Swarnagiri

Embed Size (px)

Citation preview

  • 8/7/2019 Swarnagiri

    1/52

    KARNATAK UNIVERSITY

    DHARWAD

    PROJECT REPORTON

    ORGANISATIONAL STRUCTURE AND OVERVIEW OFDIFFERENT DEPARTMENTS

    UNDER TAKEN AT

    Swarnagiri insulations Pvt. Ltd

    Submitted in partial fulfillment of the requirement

    For the award of the

    BACHELOR OF BUSINESS ADMINSTRATION

    BY

    Mr.Nagaraj.S.SavanurB.B.A. IVth SEMESTER

    Seat No 08B13446

    UNDER THE GUIDENCE OF

    OXFORD COLLEGE OF MANAGEMENT STUDIES

    KUSUGAL ROAD KESHWAPUR

    Internal Guide

    Dr. ARIFA.S.M

    B.B.A CoordinatorOXFORD COLEGE HUBLI

    External Guide

    Mr.M.V.Prakash

    Manager (Commercial)Swarnagiri insulations Pvt. Ltd

  • 8/7/2019 Swarnagiri

    2/52

    Swarnagiri Wire Insulations Pvt Ltd.

    HUBLI 580023

    Academic year

    2009-10

    ACKNOWLEDGEMENT

    The Satisfaction that accompanies the successful of any

    tasks would be incomplete without mentioning the people

    who made it possible. To them we express the words of

    immense gratitude imprinted deep in our hearts.

    I would like to convey my sincere gratitude to

    Dr.R.V.DADIBHAVI Principal, Oxford College of business

    administration, Hubli, Who gave me an opportunity and

    useful guidance to undergo my project work.

    I sincerely express my gratitude towards my

    project guide Dr.ARIFA.S.M, B.B.A Co-odinator of Oxford

    College, Hubli, for her encouragement, guidance andvaluable suggestion in the preparation of the project.

    I also thankful to Mr. M.V.PRAKASH (Manager

    Commercial of M/s Swarnagiri wire insulations Pvt Ltd) for

    his valuable suggestions, co-operation in preparation of the

    project work.

    My sincere thanks are owe to all teachers, libraryfaculty Mr. Shivanand for their suggestions, co-operation

    during my studies in the course,

    Oxford College, Hubli 2

  • 8/7/2019 Swarnagiri

    3/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Besides I would like to acknowledge our faculty

    members, my parents, friends for their help in every

    possible way, without them this project never been

    completed.

    Place: Hubli

    Nagaraj.S.Savanur Date: 12/01/2010

    Oxford College, Hubli 3

  • 8/7/2019 Swarnagiri

    4/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Swarnagiri Wire Insulations

    Oxford College, Hubli 4

  • 8/7/2019 Swarnagiri

    5/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Pvt Ltd

    INDEX

    Chapter-I

    Introduction to the study 6

    Objectives of the study 8

    Importance of the study 8

    Limitations of the study 9

    Data collection 9

    Chapter-II

    Introduction to the company 11

    Company Profile 13

    Different departments and their working 15

    Chapter-III

    Suggestions 50

    Conclusions 51

    Oxford College, Hubli 5

  • 8/7/2019 Swarnagiri

    6/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Bibliography 52

    Chapter-I

    Introduction to the study

    Objectives of the study

    Advantages of the study

    Limitations of the study

    Data collection

    Oxford College, Hubli 6

  • 8/7/2019 Swarnagiri

    7/52

    Swarnagiri Wire Insulations Pvt Ltd.

    INTRODUCTION TO STUDY

    As a part of our course, in plant training after the end of 3rd semester is a

    must, as it gives us practical exposure, and helps us to understand the working and culture of an

    organization. As we have to enter the corporate world we have to prepare ourselves very well and

    know its working. Entering into the fast changing world of economy with globalization,

    liberalization and privatization and to prove ourselves without any practical knowledge, exposure

    and experience about the business world will be difficult. Therefore this training helps us to know

    the structure and working of an organization. I have done my in plant training at Swarnagiri Wire

    Insulations Pvt Ltd. This study has helped me a lot to know the structure of an organization, its

    working, roles and responsibilities of the different departments of the organization. It has also helped

    us to know a few things about the corporate world. This study also helped to know about the

    stressful atmosphere of the organization.

    Oxford College, Hubli 7

  • 8/7/2019 Swarnagiri

    8/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Importance of SSI in the Economy

    The SSIs have emerged as dynamic sector in the economy. Accounting to 55%

    of the total value of Industrial production. Large part of Exports has emerged from the

    products by SSIs. The SSIs have played a vital role in development and growth of

    Indian economy. The SSIs are based on principles of communal ownership utilizing

    the local labor and material to a great extent, so providing large employment

    opportunities. It is a general finding that, small firms have a winning edge in

    industries where there is great need for personalized service and attention to detail,

    further they have a flexibility to adopt quickly to change in business and technological

    environment.

