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    Feasibility Report on ZeeQ Cables Pakistan

    ZeeQ Cables Pakistan

    Department of Commerce M.com Finance

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    Feasibility Report on ZeeQ Cables Pakistan

    Dedication

    We dedicate thisentire work to our belovedparents and teachers who co-operate with us at each andevery stage of life, and provide

    us shades to protect us fromharmness of difficulties in lifeafter the Almighty Allah.

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    Department of Commerce M.com Finance

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    Preface

    The Important Pillar Of Commerce Education in

    Bahawalnagar,the Department of Commerce has

    always tried to make its students be familiar with

    the different techniques in the field of Project

    Appraisal so that they can understand & present

    the concepts of Project Appraisal in the todays

    world of progress & development.

    The importance of principal work almost exists in

    every professional field. Practical knowledge

    makes man a technical person who enables to do

    every work efficiently regarding his profession.

    The very distributive feature of the degree of

    Business Administration is that it stresses more

    on the practical aspects of study especially the

    4th semester. Our teachers have extremely

    realized this importance & they use all the tacts

    to expose us to the real field circumstances.

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    Project Appraisal has become a common

    phenomenon now-a-days. We have tried our

    level best to fulfill the requirements of the topic.Every effort has been made to incorporate all the

    available means of information to make this

    assignment comprehensive and fruitful.

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    Feasibility Report on ZeeQ Cables Pakistan

    ACKNOWLEDGEMENT

    The Creator of this Universe, Almighty Allah, we

    with the supreme preference pay thanks to him

    for having being us in this universe as a human

    and most importantly a Muslim.

    We would like to pay our special regards and

    thanks to Respected Mr. Muhammad Sajid

    Amin who provides us guidance at each and

    every step, in completion of this report.andthanks to all my group members who coordinate

    to complete the project report.

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    Feasibility Report on ZeeQ Cables Pakistan

    Our mission Statement

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    Feasibility Report on ZeeQ Cables Pakistan

    TABLE OF CONTENTS

    Serial # Topic Description Page #

    1 Executive Summary 9

    Department of Commerce M.com Finance

    Our Mission is to makepeople aware of highquality cables, by providinguncompromising quality to

    our consumers; we intendto make ZeeQ Cables the#1 Pakistani Cablemanufacturers on anational scale, and later onthe international platformas well.

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    2 Introduction of Company 14

    3 Market Analysis 21

    4 Technical Analysis 26

    5 Personnel Analysis 35

    6 Financial Analysis 37

    7 Assumption Underlying Statements 38

    8 Estimated Income Statements 41

    9 Estimated Balance Sheet 42

    10 Estimated Cash Flows 43

    11 Financial Ratios & Commentary 44

    12

    SWOT Analysis 45

    13 Recommendations 46

    14 Conclusions 47

    ZeeQ Cables Pakistan

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    Executive Summary

    Project appraisal on the Cable ManufacturingBefore going to brief details of the project appraisal it is hereby given some projected highlights of

    the company in the form of Executive Summary.

    NAME OF THE PROJECT ZeeQ Cables Pakistan

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    NATURE OF INDUSTRY Cable Manufacturing

    (A New Project)

    CORPORATE STATUS Private Firm

    LOCATION OF PROJECT IndustrialArea Multan Road

    Bahawalpur Pakistan

    A start of the business required some experienced techniques to prepare the initial

    report, however with the help of our respected sir we, the student of M.com

    finance have been able to utilize the knowledge acquired from our respected

    teacher as well as from outside environment.

    We have selected the business of Cable Manufacturing with the hope and

    determination that it will grow over the years because it have lot of potential in thefuture market. This is also a challenging project and will be the test of our hidden

    qualities.

    ZeeQ CABLES is registered firm established with the objective of making a Power

    Cables in Industrial Area, district Bahawalpur and also to meet the power cables

    demand of the housing projectsand industrial units in the local area as well as in

    the whole country with leading mission to export the products in foreign as well.

    Electric cables play an important role in current lives of human beings, because a

    lot of facilities used by humans are electrically equipped. When we comes topower cables, it really ease the living pattern of humans by transferring electricity

    from one place to another.

    We are going to produce three kinds of electric cables i.e. Single Core

    (240mm2), Double Core (10mm2) and Three Core (50mm2). Growth of sale

    is very important for our firm, we will be producing at 70% capacity in the

    started production year followed by 80% and 90% in coming years

    respectively of the total 100% production.

    The production estimates by utilizing 100% capacity of the three power cables

    is as under in the meters in following table;

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    We will purchase imported plant machinery from local dealers, because in

    Pakistan there are local dealers available who sell that imported plant to local

    customers. Plant Machinery will reached at site at Oct 15, 2012. Our plant

    machinery installed on 30 Nov 2012. It will start its commercial operation on

    January 1st 2013.

