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ENGLISH
P A I N T S P R A Y I N G E Q U I P M E N T
OPE
RATINGAND
MAINTENANC
EINSTRUCTIONS
Ed.
007
01
-13
45:1 / 68:1 / 80:1
II 2 G c IIB T4
A t e x C e r t i f i C A t e
AIRLESS PNEUMATIC PUMP
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Due to costt product improvemet progrmme, the fctory reserves the right to modify techicldetils metioed i this mul without prior otice.
This mul is to be cosidered s Eglish lguge trsltio of the origil mul i Itli.
The mufcturer shll ber o resposibility for y dmges or icoveieces tht my rise dueto the icorrect trsltio of the istructios cotied withi the origil mul i Itli.
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1
English
SUPER NOVA 45:1/68:1/80:1
TROUBLESHOOTING ........................................p.9
DISASSEMBLY OF THE PNEUMATIC MOTOR....p.10
DISASSEMBL OF THE PUMPING GROUP .......p.15
FILTER GROUP .................................................p.20STEM GROUP ................................................... p.22
PUMPING GROUP .............................................p.24
FOOT VALVE BODY ...........................................p.26
COMPLETE PUMPING GROUP .......................p.27
COMPLETE AIR GROUP ...................................p.28
COMPELTE HANDTRUCK ................................p.29
MOTOR GROUP ................................................p.30
ACCESSORIES ..................................................p.32
ATEX CERTIFICATE ...........................................p.35
U
V
QR
S
T
INTRODUCTION .......................................................p.1
WORKING PRINCIPLE ......................................p.2
TECHNICAL DATA ..............................................p.2
DESCRIPTION OF THE EQUIPMENT ...............p.3TRANSPORT AND UNPACKING ....................... p.4
SAFETY RULES .................................................p.4
Conditions of guarantee .....................................p.5
TYPICAL INSTALLATION ...................................p.6
SETTING UP ......................................................p.6
OPERATION .......................................................p.7
CLEANING AT THE END OF THE WORK .........p.7
GENERAL MAINTENANCE ...............................p.8
ROUTINE MAINTENANCE ................................ p.8
B
A
CD
E
F
G
H
P
I
L
X
W
M
N
Y
Z
O
AIRLESS PNEUMATIC PUMPS FOR SPRAY PAINTING
Read this operatorsmanual carefully before
using the equipment. An
improper use of this ma-chine can cause injuries
to people or things.
It indicates an acci-dent risk or serious
damage to equip-
ment if this warningis not followed.
It indicates a fireor explosion risk if
this warning is not
followed.
It indicates impor-tant recommenda-
tions about dispo-
sal andrecyclingprocess of productsin accordance withthe environmental
regulations.
It indicates wound andfinger squashing risk
due to movable parts in
the equipment.
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired,quickly and professionally.
It is obligatory to wear suitableclothing as gloves, goggles and
face shield.
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English
SUPER NOVA 45:1/68:1/80:1
45:1SUPER NOVA
3-7 bar (40-90 psi)
270 bar (3900 psi)
3/4" GAS (M)
14 l/min (3,7 gpm)
4
60
1" GAS conico (F)
57 kg
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English
SUPER NOVA 45:1/68:1/80:1
DESCRIPTION OF THE EQUIPMENT
POS. POS.
1
2
3
4
5
67
8
9
10
11
12
13
Pump feeding air inlet
Pneumatic motor
Material output
Material entry
Material pumping group
Eyebolt for pump transportMaterial recirculation hose
Filter
Grounding cable
Suction filter
Spraying gun
High pressure hose
Air treatment group
DESCRIPTION DESCRIPTION
C
ANTI-FREEZE SYSTEM
6
9
8
3
12
11
4
5
2
1
9
1
13
4
8
5
3
7
10
6
10
7
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English
SUPER NOVA 45:1/68:1/80:1
D
E
TRANSPORT AND UNPA-
CKING
The packed parts should be handled as indicated in thesymbols and markings on the outside of the packing.
