SIDEL Tooling en Bd

8/9/2019 SIDEL Tooling en Bd

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ToolingSetting the industry standard in blow moldsand personalization parts to fuel your growth



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Sidel engages in ongoing researchfor constant innovation in Tooling tobring you:• new functionalities,• improved bottle performance,• gains in productivity,• exibility (increased compatibility

and versatility),• greater reliability and longer useful

life.

To provide you with the best possibleservice, our teams are committed tobeing:• responsive,• close at hand,• exible.

As part of Sidel’s Packaging Develop-ment, Design & Tooling, Sidel Toolingoffers customers guaranteed results from the OEM expert, a single source providing services ranging from initialdesign to production.

Sidel Tooling,helping shape your future The easiest and most reliable way to optimize your productivity.

YOUR BOTTLE IS AN IMPORTANT MARKETING TOOL , AND THE MOLD

IS THE KEY. T HE MOLD HELPS DETERMINE YOUR BOTTLE ’S STRENGTH ,WEIGHT , COST AND SHELF IMPACT . B ETTER MOLDS MEAN HIGHER

BLOWING RATES , IMPROVED ERGONOMICS , FASTER FORMAT CHANGEOVER

TIMES , INCREASED RELIABILITY AND A LONGER USEFUL LIFE – IN SHORT ,HIGHER PRODUCTIVITY .



The new international benchmark

T OTALLY REDESIGNED MOLDS BOOST PERFORMANCE

Sidel’s 25 years of experience in blowmolding innovations on many gene-rations of machines has culminatedin a unique mold concept called theUniversal Shell™. A combination ofadvanced technology and experience,this concept offers:• Better bottle performance (improved

base cooling) and higher productivity(molds developed for production ratesup to 1,800 b/h/m);

• Easier operation: shells are inter-changeable among all generationsof SBO blow molding machines;information printed on molds isclearer; and parts are streamlined;

• Faster mold manufacturing times:reduced by 40 percent in threeyears;

• Warranty extended to two years.

C OMPLETE ,WELL - DESIGNED PRODUCT RANGE

Sidel’s Universal concept can be usedwith small and large containers:• High-Speed™ shells for small

containers up to 0.7 L. These shellsare small diameter Quick Change™molds developed for the latestgeneration of high speed blow mol-ding machines (SBO HighSpeed™);

• Jumbo molds for large containersup to 3.5 L, compatible with all SBO

machines equipped with cylindricalmold support units. The Jumbomold also comes in an HR version(molds for hot ll bottles).

A new generation of molds guarantees

world-class performance compatible with all blow molding machines.

1 - Highspeed Shell™ For small containers up to 0.7 L.

2 - Universal Shell™ A versatile mold for all your blowmolding machines.

3 - Jumbo moldsFor large containers up to 3.5 L.

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Innovations for all your markets

P RODUCTIVITY

Your equipment’s productivity hingeson fast changeovers.

In 2007, Sidel is taking the next stepin providing customers ultra-fastformat changeovers. With its brandnew Ultra Quick Change™ system,connections and disconnections areten times faster for all cooling linesand temperature sensors at the moldbase and neck.

S HELF IMPACT

Sidel is developing new mold machining solutions including a laser technologythat takes engraving, textures andembossing to new heights.

These new technologies developedexclusively for Tooling are paving theway for new techniques such as “water- marking” and other highly innovativeand original design concepts.

F LEXIBILITY IN HOT FILLING

Sidel’s innovative new 300AF aluminum molds for HR (heat resistant) appli-cations can withstand temperaturesup to 180˚ C, and they feature manyadvantages:• lightweight material facilitates format

changeovers and improves production rates of your blow molding machines;

• better heat conduction (faster moldheating and cooling);

• faster manufacturing times.

This solution replaces stainless steel,the material of choice until now. Youget more exibility and major gains inproductivity.

1 - The manufacturing process is based on 3D digital les.2 - 300AF aluminum mold: the aluminum advantage for your HR applications.3 - Built-in handle insertion device for bottles with pre-molded handles.4 - Laser machining takes engraving and embossing to new heights.5, 6 - Ultra Quick Change: Mold connection/disconnection system is ten times faster.7 - Highspeed™ mold mounted on a Shellbridge™ adaptor for enhanced versatility.

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Sidel’s organization and facilities formold production are world class andare constantly evolving to respond toyour needs for innovation, cost opti-mization and speed to market.

