Roland sect4e

4-1

4-1 SERVICE MODE

PRINT MENUHEAD RANK

HEAD RANKHEAD 1

HEAD RANKHEAD 8

HEAD RANK 81234567 (1/5)

HEAD RANK 11234567 (1/5)

[ ], [ ], [ ] + POWER ON [ MENU ] key

SERVICE MENUPRINT MENU

HEAD ADJUSTHORIZONTAL

H1 H2 H3 2 1 3

H8 2

H1 H2 H3 2 1 3

H8 2

HEAD ADJUSTBI-DIR.DEFAULT

H1 H2 H3 2 1 3

H7 H8 2 0

H1 H2 H3 2 1 3

H7 H8 2 0

PRINT MENUHEAD ADJUST

HEAD ADJUSTBIAS

BIASTEST PRINT

TEST PRINT

TEST PRINT

HEAD ADJUSTVERTICAL

VERTICAL

PERFORMINGTEST PRINT


BIAS --- VIEW ---

VERTICAL --- VIEW ---

TEST PRINT

HORIZONTAL

HORIZONTALDT1, Middle


BI-DIR.DEFAULTDT3, Low


BI-DIR.DEFAULTTEST PRINT

H1 H2 H3 2 1 3

H8 2

HORIZONTALDT1, Low

H1 H2 H3 2 1 3

H8 2

HORIZONTALDT3, Low

H1 H2 H3 2 1 3

H7 H8 2 0

BI-DIR.DEFAULTDT1, Middle

H1 H2 H3 2 1 3

H7 H8 2 0


MENUSERVICE MENU

HEAD ADJUSTSTANDARD HEAD

STANDARD HEAD 5 > 5

PERFORMINGTEST PRINT12345678

TEST PRINT PERFORMINGTEST PRINT12345678

This menu is used for entering the HEAD RANK for each HEADwith 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press [ENTER] key to save the settings.Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.

Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.

Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head.Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

Cursor can be moved with [left] and [right] keys, and the heads canbe turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1.

This menu is hidden normally.It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4 Adjustment

4-2

PRINT MENUCALIB.DEFAULT

CALIB.DEFAULTTEST PRINT

CALIB.DEFAULTSETTING

SETTING +0.08% +0.10%

PRINT MENUTEST PATTERN

TEST PATTERNHORIZONTAL

TEST PATTERNBI-DIR.

PRINT MENULINEAR ENCODER

NOW PROCESSING.. LINEAR ENCODERSETUP COMPLETED

LINEAR ENCODERSETUP FAILED

POS: 1361.00mm

LOWER PINCHROLL






TEST PATTERNFILL

TEST PATTERNBI-DIR. CHECK

I/S MENUI/S CHECK

NOW PROCESSING..

I/S CHECK ERRORCAP

SERVICE MENUI/S MENU

I/S MENUPUMP CHECK

PUMP CHECKPUMP SUCTION

NOW PROCESSING..

I/S CHECK COMPLETED

PUMP CHECKPUMP RELEASE

NOW PROCESSING..

Checking

Normal

PINCHROLL is UP

Error

Normal (beeps 1 time)

Error (beeps 2 times)

Error is found on Linear ENcoder and Scale.

This menu is for checking the installation and operation of Linear Encoder and Scale. Refer to [4-5 LINEAR ENCODER SETUP].

This menu is used for Calibration. Refer to [4-8 LINEAR ENCODER SETUP].

When it shows [*****], it means thatit has never been setup and it needsto be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0].

It is for checking the Head Alignment in Horizontal.

It is for checking the Head Alignment in Bidirection.

It prints on the entire print range solid in single color by each head.Print mode is fixed at 720 dps and 8 pass.

This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency.

This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.**Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit.

Error Displays CAP: Error is found on Cap Motor or Sensor. WIPER: Error is found on Wiper Motor or Sensor. WIPER HEIGHT: Error is found on Wiper (Up/Down) Motor or Sensor.

This is for checking the pump motor.The rotation for both ink suction and release can be checked.All pump motors rotate for 5 seconds and stop.

4-3

I/S MENUCAP ADJUST

CAP ADJUSTADJUST POS.

CAP ADJUSTCHECK GAP

ADJUST POS.0.00 -2.00

CHECK GAP 0.00

I/S MENUI/S CONTROL

I/S CONTROLCAP

CAPOPEN

I/S CONTROLWIPER

WIPERFRONT

I/S CONTROLWIPER HEIGHT

WIPER HEIGHTLIMIT

I/S MENUCAP AGING

CAP AGING FAILED !!

NOW PROCESSING..

NOW PROCESSING..

NOW PROCESSING..

NOW PROCESSING..

NOW PROCESSING..

CAP AGING COMPLETED

I/S MENUWIPER AGING

WIPER AGING FAILED !!

WIPER AGING COMPLETED

I/S MENUWIPER H. AGING

WIPER H. AGING FAILED !!

WIPER H. AGING COMPLETED

I/S MENUWIPER H. ADJ.

WIPER H. ADJ.ADJUST POS.

ADJUST POS. 2.0 2.2

NOW PROCESSING..

NOW PROCESSING..WIPER H. ADJ.CHECK OVERLAP

CHECK OVERLAP 2.0

CAP: Opens and closes the cap Cap must not be left opened for long time when ink is loaded. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPENWIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONTWIPER HEIGHT: Moves the wiper towards up and down. Option: HIGH/MIDDLE/LOW/LIMIT Default: LIMIT**Caution: When moving the carriages by hand, pay attention to the cap height and wiper position to avoid clashing. Also, when moving the cap and wiper, pay attention to the carriages, especially the head.

This is for adjusting and checking the height of the cap. Refer to [4-4 CAP HEIGHT ADJUSTMENT].

This is for adjusting and checking the height of the wiper. **Not used for maintenance.




This is to confirm that the capping is doneproperly within the operation range.

4-4

I/S MENUCARTRIDGE

CARTRIDGEIC CHECK

IC CHECKSLOT1 INSERT

CARTRIDGESLOT 1

SL1 : CAPACITY 200cc

SL1 : CONSUM. 100.000cc

SL1 : TIME 0y000d00h00m00s

CARTRIDGESLOT 2

SL1 : SERIAL1402A30C010000A5

SL1 : INK TYPE Subl.K

SL1 : LOT NO. 40216A

SL1 : INSERT 1 times

SL1 : FLAG 000000000

IC CHECKSLOT1 ERROR

CARTRIDGESLOT 8

IC CHECKSLOT1 OK

IC CHECKSLOT8 INSERT

IC CHECKSLOT8 ERROR

IC CHECKSLOT8 OK

IC CHECK COMPLETED

Remove all cartridges before pressing ENTER Set a cartridge to SLOT1

Error

Normal

From SLOT1 to 8 in order

Set a cartridge to SLOT8

Error

Normal

IC CHECK SYSTEM ERROR

IC CHECK COMPLETED

IC CHECKSLOT1 ERROR

All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.

Next, IC communication is checked individually by SLOT.When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. Display shows [OK], when the communication is done properly.As cartridge is removed, the next cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT8 in order. When the check of SLOT8 is completed, the following message is displayed at the end of check.

It returns to IC CHECK menu by pressing ENTER key.When communication is failed, it displays as below.

It returns to IC CHECK menu by pressing ENTER key.

*Only RDG genuine cartridge which has IC on it can be used for this check.*No information is written on IC during this check. (Normally, cartridge in/out is written.)*Before this IC check, make sure Cartridge Sensor is working properly.

Serial No. of the Ink Cartridge IC is displayed.