    Financial Highlights

    Estimated cost of project (Rs in 000)

    Fixed cost 151,044

    Initial Working Capital 21,000

    Department of Commerce M.com Finance

    A 240mm2 Single

    core

    3060000 Meters

    B 10mm2 Two core 1360000 Meters

    C 50mm2 ThreeCore 1700000 Meters

    2012 2013 2014

    GrossMargin (%) 17.6% 17.6% 17.6%OperatingMargin (%) 5.4% 5.5% 5.5%Net Margin

    (%) 2.0% 2.2% 2.3%CurrentRatio intimes 1.14 1.20 1.27

    Equity Ratio 10.7% 16.2% 21.1%

    Debt ServiceCoverageRatio 5.7 8.1 10.2

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    Total Cost 353965.601

    Means of Finance

    There are two types of means of finance. One is from sponsors

    contribution and other is taking debt from Bank. The ratio of debt and

    equity is of 60:40.

    MEANS OF FINANCE In Rs("000")

    D e b t

    Habib Bank Ltd 212379.3604 212379.3604

    Total Debt 212379.3604

    E q u i t yPaid-up Capital

    (Sponsors) 141586.2403 141586.2403

    TOTAL EQUITY 141586.2403

    DEBT : EQUITY RATIO 60 : 40

    SPONSORS' STAKE 40.00%

    Name of Financial InstitutionThe name of our lending instituition is Habib Bank Ltd which will provide us

    the entire loan which we need for the completion of our project. The mark up rate

    of the Bank is 18%.

    Name of Sponsors

    The sponsors of the project are professionally qualified and have valuable and

    extensive experience of business management regarding.They have good trading

    contacts and market reputations in the city.The project faces no problems in terms

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    of marketing its products.The sponsors experience would assist the firm in its

    smooth and profitable operation.

    The sponsors are financially sound and capable to contribute their part of the

    equity in the proposed scheme. The managing partner of the firm has vast

    experience in the managing of this industrial organization

    SR.NO. NAME STATUS

    1. M.Mudassar Partner

    2. Faisal Saood Partner

    3. Hassan Iqbal Partner

    The names of Machinery involved

    Name of Civil Contractor

    The name of civil contractor is Mr.Umar Draz.We will hire the services of this contractor forconstructing our building and will pay him fee for his services and construction work.

    Name of Machinery Supplier

    The name of the machinery supplier is Mr. Shams & Corp Lahore, who will provide us the

    foreign machinery and all related import charges are being bear by the supplier.

    Department of Commerce M.com Finance

    Wire drawing

    Stranding machine

    Stranding machine

    Extruder small

    Extruder large

    Testing machine small

    Testing machine large

    Laying machine

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    Address:31 b Model Town N Block Lahore Pakistan

    Implementation ScheduleThe project is expected to be implemented within 6 months from the date ofthe submission of the proposal to the bank. The details of the activities along

    with time required are given as under:

    Sponsors stake is 40% and IRR is 43% of the project with a pay back periodof 2 Years. Our feasibility shows us there is the great potential in this project,

    we have a good profitability ratio with increasing trend , and we also have apay back period which is 2 years, its means we will recover our whole

    investment after the 2 years, and after the recovery period the chances of

    growth are very high.

    Department of Commerce M.com Finance

    ZeeQ Cables Pakistan

    IMPLEMENTATION SCHEDULES.NO. ACTIVITIES MONTH YEAR

    1 Acquiring of Land & leveling Start 1st Jan 2012

    Complete 30th Jan 2012

    2 Engineering studies and designing

    of

    civil work

    Start 2nd Feb 2012

    Complete 10th Mar 2012

    3 Order for local machinery 15th Sep 2012

    4

    Construction of building and civil

    work Start 1st Apr 2012

    Complete 30th Sep 2012

    5 Arrival of local machinery at site 15th Oct 2012

    6

    Erection and installation of

    machinery Start 20th Oct 2012

    Complete 30th Nov 2012

    7 Order for raw materials 20th Nov 2012

    8 Trial run Start 10th Dec 2012

    Complete 25th Dec 2012

    9 Start of commercial production 1st Jan 2013

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    We hope our commercial production will start in 1st January 2013,if all thework has been done according to our prepared schedule.

    Introduction Of Company

    The proposed company ZeeQ Cables Pakistan will do a private business.Initially there will be three sponsors of the company which are the partners of

    the company also. The company will do a legal business with the complianceof corporate rules and regulations of Pakistan; profit earned by the company

    will be distributed among the members of the company.

    ZeeQ Cables Pakistan will produce three kinds of electric cables i.e. Single

    Core (240mm2), Double Core (10mm2) and Three Core (50mm2).The companywill produce will be producing at 70% capacity in started production year

    followed by 80% and 90% in coming years respectively of the total 100%

    production.

    Products of Company

    Single Core Cable

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    Two core Cable

    Three core cable

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    Over the last years the potential and scope of power cables has increased dueto new industrial structures, improvement in the technology and the

    preferably the investment in the real state like in housing projects etc.

    Power Cables Industry

    There are almost 923 small and large scale production cables manufacturing

    companies (Source from Pakistan Business Pages) are being working inPakistan, trying to fulfil the demand of local needs and exporting the products

    to the foreign as well.

