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SLP MEXICO PLANT July 23, 2012

SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

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Page 1: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

SLP MEXICO PLANT July 23, 2012

Page 2: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 1

SAN LUIS POTOSI MEXICO PLANT

42/30

72

Union/Non-Union

Facility Size Total Area - 12.75 acres= 51,604 m2

Area under Roof ( Buildings) –67,436 sq ft= 6,265 m2

Employees

Products/Specialty Services

Thermocomp® - glass and carbon fiber reinforced

Lubricomp® - self-lubricating for gears and bearings

Stat-Kon®; - electrically active, statically dissipative,

Colorcomp® - pre-colored unfilled

Lexan ®, Valox ®, Xenoy ®

ESPREE & AVP Certifications

VPP Site: Volunteer Protection program since Dec.2005 Star of Excellence Accreditation Feb 2010 Environmental: Clean Industry: recommended for Certification 4Q 2008 Responsibility Care. Mexico Program (ANIQ-SARI) 2Q 2010 Quality Certifications:

ISO 9001-2008 ISO 17025 UL NSF GMP FDA

Manufacturing Excellence Lean Journey since 2004 TPM Implemented since 2005 Changeover time @ 60 min 5 S Plant Lean Six Sigma Culture

Volume capacity 8,400 MTyear

Page 3: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 2

2

Mario Ugalde

Hugo Sixtos

Plant Manager

Process &

Quality Manager HR Specialist

Carlos Arriaga

Daniel Rivera

Plant Engineer

Maintenance Supervisor

Maintenance Technician

(6)

Cindy Vazquez

Victor Delgado Mtls. & Logistics

Mgr & TCO

Quality Control Technicians

(7) Production Operators

(38)

SLP Organizational Chart

Mexico HR Manager

Mario Carlos

Updated: : July 2012

Alicia Rodriguez

EHSS Leader

Sagrario Jimenez Quality Leader

Jorge Luis Fraga

Process Engineer

Blue: Job Position Black: Occupant Name Red: Unionized

Marcos Morales Rafael Duque Production Supervisor

Manuel Garcia Manuel Cepeda Production Supervisor

Production Supervisor

Production Supervisor

Efrain Avalos

Warehouse Supervisor

Shipping Coordinator

Forklift Operators

(6)

Production Scheduler

Jorge Portales

Trade Analyst

Oscar Moreno

Aldo Enriquez Indirects

Purchasing

Ericka Del Valle

Page 4: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 3

3

To be the best manufacturer plant of high performance thermoplastic compounds in the world to satisfy our clients needs, with the best people; in a

safety, quality and productivity environment

Mission

EHSS Excellence •Incidence Rate <1 •Clean Industry •VPP •Training 100% •Star of Excellence •People Involvement •Responsible care •SHEMS Implementation

HR Excellence •Talent Development •Recognition •Community Involvement •Effective Communications •Work environment •Employees Involvement

Cost Control & TCO •Budget on target •TCO Projects Execution •Inventory level &Inventory Turns •P&E Execution

Service & Quality Excellence

•PEF >=98% •Shipping on time >=98% •Complaint Response <25 days

Lean & Productivity •COT<=60 min •Yield => 96% •Uptime => 80% •TPM

INSPIRE ENGAGE

DELIVER CREATE

Page 5: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 4

SLP PLANT CAPACITY AND MARKETS SERVED

Line Capacity

MX01 786MX03 2,177MX06 862MX07 1,663MX08 514MX10 2,419

Grand Total 8,422

Page 6: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 5

5

2012 Shipments YTD Domestic 9%

Exportation 91%

SLP PLANT CUSTOMERS DISTRIBUTION

Page 7: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 6

SLP STRATEGIC ADVANTAGES

• Geographic location. • Service • Cost • Customer focused • Available capacity in compounding • Available land to expand. in compounding and other products • Healthy laboral environment and People´s expertise

<24 Hrs Service-LTL

Available Area For Future

expansion @ 20,000

sq m

Aerial Facility and Land View

Page 8: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 7

7 EHSS BASICS FOR VISITORS

Sign in and out at the facilty entrance, using the assigned tag Are accounted for in emergency situations

You must be escorted 100% of the time on site Follow site procedures (i.e. permits)

Your scort is responsible for assuring that you have and wear the appropriate PPE

SLP is a non smoking plant

Not allowed to drive vehicles

Page 9: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 8

8

EMERGENCIES

During Site emergencies •Pull out alarm stations or when you hear it,

•Leave the plant by the nearest emergency door •Follow your escort , do not run

•Proceed to the security house where you will be counted.

All injuries must be reported to

EHSS

RAW MATERIAL

FINISHED GOODS

QUALITY LAB

OFFICES ENTRANCE

YOU ARE HERE

Page 10: SLP MEXICO PLANT - ジェトロ(日本貿易振興機構) · No. 1 SAN LUIS POTOSI MEXICO PLANT 42/30 72 Union/Non- ... TPM Implemented since 2005 Changeover time @ 60 min 5 S

No. 9

9

PPE REQUIREMENTS

HARD HAT

EAR PLUGS SAFETY GLASSES

SAFETY SHOES

(STEEL TOE)

MANDATORY TO STEP INSIDE THE PLANT

LONG SLEEVES

IN DESIGNATED AREAS- YELLOW

PAINTED

FACIAL SHIELD

WHILE HANDLING ANY EQUIPMENT OR

MATERIAL

LEATHER GLOVES