Sidel Meca Sbo 6-10 En

7/23/2019 Sidel Meca Sbo 6-10 En

http://slidepdf.com/reader/full/sidel-meca-sbo-6-10-en 1/137

Avenue de la Patrouille de FranceOcteville-Sur-Mer B.P. 204 - 76053 Le Havre Cedex (France)Tél. (33) 02 32 85 86 87 - Télex 190912 FFax (33) 02 32 85 81 00

TECHNICAL MANUAL

Indice de modification : 07Date : 01/05/1999 NOVEMBRE 1992

SBO 6



MODIFICATIONS NOTICE MECANIQUE SBO 6 - ANGLAIS

Indice Date Objet de la modification



MISE A JOUR DES TRADUCTIONS

Liste des pages à modifier :

Liste des pages à ajouter :



TABLE OF CONTENTS

FIRST PART - DESCRIPTION

I - GENERAL PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . 2

II - GENERAL PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . 3

III - KINEMATIC CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6



IV - INFRARED LINEAR OVEN . . . . . . . . . . . . . . . . . . . . . . 10

V - BLOW WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

VI - AIR SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

VII - WATER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

VIII - TRANSFER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44



SECOND PART - MACHINE INSTALLATION

I - HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

II - INSTALLATION ORDER . . . . . . . . . . . . . . . . . . . . . . . . . 50

III - FLUID AND POWER REQUIREMENTS . . . . . . . . . . . . . 54

IV - TREATMENT OF COOLING SYSTEM WATER . . . . . . . . 55



THIRD PART - MACHINE START UP

I - ADJUSTMENTS BEFORE START UP . . . . . . . . . . . . . . 57

II - CHECKS BEFORE FIRST START UP . . . . . . . . . . . . . . 64

III - MACHINE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

IV - NOISE MADE BY THE MACHINE . . . . . . . . . . . . . . . . . 72



FOURTH PART - ASSEMBLY AND ADJUSTMENTS

I - SAFETY DURING ASSEMBLY AND ADJUSTMENTS . . 74

II - ASSEMBLY AND ADJUSTMENT OF MOULDS . . . . . . . 75

III - MOULD OPENING/CLOSING CONTROL . . . . . . . . . . . . 79

IV - ASSEMBLY AND ADJUSTMENT OF BASE MOULDS . . 81

V - ASSEMBLY AND ADJUSTMENT OF BLOW NOZZLES . 82

VI - ADJUSTMENT OF STRETCHINGS . . . . . . . . . . . . . . . . 84

VII - ADJUSTING THE BLOWING PRESSURE . . . . . . . . . . . 87



VIII - ELECTROMAGNETIC BRAKE ADJUSTMENT . . . . . . . 89

IX - MEMBRANE CONTROL VALVE . . . . . . . . . . . . . . . . . . . 91

X - TRANSFER ARM ADJUSTMENT . . . . . . . . . . . . . . . . . . 93

XI - RESYNCHRONIZATION PROCEDURE AFTER ONE ORMORE TORQUE LIMITERS HAS TRIPPED . . . . . . . . . . 97

XII - ADJUSTMENT IN INFRARED OVEN . . . . . . . . . . . . . . . 99



FIFTH PART - CLEANING/CHECKS

I - SAFETY DURING CHECKS AND CLEANING . . . . . . . 103

II - MAINTENANCE OF THE SBO MACHINES . . . . . . . . . 104

III - DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

IV - WEEKLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

V - MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

VI - QUARTERLY (1.500 HOURS) . . . . . . . . . . . . . . . . . . . . 114

VII - ANNUAL (6.000 HOURS) . . . . . . . . . . . . . . . . . . . . . . . 115



SIXTH PART - GREASING/LUBRICATION

I - SAFETY DURING MAINTENANCE . . . . . . . . . . . . . . . . 117

II - TABLE OF OIL AND GREASE CHARACTERISTICS. . . 118

III - DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

IV - WEEKLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

V - MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

VI - ANNUAL - 6.000 HOURS . . . . . . . . . . . . . . . . . . . . . . . 126



FIRST PARTDESCRIPTION

NOTICE TECHNIQUE SBO 6 - ANGLAIS - 1 -




I - GENERAL PRESENTATION

1 - DEFINITION

2 - FLOW DIAGRAM

PREFORM INFEED RAILS

PREFORM INFEED WHEEL

INFRARED OVEN

PREFORM TRANSFERED WHEEL

BLOW WHEEL

ELECTRICALCABINET

BOTTLE TRANSFER WHEEL

BOTTLE OUTFEED

FAULTY PREFORM

EJECTION

FAULTY PREFORMEJECTION



II - GENERAL PRESENTATION

1 - COLD PREFORM INFEED

2 - PREFORM REHEATING LINEAR OVEN

3 - HOT PREFORM TRANSFER WHEEL

4 - PREFORM EJECTION




5 - BLOW WHEEL

6 - BOTTLE TRANSFER WHEEL

7 - BOTTLE EJECTION

8 - BOTTLE OUTFEED WHEEL




9 - ELECTRICAL CABINET

10 - CONTROL CONSOLE (P.C.) - CONTROL/MONITORING STATION (P.C.C.)