    The reason behind this period development of small unit is promotion of

    capital formation and development of entrepreneurial talents, skills and abilities

    among the people. The small industries are further helping fulfill substantial demand

    of the customer goods. The integration of small and big units through the rapid trendof ancillarisation has further brought a reasonable cut in charges of Tax rates and

    duties under the customs excise and sales tax acts. This has also widened the

    marketing and finance opportunities for both the large and small scale units.

    On the contrarily there has been an effective utilization of resources leading

    to maximum production of goods and services along with high profits. The SSI also

    serves by providing substitutes for various goods that were previously being imported

    from other foreign countries. Another observation that the development of SSI has

    brought along increased efficiency of cottage industrys leading to higher productionand export capacities. On the brighter side of development and growth of the

    entrepreneurial qualities among the people whereby they continue to serve in their

    respective fields.

    Oxford College, Hubli 8

  • 8/7/2019 Swarnagiri

    9/52

    Swarnagiri Wire Insulations Pvt Ltd.

    The objectives of the study

    To understand the organizational structure.

    To understand the roles and responsibilities of different departments.

    To get exposed to the corporate world.

    To understand the practical working of the organization.

    To understand the objectives of various departments.

    To understand the functioning of various departments.

    To understand different processes like production process, purchasing process,

    recruitment process.

    To help us to gain practical experience about the working of an organization.

    Importance of the study

    It helps to know the working of the organization...

    It helps to know the roles and responsibilities of different departments.

    It helps to know how different processes are carried out in an organization.

    It helps to know how financial plans are set up for raising funds or for installation

    Of new machines or expansion and diversification plans.

    Oxford College, Hubli 9

  • 8/7/2019 Swarnagiri

    10/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Limitations of the study

    The information given may not be complete.

    No exposure to any customers or suppliers.

    The satisfaction of an employee cannot be measured.

    Data collection

    The data collected about the industry is primary data. It has been collected directly from

    the Directors and Managers of the respective departments of the industry through direct interaction.

    It has not been taken from any secondary sources like internet or books or any other project report of

    the industry.

    Oxford College, Hubli 10

  • 8/7/2019 Swarnagiri

    11/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Chapter-II

    Introduction to company

    Company Profile

    Different departments and their working

    Oxford College, Hubli 11

  • 8/7/2019 Swarnagiri

    12/52

    Swarnagiri Wire Insulations Pvt Ltd.

    INTRODUCTION TO THE COMPANY

    M/s Swarnagiri Wire Insulation Pvt. Ltd is one of the pioneers in the manufacturing of various

    ranges of copper wires and conductors. The unit is an efficiently managed small scale industry

    located in Industrial Estate on Gokul road. The company is situated at across 2km from Pune

    Bangalore highway number NH-4. It is located in Hubli, a city which is very well connected by

    railway, road and air.

    The unit was established in the year 1985. It is now well equipped with sophisticated indigenous

    wire production facilities and sophisticated laboratory for carrying out various tests required for the

    products. Other facilities include first aid and basic amenities. It is a small scale unit manufacturing

    wide range of best quality insulated copper conductors and wire started in the year 1988 by a group

    of Industries in Hubli. The company is managed by directors with vast experiences for more than 2

    decades. They are well assisted by well experienced shop floor personal and office staff. Within a

    span of 15 years the company has been able to produce consistently high quality of product and

    apart from buyers such as OEMS of Electric motors manufactures, the company has regular buyers

    as railways.

    Swarnagiri has been manufacturing Super Enameled Copper Winding Wire and Poly/PVC

    Insulating Submersible Winding wire since fifteen years catering to the specific requirement of their

    customer. Over 1000 tones of winding wire produced in a year covering a wide range such as

    polyester, modified polyester, polyesterimide, dual coated etc. in a different grades and sizes for a

    variety of application for all type of industries. Their concern towards customer in catering their

    needs and quality products has been able to established unbreakable bond with them. Innovating

    technical development is an on going process to keep in tune with changing time.

    Oxford College, Hubli 12

  • 8/7/2019 Swarnagiri

    13/52

    Swarnagiri Wire Insulations Pvt Ltd.

    ACHIEVEMENTS

    Products have been approved by R.D.S.O., Lucknow.

    Due to dedication for maintenance of Quality, Productivity, Innovation and

    Management Co. have been offered with EXCELLENCE AWARD by the institute of

    Economy Studies, New Delhi.