    Newage Cables, Pakistan Cables are one of the largest cable manufactures inPakistan having their provincial contribution 79% and 85% respectively of the

    whole cables manufacturers.To lead the industry like other top quality power cable producers, we are

    determined to provide 99.9% pure copper cables and 100% conductivity of

    the conductors to our customers to reduce the wastage of electricity.

    Location of the Project

    The project is proposed to be setup in Industrial Area, Multan Road

    Bahawalpur Pakistan. The site enjoys the following advantages:

    Easy availability of raw material and contact with suppliers

    Availability of communication facilities like telephone, telex, etc

    Access to main road, sources of power, water, fuel, etc.

    Availability of skilled and unskilled manpower.

    Free from other environmental hazards like water-logging, floods

    salinity, etc.

    Power Cables and Company Strategy

    Power Cables have copper strands inside them through which the electricity

    flows. If the conductivity of the copper is not 100%, the flow faces resistancecausing wastage of electricity. THIS WASTAGE GETS BILLED! The structure of

    our cables allows electricity to flow smoothly through the wires without any

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    resistance. Some cable companies in Pakistan offer cheap cables that aremade with low grade material. The result is low conductivity and high

    resistance causing current leakages, increased power bills and risk of damageto health and property. ZeeQ Cables will alleviate all these problems and will

    offers VALUE RETURN to its customers in short and long term.

    The Management Beliefs

    LeadershipWe value leaders of high integrity, energy and enthusiasm who have the necessarymanagerial, professional and people skills to inspire a group or an organization to set

    high goals and achieve them willingly. We believe that leadership skills need to bestrengthened at all levels within our organization and that managerial and professionalcompetence is a necessary foundation.

    Teamwork and PartnershipWe believe that high performing teams containing appropriate diversity can achievewhat individuals alone cannot. Consciously using the diversity of style, approach and

    skills afforded by teams is strength we must continue building into our organization.

    Quality and Continuous ImprovementsWe believe that quality and strong commitment to continuous improvements areessential to our ongoing success. To this end, we define quality as understanding thecustomers expectations, agreeing on performance and value, and providing productsand services that meet expectations 100 percent of the time. Our motto is, Quality in allwe do.

    Ethics and IntegrityWe do care how results are achieved and will demonstrate honest and ethical behavior

    in all our activities. Choosing the course of highest integrity is our intent and we willestablish and maintain the highest professional and personal standards. A well-foundedreputation for scrupulous dealing is itself a priceless asset.

    Open CommunicationWe value communications that are courteous and open and that enables each of us todo our jobs more effectively by providing information that contributes to the quality of

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    our judgment and decision making. Effective communication should provide the meansfor gaining understanding of the companys overall objectives and plans and of thethinking behind them.

    InnovationSuccess requires us to continually strive to produce break through ideas that result inimproved solutions and services to customers. We encourage challenges to the statusquo and seek organizational environment s in which ideas are generated, nurtured anddeveloped.

    Individual Growth and DevelopmentWe strongly believe in the dignity and value of people. We must consistently treat eachother with respect and strive to create an organizational environment in whichindividuals are encouraged and empowered to contribute, grow and develop them and

    help to develop each other.

    Enjoyment and FunWe believe that excitement, satisfaction and recognition are essential elements of ahealthy, creative and high performing work environment. Having fun in our work shouldbe a normal experience for everyone

    Financial Plan

    The critical energy crisis in the country is going to be worse and worse,recently our visit to National Bank operational manager, he stated to us that

    the State Bank of Pakistan announced a policy not to issue the project loans incurrent situation, because it will have a downside effect on the existing

    industries of the company.

    However in order to complete our assignment we came to know the terms andconditions of the project financing from Habib Bank and decided to take loan

    from this bank according to agreed terms and conditions.

    MEANS OF FINANCE In Rs("000")D e b t

    Habib Bank Ltd 212379.3604 212379.3604

    Total Debt 212379.3604

    E q u i t yPaid-up Capital

    (Sponsors) 141586.2403 141586.2403

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    TOTAL EQUITY 141586.2403

    DEBT : EQUITY RATIO 60 : 40SPONSORS' STAKE 40.00%

    LandThe proposed land required is in the Industrial area of Bahawalpur Multan

    Road which is heart of the different industries sector in this area having G.Troad side advantages.

    Our total area of the land is 110 marlas having 29920 Sqr feets with 130 feetwidth (front) and 230 feet length.

    Sr.No. Description

    Area in

    Unit Cost

    Rs ("000")

    Marlas

    Ratepercentagesof cost ofland Total Cost

    1 Land 110 100,000 11,000

    2 Registration 110 1% 1,000 110

    3 Stamp Duty 110 2% 2,000 220

    4District Councilcorporation Fee 110 1% 1,000 110

    5Development andleveling Charges 110 5% 5,000 550

    6 TMO Fee 110 2% 2,000 220

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    Total Cost of Land 111,000 12,210

    BuildingThe contractor of our building and civil work Mr.Umar Draz describe us there

    will be a boundary wall of having 8 height one side struck pointing and fromother side pluster.It has 2 feet high iron angles on top of walls with barbered

    wire.Administration block will be constructed on the basis of modern combined hallhaving separated offices with glasses wall. In other areas there is

    manufacturing section combined with interlink gates following by stores andopen uncovered area.

