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    ENGLISH

    P A I N T S P R A Y I N G E Q U I P M E N T

    OPE

    RATINGAND

    MAINTENANC

    EINSTRUCTIONS

    Ed.

    007

    01

    -13

    45:1 / 68:1 / 80:1

    II 2 G c IIB T4

    A t e x C e r t i f i C A t e

    AIRLESS PNEUMATIC PUMP

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    Due to costt product improvemet progrmme, the fctory reserves the right to modify techicldetils metioed i this mul without prior otice.

    This mul is to be cosidered s Eglish lguge trsltio of the origil mul i Itli.

    The mufcturer shll ber o resposibility for y dmges or icoveieces tht my rise dueto the icorrect trsltio of the istructios cotied withi the origil mul i Itli.

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    1

    English

    SUPER NOVA 45:1/68:1/80:1

    TROUBLESHOOTING ........................................p.9

    DISASSEMBLY OF THE PNEUMATIC MOTOR....p.10

    DISASSEMBL OF THE PUMPING GROUP .......p.15

    FILTER GROUP .................................................p.20STEM GROUP ................................................... p.22

    PUMPING GROUP .............................................p.24

    FOOT VALVE BODY ...........................................p.26

    COMPLETE PUMPING GROUP .......................p.27

    COMPLETE AIR GROUP ...................................p.28

    COMPELTE HANDTRUCK ................................p.29

    MOTOR GROUP ................................................p.30

    ACCESSORIES ..................................................p.32

    ATEX CERTIFICATE ...........................................p.35

    U

    V

    QR

    S

    T

    INTRODUCTION .......................................................p.1

    WORKING PRINCIPLE ......................................p.2

    TECHNICAL DATA ..............................................p.2

    DESCRIPTION OF THE EQUIPMENT ...............p.3TRANSPORT AND UNPACKING ....................... p.4

    SAFETY RULES .................................................p.4

    Conditions of guarantee .....................................p.5

    TYPICAL INSTALLATION ...................................p.6

    SETTING UP ......................................................p.6

    OPERATION .......................................................p.7

    CLEANING AT THE END OF THE WORK .........p.7

    GENERAL MAINTENANCE ...............................p.8

    ROUTINE MAINTENANCE ................................ p.8

    B

    A

    CD

    E

    F

    G

    H

    P

    I

    L

    X

    W

    M

    N

    Y

    Z

    O

    AIRLESS PNEUMATIC PUMPS FOR SPRAY PAINTING

    Read this operatorsmanual carefully before

    using the equipment. An

    improper use of this ma-chine can cause injuries

    to people or things.

    It indicates an acci-dent risk or serious

    damage to equip-

    ment if this warningis not followed.

    It indicates a fireor explosion risk if

    this warning is not

    followed.

    It indicates impor-tant recommenda-

    tions about dispo-

    sal andrecyclingprocess of productsin accordance withthe environmental

    regulations.

    It indicates wound andfinger squashing risk

    due to movable parts in

    the equipment.

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.

    Thank you for choosing a LARIUS S.R.L. product.As well as the product purchased, you will receive a range of support services

    enabling you to achieve the results desired,quickly and professionally.

    It is obligatory to wear suitableclothing as gloves, goggles and

    face shield.

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    2

    English

    SUPER NOVA 45:1/68:1/80:1

    45:1SUPER NOVA

    3-7 bar (40-90 psi)

    270 bar (3900 psi)

    3/4" GAS (M)

    14 l/min (3,7 gpm)

    4

    60

    1" GAS conico (F)

    57 kg

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    3

    English

    SUPER NOVA 45:1/68:1/80:1

    DESCRIPTION OF THE EQUIPMENT

    POS. POS.

    1

    2

    3

    4

    5

    67

    8

    9

    10

    11

    12

    13

    Pump feeding air inlet

    Pneumatic motor

    Material output

    Material entry

    Material pumping group

    Eyebolt for pump transportMaterial recirculation hose

    Filter

    Grounding cable

    Suction filter

    Spraying gun

    High pressure hose

    Air treatment group

    DESCRIPTION DESCRIPTION

    C

    ANTI-FREEZE SYSTEM

    6

    9

    8

    3

    12

    11

    4

    5

    2

    1

    9

    1

    13

    4

    8

    5

    3

    7

    10

    6

    10

    7

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    4

    English

    SUPER NOVA 45:1/68:1/80:1

    D

    E

    TRANSPORT AND UNPA-

    CKING

    The packed parts should be handled as indicated in thesymbols and markings on the outside of the packing.