    Due to the well management and good performance company Managing Director has

    received UDYOG RATNA AWARD by institute of Economic Studies, New Delhi.

    For keeping a close vigil on the quality of the product, the company has equipped

    Quality Control Laboratory for carrying out all the tests on the product including Tan

    Delta measuring machine system. Apart from them testing the product at their end for

    further ensure they get their sample tested through ERLT, Mumbai, Dr. Beck Lab.,

    Pune etc. at periodical intervals.

    A few references about the company and its product are:-

    Kirloskar Electrical Co.

    Videocon International Ltd.

    Crompton Greaves

    ELGI Electric Co.

    Indian Railways

    Oxford College, Hubli 13

  • 8/7/2019 Swarnagiri

    14/52

    Swarnagiri Wire Insulations Pvt Ltd.

    COMPANY PROFILE

    Name of the company Swarnagiri Wire Insulations Pvt Ltd.

    Address Swarnagiri Wire Insulations Pvt Ltd

    N-10, industrial Estate, Gokul Road

    Hubli.

    E-mail [email protected]

    Promoters Shah Shesmalji Jain

    Shah Babulalji Jain.

    Type of organization Private Limited company.

    Type of Industry Light Engineering.

    Year of establishment 1985.

    Name of director Shah Shesmalji Jain

    Shah Babulalji Jain

    Akshay.B.Jain.

    Product line Enamel base Polyester

    Modified Polyester

    Polyesterimide.

    Polyesterimide, Polyamide-Imide

    Polymide-imide

    Oxford College, Hubli 14

  • 8/7/2019 Swarnagiri

    15/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Brand Swarnagiri.

    Swarna

    Number of employees 40

    Suppliers Hindustan Copper Ltd

    Starlite Industry

    Competitor Precision wire

    Pearl industry

    Turn over 7-8 crores p.a.

    Production 70-80 tons p.m.

    Prompt Customer Asha Electrical, Hubli

    Videocon International Ltd, Bangalore

    Indian railway all zones

    Oxford College, Hubli 15

  • 8/7/2019 Swarnagiri

    16/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Different Departments and their working

    The organization has six departments

    Human Resource Department

    Purchase Department

    Production Department

    Quality Assurance Department

    Marketing Department

    Accounting Department

    Oxford College, Hubli 16

  • 8/7/2019 Swarnagiri

    17/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Organizational flow chart

    Director

    Oxford College, Hubli

    M.R. HOD Marketing and HRM

    MARKETING

    EXECUTIVE

    17

    HOD production

    Q.A

    And maintenance

    H.O.D Purchase

    Office

    Assistant

    SupervisorsInspector

    Work force

    Office assistant

  • 8/7/2019 Swarnagiri

    18/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Roles and responsibilities

    Directors responsibilities

    Define and document quality policy and objectives for the organization.

    Organize quality provision of resource needed for quality management system.

    Define the organization structure with responsibilities and authorities.

    Conduct management reviews to evaluate effectiveness of the quality management

    system.

    Place for business strategies based on ever changing customer needs and expectation.

    Provide guidance to the functional head on matters relating to their department.

    Exercise control on the various process established in the organization.

    Deal with customer organization on matters of business.

    Oxford College, Hubli 18

  • 8/7/2019 Swarnagiri

    19/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Human resource department

    Objectives

    To ensure that the personal performing working affecting product quality shall be competent on the

    basis of appropriate education, training, skill and experience

    Responsibility - Top management

    Function of HR department

    Recruitment

    Selection

    Induction

    Training and development

    Wage and salary administration

    Grievance handling

    Recruitment

    The HR department performs the function of recruitment. If there need of a personnel in any

    department of the organization then the HR department is informed about the kind of personnel they

    need with the qualification that a person require for a particular job. Then the HR department finds

    the personnel through the various sources and attracts them towards applying for job.

    Oxford College, Hubli 19

  • 8/7/2019 Swarnagiri

    20/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Selection

    After necessary interviews and test the best candidate is been selected as per the requirement of the

    company out of the various applicant who is approved by the head of the department ant the director.

    Induction

    After the selection the candidate, the department conducts the induction program where he is

    introduced to all the head and employee of the department. He is explained about the various

    policies of the HR department, rules and regulation of the company become familiar to all policies

    rules and regulation and he feels comfortable working with others.

    Training and development

    This is another program carried out by HR department. There is a training and development program

    conducted for all the employees of the organization right from the manager to the assistant. The

    various training programs like self-development behavioral training program.

    Wage and salary administration

    The wage and salary of the employee is been calculated on hour rate and the wage and salary is been

    fixed by the HR manager depending upon the employee qualification, work experience and the type

    of work done by him.