Ink type of the Ink Cartridge IC is displayed.

Ink capacity of the Ink Cartridge IC is displayed.

Lot No. of the Ink Cartridge IC is displayed.

Ink consumption of the Ink Cartridge is displayed.

The used time of the Ink Cartridge is displayed.

The insert count of the Ink Cartridge is displayed.

The Flag information of the Ink Cartridge is displayed.

SLOT1 NO CARTRIDGE

INK SUPPLY SYSTEM FAILED

SLOT1 DATA ERROR

Data error

Error is found on Ink Supply System

Ink Cartridge is not inserted

It reads the information written on the IC of each carriage.Following messages are displayed when some error is found.

4-5

SERVICE MENUSENSOR CHECK

RHCPUWLcwh **LM * **

C12345678 ***EC**

S12345678 ***FE**

S910111213141516 * * * F E * *

SUB MENUPUMP UP

PUMP UP A B C D

SUB MENUSERIAL NO.

SERIAL NO.ZU40000

SERVICE MENUTHERMISTOR CHK

THERMISTOR CHKHEAD:25 C/ 77 F

HEAD:25 C/ 77 F

THERMISTOR CHK

SUB MENUCHANGE INKTYPE

CHANGE INKTYPESUBL.4 SUBL.4

SERVICE MENUSUB MENU

SUB MENUFILL INK

FILL INK A B C D

CHECKDRAIN BOTTLE

CHECKDRAIN BOTTLE

To Setup View

SUBLIMATION 4CINSTALL

DRAIN BOTTLE 12345678FILLING INK>>>>>

>>>>> 12345678REMOVE CARTRIDGE PUMPING-UP

SET CARTRIDGESELECT INK TYPE

SUB MENUHEAD WASH

HEAD WASH A B C D

CHECKDRAIN BOTTLE

12345678 12345678 >>>>>

12345678 >>>>>WASHING HEAD..

WASHING HEAD..SET CL-LIQUID

REMOVE CL-LIQUID

REMOVE CARTRIDGE

This menu displays the real-time status of each sensor. It shows " * " when the sensor is ON.The first page shows the status of each sensor. Each alphabet stands for as follows.

R: Rear Paper SensorH: Head Lock SensorC: Front Cover SensorP: Maintenance Cover SensorU: Head Up/Down SensorW: Pinch Roller SensorL: Sheet Load Sensorc: Capping Sensorw: Wiper Sensorh: Wiper Up/Down Sensor

Head Up/Down Sensor H: Head HIGH M: Head MIDDLE L: Head LOW

Maintenance Cover Sensor R: Maintenance Cover (R) ON L: Maintenance Cover (L) ON * : Both cover ON Blank: Both cover OFF

The second page shows the status of each CartridgeSensor and Ink Empty Sensor.The left end slot on the back side corresponds to slot1

C: Cartridge inserted, Ink remainsE: Cartridge not inserted, Ink empty* : Cartridge inserted, Ink emptyBlank: Cartridge not inserted, Ink remains

The third page shows the status of eachSub tank MAX Sensor and MIN Sensor.

F: MAX sensor ON, MIN sensor OFFE: MAX sensor OFF, MIN sensor ON* : Both MAX and MIN sensor ONBlank: Both MAX and MIN sensor OFF

This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the Head1, and the thermistorplaced on the headboard(TH1). The temperature on the left is in Celsius ans the right is in Fahrenheit.Since the temperature of the device on the headboard may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same.

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included.This menu is used as a correction purpose when a wrong type ink is selected.When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.

Ink Type SUBL.4 : SUBLIMATION INK CMYK

Goes next, when cartridge is set Goes next, when completed

When ink is not filled

Fills Ink to each print head. A to D shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.

Goes next, when cartridge is removed Goes next, when completed

Goes next, when cartridge is removed Goes next, when cleaning cartridge is set

Goes next, when cleaning cartridge is set Goes next, when completed

Washes each print head. A to D shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.

Removes ink from each print head. A to D shown onthe lower LCD are the head groups. Cursor can bemoved with [left] and [right] keys. Use [up] and [down]keys for ON/OFF. By pressing [ENTER] key, it startsto remove ink from the selected head groups. To exitthe menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.

4-6

SUB MENUFAN CHECK

FAN CHECK

SUB MENUCLOCK

CLOCK DATE

DATE05/01/10

DATE05/01/10

CLOCKTIME

TIME01:01:59

TIME01:01:59

TIME01:01:59 B

TIME01:01:59 B

SUB MENUPERIODIC CL.

PERIODIC CL.NORMAL NORMAL

This menu is to select the type of priodic cleaning which is automatically performed during printing.Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL

WIPE: Wiping and flushing onlyLIGHT: Wiping and light evacuation(lighter than regular cleaning) onlyNORMAL/MEDIUM: The regular cleanings that can be executed from the control panel

Cleaning period can be set up in PERIODIC CL. menu of the user menu.

This menu is to check FANs.Select a FAN type with [up] and [down] keys.Press [ENTER] key for ON/OFF of FANs.FAN turns off automatically when exit this menu.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu.When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

It shows [B], when battery has run out.

Edit

Edit

Display

Display

PAPERSIDE SENSSENSOR AUTOSET

SUB MENUKEY CHECK

KEY CHECKNONE

SUB MENULCD/LED/BUZ CHK

SUB MENUPORT CHECK

DETECTING... 00: 0B

NETWORK B3:1073741624B

SUB MENUMAINTE. MSG.

MAINTE. MSG.NONE 100 hours

SUB MENUPAPERSIDE SENSE

PAPERSIDE SENSOUTPUT LEVEL

OUTPUT LEVEL 0.7V

NOW PROCESSING.. SENSOR AUTOSET 0.5V, NOISE 1

SUB MENUDIP SW CHECK

DIP SW CHECK 0110 0000

bit # [ 1 2 3 4 5 6 7 8 ]

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.

This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.

Abbreviated

Returns when completed

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data

Receiving data from network

This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.

This menu is to set up the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours.Range: NONE, 10 to 990 hours (in 10 hour unit) Default: NONE

This menu is to adjust the output level of the paper side sensor.Refer to [4-8 PAPER SIDE SENSSOR ADJUSTMENT].

4-7

MOTOR MENUSERVO LOCK

SERVO LOCKS: 100

SERVO LOCKF: 0

SERVO LOCKF: 0

SERVICE MENUMOTOR MENU

MOTOR MENUAGING

AGINGSCAN

SCANNOW AGING

AGINGFEED

FEEDNOW AGING

AGINGBOTH

BOTHNOW AGING

SERVO LOCKF: * 0

SYSTEM SWITCHPAGE1

PAGE100000000

SERVICE MENUSYSTEM SWITCH

SYSTEM SWITCHPAGE16

PAGE1600000000

bit #[ 1 2 3 4 5 6 7 8 ]

bit #[ 1 2 3 4 5 6 7 8 ]

SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction.

FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth.

BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth.

To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menuafter the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.

Servo Motor : LOCKED

Servo Motor : FREE

This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key.When it is locked while the motor is in pause, the normal power control is performed.As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.

Bit Contents Settings Default

PAGE1:Bit1 Cover Sensor 0 : Enable 1 : Disable (Closed status at anytime)

PAGE1:Bit2 I/S Cover Sensor 0 : Enable 1 : Disable (Closed status at anytime)

0

0

0PAGE2:Bit6 Base Head Menu 0 : Disable 1 : Enable

PAGE4:Bit1 Factory Mode Menu 0 : Disable 1 : Enable 0

* All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when the functions not shown here are changed.