10 - 1 Control console

10 - 2 Control/monitoring station

Operating mode:

11- MACHINE PROTECTION




III - KINEMATIC CHAIN

1 - DESCRIPTION




KINEMATIC CHAIN

1 - Asynchronous motor-reducer 9 - Preform transfer wheel2 - Torque limiter 10 - Bottle transfer wheel3 - Epicyclic module 11 - Bottle exit wheel4 - Torque limiter 12 - Torque limiter 5 - Electromagnetic brake 13 - Synchronism adjustment6 - Slewing bearing 14 - Synchronism adjustment7 - Preform infeed wheel 15 - Torque limiter 8 - Blow wheel axis 16 - Manual rotation




2 - MOTORISATION

3 - MANUAL ROTATION

Before rotating the machine, the technician must check that nobodyis standing behind the sides of the machine which cannot be seenfrom this device.

4 - BELTS

5 - BRAKES




6 - TORQUE LIMITERS

The torque limiters are calibrated in the plant. This adjustment must never bemodified.




IV - INFRARED LINEAR OVEN

1 - DESCRIPTION


EJECTION

EJECTION

TURNING UPSIDE DOWN

UNLOADING

PREFORM TRANSFER

PREFORM INFEED

LOADING

PREFORM CHECK

TURNING UPSIDE DOWN

PREFORM ROTATION

PASSAGE BEFORE IR MODULE



2 - HEATING OF PREFORMS




1 - Box with 3 modules2 - Shutter

3 - Cover with 3 modules

4 - Reflector

5 - IR lamp

6 - Cooling ramp

7 - NYLAIR fan




3 - REGULATION

4 - PREFORM INFEED

A retractable guide installed on a pneumatic cylinder is used as apreform feed safety device. In case of defective preform feed, theguide displacement is detected and its cylinder is used to retract itfully home. (See PCC manual).




PREFORM INFEED

1 - Feeding wheel2 - Retractable guide3 - Preform stop pneumatic cylinder 4 - Preform infeed rails5 - Retractable guide cylinder

1

2

3

4

5




5 - SLOTTED INFEED WHEEL




SLOTTED INFEED WHEEL

1 - Releasing cam2 - Fork3 - Slotted wheel4 - Infeed plate5 - Spindle6 - Spindle position before loading7 - Spindle position after loading




6 - DETECTION - EJECTION OF PREFORMS




DETECTION - EJECTION OF PREFORMS

1 - Fork2 - Motor driven disk3 - Spindle4 - Infeed plate5 - Ejection cylinder 6 - Fork7 - Photoelectric cell




7 - SPINDLES

IMPORTANT: Comply with spindle greasing procedure, page 124.




SPINDLE

1 - Rod

2 - Body

3 - Cylinder

4 - Pinion

5 - Spring

6 - Ball joint

7 - Roller 8 - Cover

9 - Ejector

10 - Ring

11 - Snap ring

12 - End-piece

Note: The parts 9 - 10 - 11 and 12 are personalized parts




V - BLOW WHEEL

1 - DESCRIPTION

2 - MOULD SUPPORT UNIT

2 - 1 Description

* Never remove this bracket in any circumstances.




GUPM MOULD SUPPORT UNIT

1 - Connecting rod2 - Hinge3 - Connecting rod4 - Needle collet5 - Locking6 - Right bracket7 - Left bracket8 - Shock absorber




3 - MOULD OPENING/CLOSING CONTROL

Any maladjusted roller causes the machine to stop, as it acts on asafety device.

COMMON LUBRICATION OF THE MOULD OPENING/CLOSING DEVICE PINIONS




MOULD OPENING/CLOSING CONTROL

1 - Shaft2 - Pinion3 - Tapered binder 4 - Toothed quadrant5 - Roller 6 - Mould opening/closing cam

C-C SECTION

D-D SECTION

VIEW AS PER A

D

C

C

D

5 6

1

2 3 4 A

R O T A T I O N D I R E C T I O N


This screw must btightened

only when it is assembled

with the toothed part, thusenabling the pinion teeth tobe aligned. The screw mustbe removed when theoperation is in progress.