    Oxford College, Hubli 20

  • 8/7/2019 Swarnagiri

    21/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Grievance handling

    This department looks after the grievance and problems faced by various departments and an

    organizational on the whole. They maintain good and effective relation between the management

    and employee and solve their problems.

    Sources of recruitment

    Consultancy agency

    Campus interview

    References

    Requisition

    Searching of personnel

    Interview

    Selection

    Requisition

    This is the first process of recruitment process here if the head of the particular department requires

    an employee he sends a requisition, which contain the qualification and designation to the HR

    department and the department head approves.

    Searching of personnel

    After getting the approval the HR executive starts searching for the suitable personnel for a

    particular designation through the various sources which they have such as, Consultancy agency

    Campus interview References and attract them towards applying for the jobs.

    Oxford College, Hubli 21

  • 8/7/2019 Swarnagiri

    22/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Interview

    Here in the interview the panel consists of HR head, department head for which the candidate is

    required. Here in the interview the HR head access his personality that whether the particular

    employee according to his personality wise is suitable for that job that whether he posses the skill

    required for the job or not.

    Selection

    After necessary interview and the test the best candidate is been selected as per the requirement of

    the company out of various applicant who is approved by the head of the department and the

    director.

    Employee Strength

    Status Division Production Qty Control

    Graduates Tech/Non Tech 2 1

    Diploma - 2 2

    Skilled - 12 1

    Unskilled - 18 -

    Total 34 4

    Total Employees == 34 + 4 ==38

    Oxford College, Hubli 22

  • 8/7/2019 Swarnagiri

    23/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Work environment

    Suitable work environment has been created as a combination of human and physical factor such as

    safety, healthy and environmental aspect, hygiene, pollution and noise, suitable working hours.

    .

    Work environment aspect Provision made

    First aid Trained personnel and first aid boxes

    Safety from fire Fire extinguisher

    Illumination Machine lamps as well as tube sufficient for

    working condition

    Ventilation Sufficient provision for free entry of air as

    well fans to relief from heat

    Water Clean drinking water daily

    Dust and waste Wastage is disposed of from working areas

    Safe working place Machine and equipment are provided with

    sufficient open space to ensure maximum

    work safety on shop floor

    Oxford College, Hubli 23

  • 8/7/2019 Swarnagiri

    24/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Purchase Department

    H.O.D Purchase responsibility

    Prepare production plan in according with marketing department

    Produce material and services required for product realization

    Evaluate select and reevaluate supplier for their continuing stability

    Organize for identification storage protection issue and receipt of materials within the

    organization

    Authority

    Approval of supplier and purchase advice

    Corrective and prevention action on customer relating problem

    Maintenance in charge responsibility

    Organize and carry out periodic preventive maintenance of machine as preventive

    machine plan.

    Arrange for break down maintenance of the machine where ever necessary.

    Authority

    Planning of preventive maintenance.

    Corrective and prevention action related to maintenance process.

    Oxford College, Hubli 24

  • 8/7/2019 Swarnagiri

    25/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Purchase process

    1) The organization has established processes evaluation and selection of suppliers.

    2) The organization has established processes to ensure that the purchased product

    meets

    Specified production requirement. The purchase information are communicated to the

    supplier through order

    3) The purchase order specify

    Name of the supplier

    Supplier code number

    Purchase order number and date

    Appropriate title for the product

    Type class grade of the product

    Indian or International standard

    Process requirement applicable

    Inspection by and document required

    Delivery required or by schedule

    Statutory and regulatory requirement

    Commercial term such as sales tax, excise duty, freight charges packing and forwarding,

    discount, transport, payment term, destination, insurance etc all purchase order are verified for

    adequacy before releasing.

    3) The organization has established processes for verification of purchased product. This is

    carried out as per document quality plan.

    Oxford College, Hubli 25

  • 8/7/2019 Swarnagiri

    26/52

    Swarnagiri Wire Insulations Pvt Ltd.

    4) Reference document

    Selection of supplier

    Evaluation of supplier

    Purchasing information

    Verification of purchased product

    Supplier registration form

    Approved supplier list

    Quality plan

    Records generated

    Goods received and inspection report

    Supplier performance rating record

    Oxford College, Hubli 26

  • 8/7/2019 Swarnagiri

    27/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Production Department

    Flowchart

    Oxford College, Hubli 27

    Director

    M.M Mathew

    (Inspector)

    Supervisor Supervisor

    Assistant operator Assistant operator

    Helpers Helpers Helpers

    Plant operator Plant operator

    Helpers

  • 8/7/2019 Swarnagiri

    28/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Objectives:

    To achieve 100% planned production.

    To exercise control to limit product non-conformance below 5%

    H.O.D PRODUCTION RESPONSILIBILITIES

    Plan for daily activities of production.

