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Suman Das Mobile: +91 9748054784 / +91 8335804900 E-Mail: [email protected] Middle level assignments in Projects Execution & Design (Instrumentation & Control) with a leading organization of repute. Industry Preference: Oil & Gas /Power / Steel Location Preference: Middle East/Asia/Europe PROFILE SUMMARY B.Tech. (Electronic & Instrumentation Engineering) with nearly 9 years of experience in the areas of: ~Instrumentation Design ~Erection & Commissioning ~Installation & Testing ~Operations & Maintenance ~Project Execution &Quality ~Liaison & Coordination Instruments for all applications (NEMA 4x, Ex, HART, Digital & Profibus PA type) Design, erection, commissioning, installation, loop checking, calibration, IO checking & maintenance. Under HAZOP condition Zone -0,1,2 FEED, Pre-bid engineering, Proposals submission, Technical specifications, Floating of enquiries, technical comparison of offers, meetings with clients/ customers/ vendors/consultants, deviations, techno-commercial discussion, approval of vendor drawings & submittals, interaction with other disciplines, coordination with Site engineering activities, vendors follow-up, site visits & site correspondence, As- built drawings and Project Progress reporting, technical assistance for project and process dept. Fully conversant with International and National industry Standards and Codes. Experience in design & development in line with the global quality standards; conversant with engineering drawings, schematic diagrams and engineering standards specifications. Skilled in reviewing project schedule, planning cash flow requirements and coordinating structural & MEP works including liaison with sub-contractors for executing the projects P&IDs development/review, Instrument Sizing & Selection, HAZOP, Ex and SIL participation. Procurement of Field Instruments, Analyzers and Systems Technical co-ordination for DCS/ PLC including Preparation/review of instrument datasheets, requisitions, carries out technical bid evaluations, review of vendor documents and participation in inter-discipline interface. Good knowledge of major industry Codes and Standards (e.g., API, ISA, IEC, ISO etc.) Inspection of instruments/ FAT / SAT and erection / commissioning supervision. CORE COMPETENCIES Project Operations Establishing time span of project execution as per client specification and listing down the resource needs for projects, after considering the budgetary parameters set. Coordinating with all Technical Departments For smooth progress as Technical Coordinator. Monitoring project status during the course of periodic project review meetings.

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Page 1: Suman Professional

Suman Das Mobile: +91 9748054784 / +91 8335804900E-Mail: [email protected]

Middle level assignments in Projects Execution & Design (Instrumentation & Control) with a leading organization of repute.Industry Preference: Oil & Gas /Power / Steel Location Preference: Middle East/Asia/Europe

P R O F I L E S U M M A R Y

B.Tech. (Electronic & Instrumentation Engineering) with nearly 9 years of experience in the areas of:

~Instrumentation Design ~Erection & Commissioning ~Installation & Testing ~Operations & Maintenance ~Project Execution &Quality ~Liaison & Coordination

• Instruments for all applications (NEMA 4x, Ex, HART, Digital & Profibus PA type) Design, erection, commissioning, installation, loop checking, calibration, IO checking & maintenance. Under HAZOP condition Zone -0,1,2

• FEED, Pre-bid engineering, Proposals submission, Technical specifications, Floating of enquiries, technical comparison of offers, meetings with clients/ customers/ vendors/consultants, deviations, techno-commercial discussion, approval of vendor drawings & submittals, interaction with other disciplines, coordination with Site engineering activities, vendors follow-up, site visits & site correspondence, As-built drawings and Project Progress reporting, technical assistance for project and process dept.  Fully conversant with International and National industry Standards and Codes.

• Experience in design & development in line with the global quality standards; conversant with engineering drawings, schematic diagrams and engineering standards specifications.

• Skilled in reviewing project schedule, planning cash flow requirements and coordinating structural & MEP works including liaison with sub-contractors for executing the projects

• P&IDs development/review, Instrument Sizing & Selection, HAZOP, Ex and SIL participation.• Procurement of Field Instruments, Analyzers and Systems Technical co-ordination for DCS/ PLC including• Preparation/review of instrument datasheets, requisitions, carries out technical bid evaluations, review of vendor

documents and participation in inter-discipline interface.• Good knowledge of major industry Codes and Standards (e.g., API, ISA, IEC, ISO etc.)• Inspection of instruments/ FAT / SAT and erection / commissioning supervision.