4 - GUPM LOCKING

* NOTE: All the treated steel bushes are mounted flush usingLOCTITE 648.




GUPM LOCKING

1 - Left-hand bracket2 - Shaft3 - Stop

4 - Spring bush5 - Treated steel bushes6 - Right-hand bracket7 - Locking pin8 - Interconnecting rod9 - Bronze pad

10 - Support roller 11 - Roller 12 - Hydraulic shock absorber




5 - BASE MOULD

- 1 rod:

- 1 base mould support:

- 1 base mould raised section:

- 1 roller support yoke:

- 1 guide:

- 1 shock absorber:

There are 2 cams to ensure:

- The lowering of the base once the mold has opened.

- The lifting of the base before the closing of the mould.




BASE MOULD

1 - Base mould support2 - Raised section3 - Base mould rod

4 - Shock absorber 5 - Guide6 - Ball collets7 - Grease nipple8 - Spring9 - Yoke

10 - Peel-off shim11 - Roller 12 - Limit ring




6 - BLOW NOZZLE CYLINDER

Theory of operation:




BLOW NOZZLE CYLINDER

1 - Hollow rod

2 - Stretching rod

3 - HP body

4 - Piston

5 - Plug

6 - Nozzle lowering control

7 - Nozzle lifting control

8 - Preblowing - Blowing

6

7

8

1

5

4

2

3




7 - STRETCHING

The purpose of the stretching is to mechanically elongate the preforms oncethey have been run through the oven.

8 - THREE-WAY VALVE

The purpose of the 3-way valve is to switch the pre-blow and blow pressuresand to make sure that bottle gas relief operates.

Description:

Theory of operation:

20

1




VI - AIR SYSTEMS

1 - DESCRIPTION

The main pneumatic functions are:

The air is supplied by two distinct systems:

- 1 high pressure circuit

-

1 low pressure circuit




2 - RECOMMENDATIONS

Compressed air system:

Contaminants:




3 - HIGH PRESSURE SYSTEM

3 - 1 Pneumatic board

It must be closed for any servicing on the machine.




PNEUMATIC TABLE




3 - 2 Air inlet central part

* 1 rotary union.* 1 rotating joint.

* 1 air distributor.

- Rotary union:

- Rotating joint:

- Air distributor:




ROTARY UNION

1 - Rotary union2 - Mechanical seal sub-assembly3 - Washer 4 - Seal ring sub-assembly5 - Spacer 6 - Locking ring7 - Angular contact ball bearings8 - Body9 - Rotary spindle

10 - O’ Ring* These components rotate with the machine shaft




ROTATING JOINT

1 - Shaft

2 - Cylinder 3 - Ball bearing4 - Ball bearing5 - Circlip6 - Joint Quadring7 - O’ Ring8 - Grease nipple

* Spare parts kit: 3239 3/3




4 - LOW PRESSURE SYSTEM

A valve at the head of the system cuts the machine off from thefactory air system.

* A filter - pressure regulator with a manometer - lubricator set

The filter

- The pressure regulator

- The lubricator




* A 3 way valve

NOTE The air supply unit of the infrared oven tightener isequipped with a check valve and a bleeding valve.

For any intervention on the spindle chain or on thetightener, it is compulsory to bleed this system.




VII - WATER CIRCUIT

1 - DESCRIPTION

The water system assembly breaks down into the following:

* A hydraulic panel

* A hot water rotary union

* A cold water rotating joint.

* A set of pipes

* A inlet circuit for the cooling

Standard:

On option:

2 - ROTATING JOINTS

These are two rotary devices allowing water to pass between the fixed part of the box to which the hydraulic panels hoses are connected and a mobile partconnected to the drilled block.

CAUTION: The quality of the seals will not allow their use "dry".

The layout of the circuit will still permit the pressurizing of therotating joint.

Do not run with a hose disconnected.




ROTARY UNION - TYPE REB/RS - 17586/RIC/386




HOT WATER ROTATING JOINT

1 - Shaft2 - Body3 - Circlip4 - Ball bearing5 - Quadring seals6 - Grease nipple7 - Ball bearing8 - Discharge valve9 - O-Ring

10 - O-Ring




VIII - TRANSFER UNIT

The transfer unit includes:

- A preform transfer wheel:

- Preform ejection device:

- A bottle transfer wheel:

- A bottle ejection device:

- The bottle exit:




SECOND PARTMACHINE INSTALLATION




I - HANDLING

1 - SAFETY DURING HANDLING

Handling operations must be carried out by qualified and authorisedstaff who will check the good quality of slings, shackles, lifting rings,etc. They must wear all the protective and safety gear. Besides, a

person in charge of operations shall be appointed beforehand andwill manage the whole team in charge of handling and liftingoperations.