Before installing the equipment, ensure that the area tobe used is large enough for such purposes, is properlylit and has a clean, smooth oor surface.
The user is responsible for the operations of unloadingand handling and should use the maximum care so asnot to damage the individual parts or injure anyone.To perform the unloading operation, use only qualiedand trained personnel (truck and crane operators, etc.)and also suitable hoisting equipment for the weight of theinstallation or its parts.Follow carefully all the safety rules.
The personnel must be equipped with the necessarysafety clothing.
The manufacturer will not be responsible for the unloadingoperations and transport to the workplace of the machine.
Check the packing is undamaged on receipt of the equi-pment. Unpack the machine and verify if there has beenany damage due to transportation.In case of damage, call immediately LARIUS and theShipping Agent. All the notices about possible damage oranomalies must arrive timely within 8 days at least fromthe date of receipt of the plant through Registered Letter
to the Shipping Agent and to LARIUS. The disposal of packaging materials is a customers
competence and must be performed in accordance withthe regulations in force in the country where the plant isinstalled and used.It is nevertheless sound practice torecycle packaging materials in an environment-friendlymanner as much as possible.
SAFETY RULES
THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUTALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUTTHE USE OF SAFETY DEVICES FOR THEIR OWN SAFETYAND ABOUT THE GENERAL RULES FOR ACCIDENTPREVENTION IN COMPLIANCE WITH INTERNATIONALREGULATIONS AND WITH THE LAWS OF THE COUNTRYWHERE THE PLANT IS USED.
THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY
COMPLY WITH THE ACCIDENT PREVENTION AND ALSOENVIRONMENTAL REGULATIONS IN FORCE IN THECOUNTRY WHERE THE PLANT IS INSTALLED AND USED.
Read carefully and entirely the following
instructions before using the product. Please
save these instructions in a safe place.
The unauthorised tampering/replacement of
one or more parts composing the machine, the
use of accessories, tools, consumables otherthan those recommended by the Manufacturer
might represent a danger of accident. The Manufacturer will
be relieved from any civil and penal liability.
KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDERWHERE YOU ARE WORKING CREATES A POTENTIALRISK OF ACCIDENTS.
ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUALSTANCE.
BEFORE USING THE TOOL, ENSURE THERE ARE NOT
DAMAGED PARTS AND THE MACHINE CAN WORK PRO-PERLY.
ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETYAND THE REGULATIONS IN FORCE.
KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THEEQUIPMENT OUT OF THE WORK AREA.
NEVER EXCEED THE MAXIMUM WORKING PRESSUREINDICATED.
NEVER POINT THE SPRAY GUN AT YOURSELVES OR ATOTHER PEOPLE. THE CONTACT WITH THE CASTING CAN
CAUSE SERIOUS INJURIES.
IN CASE OF INJURIES CAUSED BY THE GUN CASTING,SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THETYPE OF THE PRODUCT INJECTED. NEVER UNDER-VALUE A WOUND CAUSED BY THE INJECTION OF AFLUID.
ALWAYS DISCONNECT THE SUPPLY AND RELEASE THEPRESSURE IN THE CIRCUIT BEFORE PERFORMINGANY CHECK OR PART REPLACEMENT OF THE EQUIP-MENT.
NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECKREGULARLY THE COMPONENTS OF THE SYSTEM.REPLACE THE PARTS DAMAGED OR WORN.
TIGHTEN AND CHECK ALL THE FITTINGS FOR CON-NECTION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAYGUN BEFORE USING THE EQUIPMENT.
ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITHSTANDARD KIT. THE USE OF ANY ACCESSORIES ORTOOLING OTHER THAN THOSE RECOMMENDED INTHIS MANUAL, MAY CAUSE DAMAGE OR INJURE THEOPERATOR.
THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
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SUPER NOVA 45:1/68:1/80:1
The machine is equipped with an anti-freeze
system that allows it to work even at very low
temperatures. However, after a few minutes
of operation, the upper metal outer surface
cools dramatically.
Avoid touching the area indicated.