    Before installing the equipment, ensure that the area tobe used is large enough for such purposes, is properlylit and has a clean, smooth oor surface.

    The user is responsible for the operations of unloadingand handling and should use the maximum care so asnot to damage the individual parts or injure anyone.To perform the unloading operation, use only qualiedand trained personnel (truck and crane operators, etc.)and also suitable hoisting equipment for the weight of theinstallation or its parts.Follow carefully all the safety rules.

    The personnel must be equipped with the necessarysafety clothing.

    The manufacturer will not be responsible for the unloadingoperations and transport to the workplace of the machine.

    Check the packing is undamaged on receipt of the equi-pment. Unpack the machine and verify if there has beenany damage due to transportation.In case of damage, call immediately LARIUS and theShipping Agent. All the notices about possible damage oranomalies must arrive timely within 8 days at least fromthe date of receipt of the plant through Registered Letter

    to the Shipping Agent and to LARIUS. The disposal of packaging materials is a customers

    competence and must be performed in accordance withthe regulations in force in the country where the plant isinstalled and used.It is nevertheless sound practice torecycle packaging materials in an environment-friendlymanner as much as possible.

    SAFETY RULES

    THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUTALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUTTHE USE OF SAFETY DEVICES FOR THEIR OWN SAFETYAND ABOUT THE GENERAL RULES FOR ACCIDENTPREVENTION IN COMPLIANCE WITH INTERNATIONALREGULATIONS AND WITH THE LAWS OF THE COUNTRYWHERE THE PLANT IS USED.

    THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY

    COMPLY WITH THE ACCIDENT PREVENTION AND ALSOENVIRONMENTAL REGULATIONS IN FORCE IN THECOUNTRY WHERE THE PLANT IS INSTALLED AND USED.

    Read carefully and entirely the following

    instructions before using the product. Please

    save these instructions in a safe place.

    The unauthorised tampering/replacement of

    one or more parts composing the machine, the

    use of accessories, tools, consumables otherthan those recommended by the Manufacturer

    might represent a danger of accident. The Manufacturer will

    be relieved from any civil and penal liability.

    KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDERWHERE YOU ARE WORKING CREATES A POTENTIALRISK OF ACCIDENTS.

    ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUALSTANCE.

    BEFORE USING THE TOOL, ENSURE THERE ARE NOT

    DAMAGED PARTS AND THE MACHINE CAN WORK PRO-PERLY.

    ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETYAND THE REGULATIONS IN FORCE.

    KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THEEQUIPMENT OUT OF THE WORK AREA.

    NEVER EXCEED THE MAXIMUM WORKING PRESSUREINDICATED.

    NEVER POINT THE SPRAY GUN AT YOURSELVES OR ATOTHER PEOPLE. THE CONTACT WITH THE CASTING CAN

    CAUSE SERIOUS INJURIES.

    IN CASE OF INJURIES CAUSED BY THE GUN CASTING,SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THETYPE OF THE PRODUCT INJECTED. NEVER UNDER-VALUE A WOUND CAUSED BY THE INJECTION OF AFLUID.

    ALWAYS DISCONNECT THE SUPPLY AND RELEASE THEPRESSURE IN THE CIRCUIT BEFORE PERFORMINGANY CHECK OR PART REPLACEMENT OF THE EQUIP-MENT.

    NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECKREGULARLY THE COMPONENTS OF THE SYSTEM.REPLACE THE PARTS DAMAGED OR WORN.

    TIGHTEN AND CHECK ALL THE FITTINGS FOR CON-NECTION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAYGUN BEFORE USING THE EQUIPMENT.

    ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITHSTANDARD KIT. THE USE OF ANY ACCESSORIES ORTOOLING OTHER THAN THOSE RECOMMENDED INTHIS MANUAL, MAY CAUSE DAMAGE OR INJURE THEOPERATOR.

    THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN

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    5

    English

    SUPER NOVA 45:1/68:1/80:1

    The machine is equipped with an anti-freeze

    system that allows it to work even at very low

    temperatures. However, after a few minutes

    of operation, the upper metal outer surface

    cools dramatically.

    Avoid touching the area indicated.

    Contact of the skin with the low-temperature area may causefrostbite. Common working clothes and leather gloves provide

    adequate protection.