T OTALLY SYNCHRONIZED PRODUCTION

Located in proximity to customers,our four Tooling centers are smallenough to be exible and responsivebut large enough to house state-of-the-art machine tools. They all havethe same advanced equipment tooffer you the same level of top-notchquality and world-class reliability.Our high-speed machining centersare fully automated to give us thecompetitive edge.From the bottle shape conceptthrough nal mold inspection, theentire manufacturing process isbased on 3D les creating a digital model. This “all digital” format usedat all four sites creates a globalproject management network toguarantee product consistency,regardless of where or when moldsare manufactured.

D EDICATED ,RESPONSIVE TEAMS

The four sites have identical organi-zations for optimum responsiveness.

They all have:• An independent prototype unit

to manufacture prototype andmarketing molds;

• The ability to quickly produce andmodify molds;

• A fully integrated team of processengineering, mold manufacturingand blow molding experts.

Responsivenessand competitivenessFour production sites operate 24/7

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3 4 51, 4, 5 - Sidel’s high-speed machining centers are fully automated to give us the competitive edge.2, 3 - Each Tooling facility has the expertise to guarantee unsurpassed mold quality.





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Personalization parts from SidelBoost your blow molding machines’ efciency

The productivity of your blow mol-ding machines hinges on how wellpersonalization parts perform. Theymust be perfectly aligned with yourpackage speci cations.Quick Change™ parts designed bySidel guarantee smooth productionstart-ups and consistent reliabilitythroughout the life cycle of yourbottle.

For every new package designed,the required personalization partsare carefully de ned and suppliedin suf cient quantities to keep youroperations running smoothly. Theseparts may include:• preform infeed rail and wheel(s),• spindles,• bell nozzles,• transfer grippers and transfer arm

heads,• bottle exit guides and exit wheel,• stretching rods and stoppers.

With OEM personalization parts inthe Tooling kit, it’s possible for a single person to manage the engineeringand logistical aspects of a projectand guarantee secure productionstart-up.1

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1, 2, 3 - Sidel Quick Change™personalization parts like the spindle chain,blow nozzle and transfer arms guaranteeunwavering reliability.



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1 - Bottle exit kit.2 - Grippers, nozzle tip, spindles, stretching rod and stopper.3 - Preform infeed rail.4 - Under neck guide.

5 - Preform infeed kit.



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You have specic needs We offer customized solutionsS OLUTIONS TAILORED TO FIT YOUR PROJECT

Do your machines require individualsolutions to increase their exibilityand productivity?

Our “Tooling Innovations” Departmentoffers speci c solutions including:• Special shells allowing total inter-

changeability among all blow mol-ding machines in your installed eet(both Sidel machines from variousgenerations and/or other manufac-turers’ equipment);

• Molds with mobile elements forhandle insertion either during orafter molding.

A SINGLE SUPPLIER , TO ACCOMMODATE ALL TYPES OF BLOW MOLDING MACHINES

Do you have blow molding machinesfrom different manufacturers?Sidel Tooling offers you the bene t ofour OEM knowledge and experienceas a world leader in manufacturingblowing molds.

Sidel’s Multiblower™ solutions havespecial shell supports that make itpossible to use a single type of moldon many types of blow molding ma-chines from various manufacturers.

M OLD FLEET IMPROVEMENTS ,MODIFICATIONS , REPAIRS

AND MAINTENANCE

Over time, your needs and your equip-ment change. Sidel can work withyou to adapt your molds so that theykeep up with the latest changes inyour facility.

In most cases, when your moldsare accidentally damaged, they canbe repaired. As your molds’ OEM,Sidel is most quali ed to assess these damages and propose appropriaterepairs.

Multiblower™ solutions can be used toadapt a single type of mold to differentbrands of blowing machines.

Jumbo HR mold with insert. Mold for polypropylene application.



With a dedicated project management team Your project is in good hands

C OMPLETE PROJECT OVERSIGHT

A dedicated “project management”team at each of our Tooling productionsites ensures:

• A single person is responsible forhandling each order;

• Contracts are systematically review-ed to validate technical aspects andscheduling benchmarks;

• Your project is tracked in real time;• Logistical services are part of the Tooling Department;

• Historical records of your installed eet of molds are tracked and managed.

Basically, you have a single contactproviding you with personal service forgreater responsiveness and reliabilityto ensure a trouble-free start to yournew production projects.

