angle steel finishing. The maximum work width is 2.18m and the length is14m.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 33页
2.2.3 Perforating
We have both digi tal extrusion press and digi tal radial dril l machines, which can satisfy di fferent perforation
requirements.
THE ANGLE STEEL OF NUMERICAL COMTROL
UNITES THE PRODUCTION LINE
2.3 Welding deformation control 2.3.1 Due to the heat treatment in the process of welding, the straight l ine welding pipe is l iable to deformation. To cater this technical problem, we resort to a 1,200-ton single cylinder hydraulic press and special mould to correct the pipe straightness. 2.3.2 For the components connected by flanges, the welded flange sometimes deforms due to i rregular welding, hence the connection clearance between flanges. For this, under the pre-condition of
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preserve the strength of the flange, we apply anti -deformation treatment to the flange to get r id of the clearance and ensure the precision installation of the whole tower.
2.4 Assembly
Large-scale assembly platform developed by the company i tsel f can meet the requirements of multi -axis and di fferent workpiece working conditions. Vertical and rotating posi tioner are equipped on the platform to ensure the size uni formity of the same components. For the assembly of angle table and connoting plate, the rotating posi tioner can avoid axial deviation.
2.5 Welding
All the welding materials are quality products. The main component are all welded with flux-cored wire which can produce both internal strength and external appearance of the welding seam. For different kinds of welding seams, we have prepared different welding procedures and tool set up accordingly.
All the welders are qualified specialists with qualification certificate and years of welding experience. There are professional welding engineers who will prepare welding procedure regulations to guarantee welding quality.
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Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 35页
Automatic flange welding tool set up The captioned tool set up adopts submerged arc welding or gas
protection welding, which can produce continuous and uniform circular welding seam on the flange, the welding work can be done at one time.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 36页
TRI-WIRE INTERNAL WELDING MACHINE
FOUR -WIRE EXTERNAL WELDING MACHINE
Our sophisticated equipements can control the pipe ovali ty
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 37页
(±1.0mm)and straightness (L/2000),can guarantee the machenical
property of these pipes. Their equipments are as fol low. Expanding machine
End milling machine
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 38页
We also put into use of one set of new YDQ,whose production scope as φ
1500×15000.
Auto-blanking, cutting production line for steel pipe
U type cutting Machines
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 39页
Grooving machine
Auto-Welding Production Line
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The equipments suit for outer diameter pipe φ273~φ1016mm connected with
flange.
2.6 Trial Assembly
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There are two adjustable sliding work platforms for the purpose of trial assembly (for maximum tower bottom width 60m and 30m respectively). The hoisting equipments include two tower cranes and two 50T vehicle crane. The trial assembly process is identical with the site installation. The work team timely feedback the trial assembly information to the technical department and prepare trial assembly documents.
2.7 Galvanizing
The company now has two production lines with the daily production capacity of 270T. We have introduced rare earth hot-dip galvanizing technique and the life span for galvanizing is 3 times longer than the regular method. The galvanizing tank sizes 15000mmX2500mmX3000mm and it can treat any single part of workpiece at one time of dip (as the picture shows hereunder). We have prepared 3300X4200X15000(mm) space for galvanizing; in case of extraordinary large galvanizing workpiece, the galvanizing unit can be replaced within 2 months.
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 42页
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Our angle steel after galvanization
Our Tubular Steel tower after galvanization
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Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 44页
3 Angle steel tower and others 3.1 Equipments
3.1.1 There are several modal 80 radial drill press that can machine workpiece with higher precision requirement like flange or connection plate.
3.1.2 Row drill press
Equipped with multi heads, it can produce equally distributed holes on large angle steel etc.