    Manufacture the product as per manufacture drawing, profit drawing and route charts.

    Control the production aid to support the production.

    Maintain machineries and equipment in good condition through preventive maintenance.

    Participate in non conformance review disposition, corrective and preventive action.

    Authority

    Production planning scheduling of man machine.

    Corrective and preventive action related to production process.

    Oxford College, Hubli 28

  • 8/7/2019 Swarnagiri

    29/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Product range and specification

    ENAMEL BASE POLYESTER

    Thermal / Insulation Class 130 degree C / B Class

    Specification Old IS:

    New IS:

    IEC

    IS:4800-V-1

    IS:13130-34

    IEC:317-34

    Color of Enameled Wires Dark and Light Brown

    General Applications General purpose Rotating & Static ElectricalEquipments etc.

    Special Remarks Good Thermal & Die-electric properties

    Limitations FHP Motors for Small Power Tools, Oil-

    filled Transformers, Relays, Armature, Coils,

    Rotating machines used by Railways &

    Hermetic Motors

    Technical Specifications

    Abrasion Resistance / Mechanical Properties

    Fair / Good

    Resistance to Varnishes and Solvents Good

    Resistance to Freon-22 Good

    Flexibility and Adherence Good

    Cut-Through / Heat Shock 240 degree C / 155 degree C

    Oxford College, Hubli 29

  • 8/7/2019 Swarnagiri

    30/52

    Swarnagiri Wire Insulations Pvt Ltd.

    ENAMEL BASE Modified Polyester

    PE (Modified)

    Thermal / Insulation Class 155 Degree C F Class

    Specification Old IS:

    New IS:

    IEC

    IS: 4800-v2

    IS: 13730-3

    IEC 317-3

    Color of Enameled Wires Dark and Light Brown

    General Applications General purpose Rotating & Static Electrical

    Equipments, FHP Motors, Transformers etc

    Special Remarks Good Thermal & Die-electric properties

    Limitations Oil-filed Transformers, Rotating machines

    used by Railways & Hermetic Motors

    Technical Specifications

    Abrasion Resistance / Mechanical Properties

    Fair / Good

    Resistance to Varnishes and Solvents Good

    Resistance to Freon-22 Good

    Flexibility and Adherence Good

    Cut-Through / Heat Shock 240 Degree C / 175 Degree C

    ENAMEL BASE POLYESTERIMIDE

    Thermal / Insulation Class 180 Degree C H Class

    Specification Old IS:

    New IS:

    IEC

    IS: 4800-9

    IS: 13730-8

    IEC 317-8

    Oxford College, Hubli 30

  • 8/7/2019 Swarnagiri

    31/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Color of Enameled Wires Dark Brown

    General Applications F.H.P Motors For Hand Tools Hermatic

    Application, Ignition Coils And Thermal

    Class 180 Equipments

    Special Remarks Resistant Against Refrigerant And

    Transformer Oil, High Burn Out Resistant etc

    Limitations -x-x-x-x-

    Technical Specifications

    Abrasion Resistance / Mechanical Properties

    Very Good / Good

    Resistance to Varnishes and Solvents Very Good

    Resistance to Freon-22 Very Good

    Flexibility and Adherence Very Good

    Cut-Through / Heat Shock 300 Degree C / 200 Degree C

    ENAMEL BASE POLYESTERIMIDE

    POLYMIDE-IMIDE

    (PEI+PAI)

    Thermal / Insulation Class 200 Degree C Dual Coated

    Specification Old IS:

    New IS:

    IEC

    IS:4800-13

    IS:13730-13

    IEC:317=13

    Color of Enameled Wires Medium Dark Brown

    Oxford College, Hubli 31

  • 8/7/2019 Swarnagiri

    32/52

    Swarnagiri Wire Insulations Pvt Ltd.

    General Applications Hermatic Application Special Purpose Motors

    And All Thermal Class 200 Equipments

    Special Remarks Air Crack Resistant Against Refrigerant And

    chemical Very High Burn Out Resistant,

    Excellent windability Low Co-efficient Of

    Friction High Slot Fill Factor And Improved

    Abrasion Resistant

    Limitations -x-x-x-

    Technical Specifications

    Abrasion Resistance / Mechanical Properties

    Excellent / Excellent

    Resistance to Varnishes and Solvents Excellent

    Resistance to Freon-22 Superb

    Flexibility and Adherence Superb

    Cut-Through / Heat Shock 320 Degree C / 220 Degree C

    ENAMEL BASE POLYTMIDE-IMIDE

    (PAI)

    Thermal / Insulation Class 220 Degree C C Class

    Specification Old IS:

    New IS:

    IEC

    IS:4800-11

    IS:13730-7

    IEC 317-7

    Color of Enameled Wires BrownGeneral Applications Special Motors Including Hermatic Motors

    Special Remarks Air Crack Resistant Against Refrigerant And

    chemical Very High Burn Out Resistant,

    Excellent windability Low Co-efficient Of

    Oxford College, Hubli 32

  • 8/7/2019 Swarnagiri

    33/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Friction High Slot Fill Factor And Improved

    Abrasion Resistant

    Limitations -x-x-x-

    Technical Specifications

    Abrasion Resistance / Mechanical Properties

    Excellent / Excellent

    Resistance to Varnishes and Solvents Excellent

    Resistance to Freon-22 Excellent

    Flexibility and Adherence Excellent

    Cut-Through / Heat Shock 400 Degree C / 240 Degree C

    PRODUCT

    Oxford College, Hubli 33

  • 8/7/2019 Swarnagiri

    34/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Production process

    The production undergoes the following process for converting the 8mm copper rods which is the

    basic raw material for the production of different size of copper wires as per the requirement of the

    customer.

    Oxford College, Hubli 34

    Procure copper CC Rods

    Checking of Rods

  • 8/7/2019 Swarnagiri

    35/52

    Swarnagiri Wire Insulations Pvt Ltd.

    The machines used are

    RODBREAK DOWN MACHINE.

    BULL BLOCK WIRE DRAWING MACHINE

    Oxford College, Hubli 35

    Wire drawing process

    At two stages

    Enameling process

    Wire winding

    Packing & Packaging

    Dispatch

  • 8/7/2019 Swarnagiri

    36/52

    Swarnagiri Wire Insulations Pvt Ltd.

    INTERMEDIATE WIRE DRAWING

    ENAMELLING PLANT

    ROD BREAK DOWN MACHINE

    When the raw material that is the 8mm copper rod is passed through the Rod Break

    Down machine it draws wires of the required size as set by the operator. It undergoes the following

    process-

    Receive copper rods of 8mm die.

    Check water circulation & metal drawing coolant (IML 501(D) )

    8mm diameter copper rods to be pointed at the pointing machine.

    Draw the pointed through 6.8 mm tungsten carbide die.

    Oxford College, Hubli 36

  • 8/7/2019 Swarnagiri

    37/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Draw copper wire rod of 6.8mm to 5.8mm

    Point the 5.8mm rod and then draw through 4.9mm die.

    Point the 4.9mm rod and then draw through 4.15mmdie.

    Point the 4.15mm rod and then draw through 3.65mm die.

    Point the 3.65mm rod and then draw through 3.15mm die.

    Point the 3.15mm rod and then draw through 2.75mm die.

    Rod Breakdown Machine

    Bull Block Wire Drawing Machine

    This machine is used to draw 8mm rod to 3.25mm.The 8mm copper rod is been

    passed through the Bull Block drawing machine which is fitted wit dies inside it. Each dies is of

    different size and draws the rod. It undergoes the following process-

    Received copper cc rods of 8mm.

    Check water circulation & metal drawing coolant (IML-501(D))

    8mm copper rod to be pointed at the pointing machine.

    Point the 7.75mm rod and then draw through 7.25mm die.

    Point the 7.25mm rod and then draw through 6.25mm die.

    Point the 6.25mm rod and then draw through 5.25mm die.

    Point the 5.25mm rod and then draw through 4.47mm die.

    Point the 4.47mm rod and then draw through 3.75mm die.

    Point the 3.75mm rod and then draw through 3.25mm die.

    Inspect the copper rod for the correct size i.e 3.25.

    Bull Block Wire Drawing Machine

    Intermediate Wire Drawing

    Oxford College, Hubli 37

  • 8/7/2019 Swarnagiri

    38/52

    Swarnagiri Wire Insulations Pvt Ltd.

    After the inspection of the correct size of 3.25 the next process is intermediate wire

    drawing. In this process the 3.25mm copper rod is been passed through the machine and wire is

    drawn into different size according to the customer needs.

    Received copper rod of 3.25mm die

    Check percentage reduction die to die

    Check cone surface

    Check water circulation and position

    Point the 3.25mm rod and then draw through a set of dies series for the required size

    As per the requirement of the wire the dies are set with the finishing die of required size

    Load the bobbin on the spindle on the spindle for the finished wire to the winded

    Check the tension every 10min. & adjust traverse as per the correct bobbin

    Check the flags of the bobbin and adjust the traverse as per the correct bobbin

    After winding the required size of wire on the bobbin the bobbin is unloaded from the

    spindle the wire sample is unloaded from the spindle the core sample is subjected to inspection by

    the supervisor for the correct size. Then the sample is subjected to the Q.A for the approval of size

    and quality.