B OTTLES “ IN SPEC ”GUARANTEED

Sidel’s experience and capabilities inmold manufacturing combined withour blow molding expertise give you aunique assurance: We guarantee thatyour bottles will meet de ned dimen-sions and performance criteria.

And Sidel doesn’t just commit resour-ces. You have Sidel’s assurance thatthe nal result will fully meet your ex-pectations.With Sidel Tooling, you’ll be workingwith an ISO 9001 certi ed partner thatoffers guaranteed quality, from thetime of order until delivery.

1 - A multi-disciplinary team dedicatedto your project’s management.

2 - Sidel guarantees the quality of yourmolds and personalization parts

3 - Our Logistics Department handles your parts with care.

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From rst marketing idea to nal bottle production,an industrial commitment

Design

P ACKAGING D EVELOPMENT

Sidel’s Packaging Development, Design & Tooling organization encompasses Sales Coordination, Bottle Design, Feasibility, and Tooling to offer comprehensive, competitive solutions for your new packages. The fourPackaging Development, Design &

Tooling centers (Octeville, France;Shanghai, China; Atlanta, U.S.; andSao Paolo, Brazil) share the same to-ols and methods to ensure the samelevel of commitment and guaranteearound the world. This is how Sidelensures that your bottles deliver highshelf impact and superior technicalperformance at a lower overall cost.

S HELF IMPACT

Sidel anticipates market needs. Aproactive player, Sidel’s trump cardsare innovation and creativity to giveyour packages high shelf impact.

G UARANTEED PACKAGE PERFORMANCE

Sidel guarantees package performance, whatever the design. That means your package will be compatible with yourequipment, from packaging throughdelivery. And it means that you haveSidel’s commitment on the performance of the nished product. Sidel usesstructural analysis to simulate shapebehavior and guarantee the mechanical performance of your bottle. Everyyear, Sidel performs over 300 shapevalidation tests in an industrial setting.

B OTTLE COSTS 20 PERCENT LOWER

Package Solutions can also help keepcosts down. Producing packages athigh speed (1,800 bottles/hour/mold)on its new generation SBO Universal™blow molding equipment can help cutpackage blow molding costs by up to20 percent. Universal™ equipmentproduces lighter weight bottles – impor-tant because raw materials represent85 to 92 percent of total package cost;lowers air and electricity consumption;and cuts maintenance costs.

In some cases, Sidel’s barrier solutions (Actis™ treatment) combined withadvanced shapes can also serve toreduce bottle weight. New bases de-veloped for still and sparkling beverages improve the performance of bottlesproduced at very high speeds.

IMPRESSIVE RESOURCES

Fifteen expert designers create over300 innovative package designs every year. They are the creative forcebehind new trends on store shelvesaround the world, producing 3,500drawings of bottles, preforms andengravings annually, designed to yourspeci cations.

N EW MATERIALS

Sidel has also partnered with com-panies to develop and approve newplastic packaging materials for foodapplications. Some of these include bi-oriented polypropylene, PLA, and PET with light barriers for dairy pro- ducts.



Packaging Development,Design & Tooling You hold all the cards

FeasibilityIndustrial

productionInline bottlevalidationEngineering

development



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Six production sites for worldwide coverage

…the network of a global leaderF RANCE

Sidel (Paris - France)Contact: Patrick ETAVEtel: +33 143 007 988

E UROPE , CIS, A FRICA AND M IDDLE E AST

Sidel (Octeville/mer - France)Contact: Franck HANCARD& Laurent CHARRIERtel: +33 232 858 687

N ORTH A MERICA Sidel Inc (Atlanta - USA)Contact: Stéphane RUET& Timothy TOMLINtel: +1 678 221 3000

S OUTH A MERICA

Sidel do Brasil Ltda (Sao Paulo - Brasil)Contact: Wesley CALASTROtel: +55 11 4668 7000

M EXICO & A MERICA C ENTRAL

Sidel Guadalajara(Guadalajara - Mexico)Contact: Hugo PALMA tel: +52 55 5387 4041

A SIA

Sidel Shanghai(Shanghai - China)Contact: Geoffrey KWOK tel: +852 27 35 68 22

Packaging Development& Tooling centre

Atlanta

Packaging Development& Tooling centreSao Paulo

Packaging Development& Tooling centre

Octeville Tooling centreParis

Packaging Development& Tooling centreShanghaï

PackagingDevelopment& Tooling CentreGuadalajara





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SIDEL Tooling en Bd