3.1.3 Main equipments for angle steel
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Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 45页
A Modal FPL-20A tower angle steel flexible process line (for L20#,10 lines)
B punching unit for small angle steel piece
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 46页
CNC PUNCHING MACHINE
C Planer for angle steel finish
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 47页
13 MAIN TESTING EQUIPMENTS
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Carbon Sulhpur Analyzer Universal Testing
Machine(600KN)
Chemical Component Analysis
Impact Testing Machine
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RT
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UT MT
Flaw Inspection Room
Testing Certificates
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
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14 PRODUCT Pictures
500kV LATTICE TOWER 750kV LATTICE TOWER&MAST
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750Kv TRANSFORMER SUBSTAION FRAMEWORK
1000kV LATTICE TOWER
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Substation
500kV RIVER CROSSING TOWER 220kV MONOPOLE STEEL
TOWER
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500kV Tubular Steel Tower
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1000KV Ultra-high voltage Steel Tower
Over-loading Power transmission line steel tower
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The first Corss-Sea Tubular steel tower (For FuJian LNG power plant)
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TELECOMSTEELTOWER wind Turbine tower
Wind Turbine Tower Transportation 500KV Tubular Tower for Russia
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Wind Farm
Wind Farm
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Wind Turbine Blade (5KW)
Steel pipe
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Lamp pole Radio-Television Tower
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15 Our new products 15.1 VRB battery
15.2 New Flange Production Line
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Solar Panel
Roof Top Tower Steel Grate
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16 Installation Site
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 68页
TRIAL ASSEMBLY
750kV
立
式
试
组
装
750Kv Tower In Position
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QingdaoWuxiao Group Co. Ltd. Enterprise Introduction
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Assembly the tubular steel tower
Assembly the angular steel tower
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17 Quality control and requirements 17.1 Validity scope All the contracted projects to be controlled
17.2 Responsibility assignment: 17.2.1 General Manager of the quality management centre is the duty person for process quality control and he has the sole power to veto. 17.2.2 Technical centre mainly is responsible for project drawings and technical laying off; financial centre is responsible for the procurement of raw materials; the production centre is responsible for preparation of work schedule and coordination of various production units; the quality inspection department is responsible for all the testing and supervising work; the finishing workshop is responsible for sorting/counting, packing and delivery. 17.2.3 The sales centre is responsible for customer coordination and after service.
17.3 Quality control 17.3.1 The manufacture and fabrication of tower must follow relevant codes and documents as:
Technical Requirement of the Tender Document General Specification for Tower Fabrication in the drawing Relevant national codes and standards
17.3.2 Material procurement control 17.3.2.1 All the material used for the tower must be bought from eligible suppliers and at the same time they must meet the requirements of existing national standards as well as the requirements specified in the drawings. 17.3.2.2 The original quality certificate must be presented before the material is accepted.
17.3.3 Progress quality control 17.3.3.1Raw material quality control: ⑴ The storage keeper shall check the appearance quality according to
the material procurement schedule and original quality certificate. Checking items: a. No such defects as fissure doubleskin or pockmark.
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b. The specification thickness and quality meet the requirement of GB700-88 and GB/T1591-94. ⑵ Application for chemical analysis and physical experimentation. ⑶ The physical-chemical lab will conduct relevant testing to find out
whether the material is eligible. If the material passes the test, the lab will inform the storage keeper to use the material in production; if not, the material will be rejected according to underproof control process. 17.3.3.2 Blanking quality control ⑴ Check each workpiece according to the operation card; the unqualified
ones shall be rejected back following the underproof control process. ⑵ Requirement: the cut edge shall be even and smooth without burrs.
For parts with groove, the Ferric oxide slag and oxide layer shall be removed to guarantee welding quality. ⑶ When the workpiece is eligible, the operation card and handover sheet
shall be signed and the workpiece can go to the next procedure. 17.3.3.3 Hole perforation quality control ⑴ Check a sample workpiece according to the operation card; if the
sample is eligible, other workpiece can be checked accordingly. The unqualified ones shall be rejected back following the underproof control process. ⑵ Checking items: a. Appearance quality:no burrs near the hole,no fissure around the
cutting edge,no fissure/pochmark/ferric oxide or damage larger than 1.0mm on the surface. All the marking signs should be clear and well arranged and the seal mark shall be 0.5~1.0mm thick. The letters or numerals used should be uniform.
b. The thickness requirement must be satisfied. ⑶ Technical requirement: a. Tolerance between adjacent flange holes±1.0mm,tolerance of the hole
with the flange edge≤1.0mm b. For other parts, the overall size tolerance±2.0mm, tolerance between
adjacent holes±1.0mm. ⑷ When the workpiece is eligible, the operation card and handover sheet
shall be signed and the workpiece can go to the next procedure.