The sling attachments must comply with the sketches on pages 47, 48and 49.




2 - BLOWING WHEEL SLING ATTACHMENT

Weight: 8.000 daN.




3 - INFRARED OVEN SLING ATTACHMENT

SBO 6-10: Weight: 2.100 daN.

2, 0 0 m

3, 5 0 m




4 - ELECTRICAL CABINET SLING ATTACHMENT

Weight: 850 daN.




II - INSTALLATION ORDER

1 - INSTALLATION

The machine must be installed by qualified and authorised staff, theymust wear all protective and safety gear. Besides, a person in chargeof the installation shall be appointed beforehand who will manage the

whole team carrying out the operations. This person shall also see tothe safety of all the staff.

For work carried out at a height, platforms complying with safetystandards shall be used.

It is necessary to consult the lay-out drawing corresponding to your installation.

2 - INSTALLATION OF THE EQUIPMENT




3 - CONNECTIONS

Check that electrical power cables, and air and water piping aredisconnected from the power supply.

NOTE: Systematically check and tighten all screws that tighten electricalconnections.

Do not forget the connections of the autotransformer or those of the

transformer if the equipment has one.




WATER AND AIR CONNECTIONS DETAILS

* STANDARD SYSTEM

A - Mould body water inlet, Ø 1"1/2 tapped gas pipe

B - Mould base water inlet, Ø 1"1/2 tapped gas pipe

C - Mould body return line, Ø 1"1/2 tapped gas pipeD - Mould base return line, Ø 1"1/2 tapped gas pipe

E - Drain system, Ø 3/4" tapped gas pipe

F - 7-Bar compressed air intake, Ø 3/4" tapped gas pipe

G - HP compressed air intake for preblowing and blowing,Ø 1" 1/2 tapped gas pipe

H - Oven system inlet, Ø 1" tapped gas pipe (option)

I - Oven system return line, Ø 1" tapped gas pipe (option)




WATER AND AIR CONNECTIONS DETAILS

* HR SYSTEM

A - Mould body water inlet, Ø 1"1/2 tapped gas pipe

B - Mould base water inlet, Ø 1"1/2 tapped gas pipe

C - Mould body return line, Ø 1"1/2 tapped gas pipe

D - Mould base return line, Ø 1"1/2 tapped gas pipe

E - Drain system, Ø 3/4" tapped gas pipe

F - 7-Bar compressed air intake, Ø 3/4" tapped gas pipe

G - HP compressed air intake for preblowing and blowing,Ø 1" 1/2 tapped gas pipe

H - Oven system inlet, Ø 1" tapped gas pipe (option)

I - Oven system return line, Ø 1" tapped gas pipe (option)

J - Town water inlet, Ø 9/5 grooved pipe




III - FLUID AND POWER REQUIREMENTS

The compressed air pressure and flow, the electrical power used, the cooled water flow, depend on the shape, capacity and weight of the bottle.

1 - Electricity:

2 - Compressed air:

Control air:

Blowing air - dry, de-oiled and filtered to 0.01 ppm.Spherical base:

Petaloid base:

3 - Cooled water:




IV - TREATMENT OF COOLING SYSTEM WATER

The hydraulic systems of SIDEL machines are delivered drained andclean. This is the reason why any acid etching must be avoided, as it

may corrode some steel or copper systems or tightness bushings if theflushing and neutralization processes are not carried out correctly.

In addition to that, a biocide treatment is recommended if the system

must be stopped for some time, in order to prevent alga and micro-organisms development, which may clog some parts of the machineand molds.

Glossary :

pH =

TH =

French TH

English TH

German TH

Biocide :




THIRD PARTMACHINE START UP




I - ADJUSTMENTS BEFORE START UP

The machine has been designed and manufactured in order to meet theperformance data mentioned before.

Should the user modify the machine or its performances, our guaranteeand conformity for this machine shall become void.

The machine must be installed by qualified staff, they must wear allprotective and safety gear.

