Vaccine clinical trial -Quality, include control of cell substrate Ywan-Feng Li Center for Drug...
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Vaccine clinical trial Vaccine clinical trial -Quality, include control of -Quality, include control of cell substrate cell substrate Ywan-Feng Li Ywan-Feng Li Center for Drug Evaluation Center for Drug Evaluation 4-7-2011 4-7-2011 新新新新新新新新新新新新( I ) The views expressed in this presentation are not necessary those of Center for Drug Evaluation-Taiwan
Vaccine clinical trial -Quality, include control of cell substrate Ywan-Feng Li Center for Drug Evaluation 4-7-2011 新醫藥品法規人才培訓課程( I ) The views expressed
Vaccine clinical trial -Quality, include control of cell
substrate Ywan-Feng Li Center for Drug Evaluation 4-7-2011 I The
views expressed in this presentation are not necessary those of
Center for Drug Evaluation-Taiwan
Slide 2
4-7-20112 The views offered here do not necessarily reflect
official positions of TFDA
Slide 3
4-7-20113 Heterogenicity of the biological/biotechnological
products Peptides (20-30 a,a,) rDNA proteins (Mab, fusion protein)
Allergens Traditional vaccines Blood/plasma products Gene/cell
therapy P. Tissue engineering P. rDNA-derived vaccines
Slide 4
4-7-20114 Scope Vaccine Vaccine Information from research stage
Information from research stage Clinical trial-IND Clinical
trial-IND Cell substrate-Testing for adventitious agents Cell
substrate-Testing for adventitious agents Quality, starts from
phase 1 Quality, starts from phase 1 Quality, (almost) finalizes at
phase 3 and continues through product life span Quality, (almost)
finalizes at phase 3 and continues through product life span
Collaboration from all parties makes a trial going Collaboration
from all parties makes a trial going
Slide 5
Type of vaccine Vaccines represent the most diverse type of
products Attenuated or killed pathogens (bacteria, virus,
parasites) (~traditional vaccine) Purified and recombinant protein
Synthetic peptides Polysaccharide (free or conjugate to carrier)
DNA, viral vectors (Cell-based product) 4-7-20115
Slide 6
Preventive versus therapeutic vaccines 4-7-20116
CharacteristicPreventiveTherapeutic PopulationHealthy
subjectUsually patient Clinical outcomeDecrease microbial infection
and/or transmission Cure or postpone disease progression (usually
as a 2 nd line strategy) RegimenLow dose, episodicUsually high
dose, continual (more like a drug) Evaluations in early trial
Safety, immunogenicity In general:
Slide 7
Preventive versus therapeutic vaccines 4-7-20117
CharacteristicPreventiveTherapeutic Regulatory evaluation Emphasis
on safety Efficacy Benefit/risk assessment Efficacy Public
expectation Highly concern and sensitive to the potential risks
Less concern regarding the potential risks However, quality and
assessment of the vaccine (Ag and adjuvant) is the same for either
type of vaccine
Slide 8
First licensed cancer therapeutic vaccine-Provenge (FDA)
Autologous dendritic cells, activated by prostatic acid phosphatase
(plus GM-CSF) Autologous dendritic cells, activated by prostatic
acid phosphatase (plus GM-CSF) asymptomatic or minimally
symptomatic metastatic hormone-refractory prostate cancer 2010,
approved by FDA to treat asymptomatic or minimally symptomatic
metastatic hormone-refractory prostate cancer 2011, FDA approved
Dendreon's request to increase production capacity FDA approved "36
additional workstations at the company's New Jersey facility,
adding to the 12 already approved" 2011 (Mar.), US Medicare
proposed to cover the cost of $93,000/patient prostate cancer
vaccine 4-7-20118
Slide 9
Type of vaccine IND New vaccines New vaccines Include addition
or change of adjuvant Include addition or change of adjuvant
Modification of original product Modification of original product
Formulation (e.g., lyophilized vs. liquid) Formulation (e.g.,
lyophilized vs. liquid) Strength Strength Route of administration
Route of administration Change in indication, age group, schedule,
etc. Change in indication, age group, schedule, etc. Concomitant
administration with other vaccine Concomitant administration with
other vaccine 4-7-20119
Slide 10
10 Vaccines in development/trial, Taiwan, 2011 Ag type Ag type
Virus vaccine Virus vaccine Polysaccharide conjugate vaccine
Polysaccharide conjugate vaccine rDNA protein vaccine rDNA protein
vaccine Indication Indication Infectious disease Infectious disease
Cancer Cancer
Slide 11
Reference In general Guideline on the requirements for quality
documentation concerning biological IMP in clinical trials, draft,