17.3.3.4 Quality control of welding pipe
Generally speaking, the most widely used tower body material is straight
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line welding pipe, thus its quality will directly influence the quality of the whole tower. ⑴ Blanking control:The cut plate edge shall be smooth and even without
burrs. For the plate with groove, further milling treatment is needed to get rid of heat deformation. The overall size tolerance is ±2.0mm. ⑵ Pre-bending: Before bending, 3600T press machine is deployed to
pre-bend the plate edge to avoid possible straight edge of the pipe. ⑶ Bending:There are special moulds for each type of straight line
welding pipe to guarantee the precision. After the bending there is a rectification procedure guided with the sample pipe. The tolerance is ±1mm.
⑷ Sewing up:Automatic pipe sewing machine and gas protection welding machine can realize continuous and uniform pipe pre-welding. ⑸ Interior welding For thick wall pipe, in order to decrease the seam width and improve the
welding quality X-shape groove is adopted. Equipped with 3 welding wires, the welding machine can finish interior pipe welding work at the same time. Hence avoiding seam indentation and bubbles. ⑹ Exterior welding Four-wired submerged arc welding machine can weld thick plate with
large groove at one time. Internal pipe defects can be avoided and pipe deformation can be minimized. ⑺ Non-destructive flaw testing :Each seam will be inspected by X-ray testing
and ultrasonic testing to ensure the welding quality can the requirement of Grade Ⅰ、Ⅱ. 17.3.3.5 Quality control of angle steel: ⑴ Check each kind of angle steel according to the operation card; the
unqualified ones shall be rejected back following the underproof control process. ⑵ Checking items: a. Appearance quality:no burrs near the hole,no fissure/doubleskin
around the cutting edge,no bending at the angle steel ends, no obvious pochmark and other mechanical damage like dent/press mark/scratch etc on the surface. If any, the depth shall be within 0.3mm.
b. Using vermier caliper and tape measure to check the thickness and overall size of the angle steel as well as the distance between holes. All the taken data must comply with the requirement of the process card.
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⑶ Other requirements: a. Straightness ratio ≤L/1000(L:the length of the angle part)。 b. The external corner of the angle shall be arc shape. c. The bending edge shall be even and smooth without significant
folds/dents or other damages. After bending the minimum edge thk shall not be less than 70% of the original thk.
d. All the marking signs should be clear and well arranged and the seal mark shall be 0.5~1.0mm thick. The letters or numerals used should be uniform. ⑷ When the workpiece is eligible, the operation card and handover sheet
shall be signed and the workpiece can go to the next procedure. 17.3.3.6 Quality control for rectification: ⑴ Each pipe shall be measured according to the process card. Checking items: a. Straightness ratio≤L/1000(L: pipe length)。 b. Length: tolerance within ±2.0mm. c. End roundness ratio within ±2.0mm,other place ±3.0mm. d. Pipe edge deviation ≤0.15t(t:plate thk) and ≤2.0mm. e. Pipe diameter tolerance 0~-2mm. f. There shall not be significant press scratch on the surface after
rectification, and the depth shall not exceed 0.5mm. ⑵ After welding, hot rectification method will be used to improve the
straightness and flatness .Flatness shall meet L/1000(L:length of the connection plate),straightness≤L/1500(L:length of the component)。
⑶ When the workpiece is eligible, the operation card and handover sheet shall be signed and the workpiece can go to the next procedure. 17.3.3.7 Quality control for rivet welding: ⑴ Checking the welding position, and angle of the welded parts to make
sure that it is in compliance with the drawings. ⑵ Checking items: a. Whether the marking signs are covered. b. Size and angle of all connecting points c. Perpendicularity of the flanged. d. The centripetal angle of tower boots and connection plate. e. The size of positioned welding. The thickness should be 1/2~2/3 of the
plate thk and the length be about 25mm.