Contact of the skin with the low-temperature area may causefrostbite. Common working clothes and leather gloves provide
adequate protection.
The high speed of the product owing in the
hose can create static electricity throughdischarges and sparks. It is suggested to earth
the equipment. The pump is earthed through
the earth cable of the supply. The gun is earthed through
the high pressure exible hose. All the conductors near the
work area must be earthed.
NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL-VENTS IN CLOSED PLACES.
NEVER USE THE TOOLING IN PRESENCE OF POTEN-TIALLY EXPLOSIVE GAS.
Always check the product is compatible with
the materials composing the equipment (pump,spray gun, flexible hose and accessories)with
which it can come into contact. Never use paints or solvents
containing Halogen Hydrocarbons (as the Methylene Chlo-ride). If these products come into contact with aluminiumparts can provoke dangerous chemical reactions with risk
of corrosion and explosion.
Avoid approaching too much to the pump pi-
ston rod when the pump is working or under
pressure. A sudden movement of the piston rod can cause
wounds or finger squashing.
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSECAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TOMOVE THE EQUIPMENT. NEVER USE A DAMAGED ORA REPAIRED FLEXIBLE HOSE.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALATIONAND CONTACT BY USING PROTECTION GLOVES, GOGGLESAND PROPER FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE PROTECTIONOF HEARING IN CASE OF WORK NEAR THE PLANT.
WARNING!
ALWAYS USE ORIGINAL HYDRAULIC SPARE
PARTS CERTIFIED BY LARIUS, SUITABLE FOR
PRESSURE VALUES HIGHER THAN 500 bar.
THE COMPANY LARIUS ASSUMES NO LIABI-
LITY FOR DAMAGE TO PROPERTY AND / ORPERSONS.
The conditions of guarantee do not apply in the
following situations:- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable national
legislation;
- incorrect or faulty installation;
- modications, interventions and maintenance that
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specic model;
- total or partial non-compliance with the instruc-tions provided.
CONDITIONS OF GUARANTEE
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SUPER NOVA 45:1/68:1/80:1
OPERATION
Dip the material pumping hose (H1) into the product tank(H2) (if the pump is fixed on the air hoist, follow the proceduredescribed in the manual of use and maintenance of the airhoist)
H
Check all the fittings for connection of the
different components (pump, flexible hose,spray gun, etc.)before using the equipment.
CLEANING AT THE END OF
THE WORK
By "cleaning at the end of the work" we mean the cleaning tocarry out in case of use with a different product or if a long periodof downtime is foreseen.
Stop the air supply to the pump.
Dip the material pumping hose into the washing solvent tank(check its chemical compatibility with the product being used).
Make compressed air flow into the pump. It is advisable toadjust the air pressure to minimum necessary to its continuousworking.
Point the spray gun or the delivery valve at a container anddrain all the product left inside the pump till a clean solvent
comes out. Now, stop the air supply to the pump and drain the residual
pressure.
In case of long downtime, we suggest to duly suck and leavelight mineral oil inside the pumping unit.
Store possible dangerous fluids in proper
containers. Their disposal must be performed
in accordance with the regulations in force
about the industrial waste goods.
I Make the compressed air flow into the pump. It is advisable to
adjust air pressure to minimum necessary for its continuousworking.
When the product chamber is full, pump will start working andstopping. Pump will start working again any time the triggerof the spray gun is pressed or the delivery valve is open.
The pump has been adjusted at our factory with light mineraloil and a part of it could be left inside the pumping element.Point the spray gun (H3) or the delivery valve at the collectingtank (H4) and drain the product left inside the pump till thematerial to be used has come out.
Always avoid pump idling: this operation
could damage the pneumatic motor and the
sealing gaskets.
In case of long downtime during the use with the plant (forexample, all night long at the end of the working day), ensurethe product you are using can be left inside the pump andthe different pipes without drying.
In this case, it is enough to stop the air supply to the pumpand drain the residual pressure in the circuit acting on thedelivery valve or on the pump bleeder valve.