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    The manufacturing Section will be constructed with the point kept in mind that

    there is vibration create during running of the machinery so the wall will have18 inches width to protect the building from this effect.

    Implementation Schedule

    Theacquiring and leveling of land will be as according to schedule is on 1st

    ofJan 2012 and all related work complete on the 30th of Jan 2012.

    Engineering studies and designing of civil work started from 1st Feb 2012 and

    be in finished situation at 10th of March 2012.The order for required machinery for proper working of plant made at 15 Sep

    2012 and the MAchinary arrived at 15 Oct 2012.The errection and installationcomplete on 20 Oct 2012.Construction of building and civil works completed

    at 1st April 2012.

    Department of Commerce M.com Finance

    Description

    Unit of CoveredRatePer Rs ("000")

    Building Construction Marla Area Unit Total Cost

    Wire Drawing

    Section RCC Square feet 5 1,360 2100 2856StrandingSection RCC Square feet 9 2,448 2100 5140.8ExtrusionSection RCC Square feet 10 2,720 2100 5712Raw MaterialStore RCC Square feet 15 4,080 2100 8568Finish GoodsStore RCC Square feet 15 4,080 2100 8568

    Work shop RCC Square feet 5 1,360 900 1224

    Labortary RCC Square feet 3 816 1100 897.6AdministrationBlock RCC Square feet 6 1,632 1800 2937.6

    Open AreaOpenarea Square feet 22 5,984 400 2393.6

    Parking Area RCC Square feet 20 5,440 1,800 9792BoundaryWalls RCC

    Squarefeet(720) 720 2100 1512

    Total Cost ofBuilding andCivil Works 110 30640 49,602

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    The order of raw material made at 20Nov 2012 and after its proper storageand control the trial run durated from 10th to 25th of Dec 2012,finally the

    commercial production will start from the right beginning of the year 2013 i.e.1st Jan.

    Market AnalysisThe demand of power cables is not altered by the direct effect of the economic

    condition of country and is relatively consistent over the years due to theestablishment and repair work of the industries and construction of the new

    residential projects irrespective of the fact that the economic condition of the

    country is not good for the last 5 years or so.There are thousands of productsin the cable industry, our specifications consist of three products and demand

    for these products is very complicated to measure.However the industry trend about these products is very positive and

    according to Fast Cables and Newage Cables Lahore the demand of these

    products is very high.

    Future Potential

    The current electricity crisis have brought down the domestic demand ofpower cables, however according to the future trends as the electricity

    shortfall is promised to be balanced the demand of power cables will increase

    to some high extent.

    Growing Demand

    Supply and Demand of Electricity in Pakistan

    Supply and Demand Position: 2008-2015 (MW)

    2008 2009 2010 2011 2012 2013 2014 2015

    Existing Generation 15,903 15,903 15,903 15,903 15,903 15,903 15,903 15,903

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    Proposal / CommittedGeneration

    530 4,235 7,226 10,115 10,556 13,307 13,520 14,607

    Total

    Existing/Committed

    Generation

    16,484 20,138 23,129 26,018 26,459 29,210 29,423 30,510

    Expected Available

    Generation 13,146 16,110 18,503 20,814 21,167 23,368 23,538 24,408

    Demand (Summer

    Peak)16,484 17,868 19,352 20,874 22,460 24,126 25,919 28,029

    Surplus/Deficit

    Generation-3,338 -1,758 -849 -60 -1,293 -758 -2,381 -3,621

    Source: Private Power and Infrastructure Board - Govt. of Pakistan.

    This statistical report about energy crises in Pakistan tell us that the

    generation of the electricity is lower as compare to the consumption, so due to

    this our sale of the cables will effect, and if we go toward the world market ,that tell us about growing demand of the electricity cables ,there are some

    statistical figure about the world demand of cables and its consumption

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    We analyze that there is the % changes of production in the world market,now we see the consumption pattern in the cables , after it we will go to the

    decision whether we should go toward world market or not ?

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    There is the demand of cables in the world market, and we hope so we will

    enter in the world market as a reliable and quality manufacturer

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    Target Market

    Our consumers cannot be specified as we will serve everyone who uses

    electricity. However, our customers will mainly contractors, architects,consultants, and general people who are constructing their own houses/offices

    as well.

    Our customers will also include large factories that will purchase our productfor the effective and efficient running of their machinery. Sugar, Textile,

    Cement, Oil, Aviation, and Telecommunication industries are only a few of themany that will choose our products due to our superior quality and

    affordability.

    Price of Products

    Products 240mm2 10mm2 50mm2

    Sale Price 3,050 400 1,940

    Cost Price 1,623 368 1,256

    Profit 1,427 32 682

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    Distributor

    Feasibility Report on ZeeQ Cables Pakistan

    Distribution Channel

    Department of Commerce M.com Finance

    Direct to business

    Factory

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    Technical Analysis

    The emergence of new technology is always being welcomed with both handsin every sector of the industry, as far as the cable manufacturing machinery is

    concerned the latest machines are being developed in different countries like

    china, India, Italy etc for the purpose of reducing the per unit cost and toimprove the efficiency of manufacturing process.