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⑶ When the workpiece is eligible, the quality supervisor should sign and the handover sheet shall be signed and the workpiece can go to the next procedure. 17.3.3.8 Quality control of the connection welding: ⑴ Check shall follow the leg size marked on the drawings. Checking items: a. Leg size checking b. Ultrasonic flaw testing shall be deployed to detect the longitudinal
seams and circular seams. When the plate thickness exceeds 6m, X-ray is to be used.
c.Appearance check of the seam: Besides the leg size requirement, seam appearance shall satisfy the
following criteria like uniform welding wave, no crack/flash/penetration/arc crater/bubble/welding spatter/flux layer / splash/overmask etc. ⑵ When the workpiece is eligible, the handover sheet shall be signed
and the workpiece can go to the next procedure.
17.3.3.9 Trial Assembly:
⑴ Each tower must be pre-assembled in the plant. Three sects of the tower will be one assembly unit, each time add two sects successively. Every component should be in position and forced installation is forbidden. Meanwhile trial assembly record should be prepared. ⑵ Quality supervisor and relevant technician shall organize tower
acceptance after the assembly. Checking items: a. Tower bottom width, anchor bolt diameter and the anchor bolt hole
distribution circle diameter b Height of the tower c. Clearance between cross arms, cross arm length d. Diameter for conductor hoisting holes, specification for conductor hoisting
plate e. Size of the hole positioned in the outside of the cross arm connection
plate f. whether the assembly totally complies to the drawings.
g. Check the condition of the flanges component joints. If the damage is beyond the allowable limit, remedial measures shall be taken. ⑶ Prepare the trial assembly record according to 《Regulations for Trial
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Assembly》.
17.3.3.10 Galvanizing
⑴ Appearance quality: The surface shall be practically smooth; there are no such defects as over acid treatment, un-galvanized spot, flash etc. ⑵ Coating thk: galvanized parts thk≤5mm, min average zinc thk≥65μm
galvanized parts thk≥5mm, min average zinc thk≥86μm ⑶ Checking method:
For angle steel: 3 points on each side all together 12 For connection plate:6 points on each side all together 12
⑷ Prepare zinc coating thk testing paper after the test.
17.3.3.11 Finishing and packing
⑴ Tower packing:the flanges and connection plate shall be wrapped with cushion feltcloth. ⑵ The angle steel shall be bundled and marked with: tower type, height,
weight, bundle No, etc. ⑶ The packing shall be secure as well as orderly and nice looking.
17.3.4 For the unidentified matters relating to quality control, the contract and
the technical agreement will be the guidance.
17.3.5 Quality records:
All the quality records shall be timely and carefully finished and there shall be duty person who will be responsible for the collection, sorting and storage of all these documents.
18 Pacage and Delivery For tower protection and the convenience of installation, we will mark and
pack the eligible tower members. Two kinds of marking are applied at the same time: tower type and piece No on the flange or member surface (hand written), use a card on each piece of tower member. Large main pipe shall be first wrapped with plastic film and the second coat will be straw mat and straw rope with iron wire fastening. The flanges and other extruding parts shall be wrapped with feltcloth or rubber and iron wire fastened. For the small pieces, besides the above-mentioned packing method, they can also be bundled. The
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bundles should be fixed and cushion material is required between bundles to prevent collision. In time loading, wire rope is forbidden and belt must be used to avoid workpiece surface damage.
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Packed the tubular steel tower
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19. Transportation The location of the company provides us the natural convenience for
product transportation. We have more than 30 heavy duty trucks for the
material and finished products delivery. Meanwhile, we have close
coorperation with other transport agencies. We can provide our customers
fast and timely transport services.