The machine is supposed to be in correct condition of operation, that is to say:




1 - SYNCHRONISM ADJUSTMENT

1 - 1 Preform transfer

1 - 2 Bottle transfer




PREFORM TRANSFER




1 - 3 Oven notched wheel




OVEN INFEED PLATE

1 - Shaft2 - Torque limiter 3 - Epicyclic module4 - Adjusting disk5 - Screw




1 - 4 Bottle exit wheel

2 - SYNCHRONISM CHECK

3 - USING THE MANUAL ROTATION DEVICE




BOTTLE EXIT WHEEL

1 - Slotted plate2 - Support bush3 - Clamping screw




II - CHECKS BEFORE FIRST START UP




III - MACHINE CONTROL

1 - STARTING UP PRODUCTION

1 - 1 Safety devices

On the blow-wheel:

The machine doors are equipped with key locks and doubled with anelectrical safety device. This safety system stops the machine uponbraking and air release as soon as the door is opened. These doorsprevent access to the moving parts. It is strictly forbidden to shuntelectrical safety devices and to operate the machine with doors open:NO SAFETY IS PROVIDED.

On the blow-wheel and on the infrared oven:

The panels secured with triangular locks prevent access to the

moving parts. Only maintenance personnel can open these panelsprovided that they take ALL the safety precautions to avoid anaccident.

IMPORTANT:

Before any intervention, make sure that the machine is de-energized.Make sure that the compressed air is cut off and the systems bled.

1 - 2 Logical operating order to be complied with




1 - 3 Operating order to be complied with in the case of a machine equippedwith a Control/Monitoring Station (P.C.C.)

NOTE: The audio warning buzzes to inform about machinestart-up. The machine is set to work when releasing

the pushbutton.

NOTE: The preforms will be automatically loaded into theoven when it has reached the setpoint temperature.

NOTE: The audio warning buzzes to inform about machinestart-up. The machine is set to work when releasingthe pushbutton.




NOTE: For adjustments to be performed fromControl/Monitoring Station, refer to instructions:

"ELECTRICAL DESIGN AND AUTOMATION"

1 - 4 Stopping a machine equipped with a Control/Monitoring Station(P.C.C.)

NOTE: Such a shutdown is to be avoided because preformsmay remain in the oven.




2 - CHECKS DURING OPERATION

* Preform infeed:

* Infrared oven:

* Transfer systems:

* Blow wheel:




CHOICE OF START-UP MODE

< F26 >

ADJUSTMENT

< F1 >

MANUAL

< F2 >

AUTOMATIC

< F3 >

CODE

< F4 >

CHOICE OF START-UP

MODE

SBO16SIDEL




MANUAL MODE

MANUAL MODE

20 95

100 88

PREFORMS SETPOINT

OVEN % OUTPUT

7200 RATESETPOINT

F1

MACHINE

ONMANUAL

F2 F3

ADJUST.

MODE

F4

AUTO

MODE

F5

PREFORM

ELEVAT.ON

F6 F7 F8 F9 F10

FAULT

CLEARED

MANUAL MODE

20 95

100 88

PREFORMS SETPOINT

OVEN % OUTPUT

7200 RATESETPOINT

F1

MACHINE

OFF

F2 F3 F4 F5

PREFORM

LOADINGREQUEST

F6 F7 F8 F9 F10

FAULT

CLEARED

MOTOR CURRENT RATE B/H

PREFORM

ELEVAT.ON

PREFORM

EJECT.ON

BOTTLE

EJECT.ON

7200

F17

0 4 8 12 16 20 x1

BOTTLE COUNTER

RESET < F18 >

0

F17

BOTTLE COUNTER

RESET < F18 >

0

HEATING

ON

BLOWING

REQUEST

OPTION< F14 >

CODE< F12 >

HISTO< F15 >

ALARM< F16 >

OVEN< F11 >

REPORT< F13 >

OPTION< F14 >

CODE< F12 >

HISTO< F15 >

OVEN< F11 >

REPORT< F13 >

F24 F25

TEMPERATURE (C)

F20

F21

F22

F23

F24 F25

TEMPERATURE (C)

F20

F21

F22

F23

STRETCH

STARTUP

STRETCH

STARTUP




AUTOMATIC MODE

AUTOMATIC MODE

20 95

100 88

PREFORMS SETPOINT

OVEN % OUTPUT

7200 RATESETPOINT

F1

MACHINE

ON

F2 F3

ADJUST.