    Machines Involved

    Wire Drawing:

    The basic purpose of this machine is to reduce the size of large copper rods in

    order to meet the requirement of required copper rod sizes for the manufacturing of

    cable conductors.

    Department of Commerce M.com Finance

    Export Dealers

    Retailer

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    Stranding machine:

    This machine is used to twist and combine wires of coppers of different sizes for

    removing the effect of electric flux created during the pass of electricity in the

    cables.

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    .

    Extruder

    This machine is used for the covering or insulation of cooper conductor in the

    presence of PVC (poly vinyl chloride, a material used to protect the copper

    conductor) for protecting copper conductor which transfer electricity by external

    environment.

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    Testing machineThis machine is used to test the samples of manufactured power cables for their

    proper conductivity requirement. The capacity or the load a cable can carry is

    tested at this stage.

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    Laying machine

    This machine is used for the laying of manufactured cables in roles of required

    sizes.

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    Manufacturing ProcessThe large size copper rods are bring in initial stage to the wire drawing sectionfor the purpose of reducing their sizes to manufacture the conductors of

    different required sizes.These copper wires of reduced sizes are then comes to stranding section for

    the purpose of twisting the the copper wires in order to minimize or cancel theeffect of electric magnetic flux that produced during the transfer of electricity.

    There is a process after twisting involved is testing the conductivity or

    capacity of cables with the testing machines installed in the quality section orlab.

    The twisted copper wires are then comes to extruder of relevant size ofcopper bobbins to insulate or cover these wires with PVC (Poly Vinyl Chloride)

    in a particularly two type of insulation i.e simple insulation of different cores of

    cables and sheathing or bedding.The insulated cables then pulled by a large force machine which is called

    laying machine for transfer of finished cables.

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    Process Flow Diagram

    Copper Rods in Different Size

    Wire Drawing Section

    Required Sizes of Conductor Copper Wires

    Raw Stranding SectionMaterial (Copper Rods

    & PVC)

    Twisted Conductor Copper Wires

    Extrusion Section (Insulation)

    PVC Insulated cable Conductors

    Laying Section

    Finished Rolls of Cables

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    Raw Material RequiredThe raw material required for the manufacturing of power cables is copper

    for conductor and PVC (Poly Vinyl Chloride) for external insulation andsheathing of power cables.

    Copper

    It is a ductilemetal, with very high thermal and electrical conductivity. Pure

    copper is rather soft and malleable, and a freshly exposed surface has areddish-orange color. It is used as a thermal conductor, an electrical

    conductor.

    PVC

    Polyvinyl chloride is the third most widely produced plastic, after polyethylene

    and polypropylene.[2] PVC is widely used in construction because it is cheap,durable, and easy to assemble. PVC production is expected to exceed 40

    million tons by 2016.

    PVC is commonly used as the insulation on electric wires; the plastic used forthis purpose needs to be plasticized.

    Direct Labour

    The labour requirement for the project is as follow:

    Department of Commerce M.com Finance

    No. of

    Employees

    Salary Total Salary

    Machine

    Operator

    8 18,000 144,000

    MachineWorker

    20 10,000 200,000

    Packaging

    Worker

    5 7,000 35,000

    Total Direct

    Labour

    33 35,000 379,000

    http://en.wikipedia.org/wiki/Ductilehttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Thermal_conductorhttp://en.wikipedia.org/wiki/Electrical_conductorhttp://en.wikipedia.org/wiki/Electrical_conductorhttp://en.wikipedia.org/wiki/Plastichttp://en.wikipedia.org/wiki/Polyethylenehttp://en.wikipedia.org/wiki/Polypropylenehttp://en.wikipedia.org/wiki/Polyvinyl_chloride#cite_note-1%23cite_note-1http://en.wikipedia.org/wiki/Constructionhttp://en.wikipedia.org/wiki/Electric_insulationhttp://en.wikipedia.org/wiki/Electric_wirehttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Thermal_conductorhttp://en.wikipedia.org/wiki/Electrical_conductorhttp://en.wikipedia.org/wiki/Electrical_conductorhttp://en.wikipedia.org/wiki/Plastichttp://en.wikipedia.org/wiki/Polyethylenehttp://en.wikipedia.org/wiki/Polypropylenehttp://en.wikipedia.org/wiki/Polyvinyl_chloride#cite_note-1%23cite_note-1http://en.wikipedia.org/wiki/Constructionhttp://en.wikipedia.org/wiki/Electric_insulationhttp://en.wikipedia.org/wiki/Electric_wirehttp://en.wikipedia.org/wiki/Ductile
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    Factory OverheadThe project consist of heavy machinery which requires large capacity of

    electric connection,so in order to meet the requirement in the absence ofelectricity there is also a Caterpillar 400 KV generator.