EMA, 2010 Guideline on the requirements for quality documentation
concerning biological IMP in clinical trials, draft, EMA, 2010
Guideline on strategies to identify and mitigate risks for FIH
clinical trials with investigational medicinal products, EMA, 2007
Guideline on strategies to identify and mitigate risks for FIH
clinical trials with investigational medicinal products, EMA,
2007Vaccines WHO: Biologicals TRS WHO: Biologicals TRS Japan NIID:
Minimum requirements for biological products Japan NIID: Minimum
requirements for biological products Pharmacopeia: Ph. Eur, USP
Pharmacopeia: Ph. Eur, USP 4-7-201111
Slide 12
Quality of a product (EMA) NDA, to ensure a consistent,
state-of-the art quality of a product NDA, to ensure a consistent,
state-of-the art quality of a product IMP, quality attributes
related to safety aspects IMP, quality attributes related to safety
aspects Nature of product, clinical phase, patient population,
nature/severity of illness, duration of trial. Nature of product,
clinical phase, patient population, nature/severity of illness,
duration of trial. IMP documentation, M3 of CTD IMP documentation,
M3 of CTD IMP should be produced in accordance with the principles
and the detailed guidelines of GMP.. IMP should be produced in
accordance with the principles and the detailed guidelines of GMP..
124-7-2011
Slide 13
13 A clinical trial Starts with the quality/control of the test
drug Quality of a biological/biotechnological product Quality of a
biological/biotechnological product Include safety issues, e.g.,
impurity, adventitious agent (e.g., bacteria/fungi, mycoplasma,
virus) Include safety issues, e.g., impurity, adventitious agent
(e.g., bacteria/fungi, mycoplasma, virus) Test drug used in animal
toxicity studies be representative of the material for human study
Test drug used in animal toxicity studies be representative of the
material for human study So as to support a phase 1 study with end
points of safety and preliminary immunogenicity So as to support a
phase 1 study with end points of safety and preliminary
immunogenicity
Slide 14
Characterization - Ag vs. therapeutic drug For Ag,
immunogenicity is the desired effect, therefore, concept of certain
characteristics is different (e.g., product-related impurity, which
would otherwise cause undesired immunogenicity for protein drug)
For Ag, immunogenicity is the desired effect, therefore, concept of
certain characteristics is different (e.g., product-related
impurity, which would otherwise cause undesired immunogenicity for
protein drug) In general, extent of characterization is less for an
Ag (e.g., product-related impurity) In general, extent of
characterization is less for an Ag (e.g., product-related impurity)
Thus, Process = quality is more likely to be the case for Ag.
Therefore, the approach to establish a design space or platform
technology is less likely to apply to vaccine product Thus, Process
= quality is more likely to be the case for Ag. Therefore, the
approach to establish a design space or platform technology is less
likely to apply to vaccine product 4-7-201114
Slide 15
4-7-201115 Scope Vaccine Vaccine Information from research
stage Information from research stage Clinical trial-IND Clinical
trial-IND Collaboration from all parties makes a trial going
Collaboration from all parties makes a trial going
Slide 16
4-7-201116 Information from research stage Science Science A
vast amount of information has generated from basic research A vast
amount of information has generated from basic research However,
most information is yet to be interpreted and thus transferable to
development However, most information is yet to be interpreted and
thus transferable to development Provide rationale based on disease
pathogenesis, and identify Ag candidate Provide rationale based on
disease pathogenesis, and identify Ag candidate Control of
materials Control of materials Raw materials, starting materials,
solvents, reagents, catalysts, e.g., Raw materials, starting
materials, solvents, reagents, catalysts, e.g., Source, history of
the cell substrate Source, history of the cell substrate History of
construction of the expression plasmid History of construction of
the expression plasmid
Slide 17
4-7-201117 Information from research stage Safety information
Safety information Plan to obtain and document relevant safety data
from research studies even they are designed to assess biologic
effects. Plan to obtain and document relevant safety data from
research studies even they are designed to assess biologic effects.