This menu is to change the functions of the machine. Normally, it is not necessary to change.Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.

REPORTALL

REPORTEVENT LOG

SELECT MAXIMUM100 LOGS

Setting Value : 100LOGS/200LOGS/ALL

EVENT LOGHEAD H1

ALLHEAD H1

REPORTSERIAL

SERVICE MENUHISTORY MENU

HISTORY MENUMOTOR GROUP

SERVICE MENUREPORT

REPORTSERVICE REPORT

REPORTHISTORY REPORT

MOTOR HOURS F 3 hours

MOTOR HOURS FCLEAR

SERVICE REPORT HEAD H1

HISTORY REPORTHEAD H1

REPORTCARTRIDGE

CARTRIDGEHEAD H1

H1 to H8

H1 to H8

The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages.Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.

In History Menu, the parameters are separated in groupsby categories. The parameters can be displayed or cleared by entering the menu of each groups.

CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / INK GROUP / ERROR GROUP / SYSTEM

H1 to H8

H1 to H8

Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.

SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information.HISTORY : History Report is printed.CARTRIDGE : Ink Cartridge IC Report is printed.EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400).ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report).SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)

Printing Area

SERVICE : W350 L450mmHISTORY : W250 L220mmCARTRIDGE : W250 L100mmEVENT LOG/100 LOGS : W350 L200mmEVENT LOG/200 LOGS : W350 L330mmEVENT LOG/ALL(400) : W350 L590mmALL : W800 L350mm

4-8

Contents of History Report

MOTOR GROUPItem Contents Unit Reference

MOTOR HOURS F Total time that the Feed Motor has been rotated hourMOTOR HOURS S Total time that the Scan Motor has been rotated hour Life : 1,500 hoursPUMP TIMES A Total time that the Pump Motor A has been rotated times Life : 5,000 timesPUMP TIMES B Total time that the Pump Motor B has been rotated times Life : 5,000 timesPUMP TIMES C Total time that the Pump Motor C has been rotated times Life : 5,000 timesPUMP TIMES D Total time that the Pump Motor D has been rotated times Life : 5,000 timesCLEAR　ALL Clear all the value in the Motor Group

HEAD GROUPItem Contents Unit Reference

SHOT COUNT 1 Number of shots fired from the nozzle (H1 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT1

SHOT COUNT 2 Number of shots fired from the nozzle (H1 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT1















WIPE H1 Number of times the Wiping has been performed (H1) timesWIPE H2 Number of times the Wiping has been performed (H2) timesWIPE H3 Number of times the Wiping has been performed (H3) timesWIPE H4 Number of times the Wiping has been performed (H4) timesWIPE H5 Number of times the Wiping has been performed (H5) timesWIPE H6 Number of times the Wiping has been performed (H6) timesWIPE H7 Number of times the Wiping has been performed (H7) timesWIPE H8 Number of times the Wiping has been performed (H8) times

RUB H1 Number of times the Rubbing has been performed (H1) times








4-9

NORMAL CL. H1 Number of times the Normal Cleaning has beenperformed (H1) times








MEDIUM CL. H1 Number of times the Medium Cleaning has beenperformed (H1) times








POWERFUL CL.H1 Number of times the Powerful Cleaning has beenperformed (H1) times








AUTO CL.H1 Number of times the Automatic Cleaning has beenperformed (H1) times








CLEAR　H8 Clear all the value of the H8CLEAR　H7 Clear all the value of the H7CLEAR　H6 Clear all the value of the H6CLEAR　H5 Clear all the value of the H5CLEAR　H4 Clear all the value of the H4CLEAR　H3 Clear all the value of the H3CLEAR　H2 Clear all the value of the H2CLEAR　H1 Clear all the value of the H1CLEAR　ALL Clear all the value of all the Heads

Total number of the Automatic Cleaningwhich is performed when the power isturned on, before starting printing, whileprinting and periodical.

4-10

MAINTENANCE GROUPItem Contents Unit Reference

MAINTE. COUNT Number of times the Head Maintenance has beenperformed times

TOTAL　TIME Lapsed time from the last Head Maintenance hourPRINTING TIME Printing time from the last Head Maintenance hourCLEAR　ALL Clear all the value in the MAINTENANCE GROUP

WIPER GROUPItem Contents Unit Reference

WIPING COUNT Numberof times the Wiping has beenperformed timesRUBBING COUNT Numberof times the Rubbing has beenperformed timesWIPE REPLACE Number of times the Wipe has been replaced timesCLEAR　ALL Clear all the value in the WIPE GROUP

PRINT GROUPItem Contents Unit Reference

PRINTING TIME Total time of printing performed hour Test print time is excludedPRINT PAGES Number of pages printed pagesCLEAR　ALL Clear all the value in the PRINT GROUP

INK GROUPItem Contents Unit Reference

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times








CHANGE INK number of times the Ink Type has been changed timesCLEAR　ALL Clear all the value in the INK GROUP

ERROR GROUPItem Contents Unit Reference

SERVICE CALL Number of times the Service Call has occurred times

S-CALL HISTORY Service Call Number of the last 5 Calls No. Keep the Service Call Number of the last5 calls

MOTOR ERROR F Number of times the Feed Motor Error has occurred timesMOTOR ERROR S Number of times the Scan Motor Error has occurred times

LOW TEMP.ERR. number of times the Low Temperature Error hasoccurred times

HIGH TEMP.ERR. number of times the High Temperature Error hasoccurred times

EMERG. CAPPING number of times the Emergency Capping Error hasoccurred times

Number of times of forcible capping forHead dry prevention that works whencap is left open for 10 minutes or moredue to cover open or other reasons

START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detectedwhen machine is started

INK SYS. ERROR Number of times the Ink Supply System Error hasoccurred times

CLEAR　ALL Clear all the value in the ERROR GROUP

SYSTEM GROUPItem Contents Unit Reference

POWER ON COUNTNumber of times Sub power has been turned on timesPOWER ON TIME total time of Sub power ON hour SLEEP time is excludedSLEEP TIME Total time of the machine in Sleep Mode hour

SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed byboth command and panel

CLEAR　ALL Clear all the value in the SYSTEM GROUP

This value is cleared automatically aftercarrying out the Head Maintenance

This value is cleared automatically afterreplacing it

Number of times the Servo Error hasoccurred

4-11

Roland Hi-Fi EXPRESSFP-740:

:::::

::

ModelVersionSerial No.DateHead Temperature

1.30XXXXXXX2006/09/04 17:14

Ink type Sublimation 4Color 73/ 0/ 62/ 0/ 75/ 100/ 98/ 99Ink remain (1-8)

/ F80.627 COn Board Temperature / F95.035 C

:Bi-dir. simple 0

::::

H10000

H2 0000

H3 0000

H4 0000

H5 0000

H6 0000

H7 0000

H8 0000

Bi-dir. adjust No. 1No. 2No. 3No. 4

::::

0000

////

////

////

////

////

////

////

0000

0000

0000

0000

0000

0000

0000


::::::::

::::::::

Menu languageLength unitHead heightSheet type

Empty modeScan interval

CalibrationFull width scanning

Japanesemm

OFF

HighOpaque

Stop

0.00 %

0.0 sec

SleepSleep intervalSheet remainAuto displayPeriodic cleaning

Enable30 min

DisableNone

Vacuum powerSheet WidthSheet PositionSide Margin

Auto1879 mm

0 mm20 mm

0.0m

: PRESETTING10 Sheet type

Full width SSide Margin

0.00 %0.0 sec

:::

: Opaque Vacuum powerSheet WidthSheet Position

FULL20mm

::