    The high speed of the product owing in the

    hose can create static electricity throughdischarges and sparks. It is suggested to earth

    the equipment. The pump is earthed through

    the earth cable of the supply. The gun is earthed through

    the high pressure exible hose. All the conductors near the

    work area must be earthed.

    NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL-VENTS IN CLOSED PLACES.

    NEVER USE THE TOOLING IN PRESENCE OF POTEN-TIALLY EXPLOSIVE GAS.

    Always check the product is compatible with

    the materials composing the equipment (pump,spray gun, flexible hose and accessories)with

    which it can come into contact. Never use paints or solvents

    containing Halogen Hydrocarbons (as the Methylene Chlo-ride). If these products come into contact with aluminiumparts can provoke dangerous chemical reactions with risk

    of corrosion and explosion.

    Avoid approaching too much to the pump pi-

    ston rod when the pump is working or under

    pressure. A sudden movement of the piston rod can cause

    wounds or finger squashing.

    BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSECAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TOMOVE THE EQUIPMENT. NEVER USE A DAMAGED ORA REPAIRED FLEXIBLE HOSE.

    IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALATIONAND CONTACT BY USING PROTECTION GLOVES, GOGGLESAND PROPER FACE SHIELDS.

    TAKE PROPER SAFETY MEASURES FOR THE PROTECTIONOF HEARING IN CASE OF WORK NEAR THE PLANT.

    WARNING!

    ALWAYS USE ORIGINAL HYDRAULIC SPARE

    PARTS CERTIFIED BY LARIUS, SUITABLE FOR

    PRESSURE VALUES HIGHER THAN 500 bar.

    THE COMPANY LARIUS ASSUMES NO LIABI-

    LITY FOR DAMAGE TO PROPERTY AND / ORPERSONS.

    The conditions of guarantee do not apply in the

    following situations:- improper washing and cleaning of components

    causing malfunction, wear or damage to the

    equipment or any of its parts;

    - improper use of the equipment;

    - use that does not conform with applicable national

    legislation;

    - incorrect or faulty installation;

    - modications, interventions and maintenance that

    have not been authorised by the manufacturer;

    - use of non-original spare parts or parts that do

    not correspond to the specic model;

    - total or partial non-compliance with the instruc-tions provided.

    CONDITIONS OF GUARANTEE

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    7

    English

    SUPER NOVA 45:1/68:1/80:1

    OPERATION

    Dip the material pumping hose (H1) into the product tank(H2) (if the pump is fixed on the air hoist, follow the proceduredescribed in the manual of use and maintenance of the airhoist)

    H

    Check all the fittings for connection of the

    different components (pump, flexible hose,spray gun, etc.)before using the equipment.

    CLEANING AT THE END OF

    THE WORK

    By "cleaning at the end of the work" we mean the cleaning tocarry out in case of use with a different product or if a long periodof downtime is foreseen.

    Stop the air supply to the pump.

    Dip the material pumping hose into the washing solvent tank(check its chemical compatibility with the product being used).

    Make compressed air flow into the pump. It is advisable toadjust the air pressure to minimum necessary to its continuousworking.

    Point the spray gun or the delivery valve at a container anddrain all the product left inside the pump till a clean solvent

    comes out. Now, stop the air supply to the pump and drain the residual

    pressure.

    In case of long downtime, we suggest to duly suck and leavelight mineral oil inside the pumping unit.

    Store possible dangerous fluids in proper

    containers. Their disposal must be performed

    in accordance with the regulations in force

    about the industrial waste goods.

    I Make the compressed air flow into the pump. It is advisable to

    adjust air pressure to minimum necessary for its continuousworking.

    When the product chamber is full, pump will start working andstopping. Pump will start working again any time the triggerof the spray gun is pressed or the delivery valve is open.

    The pump has been adjusted at our factory with light mineraloil and a part of it could be left inside the pumping element.Point the spray gun (H3) or the delivery valve at the collectingtank (H4) and drain the product left inside the pump till thematerial to be used has come out.

    Always avoid pump idling: this operation

    could damage the pneumatic motor and the

    sealing gaskets.

    In case of long downtime during the use with the plant (forexample, all night long at the end of the working day), ensurethe product you are using can be left inside the pump andthe different pipes without drying.

    In this case, it is enough to stop the air supply to the pumpand drain the residual pressure in the circuit acting on thedelivery valve or on the pump bleeder valve.

