RESUMEPERSONAL DETAILS

Name : T.Saravana KumarFather’s name : S.Thambi DuraiPresent address : No. 2/3, Pillayaar Koil Street,

Sowripalayam, Coimbatore – 641028, India.

Contact no : +91-8870935627.Email ID : saravanantsvk@gmail.comDate of birth : 06.04.1989Marital status : SinglePassport no : HO959966Date of expiry : 14.10.2018

EDUCATIONAL QUALIFICATION

BS Engineering technology, from BITS Pilani, Rajastan, India.

Diploma in Mechatronics Engineering, From PSG Polytechnic College, Coimbatore-641 028.

SKILLS AND EXPERTISE

DCS: PCS7, CEMAT SCADA / HMI software: WINCC, WINCC FLEXIBLE, Protool PLC: S7 1200, S7400, S7300, S7200, S5 HMI: MP, TP and Op, TD. Programming Tool: SFC, CFC, LAD, FBD, STL, SCL Special Modules: FM 350-2, F system. 1SI, CP 341, MD 720 GSM, ACC,

IM308C. Networking: ETHERNET, MODBUS, PROFIBUS, PROFINET, ASI, OPC Database: MSSQL Languages: C, VB Project Handling: Concept to Delivery viz, Requirement analysis, Life

Cycle models, Work breakdown, Process & Process assessment, Control Matrix and Valve matrix, Testing and Quality assurance

Commissioning: Understanding wiring diagrams, trouble shooting, making pre commissioning procedures, Loop test, Process Optimization, conducting Factory Acceptance Test & Site Acceptance Test

Domains: Cement, Tobacco, Paper, Substation Automation, food processing, Baggage handling and Process Plant Automation

Documentation: Software FDS, Network diagrams, Test case preparation, Commissioning manual, Operation manual.

RELEVANT EXPERIENCE

Development and commissioning of automation system up to multi –thousand IO of siemens systems.

Engineering, manufacture and testing of electrical automation panels. Planning, coordinating and executing of project from inception to delivery. Development of documents such as FDS, Handover documents and MOM

preparation. Simatic Step 7, HMI and PCS7 Training to the customer and students.

INDUSTRIES EXPOSURE:

Power Plant Steel Material handling Paper Plant Tobacco Chemical processing Dairy Cement Plant Water Treatment plant Building Management System Baggage Handling System Type Building Cattle Feed

ACHIEVEMENTS

‘Gold Member’ in Siemens Technical forum team worldwide. Participated in the “3rd Premium campaign technical forum - 2009”

conducted by Siemens Technical forum team worldwide and won the 33rd

place. Participated in the “4th Premium campaign technical forum - 2010”

conducted by Siemens Technical forum team worldwide and won the 13th

place. Participated in the “5th Premium campaign technical forum - 2011”

conducted by Siemens Technical forum team worldwide and won the 12th

place. Participated in the “6th Premium campaign technical forum - 2012”

conducted by Siemens Technical forum team worldwide and won the 70th

place. Participated in the “7th Premium campaign technical forum - 2013”

conducted by Siemens Technical forum team worldwide and won the 21th

place.

EXPERIENCE

8 Years and 8 month of experience in the field of Industrial automation.

1. Company Name: CNA Development Pte Ltd,Singapore

Working as Systems Engineer from 18th Jan, 2016 to till today.

Profile: Incorporated in 1990, CNA Group Ltd. ("CNA") is an award-winning Master Systems Integrator ("MSI") for integrated building and facilities management as well as a mechanical engineering solutions provider.

2. Company Name: Profisolutions, Coimbatore.

Worked as Project Manager from 16th May, 2014 to 10th Nov 2015.

Profile: Profisolutions is focusing on providing automation solutions to Process, Power, Packaging, Oil and Gas industries. Profisolutions offers solutions on various Automation platforms relating to industrial automation.

3. Company Name: SPS Automation Services, Coimbatore.

Worked as Automation Consultant from 14th Aug, 2013 to 15th May 2014.

4. Company Name: Profisolutions, Bangalore.

Worked as Lead Engineer Projects from 12th Oct, 2010 to 13th Aug 2013.

Profile: Profisolutions is focusing on providing automation solutions to Process, Power, Packaging, Oil and Gas industries. Profisolutions offers solutions on various Automation platforms relating to industrial automation.

5. Company Name: Vasundara Automation & Engineering services, Bangalore.

Worked as Senior Project engineer from May, 2007 to Sep, 2010.

Profile: VAES is a turnkey solution provider with experience in various Industry verticals. VAES is involved in Engineering, Industrial IT, Instrumentation, Process & Discrete automation projects. VAES also provides training, consultancy & Project management services.