    Description In Rs. ("000")

    Fixed Cost:

    Power: @ 353/240/KW/Month 1,016.64

    Insurance: @ 5% of machinery 2,580

    indirect labor cost 3,240

    Maintenance and Depreciation:

    Machinery depreciation 5,160

    factory building depreciation 2,480.08Maintenance of Building @ 5% of Costof Building 2,480Maintenance of Machinery 5% of the

    cost 2,580Total Fixed Cost 1,9536.8

    Variable Manufacturing Expenses:

    Fuel Chargers 45 liter/hr 4hours daily 4,896

    Power:@ 18/ 115200units/Month 19,35,360

    Total Variable Cost 19,40,256

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    Personnel Analysis

    Management is the process of coordinating and overseeing the workactivities of others so that organizational goals are accomplished efficiently

    and effectively with and through others people.So to coordinate and evaluate the each department there is need to assign

    jobs individually, following is the Admn and other Staff for the Project.

    Designation

    No. of

    Employees

    Monthly

    Salary

    TotalMonthly

    Salary

    Annual Salary

    Rs. ("000")

    Chairman 1 100,000 100,000 1,200PersonalSecretary 1 40,000 40,000 480AdminManager 1 80,000 80,000 960ProductionManager 1 25,000 25,000 300Selling &MarketingManager 1 40,000 40,000 480Accounts &

    FinanceManager 1 40,000 40,000 480

    Assistants 4 18,000 72,000 864

    Office Boy 2 7,000 14,000 168

    Cook 1 8,000 8,000 96PhoneOperator 1 7,000 7,000 84

    Total 10 365000 426000 5112

    The indirect staff of the plant and their salary is as

    under;

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    Status Total Salary Grand TotalIndirect Labor

    Work shop Incharge 2 20,000 40,000

    Technician 2 25,000 50,000Work shop Helper 2 10,000 20,000

    Laboratary Incharge 1 30,000 30,000Laboratary InchargeAssistant 1 20,000 20,000Inventory Controller (RawMaterial) 1 20,000 20,000Inventory Controller(F.Goods) 1 20,000 20,000

    Store Keeper 2 8,000 16,000

    Receptionist 1 12,000 12,000Office Boy 2 7,000 14,000

    Gate Keeper 4 7,000 28,000

    Total indirect Labour 19 179,000 270,000

    Management Commitment

    Top management demonstrates its commitment to the development andimplementation of the quality management system and continually improving

    its effectiveness by:

    Communicating the importance of meeting customer requirements as

    well as statutory and regulatory requirements. Establishing the qualitypolicy.

    Review and approve quality objectives.

    Conducting management reviews.

    Customer FocusTop management, through its internal systems, ensures that customer

    requirements and needs are determined and are met with the aim ofenhancing customer satisfaction.

    Financial Analysis

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    The Financial Structure of the project appraisal consisting of the equityprovided by the sponsors and the debt provided by the National Bank .

    Cost of the Project ("000")Sr.No. Description LC FC Total cost

    1 Land 12,210 12,210

    2 Building 49,602 49,602

    3 Machinery 51,600 51,600

    4Installation & Erection 12% ofMachinery 6,192 6,192

    5 Insurance 5% of Cost of Machinery 2,580 2,580

    6 Intrest during Construction 30,878

    7 Vahicles 13,571 13,5718 Furniture and Fixture 953 953

    9 Office Equipment 100 100

    10 Pre-operating expenses14236.4004 14,236

    Total Estimated Fixed Cost 151,044 151,044

    Add: Net Initial Net Working Capital 21000 21,000

    Total Estimated Cost of Project

    Means of Finance

    MEANS OF FINANCE In Rs("000")D e b tHabib Bank Ltd 212379.3604 212379.3604

    Total Debt 212379.3604

    E q u i t yPaid-up Capital

    (Sponsors) 141586.2403 141586.2403TOTAL EQUITY 141586.2403

    DEBT : EQUITY RATIO 60 : 40

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    The amount of debt is provided by Habib Bank limited at the mark up rate of 18% andthe remaining portion of the total cost of the project is acquired by Equity participation ofthe sponsors in which the stake of sponsors is 40%.

    Initial Net Working Capital requirement

    Initial Net Working Capital

    in Rs,

    ("000")

    Current Assets

    Cash 6,000Account Recevable 10% of theSale 9000

    Raw Material 60000

    Total Current Assest 21000

    Less : Current Liabilities 0

    0

    Net Initial working Capital 21000

    Important AssumptionsSome of the important assumption regarding the production, cash flow, expenses,depreciation and financing assumption are listed in the following tables.

    Production Assumptions

    Cash Flow Assumptions

    Department of Commerce M.com Finance

    Maximum Attainable Capacity In Percentage 100%

    Capacity Utilization (1st Year) In Percentage 70%

    Production Capacity In Units (70% in first year) 4284 KM of 3 products

    Production Capacity Utilization Growth Rate 10% per year

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    Accounts Receivables 10% of sales

    Accounts Payable 30% of Raw Material

    Expense Assumptions

    Machine Maintenance 5% of the cost

    Pre-Operational Expense Rs. 14236.40037

    Wages Growth Rate 5%

    Deprecation Expense Assumptions

    Plant & Machinery Depreciation Rate 10%

    Furniture & Fixtures Depreciation Rate 10%

    Vehicle Depreciation Rate 15%Building 5%

    Financing Assumptions

    Debt 60%

    Equity 40%

    Tax Rate 35%

    IRR

    39%

    Payback period

    The initial investment will be recovered in the 2 years time period.

