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Shunt Capacitor Switching For Power Factor Improvement Clayton H Reid

Shunt Capacitor Presentation

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Page 1: Shunt Capacitor Presentation

Shunt Capacitor Switching For

Power Factor Improvement

Clayton H Reid

Page 2: Shunt Capacitor Presentation

Power Factor

Kw is productive power

Kvar is non productive

Page 3: Shunt Capacitor Presentation

Industrial Plant Electrical Load

• Induction Motors• Induction Furnaces• Fluorescent Lighting

Page 4: Shunt Capacitor Presentation

Advantages of Installing Capacitors

• Improved Power Factor• Released System Capacity• Improved Motor and Lighting Performance• Reduced Current and Losses• Decreased Transformer Losses

Page 5: Shunt Capacitor Presentation

Shunt-capacitor Banks

• Automatic switching of capacitor banks • Voltage Control-a voltage sensitive relay is

used which responds to changes in line voltage• Current Control-a current sensitive relay is used

which responds to changes in line current• Kilovar Control-a kilovar relay is used which

responds to changes in reactive loads

Page 6: Shunt Capacitor Presentation

Capacitors Switched with Motor

• Another means of obtaining automatic switching is to connect the capacitor to the motor and switch the motor and capacitor as a single unit

Page 7: Shunt Capacitor Presentation

Capacitors Switched with Motor

• The importance of selecting the correct size of capacitor to be switched with a given motor load

• Location of capacitor connected points• Capacitor switching for special motors and

for special motor-starting applications

Page 8: Shunt Capacitor Presentation

Capacitors Switched with Motor

• Transient inrush current and frequency for the following cases:

• When a single capacitor is energized on a system

• When a capacitor is energized in parallel with capacitor banks already connected

• Effect of transient currents on contactors• Use of air-core reactors to limit transient

current in parallel switching of capacitors

Page 9: Shunt Capacitor Presentation

Overvoltage Due To Excessive Capacitance

• Capacitor connected to the motor and starter de-energized, motor acts as an induction generator with shunt capacitor excitation

Page 10: Shunt Capacitor Presentation

Maximum Voltage Generated

• Size of capacitor• Speed of motor• No load characteristics

Page 11: Shunt Capacitor Presentation

Overvoltage Due to Excessive Capacitance

Page 12: Shunt Capacitor Presentation

Magnetizing Current

Page 13: Shunt Capacitor Presentation

Torque Transients

Page 14: Shunt Capacitor Presentation

Location of Capacitors

Page 15: Shunt Capacitor Presentation

Energizing a Single Capacitor Bank

Page 16: Shunt Capacitor Presentation

Capacitor Inrush Current

Page 17: Shunt Capacitor Presentation

Transient Frequency

- transient frequency - power frequency

Page 18: Shunt Capacitor Presentation

Recommended Capacitor Rating

Page 19: Shunt Capacitor Presentation

Inrush Currents

Page 20: Shunt Capacitor Presentation

Energizing Additional Banks

Page 21: Shunt Capacitor Presentation

Capacitor Inrush Current

CaLa2 Ep

Ip =

Ip= peak in rush current in amps

Ep= r.m.s phase voltages in volts

Ca= total circuit capacitance in farads

La= total circuit inductance in henries

Between C1 and C2

Page 22: Shunt Capacitor Presentation

Transient Frequency

Page 23: Shunt Capacitor Presentation

Contactor Switching Capability

Page 24: Shunt Capacitor Presentation

Transient Overvoltage

Page 25: Shunt Capacitor Presentation

Methods Of Limiting Inrush Currents

Page 26: Shunt Capacitor Presentation

Method Of Limiting Inrush Current

Page 27: Shunt Capacitor Presentation

Capacitor Tests

Page 28: Shunt Capacitor Presentation

Air-Core Reactor Design

Page 29: Shunt Capacitor Presentation

Air-Core Reactor Design

Page 30: Shunt Capacitor Presentation

Air-Core Reactor Design

Page 31: Shunt Capacitor Presentation

Capacitor Switching Tests

Single 10 kvar capacitor

Parallel switching of 10 kvar capacitors

Parallel switching of 10 kvar capacitor with reactors

Inrush Current 725 A

Inrush Current1153 A

Inrush Current595 A

Transient frequency 1057 Hz

Transient frequency 3340 Hz

Transient frequency 1750 Hz

Page 32: Shunt Capacitor Presentation

Summary

• Capacitor selection can be made from manufactures literature. Will provide correction to approx. 95% lagging, voltage will be limited to 110% when motor disconnected.

• Capacitors should be connected ahead of overload relays. If connected after the relays Overload section should be selected based on reduced current through the relays.

• Do not connect capacitors to the winding of a motor driving a high inertia load.as torque transients up to 20 times can occur resulting in mechanical damage to motor shaft and driven machinery

Page 33: Shunt Capacitor Presentation

Summary

• To avoid torque transient problems for motor and driven machinery,capacitors should not be connected directly to the motor in the following :

• a) any open transition reduced voltage starter• b) reversing starters, or starters which are used

for for jogging the motor• c) two speed motors• d) wye-delta motors• Use a separate contactor to switch the capacitor

Page 34: Shunt Capacitor Presentation

Summary

• When capacitors are installed in motor control centers additional inductance should be installed in series with the capacitors to limit transient charging current.This will reduce contact erosion in the contactor