20 After sale service 20.1 Provide our customers with full set of technical documents and drawings which are specified in the contract. For customers other procurement related with the contract, we will provide the relevant interference data . 20.2 Strictly follow the contract and guarantee the delivery time and order. 20.3 Provide training service for the installation staff as well as relevant data. 20.4 In case of accidence happened in transport, we promise to make prompt remedy. Usually the repair or remedial delivery will be within 72 hours, and for the emergent conditions, within 24 hours. 20.5 If the customer needs, we can assign our technician to the site to direct the installation and commissioning, attend the trial operation and project acceptance. We promise our reprehensive at site can fully deal with any possible problem with the contracted equipment. 20.6 In the process of installation and operation, damages surely resulting from the customer’ side, we will solve with our customer through negotiation. 20.7 We promise that all the requirement from our customers will be given prompt reply, and our reprehensive will be at the site on the agreed time. 20.8 Customers’ need for spare parts can satisfied at any moment
Through decade of development, we have accumulated rich experience in production techniques. And our customers both at home and abroad warmly welcome our products. We have the confidence and competence to provide good value to our customers.
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21 QUALIFICATION CERFICATES
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22 TARGET OF THE COMPANY We will stick to our foregoing spirits of renovation and diligence, try to
keep the leading position. Meanwhile, we will strengthen the following aspects as for designing, manufacturing and field construction.
Facing chance and challenge, Wuxiao people will uphold the criteria of high quality, high efficiency, high developing rate. We will try our best to provide the clients with more satisfaction and at the same time enlarge the social value of the company.
Our ultimate aim is: Strive for first class brand and build century enterprise.
23 Enterprise Spirit
Sincerity Honest Promise keeping
Creativity Efficiency Economic
Strive for first class brand; forge hundred year enterprise.
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24 Achievements for our Customer CONTRACT FOR 500KV TOWER FROM YEAR 2002
Table 1
CUSTOMER PROJECT DESCRIPTION QTY(T) TIME OF COMPLETION
Customer coments
North-west Power Grid Co.,Ltd North-west Grid 750KV Power Transmission Project 1348 3.2005 Well
South Company of National Power Company
Guizhou-Guangdong 500KV tower 1384 10.2002 Well
Shandong Luneng Material Group Co.,Ltd Weifang-Laiyang 500KV power transmission 1600 9.2003 Well
South Company of National Power Company
Guizhou-Guangdong 500KV tower(Package 2) 1904 9.2003 Well
Inner Mongolia Ultra High Voltage Power Supply Bureau
Datela-Wuhai 500KV power transmission
1442 8.2003 Well
Shanxi Jinneng Steel Structure Co.,Ltd
Hequ-Shentou 500KV power transmission 1323 12.2003 Well
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Shandong Luneng Group Shanghai Material Company
Changqing-Jinan double circuit 500KV power transmission 1356 1.2004 Well
Shanxi Jinneng Steel Structure Co.,Ltd Jinzhong-Houma 500KV power transmission 1007.13 2.2004 Well
Shanxi Jinneng Steel Structure Co., Ltd
Shenhou single and double circuit 500KV power transmission 172 1.2004 Well
Shanxi Jinneng Steel Structure Co., Ltd Yushe Power Plant 500KV tower 128 3.2004 Well