This is an effective approach to lunch preclinical safety
evaluation This is an effective approach to lunch preclinical
safety evaluation Extent and design of toxicity studies could
depend on how much prior info exist Extent and design of toxicity
studies could depend on how much prior info exist Especially for
vaccine product Especially for vaccine product
Slide 18
4-7-201118 Control of materials Documents, starting from
research stage Origin, lineage History of passage, testing Media
component, e.g., FBS, trypsin All of the documents be transferable
to R& D stage Establishment of a cell bank or virus bank ~GMP
Storage, inventory, identification, handling, GMP Qualification of
cell and virus bank Contract lab GLP/GMP status
Slide 19
4-7-201119 History of a virus strain Example ( Example (FDA,
Review of Vero cell banks for Rotarix, 2008) The Serotype G1 HRV
strain (genotype P[8]) which GSK used to make vaccine product is
designated RIX4414. It was derived from strain 89-12, initially
developed by Avant Therapeutics, Inc. ---------------. The virus
was isolated in ------ ------- from a child in Cincinnati with a
natural case of rotavirus with mild diarrhea. This original isolate
was passaged 26 times in primary African Green monkey kidney cells
(AGMK) by Avant for use as seed material. The P26 virus was -------
passaged by -- --------------- AVANT, -------, which passaged the
seed virus an additional 7 passages to P33. This was the material
that was clinically tested ---------------. The additional 7
passages were performed in an AGMK cell line that -------
characterized in --------. The Serotype G1 HRV strain (genotype
P[8]) which GSK used to make vaccine product is designated RIX4414.
It was derived from strain 89-12, initially developed by Avant
Therapeutics, Inc. ---------------. The virus was isolated in
------ ------- from a child in Cincinnati with a natural case of
rotavirus with mild diarrhea. This original isolate was passaged 26
times in primary African Green monkey kidney cells (AGMK) by Avant
for use as seed material. The P26 virus was ------- passaged by --
--------------- AVANT, -------, which passaged the seed virus an
additional 7 passages to P33. This was the material that was
clinically tested ---------------. The additional 7 passages were
performed in an AGMK cell line that ------- characterized in
--------.
Slide 20
4-7-201120 Raw material of animal source COA of FBS (partially
shown)
Slide 21
4-7-201121 Raw material of animal source COA of porcine
trypsin
Slide 22
4-7-201122 Scope Vaccine Vaccine Information from research
stage Information from research stage Clinical trial-IND Clinical
trial-IND Cell substrate-Testing for adventitious agents Cell
substrate-Testing for adventitious agents Quality, starts from
phase 1 Quality, starts from phase 1 Quality, (almost) finalizes at
phase 3 and continues through product life span Quality, (almost)
finalizes at phase 3 and continues through product life span
Collaboration from all parties makes a trial going Collaboration
from all parties makes a trial going
Slide 23
4-7-201123 Biosafety control Combination of testings (starting
material, UPB, intermediates..) and demonstrating production
process to remove a wide variety of potential infectious viruses
Purified bulk (Calculation of estimated particles/dose) Cell/virus
seed & raw material Cell/virus bank and unprocessed bulk Viral
clearance steps Contract lab Research stage
Slide 24
4-7-201124 CMC Control of materials (before phase 1) Control of
materials (before phase 1) Raw materials, starting materials,
solvents, reagents, catalysts Raw materials, starting materials,
solvents, reagents, catalysts Biologically-sourced materials, TSE
concern Biologically-sourced materials, TSE concern Source,
history, and generating of cell substrate Source, history, and
generating of cell substrate Expression construct Expression
construct Cell banking system, characterization, and testing Cell
banking system, characterization, and testing Non-viral agent
Non-viral agent Endogenous and adventitious viruses Endogenous and
adventitious viruses Tumorigenicity, case dependent Tumorigenicity,
case dependent
Slide 25
4-7-201125 A reference - Ancillary materials (AMs) for
cell-based product Reagent and materials that are NOT intended to
be present in the final product, e.g., FBS, digestion enzymes, GF,
cytokines, antibiotics, media Reagent and materials that are NOT
intended to be present in the final product, e.g., FBS, digestion
enzymes, GF, cytokines, antibiotics, media Vendor qualification
Vendor qualification (cGMP), audit/inspection record (cGMP),
audit/inspection record Quality control testing program Quality
control testing program Documentation Documentation Grade,
traceability, or country of origin/source ( animal-derived AMs)