    After the inspection for the correct size pass the wire to the enameling unit for further

    process

    Inter Mediate Wire Drawing Machine

    Enameling process

    Received the copper wire of required size from the intermediate wire drawing machine unit.

    Check the size of copper wire and smoothness of surface of wire.

    Check the total plant for good condition.

    Clean annealed distilled water tank and fill fresh tested distilled water.

    Immense the heater in distilled water tank and start the generator.

    Set the die for required size of wire.

    After obtaining 300 degree Celsius at the annealed start the oven temperature.

    Oxford College, Hubli 38

  • 8/7/2019 Swarnagiri

    39/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Ensure to position the felt pads and pay off in proper positions.

    Start the after obtaining the required oven temperature.

    Apply enamel to the enameling unit and start and start enamel pump and exhaust fan and

    cooling fans.

    Check the insulation pass to pass.

    Take the first sample of enameled wire for checking the correct size and overall diameter.

    Sent the enameled wire sample to the Q.A for the online checking of F&A, BDV,

    ELONGATION, OVERALL DIE, and BARE SIZE.

    After clearance from the bobbin are then subjected to the complete testing.

    Enameling Plant

    Quality assurance department

    Departmental chart

    Oxford College, Hubli 39

    Satish Kerrur

    (Head in charge)

    Assistant Assistant

  • 8/7/2019 Swarnagiri

    40/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Quality control lab

    Oxford College, Hubli 40

  • 8/7/2019 Swarnagiri

    41/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Quality policy

    The quality policy of M/S Swarnagiri wire insulation is to manufacture and market quality

    production by continual improvement of the system in order to attain highest level of customer

    satisfaction.

    Quality objective

    To maintain the quality of the outgoing product their by maintain customer complaint level nil.

    To check the quality of the product M/S Swarnagiri has a separate quality control lab. The finished

    product is tested in order to maintain the quality of the product.

    Every finished product undergoes the following test

    BDV tester (break down voltage)

    Oxford College, Hubli 41

  • 8/7/2019 Swarnagiri

    42/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Resistant tester

    Cut through tester

    DCPH tester or spring back tester

    Tan delta tester

    Tan delta test

    If only the result of the test are good

    then the finished good is been sent for

    packaging and labeling

    Marketing Department

    H.O.D marketing responsibility

    Oxford College, Hubli 42

  • 8/7/2019 Swarnagiri

    43/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Determine and review customer requirement relating to the product.

    Resolve any problem encountered in the orders tenders with the customer.

    Communicate customer requirement and changes within the organization to supply product

    With several features.

    Assess the capacity of the organization to supply product with several features.

    Ensure that appropriate action is taken on customer complaint.

    Authority

    Accept or refuse an order.

    Corrective and prevention action on customer relating problem.

    Regional marketing executing responsibilities

    Identify customer and determine their needs and communicate to the organization.

    Interact with existing customer and determine their needs and communicate to the

    Organization.

    Act as a bridge between the customer and the organization to establish business relationship.

    Perform other activity as directed by top management and H.O.D marketing.

    Authority

    Finalizing quotation.

    Corrective and prevention action on customer relating problem.

    Office assistant

    Oxford College, Hubli 43

  • 8/7/2019 Swarnagiri

    44/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Prepare quotation, contract review records, and order acknowledgement/amendment as per

    the instruction of HOD marketing or marketing executives.

    Authority

    Interact with customer on payment.

    Corrective and prevention action on customer relating problem.

    Marketing is very useful tool to know what consumer wants, understand their problem

    and help to develop a product which will satisfy their needs. The success of most of the industry lies

    in effective marketing a good marketer is one who identifies consumer wants, understand it, prepare

    proper strategies, and develop a product which will satisfy their needs.

    Marketing process

    In Swarnagiri all the other plans (production plan, material plan) comes after marketing

    plan. First the marketer tries to understand what the consumer wants, his needs and problem through

    verbal, telephonic or by direct order. Then they review their wants if it is understand and agreed the

    production planning and material planning is done, if not they may get more information and also

    query to the consumer. If the consumer wants and needs are clearly understood then the production

    and material planning is done.

    Marketing Process

    Customer (user end) (Management review)

    (Verbal, telephonic, direct order)

    Marketing

    (Yes)

    (Query) Review

    Oxford College, Hubli 44

  • 8/7/2019 Swarnagiri

    45/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Stores

    Production planning Material plan

    Route card as per plan Production process

    In process inspection Supplier

    Final inspection Material receipt

    Preservation of product Incoming mail

    Inspection

    Supplier

    Packing and delivering verification of

    To customer (Not ok) purchase product

    Customer feedback Ok

    Stores

    Swarnagiri customer focus

    Top management has defined the following interfacing requirement with the customer

    which work as a bridge to ensure that the customer requirement are met

    Customer requirement are identified by marketing head and communicated within the

    organization.