MODE

F4

MANUAL

MODE

F5 F6 F7 F8 F9 F10

FAULT

CLEARED

AUTOMATIC MODE

20 95

100 88

PREFORMS SETPOINT

OVEN % OUTPUT

7200 RATESETPOINT

F1

MACHINE

OFF

F2 F3 F4 F5

PRODUC-

TIONOFF

F6 F7 F8 F9 F10

FAULT

CLEARED

MOTOR CURRENT RATE B/H

PREFORM

EJECT.ON

BOTTLE

EJECT.ON

7200

F17

0 4 8 12 16 20 x1

BOTTLE COUNTER

RESET < F18 >

0

F17

BOTTLE COUNTER

RESET < F18 >

0

OPTION< F14 >

CODE< F12 >

HISTO< F15 >

ALARM< F16>

OVEN< F11 >

REPORT< F13 >

OPTION< F14 >

CODE< F12 >

HISTO< F15 >

OVEN< F11 >

REPORT< F13 >

F24 F25

TEMPERATURE (C)

F20

F21

F22

F23

F24 F25

TEMPERATURE (C)

F20

F21

F22

F23




IV - NOISE MADE BY THE MACHINE

NF S 31.048.

1 - Preform infeed

2 - Thermal conditioning

3 - Blow wheel

4 - Bottle clearing

5 - Electrical cabinet

2 1

5

4

3




FOURTH PARTASSEMBLY AND ADJUSTMENTS




I - SAFETY DURING ASSEMBLY AND ADJUSTMENTS

Only authorized people wearing all protective and safety gear are allowedto carry out assembly and adjustment operations. Besides, they shallcheck that power supplies have been properly cut off and drained beforeany servicing on the machine.

In case there are hot parts, the operator must be provided with heat

resistant protective equipment.In case assembly or adjustment operations have to be carried out using apower supply, the people authorized to carry out these operations mustcomply with the safety instructions in force.




II - ASSEMBLY AND ADJUSTMENT OF MOULDS

1 - ASSEMBLY OF MOULD GUPM

Disassembly and assembly of moulds is easier on the left side of themachine and made easier by using a lifting plate.

The reference surfaces defining the positions of the two half-moulds are:

"C'"

"A"

"A"

"C'" item 6

"C"

"C"

X X'

X X'

item 6

NOTE: Fixing screws do not undergo any particular effort and will bethentightened at the nominal torque corresponding to their diameter and grade class.




ASSEMBLY OF A MOULD GUPM




2 - ASSEMBLY OF GUPM MOULD WITH COMPENSATED PRESSURE

Disassembly and assembly of moulds is easier on the left side of themachine and made easier by using a lifting plate.







III - MOULD OPENING/CLOSING

Adjustment procedure:

NOTE :The electrical safety device prevents the machine from starting if thetool is not set to low position.




MOULD OPENING/CLOSING CONTROL

1 - Pin

2 - Pinion

3 - Cone ring

4 - Toothed sector

1

2 3 4 A

5

1

17

CAM SUPPORT PLATE

FRAME

1 - cam of the tool

2 - roller

17 - locking screw




IV - ASSEMBLY AND ADJUSTMENT OF BASE MOULDS

Disassembly and assembly of moulds is easier on the left side of themachine.

IMPORTANT:

After any intervention on adjustments of mould base and systematically every120 hours, check the fall value when the roller leaves the cam. 0.05 mm must befound (moulds in operating temperature).




V - ASSEMBLY AND ADJUSTMENT OF BLOW NOZZLES

1 - ADJUSTMENT

2 - CHECKING THE TIGHTNESS

WARNING: Never force mould unlocking whilst under pressure.

3 - CHANGE OF SEALS

* PLUG:

* PISTON:







VI - ADJUSTMENT OF STRETCHINGS

1 - ADJUSTMENT OF STRETCHING CYLINDER PRESSURE

2 - STRETCHING ADJUSTMENT




Particular check of stretching equipped with a stop:

3 - ADJUSTMENT OF PREBLOWING AND BLOWING PRESSURES

Preblowing:

Blowing:

4 - ADJUSTMENT OF PREBLOWING AND BLOWING CONTROLS

Point 0 - Point 10

Point 0




point 0

Put the preblowing cam in active position by using an externalcompressed air supply.

5 - STRETCHING CONTROL VALVE ADJUSTMENT




VII - ADJUSTING THE BLOWING PRESSURE

NOTE: There are two needle valves for internal filling: The upper valve opens in

the dome. The lower valve opens in the supply line. A filling duct linksthese valves.