PROJECTS:

Software development and commissioning of Water Reclamation Plant at M/s.Jurong Water Reclamation Plant, Singapore.

Automation Platform : Siemens S7 1500Features : Replacement of various PLC’s with Siemens.Project Duration : WIPClient : M/s.PUB, Singapore.

The used water is treated in multiple stages of purification process for reuse or discharge into watercourses. Actual project is to replace existing different families of PLC’s into S7 1500 PLC’s of Siemens family and integrate into a single network with additional functionalities. Software development of Cattle Feed Material Handling System at M/s.Siemens, Navi Mumbai.

Automation Platform : PCS7 SystemFeatures : Demand Logic Library block creationProject Duration : 2 MonthsClient : M/s.Siemens India, Navi Mumbai.

The cattle feed project is about the material handling system. Plant is divided into two major sections 1. Flat Storage System and 2. Plant Area. Multiple Auto sequences are developed using the SFC Type. The Automation Job Creation for the material transfer between Source and Destination silos are based on the Demand FIFO Logic developed using the SCL.

Software development of the Oil and Gas Equipment’s Library at M/s.Silvertech, Dubai.

Automation Platform : PCS7 SystemFeatures : LibraryObjects, Process Tags and Models CreationProject Duration : 30 DaysClient : M/s.Silvertech Middle East Co, Dubai.

The Project was about creation of Library objects of the oil and Gas Equipment’s such as ESP (Electrical Submersible Pump), Pumps, Valves, Breaker and Monitoring with Override objects for the sections such as Drain System, Electrical Distribution etc. Library objects created with Block Icon and Faceplates with additional feature of parallel operation from OS as well as HMI.

Software development of YUCAL PLACER 300 Project, USA

Automation Platform : S7 400H with Redundant ServersFeatures : Redundant PLC & OS with OS ClientsProject Duration : 40 DaysClient : M/s.Control Infotech Inc,USA.

Yucal Placer is a gas producing field which is located onshore in Venezuela (in the Guarico state), approximately 120 km southeast of Caracas. Actual Project is to control the Power distribution to the New Clusters and New Central Processing Facilities through the Electrical Control System (ECS) equipped with Automation system.

Software development and commissioning of Alternate Fuel System integration with CEMAT System

Automation Platform : PCS7 V7.0 with CEMATFeatures : CEMAT System, DP/DP CouplerProject Duration : 20 days.Client : M/s.Zuari Cements, Andra Pradesh.

AFS (Alternate Fuel System) is basically a Material Handling system which feeds the fuels such as Rice Husk to the KILN. The data exchange between AFS PLC and new AS at CEMAT established via Profibus and Profinet protocols. The OS network consists of ES, Redundant Servers, OS single stations and OS clients.

Software Modification and commissioning of Aroma Recovery Plant at M/s. Hindustan Unilever Ltd, Hosur.

Automation Platform : IM 151-8 3PN, WinCC FlexibleFeatures : WinCC Flexible PC RT with Reporting Project Duration : 20 days.Client : M/s.Hindustan Unilever Ltd, Hosur.

Aroma Recovery is the process of extracting the Aroma from the Coffee extract. The Aroma from the Aroma recovery section is used at the Spray dryer area for better results. The Automation system contains WinCC Flexible PC runtime for operation with Excel reporting of historical data’s.

Software Modification and commissioning of ABB drivers communication with S5 115U via Profibus at M/s.Qatar Steets, Qatar.

Automation Platform : S5 115U, IM 308C & ABB drive ACS 550Features : Step 5 with Com Profibus for IM 308CProject Duration : 50 days.Client : Qatar Steesl, Qatar.

The project is about replacing the existing Siemens master drivers for the Pinch rolls of the Cold Rolling Mill (CRM) with the ABB ACS 800 drives. The ABB drives are having Profibus interface which are communicated with the S5 system via ET200 IM 308C module. Created a new drivers block fo control and monitoring (Data’s such as Voltage, Current and Speed) of the ABB drivers from S5 with the faceplate for the same at WinCC SCADA. Integrated the new drivers block with the existing program of Auto sequence.

Software development and commissioning of Reactors (For silicon wafers Washing) Auto Sequence at M/s.Poseidon Solar Ltd, India.

Automation Platform : S7 416 CPU, WINCC Servers.Features : The PCS7 V7.0 with Recipes for Batch.Project Duration : 40 DaysClient : Poseidon Solar Ltd, India.

Reactor is the equipment used for washing the Silicon wafers used in Solar panels. Washing sequence consists of multiple stages and the chemicals used for washing are NC (Nitro Chloride), NF (Nitro Fluoride), NC U (Used Nitro Chloride), HCL (Hydro Choleric), HF (Hydro Fluoride), Fresh Water, User Water & Raw Water. The SFC type is used for auto sequence and there are 9 numbers of reactors.