C O R E C O M P E T E N C I E S

Project Operations Establishing time span of project execution as per client specification and listing down the resource needs for projects,

after considering the budgetary parameters set. Coordinating with all Technical Departments For smooth progress as Technical Coordinator. Monitoring project status during the course of periodic project review meetings.

Designing & Commissioning Developing the conceptual design drawings, P&ID & technical specifications, datasheets; generating computer aided

design and PDMS Software knowledge. Liaising with clients to understand their needs and subsequently preparing appropriate scope of work to meet those

needs; creating concept schemes & layouts; developing basic reports and technical proposals for clientele. Commissioning troubleshooting and maintenance of Oil (terminals), Gas processing plants, chemical plants, water

treatment plants, boilers, Steel plants. Technical background includes knowledge of all kinds of maintenance in continuous process plants and hands on experience in calibration and all other turn around jobs in process plants. Planning and organizing jobs with technician in risk areas in accordance with work permit and hazardous areas safety regulations. Loop testing, and start-up jobs.

Liaison & Coordination Networking with architects / consultants / clients / contractors to ascertain technical specifications & construction

related essentials, based on the prevalent rules. Coordinating with consultant engineer, departments, vendors, supervisor & clients for daily work progress and resource

availability to meet up project schedule.

Quality Assurance Adapting and implementing a stage-by-stage Quality Monitoring System to ensure adherence with technical

specifications and quality standards Quality Inspection and FAT for PLC & Instruments at vendor’s end. Inspection for Control and On/Off Valves.

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O R G A N I Z A T I O N A L E X P E R I E N C E

Since Jan’2008 with Danieli Automation India Ltd., Kolkata as Manager Instrumentation

Key Result Areas & Job Role: Erection, commissioning, installation, loop checking, parameterisation, calibration, configuration, IO checking & maintenance

under Hazardous area Gas Plant and Steel Plant. Preparation of Instrument datasheet, Instrument Index, Instrumentation BOQ, Control Valve Sizing, Orifice Sizing Calculation,

venture, Pitot/Annubar (by software). Preparation of IO allocation/list, Loop Diagram, Termination Details, Cable Schedule, Cable selection, Hookup Diagram. Handling more than 6 contractor’s manpower at a time during erection jobs. Attending various meetings like kick-off meetings, project review meetings, project schedule meetings and site issue meetings Overseeing site preparations, mobilizing contractors for carrying out erection activities Reviewing engineering drawings, layouts, diagrams, technical specifications and cost estimates for erection &

commissioning of the plant Developing and implementing testing procedures and systems as well as setting up testing facilities for various tests Conducting in-house testing & inspection with personal involvement to control quality Directing and leading the technical personnel; imparting continuous on job training to the workforce for accomplishing

greater operational effectiveness / efficiency Accountable for the commissioning of the equipment; conducting tests & inspections to ensure operational effectiveness

of plant & utilities. Exposure in R&D department for Laser and X-ray utility equipments.

Projects Handled:(Ongoing): Instruments (Hazardous area) Designing and Commissioning for Rayon Process plant West Bengal. Designing of Valves and Instruments for East India Petroleum storage and distribution Plant Vizag Commissioning, Loop testing & calibration of Profibus PA & HART instruments and Valves under HAZOP for CO2 Plant, Boiler,

Natural GAS Plant, DRI, Reformer Plant, O2/N2/Ar Plant & WTP in Egypt EZZ steel Plant. Designing instrumentation for Thaichin DRI Gas based Plant. Precommissioning and Testing for laser I

(Executed): Erection & Commissioning of Profibus PA & HART instruments and Valves under HAZOP for CO2 Plant, Boiler, Natural Gas

Plant, DRI, Reformer Plant, O2/N2/Ar Plant & WTP in Abu Dhabi ESI Plant. Designing, Erection, commissioning, Calibration Of instruments for Arc Furnace, Ladle Furnace, Caster, Air Separation Plant,

FTP, & WTP at Myanmar Myin Gyan Steel Plant Commissioning of Instruments; HMD, Image Sensor, Laser Speed Meter & X-Ray Gauge (Thickness Measurement) for Vietnam