    ESTIMATED INCOME STATEMENTS

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    For the year ending Dec 31, 2012 2013 2014

    Efficiency Assumed : 70% 80% 90%

    SALES 8115800 10381900 11699400

    COST OF GOODS SOLD :

    - Raw Materials 6205780.26 7092320.297 7978860.335

    Direct Labour 4548 4775.4 5014.17

    Factory overhead 1391391.76 1587371.04 1783350.32

    Total Manufacturing cost 7601720.02 8684466.737 9767224.825

    Add: Opening inventory 0 912206.4024 1042136.008Less: Ending inventory 912206.4024 1042136.008 1172066.979

    Cost of Goods Sold 6689513.6 8554537.13 9637294

    G R O S S P R O F I T 1,426,286 1,827,363 2,062,106

    OPERATING EXPENSES

    Depriciation on Equipment & Furniture 197 197 197

    Depriciation on Vahicles 2,036 4,071 6,107

    Admin & General Expenses 8590 9878.5 11360.275

    Selling Expenses 10% of the sale 811580 1038190 1169940

    Total Operating Expenses 984,718 1,259,975 1,421,592

    OPERATING PROFIT 441568.0321 567388.3686 640514.221

    NON OPERATING EXPENSES79,38

    7 71,52963,77

    8Financial Expenses 2847.280074 2847.280074 2847.280074

    Amortzn. of Prelim. Exp 8831.360643 11347.76737 12810.28442

    Workers Welfare Fund 2%102,25

    9 130,812 147,412

    Interest on Borrwings193,32

    5 216,536 226,848

    Sub-Total 248242.9065 350852.0125 413666.694

    P R E - T A X P R O F I T 248242.9065 350852.0125 413666.694

    Income Tax 0.35 86885.01727 122798.2044 144783.343

    N E T P R O F I T 161,357.89 228053.8082 268883.351

    ESTIMATED BALANCE SHEET

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    As on Dec, 31 Constructn. 2013 2014 2015

    ASSETS

    Cash 187,922 (305,663) (179,121) 4,289

    Accounts Receivables(10% ofsale) 9,000 811,580 1,038,190 1,169,940

    Inventory

    Raw Material 6,000 1,551,445 1,773,080 1,994,715

    Finished Goods - 912,206 1,042,136 1,172,067

    Total Current Assets 202,922 2,969,569 3,674,285 4,341,011

    Plant & Machinery 51,600 51,600 51,600

    Vahicles 13,571 13,571 13,571

    Building 49,602 49,602 49,602

    Furniture & Fixture 953 953 953

    Office Equipment 507 507 507

    Less: Acc, Depriciation 9,872 19,745 29,617

    Net Fixed Assets 136,807 106,360 96,488 86,615

    Land 12,210 12,210 12,210

    Total Fixed Assets: 136,807 118,570 108,698 98,825

    Preliminary Expenses: 14,236 11,389 8,542 5,695

    Total Assets: 353,966 3,099,528 3,791,525 4,445,531

    LIABILITIES & EQUITY

    Current Liabilities

    Account Payable 1,861,734 2,127,696 2,393,658

    Current borrowings against A/R 568,106 726,733 818,958

    Interest charges 79,387 71,529 63,778

    Workers Welfare Fund 8,831 11,348 12,810

    Dividends Payable 80,679 114,027 134,442

    Total Current Liabilities: 2,598,738 3,051,333 3,423,646

    Long-term Liabilities

    HABIB BAMK LIMITED 212,379 169,903 127,428 84,952

    Total Long-term Liabilities 212,379 169,903 127,428 84,952

    EQUITY

    provision for bed debts 2% 162,316 183,079.80

    Paid up Capital 141,586 141,586 141,586

    Add: Retained earnings26,985 288,098 588,869

    Total Equity: 141,586 330,887 612,764

    Total Liabilities & Equity: 353,966 3,099,528 3,791,525 4,445,531

    ESTIMATED CASH FLOWS

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    Financial Ratios

    Department of Commerce M.com Finance

    For the year ending Dec 31 Const. Yr. 2013 2014 2015

    SOURCES

    Operating Profit - 441,568 567,388 640,514

    Add Back: Depreciation - 9,872 9,872 9,872

    Amortization - 2,847 2,847 2,847

    Funds from Operations - 454,288 580,108 653,234

    Other Income

    HABIB BANK LTD. 212,379

    Increase in Current Liabilities 2,598,738 452,595 372,312

    Paid up Capital 141,586

    TOTAL SOURCES 353965.601 3053025.53 1,032,703 1025546.384

    APPLICATION OF FUNDS

    Investment in Fixed Assets: 136,807

    -Preliminary Exp 14,236 2,847 2,847 2,847

    Repayment of : -

    Mark up on debt - 79,387 71,529 63,778

    Interest charges 102,259 130,812 147,412

    Taxes 86,885 122,798 144,783

    Increase in current Assets: 15,000 3,275,231 578,175 483,316

    TOTAL 166,044 3,546,610 906,161 842,137

    cash surpuls (deficit) 187,922 (493,585) 126,542 183,410

    Add: Ending Balance 187,922 (305,663) (179,121)