Software development and commissioning of 50TPH Coal mill PCS 7 system (CEMAT) at M/s.AYCC, Yemen

Automation Platform : S7 417 CPU, WINCC Server redundancy, client and ref.clients. Features : The PCS7 system uses Cement library.Project Duration : 100 DaysClient : Arabiam Yemen Cement Company, Yemen.

Coal mill is a machine used for fine grinding of raw coal. Finesse of coal is controlled by means of roller pressure with PID control, Separator speed and moisture content in coal. Federate of the coal to Mill is controlled via Transweigh feeders. Bag filters are used to filter coal received from the mill via purging operation. Pressure at the bag filter is maintained via PID. Then the fine coal is stored into the two numbers of fine coal bins each having capacity of 200 Tones. Then the fine coal fed into the KILN via Pre-calciner and Kiln burners and the federate is controller via schenck feeders.

Software development of the PDVSA Mobile power unit, USA

Automation Platform : PCS7 V7.1 SP1Features : Siemens DCS system for the PDVSA mobile power Unit. Project Duration : 6 months total. Client : PDVSA, US.

The PDVSA Mobile Power Unit is an independent power plant capable of operating on its own (islanding or isochronous mode) or operating in parallel (droop) with NES grid system. The entire power plant and auxiliaries are built to be working as a Mobile Unit. The proposed DCS is for supervisory control and monitoring of the MPU.

Software Development and Site Commissioning of Cream Pasteurization for milk processing plant.

Automation Platform : Siemens Simatic 400H CPU on PCS7.Features : Cream pasteurizing with CIP. Project Duration : 1 Months total Project Site : Mother Dairy, Gujarat.

Software development and commissioning of BMS at Da nang Airport, Vietnam

Automation Platform : S7 IM 151-8 PN (4 Nos), WINCC Server redundancy with two clients and web NavigatorFeatures : Power Failure Program sequence and Alarm Control Center for SMS the Plant alarms to Mobiles, OPC communication with Kepware.Project Duration : 100 DaysClient : Da Nang International Airport, Vietnam.

BMS refers to the Building Management system. This application controls the complete supply to the Airport and Automatic ON/OFF of the lighting circuits with the preset timers. Project Contains 300 Modbus slave devices for Monitoring and control from the PLC. Power failure program sequence aims to control automatic ON/OFF of the DG sets, Main HT panel breakers and LT MCBs for the load shedding. All alarms from the WinCC servers are sent to Mobiles via ACC. Web navigator tool is used for control and monitoring of the SCADA from anywhere in world with the protected authorizations.

Software development and commissioning of Water Treatment plant at M/s.Parameswari textiles, karur, India.

Automation Platform : Schneider M340 CPU, VIJEO SICETECH SCADAProject Duration : 45 DaysClient : M/s.Parameswari textiles.

Water tretement plant purifies the condaminated water from the textile industry with the Multiple stages of Ultra filters and RO’s and the final outlet of the process will be the pure water which is reused in the plant.Project contains process control devices such as Flow Transmitters, Pressure Trasnmitters.

Software development of Tobacco processing plant M/s.BK threshers Ltd, Ongole, AP.

Automation Platform : S7 319 PN/DP CPU, MP 377 (8 Nos) and WinCC. Features : Project contains 97 VFD’s (MM440) and 8 Nos Soft starters in Profibus network, 8 Nos of ASI Masters with Compact starters, HMI’s and ET200S in the profinet network. Project Duration : 3 monthsClient : BK Threshers Ltd, Tangutur, Prakasam, AP, India.

Tobacco threshing plant is used to produce the tobacco from the tobacco leaves. In tobacco threshing, Lamina and Stem are separated mechanically through the process called Green leaf Threshing (GLT). The main stages of the GLT are 1.Blending Area, 2.Buts primary conditioning, 3.Buts secondary conditioning, 4.Tipping, 5.Tips Conditioning, 6.Tips Classification, 7.Threshing

and Classification in five stages, 8.Drying and conditioning 9. Press and packing.

Commissioning of the Electric Arc Furnace Level 1 automation System at M/s.Hormozgan Steel Complex, Iran

Automation Platform : S7 400 CPU with WinCC SCADA system (server – Client configuration) Features : Electric Arc Furnace operations and accessories Control logics with dedicated SCADA system. Project Duration : 2 Months.Client : Ansaldo Sistemi Industriali S.p.A.

An electric arc furnace (EAF) is a furnace that heats charged material bymeans of an electric arc. The list of operations controlled by the PLC are,Furnace Switchgear, Transformer, Hydraulics, Roof lifting, Gantry Movement/Roof slewing, Electrode Movement, Electrode Clamping, Electrode Assembling, Furnace tilting, Slag door, Bottom Stirring, Cooling Systems, etc.