: Auto1879 mm

0 mm::

Preset name

CalibrationScan interval

Bi-dir. simple

::::

0000

////

////

////

////

////

////

////

0000

0000

0000

0000

0000

0000

0000




0.00 %0.0 sec

:::


FULL20mm

::

: Auto1879 mm

0 mm::

Preset name


Bi-dir. simple

::::

0000

////

////

////

////

////

////

////

0000

0000

0000

0000

0000

0000

0000




0.00 %0.0 sec

:::


FULL20mm

::

: Auto1879 mm

0 mm::

Preset name


Bi-dir. simple

Head rank H1 ::::::::

H2H3H4H5H6H7H8

75Y383DSXTZWWST 11011143YYYVW 00V25D00UEDD002DPD003QXD00NUUD004V5D0014GD00BMAD

22Z31434WWTU21XZY145YYUW341Z116500WY1200Z222YXUU0ZWYXY10WXUU353033560ZUV21ZY0Z440YUV

6A03737VVVYWVRT7AV4040TURXYXRS76V3937STSWXXSU75X3635SWSYYWST76X3D41VWUYVVRS70T2D31MVPWYWSS78W393AQXQYXXRS

::

:::::::

Head hori. (DT1. Low)(DT3. Low)(DT1. Middle)(DT3. Middle)(DT1. Low)(DT3. Low)(DT1. Middle)(DT3. Middle)

Head bi

H2 H3 H4 H5 H6

+1+1+1+1.5+9.5 +10

+8+21+17

+7+18.5+15.5

+9+7

+19+16

+10+8

+19.5+16.5

+1+1+1+1+9+7

+17+14.5

H7

+3+3+3+3

+10+8

+19+17

H8

+3+3+3+3+8+7

+17+14

0000

0+0.5+1

0

H1

+20+8

+10

+16

-2-2-2-3

:::::

Dip SWSystem SW page ( 1 - 4 )

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0System SW page ( 5 - 8 )

System SW page ( 9 - 12 )System SW page ( 13 - 16 )

:::::::::

Maintenance requestBooter versionBatteryPeriodic CL. degreeLimit positionCutter down positionCalibration defaultEncoder position (L)

NONE1.10

ChargedNORMAL

7.3 mm2539.2 mm

-0.10 %2147.8 mm

Encoder position (R) 268.2 mm

::::

Cap adjust 1.25 mmDrain liquid volume 660.9 ccStandard headWiper Height Adjust

52.80 mm

Service Report

Service Report

4-12

==== Motor group ====Motor feed (trip / total [clear]) :Motor scan (trip / total [clear]) :Pump Times A (trip / total [clear]) :Pump Times B (trip / total [clear]) :Pump Times C (trip / total [clear]) :Pump Times D (trip / total [clear]) :

2/31/

107,440/107,392/107,501/104,703/

2 hours [3][3][2][2][3][3]

hourstimestimestimestimes

31107,440107,392107,501104,703

: FP-740 Serial No. : XXXXXXXModelVersion : 1.30 Date : 2006/09/04 17:09

History Report

==== Maintenance group ====

Total timePrinting time

Mainte. count 1 times655 hours

15 hours

:::

==== Wiper group ====Wiping countRubbing countWiper replace count

262 times6 times1 times

:::

==== Head group ====Shot Cnt. 1 (trip / total [clear]) 91,135/

90,988/87,917/87,688/

114,762/114,524/111,910/111,695/46,596/46,423/45,556/45,372/41,424/41,489/40,695/40,754/

91,135 K Shots [4]K Shots [4]K Shots [4]K Shots [4]K Shots [3]K Shots [3]K Shots [3]K Shots [3]K Shots [4]K Shots [4]K Shots [3]K Shots [3]K Shots [3]K Shots [3]K Shots [4]K Shots [4]

90,98887,91787,688

114,762114,524111,910111,69546,59646,42345,55645,37241,42441,48940,69540,754

Shot Cnt. 2 (trip / total [clear])Shot Cnt. 3 (trip / total [clear])Shot Cnt. 4 (trip / total [clear])Shot Cnt. 5 (trip / total [clear])Shot Cnt. 6 (trip / total [clear])Shot Cnt. 7 (trip / total [clear])Shot Cnt. 8 (trip / total [clear])Shot Cnt. 9 (trip / total [clear])Shot Cnt. 10 (trip / total [clear])Shot Cnt. 11 (trip / total [clear])Shot Cnt. 12 (trip / total [clear])Shot Cnt. 13 (trip / total [clear])Shot Cnt. 14 (trip / total [clear])Shot Cnt. 15 (trip / total [clear])Shot Cnt. 16 (trip / total [clear])

::::::::::::::::

Wiping count for headH1 H2 H3 H4 H5 H6

Rubbing count for head

Auto cleaning countNormal cleaning countMedium cleaning countPowerful cleaning count

155 147 timestimes

timestimestimestimes

0

2530

11

0

2525

30

Headrank set count times0

1550

2530

11

0 0

1470

2525

30

0

H7148

9

2523

13

0

H8148

9

2523

13

0

1766

253452

0

1766

2534

52

0

::

::::::

==== Error group ====Service call countService call historyMotor error (feed)Motor error (scan)Low temperature errorHigh temperature errorEmergency cappingStart uncappedInk supply system error

2 times0006 0007 **** **** ****

11 times8 times0 times

14 times3 times

3 times5 times

:::

::::::

==== System group ====Power on countPower on time

451 times271 hours

Sleep timeSheet cut count

15 hours160 times

Peck used count 14 times

:::::

==== Print group ====Printing timePrint pages

14 hours289 pages

::

times==== Ink group ====Cartridge change (1-8)Change ink type

187 144 118 130 130 176 3001260 times

::

4-13

No : 1 : 2 : 3 : 4 : 5 : 6 : 7 : 8 :

: FP-740 Serial No. : XXXXXXXModelVersion

Firm VerDip Sw2Dip Sw3Dip Sw4Dip Sw5

InkSystemInkSystem

: 1.30

: 5.16: 000001: 000000: 000000: 000000

Ink Cartridge Report

/

/Subl.C/Subl.M/

Subl.M/

Subl.Y/

Subl.Y/

Subl.K/

INK TYPE //

/

200cc/200cc/200cc/200cc/

200cc/200cc/

CAP. //

/

2B8400/E30400/

E30400/000000/

8B0400/DB0400/

LOT No//

/

173.800cc/77.000cc/

127.600cc/50.600cc/

4.400cc/2.200cc/

CONSUM.//

/

0y003d16h28m06s/0y008d04h44m55s/0y008d23h07m33s/0y008d04h57m52s/

0y003d16h13m44s/0y003d08h23m03s/

TIME//

/

2/

2/0/

0/

1/

1/

INS./ FLAG

00000001

0000000100000000

00000000

0000000000000010

000000018ebb7700 /

000000018f613b00/

NO IC CHIP /

NO IC CHIP /SERIAL /

000000018f190b00/

000000018fba6100/000000018fb34100/

000000018ef67200 /

FP-740 Serial No. : XXXXXXXModelVersion 1.30 Date : 2006/09/04 17:20

06/09/04 17:20 27 Print start Testpattern06/09/04 17:19 27 Print done Testpattern06/09/04 17:18 27 Print start Testpattern06/09/04 17:17 27 Print done Testpattern06/09/04 17:14 27 Print start Testpattern06/09/04 17:14 27 Print done Testpattern06/09/04 17:13 27 Print start Testpattern 06/09/04 17:11 27 Print done Testpattern06/09/04 17:09 28 Print start Testpattern 06/09/04 17:09 28 Print done Testpattern06/09/04 17:06 28 Print start Testpattern