H1
H2
H4
H3
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SUPER NOVA 45:1/68:1/80:1
ROUTINE MAINTENANCE
CONTROLLO DELLA GHIERA PREMIGUARNIIONI
Always close the compressed air supply and
release the pressure in the plant before perfor-
ming any check or maintenance of the pump.
Check periodically (and each time the pump is operatedafter a long downtime)that the packing nut is not loosened,causing otherwise the coming out of the product. To tightenthe packing nut, use the clamping wrench (ref. 20144). Thepacking nut must be tightened so as to avoid wastes of pro-duct, but not excessively to provoke pumping piston seizureand seals wear. In case of persistent coming out of product,replace the seals.
To prevent the product from drying up on the piston rod, refill
the cup with lubricant (compatible with the product used).
Check periodically the air supply to the pump. Ensure theair is always clean and lubricated. In case of installation ofa lubricator on the air supply to the pump, it is advisable tokeep its cup full of a mixture of water and antifreeze liquid(dilution ratio 4:1).
MGENERAL MAINTENANCE
DAILY
Clean the filters; Clean the nozzles; Clean all the paint circuit with a specific product;
PERIODICALLY
Check the pump gaskets tightening (replace the gaskets, if
necessary). Clean the movable parts from the paint deposits (spray guns,
etc.); Check that the tubes and all the fittings are correctly tightened.
Discharge the pump pressure (opening thedischarging valves) before any maintenanceoperation.
L
WrenchRef. 20144
Oil topping up ring
Lubricating oilRef. 16325
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SUPER NOVA 45:1/68:1/80:1
TROUBLESHOOTING
SOLUTIONCAUSEPROBLEM
N
The pump does not start
Accelerated working and no pres-sure of the pump
The pump works, but the productis not flowing enough
Leakage of product from the lubri-cating cup
Feeding air is not enough;
Outlet product line clogged;
Dried product inside the pumpingelement;
Pneumatic motor blocked in the cyclereversal position;
Parts failure of the pneumatic motor;
There is no product;
The pump sucks air;
Feeding air is not enough;
Suction valve worn or partially clogged;
Outlet valve worn or partially clogged;
Suction valve worn or partially clogged;
Outlet product line clogged;
The feed air pressure is too low;
Upper gaskets worn.
Check the air supply. Increase thediameter of the feeding hose;
Clean. Disconnect the outlet productpipe. Feed pump at minimum pres-sure and check if the pump startswithout the outlet pipe;
Disassemble the pumping group andclean;
Turn the plug counterclockwise andpush downwards the valve body. Usea metal rod and a mallet;
Disassemble the motor and check;
Add product;
Open the exhausting valve. Forthe version on air hoist, follow theinstructions in the relevant manual;
Increase the feeding air pressure;
Disassemble the suction valve. Cleanand/or replace if necessary the wornparts;
Disassemble the outlet valve. Cleanand/or replace if necessary the wornparts;
Disassemble the suction valve. Cleanand/or replace the worn parts;
Clean. Disconnect the outlet productpipe. Feed pump at minimum pres-sure and check if delivery increaseswithout the outlet pipe;
Increase air pressure;
Tighten the packing nut. In case ofpersistent waste of product, replacethe upper gaskets of the pumpingunit.
Always close the compressed air supply and release the pressure in the plant before performing any check orreplacement of parts of the pump.
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10
O8
O9
O6
O12
O13
O14
O7
O14
O13
O12
O6
O15
O16
O10
O11
O11
O10
O3
O2
O1
O4
O5
Couplingsleeve
English
SUPER NOVA 45:1/68:1/80:1
DISASSEMBLY OF THE PNEUMATIC MOTORO
Always close the compressed air supply and
release the pressure in the plant before disas-
sembling the pneumatic motor of the pump.
Unscrew the coupling sleeve so as to disconnect the pumpinggroup from the motor.
Disconnect the air feeding pipe to the pump.
Unscrew the fitting(O1)and the sleeve(O2).
