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  • Rigid Polyurethane Foam

    2006. 03

    ) 1002 B/D 1F T. 02-2185-7068,7069

    F.02-2185-7007

    1 ) 329-3 T. 031-677-7001 F.

    031-677-7008

  • 1.

    2.

    2.1

    2.2

    2.3

    2.4

    2.5

    3. PIR

    3.1

    3.2

    3.3 FINEfoam

    4.

    4.1 PIR/PUR Foam

    4.2 PIR Cellular-Glass

    4.3 PIR Foam Cellular Glass

    5.

  • 1.

    ( : 0.016 0.020Kcal/mh ) PUR(Polyurethane) PIR(Polyisocyanurate)

    PIR Isocyanate PUR (-196 120 )

    (UL Class1), .

    ( ) 20 Maker

    .

    , PIR

    , CNC

    Block( :FINEfoam), Board( :FINEboard), Pipe cover(

    :FINEcover) -196 120 ,

    ,

    Gas Plant, Plant, , ( , , ) .

    PLANT , TANK

    AMMONIA, UREA PLANT

    LNG

    PIPE

    PIPE SUPPORT(SHOES)

  • 2. .

    2.1

    .

    .

    ( , , )

    ( , )

    ( , )

    , , .

    ,

    .

  • 2.2

    (1)

    .

    (2)

    0.05Kcal/mh

    , .

    (3)

    .

    (4) (Thermal conductivity)

    1 .

    * Q : ( ) L : (m) T : ( )

    (5) (Heat resistance)

    .

    * x : e :

    (6) (Heat transmittance)

    , 1 .

  • 2.3

    (1) .

    (PUR/PIR ) .

    (2) .

    . , ,

    .

    (3) .

    .

    , ,

    , ,

    , ,

    (4)

    . ,

    .

    (5) .

    , ,

    .

    (6) , .

    .

  • 2.4

    (1)

    A.L.C

    (2)

    ( )

    (Kcal/mh )

    (mm)

    PIR

    PUR

    32

    32

    16

    16

    100

    300

    65-160

    30

    0.017

    0.019

    0.035

    0.035

    0.037

    0.041

    0.041

    0.025

    20

    24

    44

    44

    46

    51

    51

    27

  • (3)

    )

    ( )

    1000

    500

    650

    600

    300

    PIR

    PUR

    , ,

    , ,

    , ,

    , ,

    , ,

    , ,

    -196 120

    130

    -190 100

    100

    -100 80

    70

    )

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0 0

    0

    0

    0

    Valve

    Flange

    0

    0

    0

    0

    0

    0

    0

    0

  • 2.5

    .

    Cost

    .

    (1) ( )

    (X) =

    : (kcal/m C) : (kcal/mh C) ( =10, : = 7)

    ( )

    (X) =

    ( )

    L : (m) C : (kcal/kg C) W : (kg/hr)

    R : ( ) T : (m) ln : : (kcal/mhr C)

    : (kcal/ )

  • 3. PIR

    3.1

    (1)

    PUR PIR .

    PUR

    PIR

    (2) PIR

    Isocyanate Ring (-196 120 ) Oxygen index Char

    .

    (UL Class1 )

    Cross linking density . Trimer Fine cell .

    (3)

  • Isocyanate

    Polyol

    Catalyst

  • 3.2

    1)

    (0.017 ~ 0.020 /mh )

    2)

    2.5 / 10.0 / ,

    , .

    3)

    Isocyanate Oxygen Index Char

    UL Class 1 .

    4) ,

    .

    5) ,

    , ,

    6)

    Isocyanate , ,

    .

    7)

    .

    8)

    .

  • 3.3 FINEfoam ( PIR )

    1)

    FINEfoam ( ) CFC-free PIRfoam

    Polyisocyanurate (PIR) block CNC

    (PUR) (-170

    ~ 140 ) (Class 1) , , ,

    ,

    Walk-in-Cooler, , Plant, LNG ,

    .