    H1

    H2

    H4

    H3

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    8

    English

    SUPER NOVA 45:1/68:1/80:1

    ROUTINE MAINTENANCE

    CONTROLLO DELLA GHIERA PREMIGUARNIIONI

    Always close the compressed air supply and

    release the pressure in the plant before perfor-

    ming any check or maintenance of the pump.

    Check periodically (and each time the pump is operatedafter a long downtime)that the packing nut is not loosened,causing otherwise the coming out of the product. To tightenthe packing nut, use the clamping wrench (ref. 20144). Thepacking nut must be tightened so as to avoid wastes of pro-duct, but not excessively to provoke pumping piston seizureand seals wear. In case of persistent coming out of product,replace the seals.

    To prevent the product from drying up on the piston rod, refill

    the cup with lubricant (compatible with the product used).

    Check periodically the air supply to the pump. Ensure theair is always clean and lubricated. In case of installation ofa lubricator on the air supply to the pump, it is advisable tokeep its cup full of a mixture of water and antifreeze liquid(dilution ratio 4:1).

    MGENERAL MAINTENANCE

    DAILY

    Clean the filters; Clean the nozzles; Clean all the paint circuit with a specific product;

    PERIODICALLY

    Check the pump gaskets tightening (replace the gaskets, if

    necessary). Clean the movable parts from the paint deposits (spray guns,

    etc.); Check that the tubes and all the fittings are correctly tightened.

    Discharge the pump pressure (opening thedischarging valves) before any maintenanceoperation.

    L

    WrenchRef. 20144

    Oil topping up ring

    Lubricating oilRef. 16325

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    9

    English

    SUPER NOVA 45:1/68:1/80:1

    TROUBLESHOOTING

    SOLUTIONCAUSEPROBLEM

    N

    The pump does not start

    Accelerated working and no pres-sure of the pump

    The pump works, but the productis not flowing enough

    Leakage of product from the lubri-cating cup

    Feeding air is not enough;

    Outlet product line clogged;

    Dried product inside the pumpingelement;

    Pneumatic motor blocked in the cyclereversal position;

    Parts failure of the pneumatic motor;

    There is no product;

    The pump sucks air;

    Feeding air is not enough;

    Suction valve worn or partially clogged;

    Outlet valve worn or partially clogged;

    Suction valve worn or partially clogged;

    Outlet product line clogged;

    The feed air pressure is too low;

    Upper gaskets worn.

    Check the air supply. Increase thediameter of the feeding hose;

    Clean. Disconnect the outlet productpipe. Feed pump at minimum pres-sure and check if the pump startswithout the outlet pipe;

    Disassemble the pumping group andclean;

    Turn the plug counterclockwise andpush downwards the valve body. Usea metal rod and a mallet;

    Disassemble the motor and check;

    Add product;

    Open the exhausting valve. Forthe version on air hoist, follow theinstructions in the relevant manual;

    Increase the feeding air pressure;

    Disassemble the suction valve. Cleanand/or replace if necessary the wornparts;

    Disassemble the outlet valve. Cleanand/or replace if necessary the wornparts;

    Disassemble the suction valve. Cleanand/or replace the worn parts;

    Clean. Disconnect the outlet productpipe. Feed pump at minimum pres-sure and check if delivery increaseswithout the outlet pipe;

    Increase air pressure;

    Tighten the packing nut. In case ofpersistent waste of product, replacethe upper gaskets of the pumpingunit.

    Always close the compressed air supply and release the pressure in the plant before performing any check orreplacement of parts of the pump.

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    10

    O8

    O9

    O6

    O12

    O13

    O14

    O7

    O14

    O13

    O12

    O6

    O15

    O16

    O10

    O11

    O11

    O10

    O3

    O2

    O1

    O4

    O5

    Couplingsleeve

    English

    SUPER NOVA 45:1/68:1/80:1

    DISASSEMBLY OF THE PNEUMATIC MOTORO

    Always close the compressed air supply and

    release the pressure in the plant before disas-

    sembling the pneumatic motor of the pump.

    Unscrew the coupling sleeve so as to disconnect the pumpinggroup from the motor.

    Disconnect the air feeding pipe to the pump.

    Unscrew the fitting(O1)and the sleeve(O2).

    Turn counterclockwise the screws (O3) [take care to thewashers(O4)]and remove the covering(O5).