Turn counterclockwise the screws (O3) [take care to thewashers(O4)]and remove the covering(O5).
Unscrew the two ring nuts(06)from the support(07).
Turn counterclockwise the screws (O8) [take care to thewashers(O9)] and remove the support(O7) together withthe rollers(O10)and the pins(O11).
Extract the spring(O12), the spring guide rod(O13)and theroller pushing piston(O14). Ensure the spring slides freelyon the guide rod, the guide rod slides into the roller pushingpiston and this last slides into the mount hole.
Check the roller(O10)and the pin(O11) are undamaged.Replace them if damaged.
Remove and check the rubber pad(O15)and the washer(O16).
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14
46 mm
0,8 mm 0,8 mm
O60
O58
O56 O57
O61
O62
O53 O54 O55
O53
O56
O68
O63
O64
O65
O66
O59
O67
O66
O69
English
SUPER NOVA 45:1/68:1/80:1
Insert the springs(O54)and the valves(O55)into the seat(O53). Position the seat on the pump support and lay themanifold(O56) on the seat[do not forget the gasket(O57)].
Fasten the manifold with screws (do not tighten)ensuring itis perfectly parallel to the other manifold and the distance
between them is 46 mm (see illustration).The distance between the walls of the manifold and the edgeof the seat must be about 0,8 mm.
Rub the rollers(O58)and the pins(O59)with vaseline greaseand insert them into the mount(O60).
Rub the rubber pad(O61)and the washer(O62)with vaselinegrease and insert them into the mount(O60).
Grease the roller pushing pistons(O63), the spring guiderods (O64), the springs(O65)and insert them into the mount(O60).
Fasten without tightening the ring nuts(O66)on the mount(O60).
Fasten the mount on the manifolds and tighten the screws(O68)[do not forget of washer(O67)].
Tighten the ring nuts(O66)and the screws(O69). Assemble again the covering and all the fittings of the air
supply line.
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P1P3
P2
P5
P4
P5
English
SUPER NOVA 45:1/68:1/80:1
GASKETS REPLACEMENT
Always close the compressed air supply andrelease the pressure in the plant before disas-
sembling the pumping group. If the product
being used is toxic, it is suggested to follow
the cleaning procedure on page 7 to avoid the contact with
the product during the disassembling of the pumping unit.
Disconnect the suction hose (P1), the product exhaustingtube (P2) and the recirculation hose (P3) from the pumpingunit.
P
Unscrew the coupling sleeve (P4) so as to disconnect thepumping group rod (P5) from the motor.
DISASSEMBLY OF THE PUMPING GROUP
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P6
P7
P8
P9
English
SUPER NOVA 45:1/68:1/80:1
Loosen the packing gland (P6) without removing it, by meansof the suitable clamping wrench (P7).
Unscrew and remove the gaskets stuffing pack (P8) by means
of a the suitable clamping wrench (P9).
WrenchRef. 20144
P8
P8
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P11
English
SUPER NOVA 45:1/68:1/80:1
Remove the packing gland (P10) to reach the upper sealinggaskets (P11).
Insert the new gaskets pack (P12) in the slot (P13).ATTENTION!FOLLOW THE GASKETS ASSEMBLY AS
DESCRIBED.
P10
P12
Open gasketpack
Closed gasketspack
P13
CORRECT ASSEMBLYupper gaskets pack
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P14
English
SUPER NOVA 45:1/68:1/80:1
Unscrew and remove the foot valve (P14).
Remove the stem (P15) and the sleeve (P16) from the pum-ping unit, and extract the sleeve (P16) from the stem (P15).
P15
P16
P15
P16
P15
P16
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SUPER NOVA 45:1/68:1/80:1
FILTER GROUPQ
1
2
3
4
5 6
7
9
12
8
7
9 1011
15
14
13
0
WARNING: always indicate code and quantity for each part required.
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SUPER NOVA 45:1/68:1/80:1
SUPER NOVA 45:1 STEM GROUP
SUPER NOVA 68:1 STEM GROUP
SUPER NOVA 80:1 STEM GROUP
Pos.Pos.