Tong Dong plant. Commissioning of Ex smart Positioner Control Valves, pressure, Flow instruments and etc for Bangladesh BSSRM Caster. Designing & Commissioning of all types of instruments-Control valves with smart positioned, on/off Valves, Pressure, Flow,

Level, Temperature, Vibration, Analyser, etc for Bokaro, IISCO, Monnet, JSW Steel, Salem, and Chemical plants. Handled Myanmar Gas based (zone -0,1 &2) DRI as a Project Manager

Highlights: Reduced downtime by 10% through measures such as effective planning and scheduling and prediction algorithms. Successfully executed plant expansion / modification / up gradation. Escalated Overall Operating Efficiency (OEE) by 5%

through measures such as adhering to quality norms and ensuring adequate availability of resources. Recognised for increasing in-plant capability by 2% through effective maintenance and was appreciated for the same Pivotal in streamlining processes through measures such as setting clear time bound targets and eliminating non value

adding activities

P R E V I O U S E X P E R I E N C E

Jan’07 – Jan’08 with MECON Ltd (Consultant for Oil and Steel) (Instrumentation & Process Dept)Handled Instrumentation Design, Consultancy and Commissioning jobsKey Result Areas & Job Role: Verification of BOQ, finalising sub-contractor and maintaining coordination with all departments for smooth completion

of projects. Designing of safety related Instruments. Using INTOOLS as a beginner. Involved in erection, testing and commissioning of all instrumentation job and PLC’s(Allen Braedly) at site till final

handover of the project Conducted detailed analysis of drawings by ensuring quality engineering and hassle-free erection. Checking, commenting and approval of vendor’s documents, datasheets, drawings & calculation sheet as a consultant.Projects Handled:

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Responsible for handling Steam Line, CO Gas , BF gas and Mixed Gas system Instrumentation and Electrical job for Bokaro Coke oven

Designing of P&ID’s and Datasheets for RSP Coke oven Instruments. Checking vendor’s documents, datasheets, drawings & calculation sheets for Bokaro Blast Furnace project.

July’06 – Dec’06 with Magna Info services Pvt. Ltd.Responsible for Industrial Networking Project Handled: For Bokaro Steel Plant optical, Ethernet and profibus networking designing and commissioning.

H A N D S O N E X P E R I E N C E W I T H E Q U I P M E N T S

Safety Instruments (NAMUR, NEMA, Ex), Profibus PA & Smart type HART Transmitter (Pressure, Flow, and Level. Temp, weighing, Vibration Bently Neveda.)(Yokogawa, Siemens, E&H, Rosemount etc).

Control Valves with SMART (profibus/Analog) Positioner. Position displacemnt, speed sensors for compressors. Calibrator – Beamax, 375 & 475 Emerson. PLC (Allen Bradley - RS 5000, RS Logix HMI / Scada (RS View) & Siemens PLC (Hardware). Single Loop Controller SLC YOKOGAWA – YS 170. Vibration, Position, Temp monitoring System (tundish, furnace and process) & Weighing System. Hydraulic System with Proportional/Servo Control Valve. Analyzer and piping - pH, conductivity, SOx, NOx(Yokogawa) , O2, H2(Emerson) CO, chlorine and DCM ( SICK MAHAIK.),

Reinike CV analyser, Conductivity analyser HIPROFILE GAUGE, HI WIDTH, HITHIX (X-RAY GAUGE), HIPLANE, HIGAUGE, HI SECTION, HISTRAIGHT, HMD etc.

A C A D E M I C D E T A I L S

2006 B.Tech. (Electronics & Instrumentation Engineering) from Murshidabad Engineering College, Berhampur under West Bengal University of Technology with 7.43 DGPA

I T S K I L L S

Conversant with MS Office (Word/Excel/PowerPoint), AutoCAD, MS Project & EPLAN ElectricP8 1.9, PDMS

P E R S O N A L D E T A I L S

Date of Birth: 23rd March 1984Address: 10/A, Panpara, 5th ,BarrackporeLane, Kolkata – 700123Languages Known: English, Hindi & BengaliNationality: IndianMarital Status: MarriedNo. of Dependants: 3Passport Details: G6335833, valid till 20/02/2018. Visa Status: Job finished & Expired - Abu Dhabi, Egypt, Italy, Myanmar, Vietnam.Driving License Details: Yes