    Unscrew the two ring nuts(06)from the support(07).

    Turn counterclockwise the screws (O8) [take care to thewashers(O9)] and remove the support(O7) together withthe rollers(O10)and the pins(O11).

    Extract the spring(O12), the spring guide rod(O13)and theroller pushing piston(O14). Ensure the spring slides freelyon the guide rod, the guide rod slides into the roller pushingpiston and this last slides into the mount hole.

    Check the roller(O10)and the pin(O11) are undamaged.Replace them if damaged.

    Remove and check the rubber pad(O15)and the washer(O16).

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    14

    46 mm

    0,8 mm 0,8 mm

    O60

    O58

    O56 O57

    O61

    O62

    O53 O54 O55

    O53

    O56

    O68

    O63

    O64

    O65

    O66

    O59

    O67

    O66

    O69

    English

    SUPER NOVA 45:1/68:1/80:1

    Insert the springs(O54)and the valves(O55)into the seat(O53). Position the seat on the pump support and lay themanifold(O56) on the seat[do not forget the gasket(O57)].

    Fasten the manifold with screws (do not tighten)ensuring itis perfectly parallel to the other manifold and the distance

    between them is 46 mm (see illustration).The distance between the walls of the manifold and the edgeof the seat must be about 0,8 mm.

    Rub the rollers(O58)and the pins(O59)with vaseline greaseand insert them into the mount(O60).

    Rub the rubber pad(O61)and the washer(O62)with vaselinegrease and insert them into the mount(O60).

    Grease the roller pushing pistons(O63), the spring guiderods (O64), the springs(O65)and insert them into the mount(O60).

    Fasten without tightening the ring nuts(O66)on the mount(O60).

    Fasten the mount on the manifolds and tighten the screws(O68)[do not forget of washer(O67)].

    Tighten the ring nuts(O66)and the screws(O69). Assemble again the covering and all the fittings of the air

    supply line.

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    15

    P1P3

    P2

    P5

    P4

    P5

    English

    SUPER NOVA 45:1/68:1/80:1

    GASKETS REPLACEMENT

    Always close the compressed air supply andrelease the pressure in the plant before disas-

    sembling the pumping group. If the product

    being used is toxic, it is suggested to follow

    the cleaning procedure on page 7 to avoid the contact with

    the product during the disassembling of the pumping unit.

    Disconnect the suction hose (P1), the product exhaustingtube (P2) and the recirculation hose (P3) from the pumpingunit.

    P

    Unscrew the coupling sleeve (P4) so as to disconnect thepumping group rod (P5) from the motor.

    DISASSEMBLY OF THE PUMPING GROUP

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    16

    P6

    P7

    P8

    P9

    English

    SUPER NOVA 45:1/68:1/80:1

    Loosen the packing gland (P6) without removing it, by meansof the suitable clamping wrench (P7).

    Unscrew and remove the gaskets stuffing pack (P8) by means

    of a the suitable clamping wrench (P9).

    WrenchRef. 20144

    P8

    P8

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    17

    P11

    English

    SUPER NOVA 45:1/68:1/80:1

    Remove the packing gland (P10) to reach the upper sealinggaskets (P11).

    Insert the new gaskets pack (P12) in the slot (P13).ATTENTION!FOLLOW THE GASKETS ASSEMBLY AS

    DESCRIBED.

    P10

    P12

    Open gasketpack

    Closed gasketspack

    P13

    CORRECT ASSEMBLYupper gaskets pack

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    18

    P14

    English

    SUPER NOVA 45:1/68:1/80:1

    Unscrew and remove the foot valve (P14).

    Remove the stem (P15) and the sleeve (P16) from the pum-ping unit, and extract the sleeve (P16) from the stem (P15).

    P15

    P16

    P15

    P16

    P15

    P16

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    English

    SUPER NOVA 45:1/68:1/80:1

    FILTER GROUPQ

    1

    2

    3

    4

    5 6

    7

    9

    12

    8

    7

    9 1011

    15

    14

    13

    0

    WARNING: always indicate code and quantity for each part required.

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    English

    SUPER NOVA 45:1/68:1/80:1

    SUPER NOVA 45:1 STEM GROUP

    SUPER NOVA 68:1 STEM GROUP

    SUPER NOVA 80:1 STEM GROUP

    Pos.Pos.

    Pos.Pos.