06/09/04 15:00 28 Print done Testpattern06/09/04 14:59 28 Print start Testpattern 06/09/04 14:57 28 Print done Testpattern06/09/04 14:55 28 Print start Testpattern

06/09/04 14:38 28 Print done Testpattern06/09/04 14:36 28 Print start Testpattern 06/09/04 14:36 28 Print done Testpattern06/09/04 14:36 28 Print start Testpattern 06/09/04 14:35 28 Print done Testpattern06/09/04 14:33 28 Print start Testpattern

06/09/01 13:10 26 Print done Testpattern06/09/01 13:10 26 Print start Testpattern 06/09/01 13:06 26 Print done Testpattern06/09/01 13:04 26 Print start Testpattern 06/09/01 13:04 26 Print done Testpattern06/09/01 13:03 26 Print start Testpattern 06/09/01 13:02 26 Print done Testpattern06/09/01 13:01 26 Print start Testpattern 06/09/01 13:01 26 Print done Testpattern06/09/01 13:00 26 Print start Testpattern 06/09/01 12:59 26 Print done Testpattern06/09/01 12:59 26 Print start Testpattern 06/09/01 12:58 26 Print done Testpattern

06/09/01 12:57 26 Print done Testpattern06/09/01 12:58 26 Print start Testpattern

06/09/04 17:06 28 Setup done Width : 1839mm 06/09/01 12:48 26 Setup done Width : 1839mm

06/09/01 12:08 26 Setup done Width : 1839mm







06/09/04 17:05 28 Sub power on Service mode06/09/04 15:59 27 Sub power off

06/09/01 12:46 26 Sub power off

06/09/01 11:48 26 Sub power off

06/09/01 12:46 26 Sub power on Service mode

06/09/01 11:49 26 Sub power on Service mode

06/09/01 11:29 25 Sub power off06/09/01 11:33 26 Sub power on Service mode

06/09/01 12:46 26 Main power on Normal

06/09/01 11:27 25 Sub power off06/09/01 11:27 25 Error Scan motor 00500

06/09/01 11:28 26 Sub power on Service mode06/09/01 11:27 25 Main power on Normal




06/09/04 15:56 27 Print done Testpattern 06/09/04 15:54 28 Print start Testpattern

Date Time Temp. Event Information+ + + + + +

06/09/01 12:57 26 Print start Testpattern06/09/01 12:56 26 Print done Testpattern06/09/01 12:55 26 Print start Testpattern

06/09/01 12:03 27 Print done Testpattern06/09/01 12:03 27 Print start Testpattern06/09/01 12:02 26 Print done Testpattern06/09/01 12:01 26 Print start Testpattern06/09/01 12:01 26 Print done Testpattern06/09/01 12:00 26 Print start Testpattern06/09/01 11:59 26 Print done Testpattern

06/09/01 11:47 26 Print start Testpattern06/09/01 11:45 26 Print done Testpattern06/09/01 11:44 26 Print start Testpattern06/09/01 11:42 26 Print done Testpattern06/09/01 11:40 26 Print start Testpattern06/09/01 11:39 26 Print done Testpattern06/09/01 11:39 26 Print start Testpattern

06/09/01 11:37 26 Print start Testpattern


06/09/01 11:38 26 Print done Testpattern

06/09/01 11:47 26 Print done Testpattern


06/09/01 12:50 26 Print done Testpattern06/09/01 12:49 26 Print start Testpattern

06/09/01 12:55 26 Setup done Width : 692mm06/09/01 12:53 26 Cancel done06/09/01 12:53 26 Cancel start Pinch lever up

06/09/01 12:52 26 Cancel done06/09/01 12:52 26 Cancel start Pinch lever up




Date Time Temp. Event Information+ + + + +

Event log Report

4-14

Other Factory Mode

All parameters will be initialized. Turn on the Sub Power SWwhile pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing [ENTER] key. It can alsobe cancelled by pressing [POWER] key. The power will be offautomatically when initialize is completed.It is necessary to setup the LIMIT POSITION after the initialization.The error message [SERVICE CALL 0101] will appear if you donot setup the LIMIT POSITION.

SYSTEM PARAMETER INITIALIZE

[ ] , [ ] , [ ENTER ] + POWER ON

INITIALIZE ALL SYS.PARAMETER

INITIALIZE COMPLETED

DISPLAYED LANGUAGEAND UNIT

[ MENU ] + POWER ON

MENU LANGUAGEENGLISH

LENGTH UNIT mm INCH

TEMP. UNIT C F

ENGLISH/JAPANESE

mm/INCH

C/ F

Turn on the Sub Power SW whilepressing [ ] key.Service Report can be printed on theA4 size media. The printing will be performed in Black.

* Please print the [History Report] fromthe Service Mode.

SERVICE REPORT PRINTING

[ ] + POWER ON

SERVICE REPORT

SETUP SHEET

4-15

Special Key Operations

Service Menu Item Comments

Service Mode Sub Power Press [Menu] and [ ] to enterService Menu.

Upgrade F/W Sub Power [Are you sure?] will be displayed.Press [ENTER] to upgrade F/W.

System ParameterInitialize ENTER Sub Power All parameters will be initialized.

Press [ENTER] to start Initialize.

Limit/MAX SCANWIDTH

ADJUSTMENTSub Power

History Report(REPORT)

Service Report Sub Power Service Report (Adjustment value)will be printed.

Users Menu

Users Menu Item Comments

Language/Unit Menu Sub Power Press [ ] / [ ] to selectLanguage.

Manual Cleaning Cleaning Sub Power

Select [CLEANING] and Press[ENTER].Carriage moves to the maintenanceposition on the left hand side.

Wiper Replace Cleaning Sub Power Press [ ] one time andpress [ENTER].

Combination Key Selection

Combination Key Selection

Press [ ] while aligning Carriage to cap Heads. Press [ENTER] and set up [MAX. SCAN ADJUSTMENT]. Press [ENTER].Select [HISTORY REPORT] and press [ ]. Then, select Head and press [ENTER] to print History Report.

Installing F/W[SUM-ERROR] will be displayed by turning on the Main Power.Press [ENTER] to upgrade F/W.

Use this when the Main Board isreplaced.Main Power

ENTERMain Power

REPORT Select�[HISTORY REPORT]ServiceMenu

4-16

1

2

WAITING

SUM-ERROR

4

4-2 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)

It is necessary to prepare the followings to upgrade the FIRMWARE.1. Firmware Disk2. Windows PC (OS Windows2000/XP)

* Network port is required.3. Peck (Peck3 and above)

4. Network cable *A cross cable is required when you connect FP-740 to PC directly.

Turn on the Main Power SW.

Check the FP-740's IP address.

[SUM ERROR] is displayed when the MainPower SW is turned on if the new Main Boardis replaced.In case of that, press [ENTER] key to executethe installation.Or refer to step 8 [F/W installation when

the Main Board is replaced].

3 Start the Peck (Peck3 and above).Click [Select Port] button.

Select [Type 2 : AJ-1000 etc.] from [Product].When connecting the machine by Network, select [viaNetwork] and input IP address.When connecting the machine by Parallel, select [viaParallel] and input IP address.Then click [OK].

4-17

Make sure the Main Power SW is off and then turn on theMain Power SW again while pressing [ ], [ ] and[ ] keys.When [ENTER] is pressed, [WAITING] message will bedisplayed.Upgrade the firmware by using Peck.

[ ], [ ], [ ] + MAIN POWER ON

VERSION UP SURE?

