9.0 years’ experience in production FMCG & bottling.PRADEEP KUMAR

M.E.S COLONY 54/3, NEAR ARMY SUPPLY DEHRADUN CANTT, DEHRADUN-248003 Email: suryansh_pradeep@rediffmail.com Phone: 09712963959

Job Objective

High Assignments in domain of development, production & quality with a growth oriented organisation.

Academic Credentials

Bachelor of Technology in mechanical engineering from C.O.T (G.B.PANT UNIV.), UTTRAKHAND in 2007.

12th from CBSE with 1st division in 2002. 10th from CBSE with 1st division in 2000.

Career Feature

Current employerM/S NIVEA INDIA PVT LTD., AHMEDABAD, GUJARATNOV 2014 – Till date, Designation: Production Executive

Organization Description NIVEA India is a wholly owned subsidiary of BEIERSDORF AG. It is the first Green Field Project of Beiersdorf AG in India. Beiersdorf is a global skin care company with more than 150 affiliates and over 16,500

employees worldwide. It has a strong brands in all the relevant skin care categories. NIVEA in the mass market, Eucerin in the pharmacy segment, and La Prairie in the luxury skin care segment. Today – 100 years after its creation – NIVEA is one of the largest skin care brands in the world and available in more than 200 countries worldwide.

Ex - employerM/S KALINDI MEDICURE PVT LTD., DEHRADUN, UTTARAKHANDJUN 2010 – OCT 2014, Designation: Production Engineer

Organization Description Kalindi Medicure is a subsidiary of Unichem Laboratories which is one of the India’s most

respected pharmaceutical companies. It is committed to delivering better health through superior products.

Former employer M/S RECKITT BENCKISER INDIA LTD., SITARGANJ, UTTARAKHANDDEC 2008- JUN 2010, Designation: Production Officer

Organization Description RECKITT BENCKISER is one of the top ranking companies listed on the UK stock exchange

and has position as the global No. 1 or No. 2 in the majority of fast growing categories. It has operations in over 60 countries and sales in 180 countries. Reckitt Benckiser has Five Core categories: Fabric care, Surface & Dish, Home care, Health

care, Germ & personal care & Having 17 Power brands: Vanish, Calgon, Woolite, Lyusol, Bang, Harpic, Finish, Air Wick, Mortein, Strepsils, Mucinex, Nurofen, Gaviscon, Dettol, Veet, Clearasil, French's

Former employer M/S SABMILLER INDIA LTD., BANGALORE, KARNATKAJuly 2007- Nov 2008, Designation: Executive packaging

Organization Description

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SABMiller India is a wholly owned subsidiary of SABMiller plc, the second largest beer company in the world with over a hundred years of heritage.

SABMiller’s India sojourn began in 2000 and in just a few years, it has cornered nearly onethird of the Indian beer market with brands such as Hayward 5000, Hayward 2000, Hayward’s Black, Knock Out, Royal Challenge, Castle Lager and Fosters.

Ten world-class breweries strategically located across India, SABMiller is well positioned toeasily access and efficiently service the beer markets.

Current Job Profile:

Production planning & changeover scheduling as per plan. Making manpower loading plan, according to the daily/weekly Target. Find out the way to get optimum utilization of Man, Machine, Material and Method through

hourly sheet. Technology transfer and Production scale up,new Product launch as well as localization of

Global Products Green field Project development – Process lay out setting, warehouse layout framing. Responsible for Production Ramp–up (manufacturing and Filling). Vendor Management and Negotiation. Controlling of manufacturing activities and resolving production problems. Continuously working towards Quality & Productivity improvement, Safety Audits. Implementation of GMP, 5’S Culture. Preparation and reviewing of SOP, Production manual and master BMR Cost Cutting task to cut down manufacturing, consumables, & material cost. Make availability of all SKU & RAW MATERIAL required for production. Documentation & data control. Revalidation of product as per plan, sample inspection, process inspection Identifying scope for implementation & monitoring of technological changes to enhance

productivity. Conducting root cause analysis, Five why analysis, troubleshooting and reviews to ensure

adherence to highest standards. Identifying any change and making final modification in the machine for routine

production. Carry out soap floor meetings on weekly basis. To look after project work related to manufacturing department. Carrying out Mini projects for Process improvement to smoothen the manufacturing