    Pos.Pos.

    N. pcs.N. pcs.

    N. pcs.N. pcs.

    N. pcs.N. pcs.

    CodeCode

    CodeCode

    CodeCode

    DescriptionDescription

    DescriptionDescription

    DescriptionDescription

    65023 Stainless steel complete stem

    65024 Steel complete stem

    1 1 65068 Fitting

    2 1 65067 Fitting 3 1 65066 Coupling ring

    4 1 65065 Coupling bush

    5 1 65064 Pumping stem

    6 1 65063 Pumping stem gasket

    7 inox 1 65162 Stainless sleel gaskets stuffing stem

    7 steel 1 65062 Sleel gaskets stuffing stem

    65026 Stainless steel complete stem

    65025 Steel complete stem

    1 1 65068 Fitting

    2 1 65067 Fitting

    3 1 65066 Coupling ring

    4 1 65065 Coupling bush

    5 1 65264 Pumping stem

    6 1 65263 Pumping stem gasket 7 inox 1 65362 Stainless sleel gaskets stuffing stem

    7 steel 1 65262 Steel gaskets stuffing stem

    65028 Stainless steel complete stem

    65027 Steel complete stem

    1 1 65068 Fitting

    2 1 65067 Fitting

    3 1 65066 Coupling ring

    4 1 65065 Coupling bush

    5 1 65464 Pumping stem

    6 1 65463 Pumping stem gasket

    7 inox 1 65562 Stainless sleel gaskets stuffing stem

    7 steel 1 65462 Steel gaskets stuffing stem

    8 1 91010 Pin UNI 6873 5x14

    9 1 95021 Ball 7/8"

    10 1 65161 Gaskets stuffing nut

    11 2 65041 Complete gaskets pack 11A 1 98209 Gaskets stuffing female nut

    11B 3 95010 Gasket PTFE

    2 95138 Gasket Polyethylene

    11C 1 98212 Gaskets stuffing male nut

    12 inox 1 65144 Stainless steel stem ass. ball housing

    12 steel 1 65145 Steel stem ass. ball housing

    8 1 91010 Pin UNI 6873 5x14

    9 1 91641 Ball 3/4"

    10 1 65361 Gaskets stuffing nut

    11 2 65043 Complete gaskets pack

    11A 1 98213 Gaskets stuffing female nut

    11B 3 95515 Gasket PTFE

    2 95516 Gasket Polyethylene

    11C 1 98221 Gaskets stuffing male nut12 inox 1 65146 Stainless steel stem ass. ball housing

    12 steel 1 65147 Steel stem ass. ball housing

    8 1 91010 Pin UNI 6873 5x14

    9 1 16305 Ball 7/8"

    10 1 65561 Gaskets stuffing nut

    11 2 65045 Complete gaskets pack

    11A 1 65049 Gaskets stuffing female nut

    11B 3 65047/2 Gasket PTFE

    2 65047 Gasket Polyethylene

    11C 1 65050 Gaskets stuffing male nut

    12 inox 1 65148 Stainless steel stem ass. ball housing

    12 steel 1 65149 Steel stem ass. ball housing

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    SUPER NOVA 45:1/68:1/80:1

    PUMPING GROUPS

    NOTE

    WARNING: always indicate code and quantity for each part required.

    13

    12

    11

    5

    10

    9

    8

    7

    6

    5

    4

    2

    1

    3

    14

    PERNO DI CHIUSURA

    3/C

    3/A

    CORRETTO

    MONTAGGIO

    3

    PACCO DI TENUTA

    SUPERIORE

    3/B

    THE ORIENTATION OF THE UPPER

    SEALING GASKETS PACK IS OPPO-

    SITE IN RESPECT TO THE LOWER

    SEALING GASKETS PACK.

    UPPER SEALING

    GASKETS PACK

    CORRECT

    ASSEMBLY

    WRENCH

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    English

    SUPER NOVA 45:1/68:1/80:1

    1011 9

    7

    6

    5

    4

    3

    2

    1

    8

    FOOT VALVE BODYT

    0

    WARNING: always indicate code and quantity for each part required.