    Net Cash Inflow/(Out Flow)187,922

    (305,663) (179,121) 4,289

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    2012 2013 2014

    Gross Margin

    (%) 17.6% 17.6% 17.6%

    OperatingMargin (%) 5.4% 5.5% 5.5%Net Margin(%) 2.0% 2.2% 2.3%

    Our Gross Margin ratio will increase for the upcoming years as we will be producing larger

    capacity as compare to the production years which will have a direct effect on the operating margin

    of the company. The operating margin will also increase by efficient production

    The current ratio will be stable during the years as the current assets will be utilized efficiently, a

    slight decrease is due to the increase in the current liabilities was relatively greater than the currentassets, as the profit will increase the equity will also increase to some proportion.

    In corporate finance, it is the amount of cash flow from operations available to meet annual interest

    and principal payments on debt. Our ratio is increasing means our operation funds are increasingand are more enough to pay the markup debt.

    SWOT ANALYSIS

    Department of Commerce M.com Finance

    2012 2013 2014

    CurrentRatio intimes 1.14 1.20 1.27

    Equity Ratio 10.7% 16.2% 21.1%

    2012 2013 2014

    Debt ServiceCoverageRatio 5.7 8.1 10.2

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    The origins of the SWOT analysis model

    This remarkable piece of history as to the origins of SWOT analysis was provided by

    Albert S Humphrey, one of the founding fathers of what we know today as SWOTanalysis. I am indebted to him for sharing this fascinating contribution. Albert Humphreydied on 31 October 2005.

    Strength

    Right products, quality and reliability

    Superior product performance vs competitors

    Better product life and durability

    Spare manufacturing capacity

    Product innovations ongoing

    Weaknesses

    Customer lists not tested

    No direct marketing experience

    We would be a small player

    Opportunities

    Market developments

    Technology development and innovation

    Local competitors have poor products

    Could extend to overseas

    Can surprise competitors

    Threats Political effects

    Environmental effects

    Market demand

    Recommendations

    Department of Commerce M.com Finance

    http://www.businessballs.com/alberthumphreytam.htmhttp://www.businessballs.com/alberthumphreytam.htm
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    The 99.9% pure copper cables are preferred in the in usage to eliminate the wastage ofelectricity. This requires the raw material to be pure especially the copper and thecompany should capture its market share by having good quality of its cables, providingits customers the confidence that usage will reduce their element of risk in the wastage

    of electricity and its reliability can make them comfortable while deciding to purchasefrom the ZeeQ Cables Pakistan.

    Energy Crisis and Suggestions

    Pakistan is in the grip of a serious energy crisis that is affecting all sectors of theeconomy and the various segments of the society. As the situation stands to-day, thereare hardly any immediate solutions to resolve the issue. A change of attitude and achange of life style is needed at the national level which should be triggered by theruling elite and followed by all segments of the society that have access to electricity. Atbest there could be some short and long-term solutions to the crisis but they needimmediate planning and execution with an enormous investment.

    However, government is taking some steps for this energy crisis, but I think there onestep that was the privatization of K.S.E was the hugest blunder of this government; it isthe cause of the energy crises in Pakistan. To overcome this problem government hasto take a keen look on this problem and have to solve it by conversation and takingsome strong and possible steps.Pakistan is rich in hydro resources of energy. According to an estimate the country hasenough resources to generate approximately 40000 mw of hydro-electricity. However,presently it only generates 8000 mw of electricity against an installed capacity of 11327mw. In addition the country can generate electricity with the help of wind and solarenergy which has not yet been exploited to meet the energy deficit. Nuclear energy isyet another source of energy and at present PAEC produces 472 mw. It is far less thanwhat PAEC should have been producing to meet the energy deficit.

    Power cables demand improvement

    The demand of the power cables is directly related to the electricity availability, so aimmense presence of electricity in Pakistan can give more life to cable manufacturers,

    which will have direct effect on the quality of life of the living people of Pakistan. Thedemand of domestic cables can be meet properly woth more efficiency and the exportscan be increased as well.

    Department of Commerce M.com Finance

    http://www.blurtit.com/q8438133.htmlhttp://www.blurtit.com/q8438133.html
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    Conclusion

    The power cables manufacturing business can contribute in the economy ofthe country to much extent in the form of employment, availability of power

    cables locally and can become a leading manufacturer in the global line as wellby producing high quality cables to the worldwide customers. Currently we arejust focusing on the three types of the power cables, and the feasibility report

    show us there is the increasing trend in the ratios, and each year we aredistributing the 50% our income to the sponsors.

    Currently the demand of the power cables in the Pakistan is low because theconstruction of the building and the industry in the Pakistan is going to slump,

    and we also conclude that the demand of the power cables in the worldwide isvery high, and we also saw the production and the consumption of the cables

    in the worldwide, we hope so in the future we will enter in the world market.

    In short there are the market potential exists in the world market.