Gezhoubao Group Power Co.,Ltd Zhumadian-Luohe 500KV power transmission 913 4.2004 Well
Henan Power Transmission and Transformation Construction Co.,Ltd
Qinxing-Xiangfan 500KV power transmission 945 4.2004 Well
Shanxi Jinneng Steel Structure Co.,Ltd Gujiao-Jinzhong 500KV power transmission 1062 7.2004 Well
Shandong Liancheng Power Construction Co.,Ltd 500KV Zhao lao RC tower 86 8.2004 Well
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Tubular Steel Tower Sales Achievements in 2009
Project Name Quantity (ton)
Contract Time Delivery Time Customer Name Customer
coments
Goupi Beach Hydropower Station-Shibing County 500KV Transmission line Project
3493.0195 08.9.10 09.1 Guizhou Grid Company Well
Guiyang-Guangzhou (Gaozhao Section) ±500KV DC Line Project 570 08.9.29 08.11 Guizhou Power Transmission
and Transformation Company Well
500kV Lingbao-Sanmenxia Power Transmission Line Project 1325.3 08.12.29 09.2 National Grid AC Project
Construction Co.,Ltd Well
500kVDanzhuang Power Transmission Line Newly -built Project
3696.712 08.9.27 09.2 Liaoning Province Power Co.,Ltd Well
500kV Lanxi-Lanxi Power Plant Double Circuit Power Transmission Line Project
1986.807 08.10.10 08.12 Zhejiang Province Power Company ultrahigh pressure Construction Branch Office
Well
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First Lot of Ultra-high Voltage Monopole Test Base Overloaded Tower-the Crosswise Overloaded Tower
1125 08.10.7 08.12 China Electric Power Research Institute Well
Third Lot of Ultra-high Voltage Monopole Test Base Overloaded Tower-the Lengthway Reverse Overloaded Tower
1045 08.11.11 09.1 China Electric Power Research Institute Well
500KV Tigang Power Plant Power Transmission Line Project Angular Steel Tower
338.7 08.11.19 09.2 Shanxi Province Power Company Well
Thirteen Lot of Xiangjiaba-Shanghai±800kV Ultra-high Voltage DC Power Transmission Line Trial Project
8788.55 09.2.2 09.6 National Grid DC Project Construction Co.,Ltd Well
Sales Achievements of Wind Turbine Towers in 2009
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Project Name Qty Wind turbine Type Customer Name Customer comments Time
Hebei Yudaokou Wind Farm 150MW Consession Project 50set SINOVEL 1500KW
Hebei Jiantou New Energy Co.,Ltd Yudaokou Wind Power Branch Office
Well in year 2009
Guohua Chicheg First Wind Farm(Bingshanliang) 49.5MW Project Wind Generating Set
33 set Goldwind 750KW Guohua (Chicheng)Wind Power Co.,Ltd Well in year
2009
The Third Stage of Guohua(Tongliao) Wind Power Project Wind Generating Set
33 set DEC 1500KV
Guohua (Tongliao)Wind Power Co.,Ltd Well in year
2009
Wind Driven Generator Tower of the Huneng Inner Mongolia Maoming Wind Farm Project
3 set DEC 2.5MW
Dongfang Electric Group Dongfang Turbine Co.,Ltd Well in year
2009
The Second Stage of Huide Wind Power Co.,Ltd in huade County in Inner Mongolia
33 set DEC 1500KV
Inner Mongolia huade County Huide Wind Power Co.,Ltd Well in year
2009
Wind Farm 300MW Wind Power Concession Project Wulanyiligeng of Jingneng in Inner Mongolia
36 set Goldwind 1500KW Wulanyiligeng Jingneng Inner Mongolia Wind Power Co.,Ltd Well in year
2009
Longyuan(Zhangbei) Baimiao Beach (49.5MW)Wind Power Project Tower Equipment
19set State Grid
Combination Power 1500KW
Longyuan(Zhangbei) Wind Power Co.,Ltd Well in year
2010
2.0MW Wind Generating Set Tower 2 set XUJI 2.0MW XJ Group Co., Ltd. Well in year 2009
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Qingdao Wuxiao Group Co., Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 101页
The Fuyu Second Stage of Guohua(Qiqihar) Wind Power Coperation Wind Generating Set
33 set SINOVEL 1500KW Guohua (Qqihar)Wind Power Co.,Ltd Well in year