Pos.Pos.
Pos.Pos.
N. pcs.N. pcs.
N. pcs.N. pcs.
N. pcs.N. pcs.
CodeCode
CodeCode
CodeCode
DescriptionDescription
DescriptionDescription
DescriptionDescription
65023 Stainless steel complete stem
65024 Steel complete stem
1 1 65068 Fitting
2 1 65067 Fitting 3 1 65066 Coupling ring
4 1 65065 Coupling bush
5 1 65064 Pumping stem
6 1 65063 Pumping stem gasket
7 inox 1 65162 Stainless sleel gaskets stuffing stem
7 steel 1 65062 Sleel gaskets stuffing stem
65026 Stainless steel complete stem
65025 Steel complete stem
1 1 65068 Fitting
2 1 65067 Fitting
3 1 65066 Coupling ring
4 1 65065 Coupling bush
5 1 65264 Pumping stem
6 1 65263 Pumping stem gasket 7 inox 1 65362 Stainless sleel gaskets stuffing stem
7 steel 1 65262 Steel gaskets stuffing stem
65028 Stainless steel complete stem
65027 Steel complete stem
1 1 65068 Fitting
2 1 65067 Fitting
3 1 65066 Coupling ring
4 1 65065 Coupling bush
5 1 65464 Pumping stem
6 1 65463 Pumping stem gasket
7 inox 1 65562 Stainless sleel gaskets stuffing stem
7 steel 1 65462 Steel gaskets stuffing stem
8 1 91010 Pin UNI 6873 5x14
9 1 95021 Ball 7/8"
10 1 65161 Gaskets stuffing nut
11 2 65041 Complete gaskets pack 11A 1 98209 Gaskets stuffing female nut
11B 3 95010 Gasket PTFE
2 95138 Gasket Polyethylene
11C 1 98212 Gaskets stuffing male nut
12 inox 1 65144 Stainless steel stem ass. ball housing
12 steel 1 65145 Steel stem ass. ball housing
8 1 91010 Pin UNI 6873 5x14
9 1 91641 Ball 3/4"
10 1 65361 Gaskets stuffing nut
11 2 65043 Complete gaskets pack
11A 1 98213 Gaskets stuffing female nut
11B 3 95515 Gasket PTFE
2 95516 Gasket Polyethylene
11C 1 98221 Gaskets stuffing male nut12 inox 1 65146 Stainless steel stem ass. ball housing
12 steel 1 65147 Steel stem ass. ball housing
8 1 91010 Pin UNI 6873 5x14
9 1 16305 Ball 7/8"
10 1 65561 Gaskets stuffing nut
11 2 65045 Complete gaskets pack
11A 1 65049 Gaskets stuffing female nut
11B 3 65047/2 Gasket PTFE
2 65047 Gasket Polyethylene
11C 1 65050 Gaskets stuffing male nut
12 inox 1 65148 Stainless steel stem ass. ball housing
12 steel 1 65149 Steel stem ass. ball housing
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SUPER NOVA 45:1/68:1/80:1
PUMPING GROUPS
NOTE
WARNING: always indicate code and quantity for each part required.
13
12
11
5
10
9
8
7
6
5
4
2
1
3
14
PERNO DI CHIUSURA
3/C
3/A
CORRETTO
MONTAGGIO
3
PACCO DI TENUTA
SUPERIORE
3/B
THE ORIENTATION OF THE UPPER
SEALING GASKETS PACK IS OPPO-
SITE IN RESPECT TO THE LOWER
SEALING GASKETS PACK.
UPPER SEALING
GASKETS PACK
CORRECT
ASSEMBLY
WRENCH
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SUPER NOVA 45:1/68:1/80:1
1011 9
7
6
5
4
3
2
1
8
FOOT VALVE BODYT
0
WARNING: always indicate code and quantity for each part required.