HIGH PRESSURE REDUCING VALVE

1 - Needle valve3 - Throttle spring4 - Valve spring7 - Adjustment key8 - Cap screw9 - Dome seal

13 - Pin14 - Push rod16 - Valve seat seal19 - Dome plug21 - Identification sheet23 - Throttle24 - Body27 - Dome unit28 - Throttle plate29 - Body plug30 - Valve31 - Valve seat unit32 - Valve seat bushing71 - Inlet hole72 - Outlet hole73 - O ring seal

21

27

23

9

28

16

31

72

19

13

14

30

32

73

71

429

7

24

3

1

8




VIII - ELECTROMAGNETIC BRAKE ADJUSTMENT

1 - DESCRIPTION

1

2

3

4

8

5

6

7




2 - MANUAL UNLOCKING

3 ADJUSTMENT OF AIR GAP

Adjustement of the air gap:

4 - ADJUSTMENT OF POSITION SWITCH

B

A




IX - MEMBRANE CONTROL VALVE

1 - Piston adjustment:

2 - Pilot pressure:

3 - Stuffing box:

4 - Leakage:




MEMBRANE CONTROL VALVE

PILOTING DEPRESSURIZED PILOTING UNDER PRESSURE

1 - Piston2 - Arcade3 - Piston nut

4 - Rod5 - Stuffing box nut6 - Upper seat7 - Valve8 - Lower seat

A - 40 Bar air supplyB - Machine circuitC - Purge




X - TRANSFER ARM ADJUSTMENT

1 - ADJUSTMENT OF TRANSFER ARMS ON BENCH

Arm adjustment method:

* The arm can now be refitted on the machine.




2 - TRANSFER ARM ADJUSTMENT


I n

f e e d s l o t t e d w h e e l

P r e f o

r m t r

a n s f e r g r i p p e r

M o u l d

B o t

t l e t r a n s f e r g r i p p e r

B o t t l e e x i t p l a t e

P r e f o r m f e

e d i n g w h e e l






3 - SETTING OF TRANSFERS AFTER REMOVAL OF MOULD SET




XI - RESYNCHRONIZATION PROCEDURE AFTER ONEOR MORE TORQUE LIMITERS HAS TRIPPED

A - BEFORE ANY RESYNCHRONIZATION

B - AFTER ANY RESYNCHRONIZATION

1 - TORQUE LIMITER OF THE OVEN WHEELRefer to point "A"

Refer to point "B"

2 - TRANSFER WHEEL TORQUE LIMITER

Refer to point "A"

Refer to point "B"




3 - BLOW WHEEL TORQUE LIMITER

Refer to point "A"

Refer to point "B"

4 - TORQUE LIMITER OF THE OUTFEED WHEEL

Refer to point "A"

Refer to point "B"




XII - ADJUSTMENT IN INFRARED OVEN

1 - CHANGING THE LAMPS

2 - PROTECTION RAMPS

3 - LAMP ADJUSTMENT




4 - SPINDLE DIASSEMBLY AND REASSEMBLY

Disconnect the machine from any source of energy.

Disassembly:

CAUTION: These nuts are mounted with some screw thread liquid(LOCTITE) and may be hard to unclamp: Preferably use a

ring spanner.

Installation:







FIFTH PARTCLEANING CHECKS




I - SAFETY DURING CHECKS AND CLEANING

Only authorized people wearing all protective and safety gear are allowedto carry out checks and cleaning operations. Furthermore, they shallcheck that the power supplies have actually been cut off and drainedbefore any servicing.

In case there are hot parts, the operator must be provided with heat-

resistant protective gear.

In case checks must be performed when power is supplied, the peopleauthorized to carry out these operations shall comply with the safetyinstructions in force.




II - MAINTENANCE OF THE SBO MACHINES

1 - DAILY MAINTENANCE

IMPORTANT:




2 - WEEKLY MAINTENANCE

3 - CLEANING

4 - CHECKS

Mould bases:




5 - SAFETY DEVICES

* Preform loading:

* Mould locking:

* Faulty bottle ejection:

* Brake:

6 - ADJUSTMENTS

* Locking mechanisms:

7 - ADJUSTMENT OF THE OIL FLOW RATES IN THE LUBRICATORS

Air flow in Nm

3

/h

Number of drops per minute




III - DAILY

OUTPUT RATE:

CELLS:

PNEUMATIC PRESSURES:

BLOWING STATIONS:

40 BAR DRY AIR FILTERS:

CYLINDER MOVEMENT AIR FILTER:

STRETCHING:

PREFORM AND BOTTLE TRANSFERS:

INFRARED CAMERAS:




IV - WEEKLY

MOULDS:

MACHINE SAFETY DEVICES:

ROLLER CHECK:

MOULD OPENING/CLOSING CONTROL ROLLER:

BLOW NOZZLES:

STRETCHING:




3-WAY VALVE:

OVEN SPINDLES:

MOULD SUPPORT UNIT:

TRANSMISSION:




MOULD BASE:

MOULD CLOSING CAM: CHECK FOR CONTACT STATUS MODIFICATION

THRESHOLD:




CHECK FOR SAFETY ON THE MOULD LOCKING CAM:

Adjustment:

CHECK OF LOCK POSITION:




V - MONTHLY

COOLING SYSTEM:

TRANSFER ARMS:

BLOW WHEEL: CENTERING ROLLERS:

STRETCHING CONTROL BEARING:

STRETCHING ASSEMBLY:

STRETCHING CONTROL VALVE CLEARANCE:

BLOW NOZZLES:

PNEUMATIC DISTRIBUTORS:




ELECTROMAGNETIC BRAKES:

HEATING UNITS:

VOLTAGE - FREQUENCIES:

EARTHING CHECK:

Ω

INFRARED LAMPS:

IMPORTANT:

Lamps must always be handled by their ends. Their service life may bereduced if anybody touches the tube.

ALUMINIUM REFLECTORS:

ELECTRICAL CABINET FILTERS:




VI - QUARTERLY (1.500 HOURS)

24 VOLT LEDS:




VII - ANNUAL (6.000 HOURS)

HIGH PRESSURE SILENCER (EXHAUST):

BLOW NOZZLES:

ELECTRICAL CABINET:

PROGRAMMABLE CONTROLLER:

INFRARED LAMPS:




SIXTH PARTGREASING - LUBRICATION




I - SAFETY DURING MAINTENANCE

Only authorized people wearing all the protective and safety gear areallowed to carry out maintenance. In addition to this, they shall check thatpower supplies have actually been cut off and drained before anyservicing.




N OT I C E

T E C H

NI Q UE

S B O 6 -AN GL AI S

-1 1 8 -

Item Actual reference Color SIDEL Conditionning Qty ISO Standard NGLI Scap Basic

code Grade 40°

LUB 1

LUB 2

LUB 3

LUB 4

LUB 5

LUB 6

LUB 7

LUB 8Edible

LUB 9Edible

LUB 10

LUB 11

LUB 12

LUB 13

LUB 14

LUB 15Edible

LUB 16

LUB 17

LUB 18

LUB 19

LUB 20

LUB 21

LUB 22

LUB 23

LUB 34

LUB A01

LUB A02

LUB A03



III - DAILY

CYLINDER MOVEMENT AIR OILER:

LUB 8

Air flow in Nm3 /h

Number of drops per minute




IV - WEEKLY

STRETCHING:

Slide:

LUB 3

Note: If the ball collets are replaced by Pacific collets, use LUB 8 instead.Roller:

LUB 3

Columns:

LUB 3

MOULD SUPPORT UNIT AND MOULD BASE:

LUB 3

LUB 3

LOCKING MECHANISM:

LUB A01

NOZZLE CYLINDER:

LUB 9




BLOW WHEEL:

LUB 16

LUB 3

MOBILE WHEEL:

Orientable ring:Bearing:

LUB 3

Teeth:

LUB 2

Bearing on central shaft:

LUB 3

Eccentric roller:

LUB 3

Mould opening/closing unit (toothed part) :

LUB 2

MOULD OPENING/CLOSING CAM:

Greased pivot:

LUB 3




TRANSFER TABLE:

Preform transfer shaft:

Bottle transfer shaft:

LUB 3

MOTOR-REDUCER:

LUB 5

EPICYCLOIDAL MODULE:

LUB 19




V - MONTHLY

BLOW WHEEL:

Air inlet central part:

Revolving joint

LUB 4

Rotary union

LUB 4

Water inlet central part:

Revolving joint

LUB 4

Rotary union

LUB 4

Moulds:

LUB 10

Mould opening/closing control:

LUB 3

LUB 2

TRANSFER TABLE:

Preform transfer shaft:

Bottle transfer shaft:

LUB 3

LUB 2

Bottle outfeed shaft:

LUB 3

LUB 2

NOZZLE CYLINDER:

LUB 9




MANUAL ROTATION:

LUB 2

MOTOR SHAFT:

LUB 3

INFRARED OVEN:

LUB 13

LUB 6

When applying grease, one impulse is sufficient because an excess of grease would cause its running on the spindle nose.




Oven transmission:

LUB 3

Infeed transmission:

LUB 3

LUB 2




VI - ANNUAL - 6.000 HOURS

BLOW NOZZLES:

LUB 9

Documents

Sidel Meca Sbo 6-10 En