2009
Huaneng Siping Xinfeng Wind FarmNewly-built Project
20 set DEC 1500KW
Huaeng Jilin Power Generation Co., Ltd. Well in year
2009 The First Stage of Guohua Aiyisi Zuoqi Wind Farm(Xinbaerhu) 49.5MW Wind Power Project
33 set DEC 1500KW
Guohua Aiyisi (Xinbaerhu)Wind Power Co.,Ltd
Well in year 2009
2.5MW Goldwind Wind Generating Set Tower 1 set Goldwind 2.5MW
Beijing Goldwind Technological Innovation Wind Power
Equipment Co., Ltd Well in year
2009
Shenneng Yihe Tala Wind Power Tower Porduction 16 set SHEMC2MW
DEC 1.5MW
Gezhou Dam Inner Mongolia Wind Power Equipment Co.,Ltd
Well in year 2009
Guohua Intermediate Current (Rongcheng)Wind Power Co.,Ltd Wind Generating Set Tower
33 set Goldwind 1500KW Guohua Intermediate Current (Qqihar)Wind Power Co.,Ltd Well in year
2010
Lingqiu Hanfeng Mountain 49.5MW Wind Farm Project
22 set GE 1500KW Lingqiu Jiantou Hengguang Wind Power Co., Ltd. Well in year
2010 Caonian Groove49.5MW Wind Farm Project
33 set GE 1500KW Zhangbei Huashi Jiantou Wind Power Co.,Ltd Well in year
2010 The First Stage of Wei County Dongxun Ziliang49.5MW Wind Farm Project
33 set GE 1500KW Hebei Jiantou Weizhou Wind Power Co.,Ltd Well in year
2010
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Qingdao Wuxiao Group Co., Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 102页
Abroad Sales Achievements
Product Name Country Amount (TON) Time
Tube、Angle Steel and Bolts and Nuts U.S.A 5000~8000tons
(Every year) 06.12-today
Telecom Tower Yemen 160 06.7
Angle Steel Framework
Tubular Steel Framework
Nigeria
Angle Steel Framework 56.7651tons Tubular Steel Framework
07.6
500KV Power Transmission Line
Steel Tower Pakistan 340 01.11
Steel Tower Sri Lanka 1200 December, 2007
Wind Turbine Tower Vietnam 5Sets March,2008
Wind Turbine Tower Germany 1 Sample August, 2008
Monopole Tower Vietnam 12 sets (129 tons) April, 2009
Angular Steel Vietnam 150 tons August, 2009
Tubular Steel Tower Russia 400 tons December 22, 2009
Angular Steel Tower Russia 60 tons December 22, 2009
Telecom Steel Tower Uganda 57 tons June 20, 2010
Tubular steel tower Niger 150 tons July, 2010
Monopole Indonesia 25tons Novermber, 2010
Tubular steel tower U.S.A. 36 Tons December, 2010
Angular steel tower Laos 180 tons December, 2010
Telecom Tower Malaysia 220tons October 22, 2010
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Qingdao Wuxiao Group Co., Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 103页
Monopole tower Vietnam 85 tons February 25, 2011
Telecom towers Malaysia 2450 tons April 1, 2011
Lattice tower
America 129 tons March 15, 2011
Telecom Tower Malaysia 173 tons June 1, 2011
Windturbine Tower American 25 set June 15, 2011
Power Transmission line angular tower
Russia 570 tons June 10, 2011
Our customers:
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Qingdao Wuxiao Group Co., Ltd. Enterprise Introduction
Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 104页
China mobile
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Qingdao Wuxiao Group Co., Ltd. Enterprise Introduction
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Qingdao Wuxiao Group Co., Ltd. Tel:+86-532-81120580; Fax:86-532-82275396; M.P.:+86-15253265079 http://www.wuxiao.cn E-mail:[email protected] 第 106页
25 Contact us
Keep your eye on Wuxiao
Shirley (International Trading Department)
Qingdao Wuxiao Group Co., Ltd.
Add: 553 East Lanzhou Road, Jiaozhou County, Qingdao City, P.R.C
Tel: 0086-532-81120580, 87276666; Fax: 0086-532-82275396
M.P.: 0086-15253265079
Website: www.wuxiao.cn
E-mail: [email protected];
MSN: [email protected]
Skype: wxsteeltower
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