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    English

    SUPER NOVA 45:1/68:1/80:1

    FOOT VALVE GROUP SUPER NOVA 45:1/ 68:1 /80:1

    Pos. Pos.Code CodeDescription Description

    0 65031 Stainless steel complete foot valve group

    0 65032 Steel complete foot valve group

    1 65174 OR 4300

    2 65074 OR 4237

    3 65155 Spacer

    4 65154 Ball guide

    5 95027 Ball 1" 1/4

    6 65142 Ball housing assembly

    7 65271 Ball housing gasket

    8 65140 Stainless steel compl. foot valve body ass.

    8 65141 Steel compl. foot valve body ass.o

    9 65183 Elbow F-F 1" - 1" 1/2 Stainless steel

    9 20833 Elbow F-F 1" - 1" 1/2 Steel

    10 98232 Stainless steel suction hose fitting

    10 95032 Steel suction hose fitting

    11 96099 Sealing sleeve

    COMPLETE PUMPING GROUPUWARNING: always indicate code and quantity for each part required.

    SUPER NOVA 45:1

    SUPER NOVA 68:1

    SUPER NOVA 80:1

    Code Description

    65001 Stainless steel complete pumping group

    65002 Steel complete pumping group

    65120 Steel complete gasket pack

    68120 Stainless steel complete gasket pack

    Code Description

    65004 Stainless steel complete pumping group

    65003 Steel complete pumping group

    65121 Steel complete gasket pack

    68121 Stainless steel complete gasket pack

    Code Description

    65006 Stainless steel complete pumping group

    65005 Steel complete pumping group

    65122 Steel complete gasket pack

    68122 Stainless steel complete gasket pack

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    28

    12

    5

    2

    7

    1

    65213

    English

    SUPER NOVA 45:1/68:1/80:1

    COMPLETE AIR GROUPV

    Pos. Pos.Code CodeDescription Description

    95145 Complete air treatment group

    1 95031 Elbow M.F. 1" -MF92

    2 95090 Adapter 3/4 (NGE 3/4)

    3 95301 Quick coupling C/for rubber hose skg 25

    4 95302 Quick coupling 1"male

    5 95308 Femal fitting (FB 3/4X19)

    6 95309 Hose tor/20NL 71N 19x29 7 95313 Reduction 1" -3/4" MF

    8 95318 Quick coupling 8x17

    9 95319 Quick coupling m. 1/4"

    10 95323 Valvea 1"

    11 95350 Group F.R.L.

    12 96259 Manometer

    13 95089 Elbow F-F 3/4"

    11 10

    8 9 4 3

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    3

    1

    2

    5678

    4

    8

    English

    SUPER NOVA 45:1/68:1/80:1

    COMPLETE HANDTRUCK COD. 65380

    Pos. Pos.Code CodeDescription Description

    0 65380 Complete handtruck

    1 65380 Handtruck

    2 20304 Plug

    3 18902 Split pin

    4 65382 Handle

    5 4461 Wheel

    6 4492 Cover

    7 8371 Screw

    8 18914 Bushing

    W

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    30

    4

    35

    13

    1

    40

    41

    42

    43

    44

    45

    46A

    46B

    47

    48

    49

    52

    53

    46

    2

    3

    34

    34

    36

    37

    29

    30

    5

    650

    7

    12

    11

    9

    8

    10

    14

    28

    2738

    25

    24

    15

    26

    1716

    2324

    2627

    3332

    181514

    21

    25

    28

    19

    20

    22

    31

    29

    3039

    51

    54

    English

    SUPER NOVA 45:1/68:1/80:1

    MOTOR GROUPXWARNING: always indicate code and quantity for each part required.

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    SUPER NOVA 45:1/68:1/80:1