    Oxford College, Hubli 45

  • 8/7/2019 Swarnagiri

    46/52

    Swarnagiri Wire Insulations Pvt Ltd.

    He shall interact with the existing customer for getting feedback on level of customer

    satisfaction.

    Customer complaint received by marketing head status of manufacturing as and when

    required to the customer is provided by him It is the responsibility of the director to ensure that the organization interfaces with the

    customer

    Their working and interfacing personnel are available to customer to provide information

    on processing of customer requirement

    The top management has a strong commitment to understand the present and the future

    needs of the existing and potential customer to provide information on processing of customer

    requirement.

    Accounts department

    Oxford College, Hubli 46

  • 8/7/2019 Swarnagiri

    47/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Sales team

    This team looks after the sales.

    They maintain the necessary document related to sales.

    They look after the payment to be received debtors.

    They ensure that all the entries of sales are made properly.

    Oxford College, Hubli 47

    DIRECTOR

    M.V.PRAKASH PRAVEEN.M.B

    SALES TEAM PURCHASE TEAM EXPENSE TEAM

  • 8/7/2019 Swarnagiri

    48/52

    Swarnagiri Wire Insulations Pvt Ltd.

    The bill is checked against the order raised and the executive of the sales team in

    the financial department checks the rates per units.

    Purchase team This team looks after the purchase account.

    They maintain the entire necessary document relating to the purchase.

    They look after the payment to be made to the vendor.

    They ensure all the necessary entries are made in the sales book.

    The rate approval is done that is the executive in purchase department checks the

    rate per unit.

    Expenses team

    The team looks after the expense of the company.

    They maintain the entire necessary document relating to the expense.

    They look after the petty cash expense.

    They even look after the administrative expense and the work in progress

    expense.

    Expansion

    Due to Huge demand and need of the product the company has expanded its

    production level in year 2007 by importing machine by Italy worth

    Rs.1.5 crores

    The company has increased production level by 150 tons a month

    Oxford College, Hubli 48

  • 8/7/2019 Swarnagiri

    49/52

    Swarnagiri Wire Insulations Pvt Ltd.

    Chapter-III

    Suggestions

    Conclusions

    Bibliography

    Oxford College, Hubli 49

  • 8/7/2019 Swarnagiri

    50/52

    Swarnagiri Wire Insulations Pvt Ltd.

    SUGESSTIONS

    The company should further plan for expansion as they are doing well and

    investment will not be a problem as it has proved itself in the last 15 years

    and thus can get loan facilities.

    The company should plan to increase their production by installing another

    plant like they have installed an imported machine which comparatively

    needs less labour and time for production.

    The working place for the workers especially the Production unit is not

    clean. It needs a few changes like it should be painted and given a new and

    different look, if the atmosphere is clean and friendly the workers will be

    able to work more efficiently.

    The company should start up some social responsibilities towards the

    society.

    Oxford College, Hubli 50

  • 8/7/2019 Swarnagiri

    51/52

    Swarnagiri Wire Insulations Pvt Ltd.

    CONCLUSION

    The in-plant training which I went through at Swarnagiri Wire Insulations Pvt Ltd has

    helped me to know the working and structure of an organization. It provided me an

    opportunity to gain knowledge about the different processes and different departments of the

    organization.

    The company is involved in the production of Super Enameled Copper Winding Wires,

    under the brand name Swarnagiri. The company is doing quite well since last 15 years. It

    has shown an upward trend in its growth.

    The company has been certified by ISO 9001-2000 Co. Its products have also been approved

    by R.D.S.O. Lucknow, it has also received an Excellence Award, and the M.D. has received

    Udyog Ratna Award. This helps to know how well the company has established itself.

    The demand for the product will keep on increasing as the use of FHP Motors, Transformers,

    rotating and static electrical equipments keeps increasing as the technology advances.

    The company maintains a constant quality control, which forms a basic part of companys

    corporate goal as it very well knows that it is important to maintain the quality at competitive

    price. Product quality is also a key to success.

    I am very thankful to the company to give me the knowledge and information about its

    working and helping me to undergo the training. My exposure to the industry through this

    training enabled me to understand the subjects practically rather than theoretically.

    Oxford College, Hubli 51

  • 8/7/2019 Swarnagiri

    52/52

    Swarnagiri Wire Insulations Pvt Ltd.

    BIBILIOGRAPHY

    Website- www.swarnagiri.com

    Thank You

    http://www.swarnagiri.com/http://www.swarnagiri.com/