WAITING

5

6

7

8

DATA ERROR

DEVICE ERROR

DEVICE ERROR

DEVICE ERROR

FIRMWARE V1.20 >

ERASING>

WRITING<

VERIFYING<

COMPLETED

NG

NG

NG

NG

Click [Firmware Upgrade] button.

[Open]screen is displayed.Select the firmware file, and click [Open].Peck starts to send the firmware to the machine.

The machine goes into Firmware Upgrade modeautomatically.When upgrade is completed, Sub Power SW will beturned off automatically.

[ F/W installation when the Main Board is replaced ]

4-18

Remove the CARRIAGE COVER.

1

2

RIGHT I/S COVER

3

[ For the machine which includes the serial number as follows ]

ZU80100 From YU80100 to YU80108

ZU80101 From YU90109 to YU90119

From YU90123 to YU90127

From YU90142 to YU90145

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

4-3 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

HEAD ALIGNMENT is necessary to obtain the good printing quality.It is necessary when the Head is replaced.If the Heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.

Remove the Right I/S COVER.

Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.

CARRIAGE COVER

4-19

5

4

6

7

DAMPERPLATE

HEAD BOARDCOVER

Remove the DAMPER PLATE.

Remove the HEAD BOARD COVER (Clear cover).

Attach the PET-G to the machine and setup.

Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TESTPRINT] and press [ENTER] key.

[ BIAS ADJUSTMENT ]

[ ]

[ ]

[ENTER]



HEAD ADJUSTBIAS

BIASTEST PRINT

[ ]

4-20

When the upper lines are the left side of the lower lines,turn the screw as CW.When the upper lines are the right side of the lower lines,turn the screw as CCW.

8

9

10

K K C C M M Y Y

Test pattern shown in the figure will be printed.

Loosen the 3 screws fixing the Head.

Loosen the screws fixing the Head for about 1turn.If the screws are loosened too much,adjustments could not be performed correctly.

Position of the printing moves 1 line by turningthe screw 3/4 turn.

Insert the 1.5 mm Hexagonal Wrench and turn the screwso that the lines of each color in the test pattern will bestraight.

ADJUSTMENTSCREW

4-21

13

12

32

1

Tighten up the screws fixing the Head in order as shownin the figure by using the Torque Driver (ST-056 handleand ST-060).

Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.

The shifting of lines should be within 1/2 dot.

Print the test pattern again.If the result is NG, adjust again.

11

Test pattern shown in the figure will be printed. M is the standard head.

[ ]

[ ]

[ENTER]



HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

[ ]

M K M K M C M C M M M Y M Y M

Select [PRINT MENU]>[HEAD ADJUST]>[VERTICAL]>[TEST PRINT] and press [ENTER] key.

[ VERTICAL ADJUSTMENT ]

14

4-22

When the lines excepting the M lines are above the Mlines, turn the Adjustment Screw as CW.When the lines excepting the M lines are below the Mlines, turn the Adjustment Screw as CCW.

32

1

Adjust the other Heads on the basis of the 5thHead from the left. There is no need to adjustthe 5th Head.



15

17

16


Loosen the screws fixing the Head for about 1turn.If the screws are loosened too much,adjustments could not be performed correctly.

Turn the Adjustment Screw so that the lines of each colorin the test pattern will be straight.

Position of the printing moves 1/2 line by turningthe screw 30 degrees.

ADJUSTMENTSCREW

4-23


19

18


Select [PRINT MENU]>[HEAD ADJUST]>[HORIZONTAL]>[TEST PRINT] and press [ENTER] key.Press [ ] and [ ] keys to move the cursor, and erasethe number of the Head which is no need to adjust (noneed to print the test pattern) with [ ] and [ ] keys. [ ]

[ ]

[ENTER]



HORIZONTALTEST PRINT

[ ]


TEST PRINT 12345678

[ ]

[ HORIZONTAL ADJUSTMENT ]

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT3.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT1.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT3.Low

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT1.Low

Head Position:Middle

Head Position:Low

Following test pattern will beprinted.Find the position where the blockof each color matches the C blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.

20

4-24

22

[ ]

[ ]

[ENTER]




[ ]


TEST PRINT 12345678

[ ]

[ BI-DIRECTION ADJUSTMENT ]

Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR.DEFAULT]>[TEST PRINT] and press [ENTER] key.

Select [DT1, Low], [DT3, Low], [DT1, Middle] and [DT3, Middle] in the [HORIZONTAL] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.

21

Parameters can be entered with an increment of 1/2.

H1 H2 H3 2 1 3

H8 2

H1 H2 H3 2 1 3

H8 2




H1 H2 H3 2 1 3

H8 2

HORIZONTALDT1, Low

H1 H2 H3 2 1 3

H8 2

HORIZONTALDT3, Low

TEST PRINT PERFORMING TEST PRINT12345678

4-25

Following test pattern will beprinted.Find the position where the upperblock matches the lower blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.

23

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H8

H7

H6

H5

H4

H3

H2

H1DT3.Middle

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H8

H7

H6

H5

H4

H3

H2

H1DT1.Middle

+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40

H8

H7

H6

H5

H4

H3

H2

H1DT3.Low

+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40

H8

H7

H6

H5

H4

H3

H2

H1DT1.Low


Head Position:Low

H1 H2 H3 2 1 3

H7 H8 2 0

H1 H2 H3 2 1 3

H7 H8 2 0

TEST PRINT




H1 H2 H3 2 1 3

H7 H8 2 0


H1 H2 H3 2 1 3

H7 H8 2 0


PERFORMING TEST PRINT12345678

Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3, MIDDLE] in the [BI-DIR.DEFAULT] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.

24


4-26

25

26

Fix the HEAD BOARD COVER (Clear Cover).

Fix the DAMPER PLATE.

Make sure to press the Damper Platedownwards lightly when fixing it. * Fix the screws at the bottom of the longhole.

If you press the Damper Plate strongly, theDamper could be broken.

DAMPERPLATE

HEAD BOARDCOVER

4-27

1

RIGHT I/S COVER

3

[ ZU90102 and above ]

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU


2Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.

4

Remove the CARRIAGE COVER. CARRIAGE COVER

DAMPERPLATE

Remove the DAMPER PLATE.

4-28

[ ]

[ ]

[ENTER]



HEAD ADJUSTBIAS

BIASTEST PRINT

[ ]

K K C C M M Y Y

8

Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TESTPRINT] and press [ENTER] key.

[ BIAS ADJUSTMENT ]

Test pattern shown in the figure will be printed.

5

6

7

HEAD BOARDCOVER

Remove the HEAD BOARD COVER (Clear cover).


4-29

9

10

11


Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.

Position of the printing moves 1 line by turningthe screw 3/4 turn.

Insert the 1.5 mm Hexagonal Wrench and turn the screwso that the lines of each color in the test pattern will bestraight.

ADJUSTMENTSCREW

When the upper lines are the left side of the lower lines,turn the screw as CW.When the upper lines are the right side of the lower lines,turn the screw as CCW.

32

1



4-30

[ ]

[ ]

[ENTER]



HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

[ ]

M K M K M C M C M M M Y M Y M

Test pattern shown in the figure will be printed. M is the standard head.

15

14

Select [PRINT MENU]>[HEAD ADJUST]>[VERTICAL]>[TEST PRINT] and press [ENTER] key.

[ VERTICAL ADJUSTMENT ]



13

12



4-31

16 Loosen the 2 screws fixing the Guide Head.


17 Turn the Adjustment Screw so that the lines of each colorin the test pattern will be straight.

Position of the printing moves 1/2 line by turningthe screw 30 degrees.