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English
SUPER NOVA 45:1/68:1/80:1
FOOT VALVE GROUP SUPER NOVA 45:1/ 68:1 /80:1
Pos. Pos.Code CodeDescription Description
0 65031 Stainless steel complete foot valve group
0 65032 Steel complete foot valve group
1 65174 OR 4300
2 65074 OR 4237
3 65155 Spacer
4 65154 Ball guide
5 95027 Ball 1" 1/4
6 65142 Ball housing assembly
7 65271 Ball housing gasket
8 65140 Stainless steel compl. foot valve body ass.
8 65141 Steel compl. foot valve body ass.o
9 65183 Elbow F-F 1" - 1" 1/2 Stainless steel
9 20833 Elbow F-F 1" - 1" 1/2 Steel
10 98232 Stainless steel suction hose fitting
10 95032 Steel suction hose fitting
11 96099 Sealing sleeve
COMPLETE PUMPING GROUPUWARNING: always indicate code and quantity for each part required.
SUPER NOVA 45:1
SUPER NOVA 68:1
SUPER NOVA 80:1
Code Description
65001 Stainless steel complete pumping group
65002 Steel complete pumping group
65120 Steel complete gasket pack
68120 Stainless steel complete gasket pack
Code Description
65004 Stainless steel complete pumping group
65003 Steel complete pumping group
65121 Steel complete gasket pack
68121 Stainless steel complete gasket pack
Code Description
65006 Stainless steel complete pumping group
65005 Steel complete pumping group
65122 Steel complete gasket pack
68122 Stainless steel complete gasket pack
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12
5
2
7
1
65213
English
SUPER NOVA 45:1/68:1/80:1
COMPLETE AIR GROUPV
Pos. Pos.Code CodeDescription Description
95145 Complete air treatment group
1 95031 Elbow M.F. 1" -MF92
2 95090 Adapter 3/4 (NGE 3/4)
3 95301 Quick coupling C/for rubber hose skg 25
4 95302 Quick coupling 1"male
5 95308 Femal fitting (FB 3/4X19)
6 95309 Hose tor/20NL 71N 19x29 7 95313 Reduction 1" -3/4" MF
8 95318 Quick coupling 8x17
9 95319 Quick coupling m. 1/4"
10 95323 Valvea 1"
11 95350 Group F.R.L.
12 96259 Manometer
13 95089 Elbow F-F 3/4"
11 10
8 9 4 3
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3
1
2
5678
4
8
English
SUPER NOVA 45:1/68:1/80:1
COMPLETE HANDTRUCK COD. 65380
Pos. Pos.Code CodeDescription Description
0 65380 Complete handtruck
1 65380 Handtruck
2 20304 Plug
3 18902 Split pin
4 65382 Handle
5 4461 Wheel
6 4492 Cover
7 8371 Screw
8 18914 Bushing
W
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30
4
35
13
1
40
41
42
43
44
45
46A
46B
47
48
49
52
53
46
2
3
34
34
36
37
29
30
5
650
7
12
11
9
8
10
14
28
2738
25
24
15
26
1716
2324
2627
3332
181514
21
25
28
19
20
22
31
29
3039
51
54
English
SUPER NOVA 45:1/68:1/80:1
MOTOR GROUPXWARNING: always indicate code and quantity for each part required.