Process. Breakdowns analysis and their Preventive actions. Ensuring smooth startup and running of production during change of shift. Ensuring complete setup of manufacturing area. Workmen Mass recruitment and Training. Manufacturing Chemist training and development. To look after complete manufacturing operation from batch manufacturing to batch feeling

and finished goods conversion. OAE monitoring and establishing. Filling and Packing Line installation and Commissioning. Manufacturing Mixer installation and commissioning. Conducting Trial batches for. Responsible for safety and safe behaviors, leading audits/inspections, correcting unsafe

behaviors.

RESPONSIBLITIES:

Conducting cost feasibility analysis in coordination with Finance, procurement and Marketing team for new launches.

Scouting, Developing and Setting up the entire new setup for production which includes the machine Commissioning and Ramp up to meet the required production and quality Standards.

Coordinating with R & D, Quality and Engineering departments for Machine commissioning,technology transfer and Implementing quality management system.

Green field project setup, Mixer and line commissioning, warehouse layout planning. Ensure all Guidelines and SOPs are followed as per prescribe guidelines given by BDF Leading a team of 135 associates & 250 casuals to achieve target set by management. People – Recruitment, Training and development.

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Summary of Skills & Experience:

Daily production planning & change over scheduling as per plan. Hands on Experience of Soap, Cream, Pouch filling & pet bottle line. Hands on Experience of M/C operations & maintenance trouble shooting. Hands on Experience of Entire manufacturing & premix batching process. Knowledge of On line Quality parameters & legal requirements. Hands on experience of trouble shooting of various defects occurred in machine in each

section Soap, Cream, Pouch & Pet bottle. Hands on Experience of both Returnable glass bottle line as well as can line. Hands on Experience of M/C operations & maintenance trouble shooting. Hands on Experience of Entire brewing process. Hands on Experience of Quality parameters. Actively involved in Weekly maintenance tasks as per requirement. 5 WHY Analysis of M/C Breakdown. Formation and implementation of CAPA for online problems. Kaizen implementation on floor and in process. Exposure to sales, purchase and finance. Exposure to out sourcing unit (glass, crown, carton).

Key result Areas:

Optimum utilization of manpower with maximum output by providing necessary training & myself guidance wherever required.

Regular review & analysis of Losses, downtime. To ensure that all the documented procedures & working standards are adhered. On line Quality checks and improvement implementation on line.

Computer Proficiency

ERP Known: - SYSPRO 6.0, JDE, SAP R/3 7400.1.2

Achievements and Extra Curricular Activities:

Member of Indian Institute of Engineers Kolkata. Fabricated a robot & awarded ‘MOST INNOVATIVE ROBOT’ in “Robotics Competition” at

National Level in Colosseum-05 held in Pantnagar. Coordinator of “ROBOTICS” an event in Colosseum-04 & Colosseum-05 held in Pantnagar. Represented School at ‘Regional Science Exhibition-01’ held in K.V. O.N.G.C. Dehradun. First Prize Winner in jugat For Assembling & De-Assembling of Parts at National Level in

Colosseum-06 held in Pantnagar. Topper of the SABMILLER INDIA Executive-Training (07) Batch. Prepared the First Trial as well as Commercial batch for Nivea India as per the Global SOP. Received Letter of Appreciation from the Plant Director for successful conduct of trial and

line commissioning in Nivea India Pvt Ltd. Awarded Best Performer for year 2015 “SPECIAL ACHIEVEMENT AWARD” in Nivea India

National Conference.

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