ADJUSTMENTSCREW

When the lines excepting the M lines are above the Mlines, turn the Adjustment Screw as CW.When the lines excepting the M lines are below the Mlines, turn the Adjustment Screw as CCW.

Adjust the other Heads on the basis of the 5thHead from the left. There is no need to adjustthe 5th Head.

18 Tighten up the screws fixing the Guide Head by using theTorque Driver (ST-056 handle and ST-060).


4-32



32

1

20

Tighten up the screws fixing the Head in the reverse orderwhen fixing with using the Torque Driver (ST-056 handleand ST-060).


19

Select [PRINT MENU]>[HEAD ADJUST]>[HORIZONTAL]>[TEST PRINT] and press [ENTER] key.Press [ ] and [ ] keys to move the cursor, and erasethe number of the Head which is no need to adjust (noneed to print the test pattern) with [ ] and [ ] keys.

21

[ HORIZONTAL ADJUSTMENT ]

[ ]

[ ]

[ENTER]




[ ]


TEST PRINT 12345678

[ ]

4-33

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT3.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT1.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT3.Low

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H8

H7

H6

H4

H3

H2

H1

DT1.Low


Head Position:Low

Following test pattern will beprinted.Find the position where the blockof each color matches the C blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.

22

H1 H2 H3 2 1 3

H8 2

H1 H2 H3 2 1 3

H8 2




H1 H2 H3 2 1 3

H8 2

HORIZONTALDT1, Low

H1 H2 H3 2 1 3

H8 2

HORIZONTALDT3, Low

TEST PRINT PERFORMING TEST PRINT12345678

Select [DT1, Low], [DT3, Low], [DT1, Middle] and [DT3, Middle] in the [HORIZONTAL] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.

23


4-34

24

[ ]

[ ]

[ENTER]




[ ]


TEST PRINT 12345678

[ ]

[ BI-DIRECTION ADJUSTMENT ]

Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR.DEFAULT]>[TEST PRINT] and press [ENTER] key.

Following test pattern will beprinted.Find the position where the upperblock matches the lower blockand check the number.In case of having problemdeciding the number, the numberbetween the 2 numbers can beselected.The number with is the currentsetting.

25

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H8

H7

H6

H5

H4

H3

H2

H1DT3.Middle

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H8

H7

H6

H5

H4

H3

H2

H1DT1.Middle

+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40

H8

H7

H6

H5

H4

H3

H2

H1DT3.Low

+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40

H8

H7

H6

H5

H4

H3

H2

H1DT1.Low


Head Position:Low

4-35

Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3, MIDDLE] in the [BI-DIR.DEFAULT] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.

26

27

28


Fix the HEAD BOARD COVER (Clear Cover).

Fix the DAMPER PLATE.

Make sure to press the Damper Platedownwards lightly when fixing it. * Fix the screws at the bottom of the longhole.

If you press the Damper Plate strongly, theDamper could be broken.

DAMPERPLATE

HEAD BOARDCOVER

H1 H2 H3 2 1 3

H7 H8 2 0

H1 H2 H3 2 1 3

H7 H8 2 0

TEST PRINT




H1 H2 H3 2 1 3

H7 H8 2 0


H1 H2 H3 2 1 3

H7 H8 2 0


PERFORMING TEST PRINT12345678

4-36

2

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

1

RIGHT I/S COVER

3

[ ]

[ ]

[ENTER]


I/S MENUCAP ADJUST

CAP ADJUSTADJUST POS.

ADJUST POS. 0.00>-2.00

[ ]

4-4 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

CAP HEIGHT ADJUSTMENT is to adjust the height of the Cap.It must be done when you remove or replace the Cap Unit.If this adjustment has not been done, there is a possibility that a CAP OPEN SUCTION is not performedcorrectly.CAP OPEN SUCTION is an operation to suck ink without the Heads capped. This can remove the inkaccumulated on the Cap surfaces by the flushing done above the Caps.


Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the Sub Power SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.

Select [I/S MENU]>[CAP ADJUST] and select [ADJUSTPOS.].When the Carriage is not in the capping position, press[ ] key to move the Cap lower and then move theCarriage to the capping position.

4-37

ADJUST POS. -2.00>-1.75

5

GAP

4

HEAD

CAP

[CHECK GAP.] menu is to check the gapbetween the Cap and Head. For adjustment,use the [ADJUST POS.] menu.

Enter the [CHECK GAP.] menu in the [SERVICE MODE]to check the cap adjustment value.The cap moves to the same position as the CAP OPENSUCTION is performed. Check if there is a gap betweenthe Cap and Head.

Move the Cap upward to the position that the Capcontacts exactly to the Head, then press [ENTER] key toupdate the adjustment value.

When you press [ ] key, the Cap moves to the upwardin 0.25mm unit.When you press [ ] key, the Cap moves to the positionin the setting value -2.00mm.When you press[ ] key, the adjustment value is notupdated and the capping is carried out and then exitingthe menu.

4-38

1

2

3

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

LINEAR ENCODERSETUP COMPLETED

LINEAR ENCODERSETUP FAILED

LINEAR ENCODERHEADBOARD FAILED

[ ]

[ENTER]


PRINT MENULINEAR ENCODER

NOW PROCESSING..POS: 1361.00mm

4-5 LINEAR ENCODER SETUP (Referential Time : 3min.)

LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.It is also necessary for checking whether the Encoder Module can read the scale correctly in the wholewidth.

Lower the SHEET LOADING LEVER.Make sure to unload the media when it is set on themachine.Then, turn on the Sub Power SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.

Select [PRINT MENU]>[LINEAR ENCODER] and press[ENTER] key.

One of the messages will appear at the completion of theset up.In case of SETUP ERROR, check the followings.

1. Dirt / Scratch on the ENCODER SCALE.2. Dirt / Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR and

the DRIVE GEAR.5.Fixation between the CARRIAGE and the CARRIAGE WIRE.6. Bad Contact in the cables.

In case of HEADBOARD ERROR, the Head Board couldbe defective.

4-39

Align the Carriage by hand to the Capping position whilemoving the Capping Unit with [ ] and [ ] keys.Press [ENTER] key to cap the Heads.

1

2

3

RIGHT I/S COVER

[ ] , [ ] , [ ] + POWER ON

LIMIT INITIALIZE MENU

MOVE TO CAP POS

4-6 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE (Referential Time : 3min.)

This is used to detect the relation of the Limit Sensor and the capping position. After completing the detection,the distance from the position where the Carriage comes to the most left end to the Limit Sensor will bedetected. When the Limit Position is set incorrectly, capping problem may occur.


Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys.

Align the guides at the both ends of theCapping Unit with the guides at the both ends ofthe Carriage.Make sure not to move the Carriage when theCapping Unit is up because the Heads could bebroken by touching the Capping Unit.

4-40

4

5

6

DETECTING..

SETTING UPCUTTERDOWN POS.

DETECTING..

INITIALIZATION COMPLETED

Carry out the LIMIT POSITION INITIALIZE by pressing[ENTER] key.When the LIMIT POSITION INITIALIZE is completed, themessage appears as shown in the figure.

Move the Head Carriage with your hand until it makes fullcontact with the Left Frame.

Carry out the MAX SCAN WIDTH by pressing [ENTER]key.After the completion of the INITIALIZE, print the servicereport. Then, check the value of the Limit Position is 7.8

+/- 2.5mm.If not, please adjust again.

4-41

1

RIGHT I/S COVER

2

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

4-7 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of media. Ifit is not adjusted, media width could not be detected correctly.