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SUPER NOVA 45:1/68:1/80:1
Manifold
Manifold gasket
Washer
Screw
Plug 3/4" GAS conical
Fitting
Elbow 3/4" GAS
Extention
Gas ring
Screw
Motor cylinder
O-ring
Motor piston
Motor rod
Fitting
Gasket
O-ring
Complete motor support
Gas ring
leather ring
Washer
Screw
Plug
Plug
Sleeve 3/4" GAS
Tie rod
Nut
Plug
95070
95072
95096
95068
95067
95090
95089
95088
95099
95074
95100
95101
95102
95103
95104
95105
95106
95107
3314
95082
95114
95083
95159
510040
95944
95002
95013
95229
*Motor gasket kit for pump NOVA Rif. 40065
Pos. Pos.Code CodeDescription Description
29
30*
31
32
33
34
35
36
37
38
39
40*
41
42
43
44
45
46
46A*
46B*
47
48
49
50
51
52
53
54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20*
21*
22*
23
24
25*
26
27
28
Screw
Washer
Cover
Screw
Washer
Eyebolt
Support
Roller
Pin
Roller piston
Spring guide
Spring
Ring nut
Schock absorber
Washer
Lock nut
Washer
Bush
Rod guide screw
Leather ring
Sealing gasket
Copper washer
Valve housing
Spring
O-ring
Travese reverse valve
Manifold plate
Plate gasket
95062
95063
95064
95065
95066
95061
95109
95092
95091
95084
95085
95086
95087
95093
95094
95095
95096
95098
95078
95079
95080
33031
95097
95077
95075
95076
95073
95071
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SUPER NOVA 45:1/68:1/80:1
ACCESSORIES
FITTING WITH MANOMETERCode 147: M16x1,5
Code 150: 1/4"
Code 91044: PNEUMATIC MIXER Code 6099: PREHEATER
Y
Code 11250: AT 250 1/4"Code 11200: AT 250 M16x1,5
Code 11000: AT 300 1/4"Code 11090: AT 300 M16x1,5
Code 11180: L91X 1/4"Code 11120: L91X M16x1,5
PISTON GUNSTOCK FILTERSCode 11039: Green (30M) -Code 11038: White (60M)Code 11037: Yellow (100M)Code 11019: Red (200M)
FILTERCode 95218: MESH 30MCode 95219: MESH 60MCode 95220: MESH 100M
Code 95221: MESH 200M
Code 7030: HIGH PRES. FLOWREGULATOR
Code 65021: LINE FILTER st. steelCode 65022: LINE FILTER steel
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HAzARDOUS AREAS
English
SUPER NOVA 45:1/68:1/80:1
CATEGORIES ACCORDING TO
94/9/CE DIRECTIVE
Gas, vapours or mists
Gas, vapours or mists
Gas, vapours or mists
1G
2G or 1G
3G, 2G or 1G
HAzARDOUS AREA
Area 0
Area 1
Area 2
TECHNICAL CHARACTERISTICS
The main characteristics of the SUPER NOVA series pneumatic piston pumps are provided in the table below:
Ratio Feeding
pressure
Air
Inlet
material
Inlet
Material
output
Max operating
pressure
Max
Delivery
45:1
68:1
80:1
3 7 bar
3 7 bar
3 7 bar
CG 3/4"
CG 3/4"
CG 3/4"
Ball valve
Ball valve
Ball valve
CG 1. 1/2"
CG 3/4"
CG 3/4"
270 bar
476 bar
560 bar
14 l/min
11 l/min
8,5 l/min
Room temperature: -20C +60C Fluidmax. temperature: 60C Max nr. cycles /minute: 60
MARKING
3X II 2 G c IIB T6 Tamb: -20C + 60C Tmax. uid: 60C Tech. File: NOVA/ATX/08
II =
2 =
G =
c =
T6 =
- 20C + 60C
60C
xxxx/AA
DESCRIPTION
These safety instructions refer to the installation, use and mainte-
nance of LARIUS SUPER NOVA series pneumatic piston transferpumps in high risk environments where potentially explosive gassesor vapours are present.
LARIUS SUPER NOVA series pneumatic pistonpumps are group II mechanical devices for usein areas where gasses classied as IIb (category
2 G) are present. They are designed and built inaccordance with the 94/9/EC ATEX directive, based on the followingEuropean standards: EN 1127-1, EN 13463-1 and EN 13463-5.
These instructions, along with the indications
provided in the user and maintenance manual,
must be fully respected.
ATEX CERTIFICATE
Group II (surfaces)
Category 2 (zone 1)
Explosive atmosphere containing gas, vapours or mists
Design safety c
Temperature class T6
Room temperature
Maximum process uid temperature
Serial number or lot number (xxxxx=PROGRESSIVE/Year = AA)
Correspondence between hazardous areas, substances and categories
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