Software development of the Material Conveying system,USA

Automation Platform : Siemens Simatic 300 IM 151-8 PN/DP with WinCC Flexible.Features : Recipe Handling Using pointers. Mitsubishi to Siemens convertion. Project Duration : 3 Months total Project Site : Barry Wehmiller International Resources, Chennai End Client : Novatec, US.

The FlexMaster Series Material Conveying System Controller utilizes a centrally mounted PLC that sends commands to various conveying system components. The program controls the operation of loading the receivers from selected sources. The FlexMaster controls the operation of the Vacuum Pump Units (VPU), the station “Tee” valves and the Purge (Source) valves.Software Development and commissioning of Tyre Building Machine for rubber processing industry.

Automation Platform : Siemens Simatic 300 CPU 313C with WinCC Flex for TP 177B.Features : Recipe Handling with Step sequence logic. FM350-2 counter module for encoders and Wincc Flexible design. Project Duration : 2 Months total Client : Alfred Herbert Limited , Bengaluru End Client : Balkrishna Tyres, Bhiwadi, India.

TBM is the Special Purpose Machine specially designed for the rubber stitching operation on the base drum for the manufacturing of the Tyre for Trucks and Lorries. The macine is having 5 axis with incremental encoders fixed on the each axis.. Receipe’s with step sequence control logics are used for the auto sequence running of the machine.Separate Turrent indexing unit

included in the auto sequnce for feeding of the rubber meterial to the main drum.

Software Development and Site Commissioning of Steam Turbine Accessories Auto control & Modbus Data Acquisition for M/s Wartsila OY. Finland.

Automation Platform : S7 300 with extended IM stations. Features : SCADA with Reporting.Project Duration : 2 Months total. Project Site : Fri-EL Power Power Plant, Naples, Italy.

Site Commissioning of Baggage Handling System (BHS) for Mumbai International Airport.

Automation Platform : Siemens Simatic 300 CPU with Profinet Interface.Features : Modbus CP341 for Smith X-ray Interface programming in SCL.Project Duration : 40 Days total Project Site : Mumbai International Airport Limited, Mumbai.

Software Development and Site Commissioning of Data Acquisition System with OPC communication between S7 300 series CPU and Emerson DCS.

Automation Platform : S7 300 Redundant Sytem Features : WinCC with R-ConfigurationProject Duration : 2 Months total. Project Site :Kuwait Aviation Fueling Company (KAFCO),Kuwait.

Software Development and Site Commissioning of Jagenberg Sheeter III Machine in paper plant. Automation Platform : Siemens Simatic 400 CPU with profibus IM’s and two operator station on WinCC.Features : Retrofitting of S5 PLC and Beckhoff PLC’s. Used FM 350-2 counter module for linear encoders.Project Duration : 3 Months total (01 Months Offsite and 2 Months onsite)Project Site : ITC PSPD (Paper Machine 4), Bhadrachalam

Andra Pradesh.

Software Development and Site Commissioning of Data Acquisition System with DG Load Management and Breakers Control.

Automation Platform : Siemens Simatic 300 series Profinet CPU with profibus IMs, 1SI module for modbus communication and SCADA.Features : Siemens MD720 GSM module with S7 200 CPU for SMS to Mobile.Project Duration : 2 Months total.

Project Site : Texas Instruments, Bengaluru.

Site Commissioning of Data Acquisition System with DG load Management and Breakers control.

Automation Platform : Siemens Simatic 400 CPU with profibus IM’s and SCADA. Features : Modbus Communication module CP341, Excel reporting System with 6 months backup.Project Duration : 3 Months total (01 Months Offsite and 2 Months onsite)Project Site : Microsoft India (R&D) Pvt. Ltd, Hyderabad.

SAMPLE SERVICE :

Balling Press Automation at M/s. Nuclear Fuel Complex, Hyderabad. Oil grooving machine Sinumerik 840D System servicing at M/s.Bimetal

bearings, Coimbatore. Mettron gas processing plant on S7 400 Redundant System at M/s.

Chemplast Sanmar Limited, Mettur. Incineration Process plant on S7 400H Failsafe System (PCS7) at M/s.

Chemplast Sanmar Limited, Mettur. Burkle Machine Servicing for S5 System at M/s.AT&S, Nanjangud,

MES system on GE Application by means of Kepware OPC server at

M/s.ITC Tobacco Plant, Bengaluru. Motor power test Benches Interlock logic on S7 200 at M/s. MICO,

Bengaluru. Boiler Application Siemens Touch Panel commissioning at M/s. Jubilant

Ltd, Nanjangud.