Remove the CARRIAGE COVER.3 CARRIAGE COVER

4-42

If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.2. Replace the REFLECTION TAPE in case of scratch.

7

[ ]

[ ]



PAPERSIDE SENSSENSOR AUTOTEST

SENSOR AUTOTEST 0.5V,NOISE 0

[ ENTER ]

Select [SUB MENU]>[PAPERSIDE SENSE]>[SENSORAUTOSET] and press [ENTER] key.Make sure the voltage is 0.5 to 1.0V and NOISE is 0.

If adhesion of a tape remains in the Head or the dust sticks on the reverse side of a tape when youreplace reflective tape, a sensor cannot read correctly.

Lower the SHEET LOADING LEVER.Then, select [SUB MENU]>[PAPERSIDE SENSE]>[OUTPUT LEVEL] and press [ ] key.

5

4

6

[ ]

[ ]



PAPERSIDE SENSOUTPUT LEVEL

OUTPUT LEVEL 0.7V

[ ]

Adjust the VR on the Carriage Board so that the[OUTPUT LEVEL] will be 0.5 to 0.7V.

4-43

1

2

3

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ENTER]



CALIB.DEFAULTTEST PRINT

[ ]

4-8 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)

CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction.Calibration is done by using the PET-G in the Factory.Without proper calibration, it causes misalignment in the feed amount of media, and results in the problemssuch as White banding, banding of overlap or the dimension error of print result compared to the original data.



Select [PRINT MENU]>[CALIB.DEFAULT]>[TESTPRINT] and press [ENTER] key.

4-44

Test pattern will be printed.Calibrating amount can be calculated with the formulashown at 5 based on the printing result.

4

5

6

FORMULA

CA = CL - MLML

x 100

Scan

Feed

500mm

400mm

[ ]

[ ]

[ENTER]



CALIB.DEFAULTSETTING

SETTING +0.00%>+0.15%

[ ]

Test pattern is always printed with Offset0.00%. Therefore, test pattern is not changedeven if you change the amount in the[SETTING] menu.

Calculate the amount to be calibrated with the formula asshown in the figure.

1. CA = Calibrating Amount2. CL = Commanded Length (=400mm)3. ML = Measured Length

Select [PRINT MENU]>[CALIB.DEFAULT]>[SETTING]and change the amount to be calibrated with [ ] and [ ]keys.Press [ENTER] key to save the setting.

Parameters can be entered with an incrementof 0.05%.(MAX. +2.00% ~ MIN. -2.00%)

4-45

Remove the covers as follows.

-I/S Cover (L/R) -Top Cover (L/R) -Panel Cover -Left Cover

Remove the Flexible Cable connected on thePanel Board when you remove the Panel Cover. I/S COVERs

TOP COVERs

PANEL COVER

LEFTCOVER

1

4

MAIN POWER

[ ]

[ ]

[ENTER]


I/S MENUI/S CONTROL

I/S CONTROLCAP

CAPOPEN

[ ]

SUB POWER

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

4-9 BELT TENSION ADJUSTMENT (Referential Time : 10min.)

2


3

Select [I/S MENU]>[I/S CONTROL]>[CAP]>[OPEN], andthen press [ENTER] key. The Capping Unit moves down,and then the Head Carriage can be moved by hand.

Turn off the Sub Power SW and Main Power SW.

4-46

108.7mm

5

6

Loosen the screws on the Pulley Stand.

7

108.7mm

<Front view>

<Top view>

ADJUSTMENT SCREW

Press the belt down perpendicularly onto the Rail Guideat the position of 108.7mm from the Rail Guide end in theIdle Pulley side.Make sure the tension is between 0.54kgf and 0.59kgf atthat time.Adjust the tension by the adjustment screw as shown inthe figure if the tension is not in the range between 0.54and 0.59kgf.

At tach the SOLENOID CUSHION (P/N.22265241) onto the top of ST-001 to make ameasurement easier.

Tighten up the screws on the Pulley Stand.

<Front view>

4-47

8

108.7mm

<Top view>Measure the belt tension again and make sure thetension is between 0.54kgf and 0.59kgf.

Go to step 6 again if the tension is not in the rangebetween 0.54kgf and 0.59kgf.

Perform [4-11BELT POSITION ADJUSTMENT] asfollows.

4-48

1

3

1.5mm

SCREWs

4-10 BELT POSITION ADJUSTMENT (Referential Time : 10min.)

Make sure to perform [4-10 BELT TENSION ADJUSTMENT] before adjusting the BELT POSITION.

Check the followings before starting the adjustment.

1. BELT TENSION ADJUSTMENT has been done.2.The Carriage is free.

Loosen the fixed screws to have a gap about 1.5mmbetween STAY, SHAFT DRIVE PULLEY and the head ofthe screw.

Remove the covers as follows.

-I/S Cover (L/R) -Top Cover (L/R) -Panel Cover -Left Cover

Remove the Flexible Cable connected on thePanel Board when you remove the Panel Cover. I/S COVERs

TOP COVERs

PANEL COVER

LEFTCOVER

2

4-49

4

The belt makes contact to the upper end.

The belt makes contact to the lower end.

ADJUSTMENTSCREW

ADJUSTMENTSCREW

NG

OKMove the Carriage over several times between the rightand left edge and check the position of the belt on theDrive Pulley.

The proper position is that the belt is located in the centerof the Drive Pulley.

Rotate the adjustment screw asCW (to the direction totighten) when the belt is in the upper position from thecenter of the Drive Pulley.Rotate the adjustment screw as CCW (to the direction toloosen) when the belt is in the lower position from thecenter of the Drive Pulley.

4-50

5

6

7

1.5mm

SCREWs

Tighten up the 2 screws as shown in the figure.

Move the Carriage over a few times between the right andleft edge and check the position of the belt on the DrivePulley again.

Fix the Panel Cover.

Make sure to connect the Flexible Cable to thePanel Board when you fix the Panel Cover.

Turn on the Main Power SW.

PANEL COVER

MAIN POWER

<Rear view>

4-51

Check the position of the belt while aging.

The proper position is that the belt is located in the centerof the Drive Pulley.Adjust again if there is no gap.

NG

OK

9

10

[ ]

[ENTER]

SERVICE MENUMOTOR MENU

MOTOR MENUAGING

AGINGSCAN

[ ]

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

8 Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.

Select [SERVICE MENU]>[MOTOR MENU]>[AGING]>[SCAN] and press [ENTER] key to start aging.

The belt makes contact to the upper end.

The belt makes contact to the lower end.

4-52

1

2

3

4-11 NETWORK BOARD INITIALIZE (Referential Time : 2min.)

Turn off the Main Power SW.

Turn on the Main power SW while pressing the button ofthe Network Board.

Release the button after green and yellow LEDs of the Network Board start flashing, and press the button againto carry out the INITIALIZE.When the INITIALIZE is completed, the yellow LED flashes regularly after LEDs flash 3 times.

NETWORK BOARD INITIALIZE is necessary when the Network Board has stopped responding. When thereis no response even if sending "PING" command or connecting from a browser, there is a possibility that thesetting of the Network Board has become incorrect. In such case, the setting can be returned to the default bycarrying out the INITIALIZE.After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer toRoland PrintServer Network Setting Guide.

MAIN POWER

<Rear view>

MAIN POWER

<Rear view>

4-53

4 Turn off the Main Power SW and then turn it on again.

The Network Board will not work properly if theMain Power SW is not turned on again.Such symptom could occur as that theNetwork Board does not accept any dataalthough it returns the IP address.

MAIN POWER

<Rear view>

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