    2)

    FINEfoam 120 : Board, ,

    FINEfoam 140 : ,

    FINEfoam 160 : , , ,

    FINEfoam 180 : Partition

    3)

    ( / ) ( )

    FINEfoam 120 35 900(w) 1,800(L)

    1,000 (w) 1,000

    (L)

    1,200(L) 1,800(L)

    1,200(L) 2,400(L)

    15 ~

    200

    , SIZE

    FINEfoam 140 45

    FINEfoam 160 65

    FINEfoam 180 85

    * FINEfoam ( ) PIR Pipe Cover Foam .

    4)

  • FINEboard

    120 140 160 180

    /

    ( / ) kgf/

    Kcal/mh

    %

    gm/Ns

    W/V %

    C

    ppm/ C

    ASTM E-84

    F l a m e

    Spread

    S m o k e

    Density

    110 ,

    24hr

    - 2 0 ,

    24hr

    35

    2.80/2.00

    0.017

    95

    6

    -170 140

    40 80

    Class 1

    25

    450

    1.5

  • 4.

    4.1 PIR/PUR Foam

    PUR PIR

    (kg/ ) 28 ~ 55 28 ~ 55

    35~45 kg/

    33~36 kg/

    (kcal/mh )0.016 ~ 0.019 0.016 ~ 0.017

    PUR PIR

    30~32 kg/

    32

    .

    Foam

    PIR PUR

    .

    (kg/ )1.5 ~ 3.5 1.5 ~ 3.5

    Polyol

    Non-Aromatic Polyol

    PUR foam PIR

    .

    (-20 )0.8%~ 1.8%/Vol 0.5%~ 1.22%/Vol

    PIR MDI Trimer

    .

    Cell Trimer

    .

    PIR

    ASTM E-84

    Class 1

    Foam .

    CELL

    .

    .

    PIR Fine Cell

    .

    .

    15

    Trimer Completion

    .

    PIR Trimer

    .

  • 4.2 PIR Cellular-Glass

    PIR Foam

    (FINEfoam)

    Cellular-Glass

    (Foamglass)

    (Kg/ )50 80 130

    ,

    .

    (Kcal/mh )0.020 0.024 0.040

    Foam glass PIRfoam

    Cell ,

    .

    (Kgf/ )4.5 7.5 7

    PIR Trimer

    .

    (Kgf/ )6 10 5.6

    Rigidity

    .

    (Kgf/ )3 4 3.5

    .

    (-20 )0.5% 0.3% 0.15%

    PIR Ring

    Trimer

    .

    ( )-170 140 -170 140 -238 482

    LNG

    ,

    .

    (ASTM E-84)UL Class 1 UL Class 1 -

    , ,

    PIR

    .

    (VOL%)1 1 0.2

    PIR Cell

    , .

    (MM)

    H : 500-600

    W : 800-1450

    L :

    1000-5000

    H : 400-450

    W :

    800-1450

    L :

    1000-5000

    H : 50-170

    W : 310-460

    L : 460-610

    .

    Mastic

    .

    Foam Cell

    Size Mastic

    Foam glass .

  • 4.3 PIR Foam Cellular Glass

    Energy

    PIR Foam 50kg/ 0.020Kcal/mhr Cellular

    Glass 0.040Kcal/mhr PIR Foam

    2 . ,

    Cellular Glass PIR Foam 2

    . Cellular Glass 2

    , 2 .

    Pipe

    .

    (Segment)

    Sealant Vapor barrier

    .

    Segment

    Sealnt . (Cell

    ) Vapor barrier Masitc ,

    PIR foam Cellular Glass ,

    .

    , Mastic

    . PIR foam Cellular Glass (max. 14 )

    Sealant , Cell

    Mastic .

    ,

    .

  • 5.

    PIR / PUR Wire Cuter

    PIR Block Stock FINEcover(PIR)

    LNG Tank PIR LNG Tank PIR