    Manifold

    Manifold gasket

    Washer

    Screw

    Plug 3/4" GAS conical

    Fitting

    Elbow 3/4" GAS

    Extention

    Gas ring

    Screw

    Motor cylinder

    O-ring

    Motor piston

    Motor rod

    Fitting

    Gasket

    O-ring

    Complete motor support

    Gas ring

    leather ring

    Washer

    Screw

    Plug

    Plug

    Sleeve 3/4" GAS

    Tie rod

    Nut

    Plug

    95070

    95072

    95096

    95068

    95067

    95090

    95089

    95088

    95099

    95074

    95100

    95101

    95102

    95103

    95104

    95105

    95106

    95107

    3314

    95082

    95114

    95083

    95159

    510040

    95944

    95002

    95013

    95229

    *Motor gasket kit for pump NOVA Rif. 40065

    Pos. Pos.Code CodeDescription Description

    29

    30*

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40*

    41

    42

    43

    44

    45

    46

    46A*

    46B*

    47

    48

    49

    50

    51

    52

    53

    54

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20*

    21*

    22*

    23

    24

    25*

    26

    27

    28

    Screw

    Washer

    Cover

    Screw

    Washer

    Eyebolt

    Support

    Roller

    Pin

    Roller piston

    Spring guide

    Spring

    Ring nut

    Schock absorber

    Washer

    Lock nut

    Washer

    Bush

    Rod guide screw

    Leather ring

    Sealing gasket

    Copper washer

    Valve housing

    Spring

    O-ring

    Travese reverse valve

    Manifold plate

    Plate gasket

    95062

    95063

    95064

    95065

    95066

    95061

    95109

    95092

    95091

    95084

    95085

    95086

    95087

    95093

    95094

    95095

    95096

    95098

    95078

    95079

    95080

    33031

    95097

    95077

    95075

    95076

    95073

    95071

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    SUPER NOVA 45:1/68:1/80:1

    ACCESSORIES

    FITTING WITH MANOMETERCode 147: M16x1,5

    Code 150: 1/4"

    Code 91044: PNEUMATIC MIXER Code 6099: PREHEATER

    Y

    Code 11250: AT 250 1/4"Code 11200: AT 250 M16x1,5

    Code 11000: AT 300 1/4"Code 11090: AT 300 M16x1,5

    Code 11180: L91X 1/4"Code 11120: L91X M16x1,5

    PISTON GUNSTOCK FILTERSCode 11039: Green (30M) -Code 11038: White (60M)Code 11037: Yellow (100M)Code 11019: Red (200M)

    FILTERCode 95218: MESH 30MCode 95219: MESH 60MCode 95220: MESH 100M

    Code 95221: MESH 200M

    Code 7030: HIGH PRES. FLOWREGULATOR

    Code 65021: LINE FILTER st. steelCode 65022: LINE FILTER steel

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    HAzARDOUS AREAS

    English

    SUPER NOVA 45:1/68:1/80:1

    CATEGORIES ACCORDING TO

    94/9/CE DIRECTIVE

    Gas, vapours or mists

    Gas, vapours or mists

    Gas, vapours or mists

    1G

    2G or 1G

    3G, 2G or 1G

    HAzARDOUS AREA

    Area 0

    Area 1

    Area 2

    TECHNICAL CHARACTERISTICS

    The main characteristics of the SUPER NOVA series pneumatic piston pumps are provided in the table below:

    Ratio Feeding

    pressure

    Air

    Inlet

    material

    Inlet

    Material

    output

    Max operating

    pressure

    Max

    Delivery

    45:1

    68:1

    80:1

    3 7 bar

    3 7 bar

    3 7 bar

    CG 3/4"

    CG 3/4"

    CG 3/4"

    Ball valve

    Ball valve

    Ball valve

    CG 1. 1/2"

    CG 3/4"

    CG 3/4"

    270 bar

    476 bar

    560 bar

    14 l/min

    11 l/min

    8,5 l/min

    Room temperature: -20C +60C Fluidmax. temperature: 60C Max nr. cycles /minute: 60

    MARKING

    3X II 2 G c IIB T6 Tamb: -20C + 60C Tmax. uid: 60C Tech. File: NOVA/ATX/08

    II =

    2 =

    G =

    c =

    T6 =

    - 20C + 60C

    60C

    xxxx/AA

    DESCRIPTION

    These safety instructions refer to the installation, use and mainte-

    nance of LARIUS SUPER NOVA series pneumatic piston transferpumps in high risk environments where potentially explosive gassesor vapours are present.

    LARIUS SUPER NOVA series pneumatic pistonpumps are group II mechanical devices for usein areas where gasses classied as IIb (category

    2 G) are present. They are designed and built inaccordance with the 94/9/EC ATEX directive, based on the followingEuropean standards: EN 1127-1, EN 13463-1 and EN 13463-5.

    These instructions, along with the indications

    provided in the user and maintenance manual,

    must be fully respected.

    ATEX CERTIFICATE

    Group II (surfaces)

    Category 2 (zone 1)

    Explosive atmosphere containing gas, vapours or mists

    Design safety c

    Temperature class T6

    Room temperature

    Maximum process uid temperature

    Serial number or lot number (xxxxx=PROGRESSIVE/Year = AA)

    Correspondence between hazardous areas, substances and categories

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