Grade, traceability, or country of origin/source ( animal-derived
AMs) Batch analytical results Batch analytical results Stability
assessment during use Stability assessment during use
Slide 26
4-7-201126 Risk classification of AMs USP Risk classification
of AMs USP Risk tier 1 Low-risk, highly qualified materials with
intended use as therapeutic drug or biologic, medical device, or
implantable material Low-risk, highly qualified materials with
intended use as therapeutic drug or biologic, medical device, or
implantable material Therapeutic grade Therapeutic grade E.g, HSA,
insulin, IL-12, antibiotics E.g, HSA, insulin, IL-12, antibiotics
Certificate of analysis (COA) Certificate of analysis (COA) Assess
removal from final product Assess removal from final product
Slide 27
4-7-201127 Risk classification of AMs USP Risk classification
of AMs USP Risk tier 2 Low-risk, well-characterized materials with
intended use as AMs, produced in compliance with GMPs Low-risk,
well-characterized materials with intended use as AMs, produced in
compliance with GMPs For use in drug, biologic, or medical device
manufacture, e.g., growth factor, proteolytic enzymes, density
gradient media (Exclude most animal-derived materials) For use in
drug, biologic, or medical device manufacture, e.g., growth factor,
proteolytic enzymes, density gradient media (Exclude most
animal-derived materials) COA COA Assess removal from final product
Assess removal from final product Vendor audit Vendor audit
Slide 28
4-7-201128 Risk tier 3 Moderate-risk materials not intended for
use as AMs Moderate-risk materials not intended for use as AMs For
in vitro diagnostic use or reagent grade materials, e.g, growth
factors, culture media, chemicals For in vitro diagnostic use or
reagent grade materials, e.g, growth factors, culture media,
chemicals COA COA Confirm critical test result shown in COA Confirm
critical test result shown in COA Develop internal specifications,
eventually Develop internal specifications, eventually Assess
removal from final product Assess removal from final product Vendor
audit Vendor audit Risk classification of AMs USP Risk
classification of AMs USP
Slide 29
4-7-201129 Risk classification of AMs USP Risk classification
of AMs USP Risk tier 4 High-risk materials High-risk materials
Toxin, most animal-derived materials Toxin, most animal-derived
materials Feeder cells, ascites-derived Ab, cholera toxin,
animal-derived additives (e.g., FBS) Feeder cells, ascites-derived
Ab, cholera toxin, animal-derived additives (e.g., FBS) COA COA
Confirm critical test result shown in COA Confirm critical test
result shown in COA Develop internal specifications, eventually
Develop internal specifications, eventually Assess removal from
final product Assess removal from final product Vendor audit Vendor
audit Source animal, country of origin, adventitious agent testing
Source animal, country of origin, adventitious agent testing
Slide 30
4-7-201130 Recent guidance - Cell substrate Guidance for
industry: Characterization and qualification of cell substrates and
other biological starting materials used in the production of viral
vaccines for the prevention and treatment of infectious disease,
FDA, 2010 Guidance for industry: Characterization and qualification
of cell substrates and other biological starting materials used in
the production of viral vaccines for the prevention and treatment
of infectious disease, FDA, 2010 Recommendations for the evaluation
of animal cell cultures as substrates for the manufacture of
biological medicinal products and for the characterization of cell
banks, draft, WHO, 2010 Recommendations for the evaluation of
animal cell cultures as substrates for the manufacture of
biological medicinal products and for the characterization of cell
banks, draft, WHO, 2010
Slide 31
4-7-201131 Ideal substrate to produce
biological/biotechnological products WHO Technical report series,
No. 878, 1998 Permanent/continuous cell line Permanent/continuous
cell line MCB, WCB MCB, WCB Quality controlled Quality controlled
Serum-free and/or protein-free media Serum-free and/or protein-free
media Nature Reviews, June 2010, vol.10, p.441- Cell line
identification Cell line identification Incidence of
misidentification in 1977 was 16%, 1999 was 18% Incidence of
misidentification in 1977 was 16%, 1999 was 18% ATCC working group
ASN-0002 (BOX), currently developing a standard for human cell line
authentication ATCC working group ASN-0002 (BOX), currently
developing a standard for human cell line authentication
Slide 32
4-7-201132 Cell substrate From embryonic egg for Flu vaccine
Harvest: allantoic fluid, manual or automated systems Inoculation:
into allantoic cavity, manually or automated system
4-7-201134 Qualification of the cell bank -Biosafety tests
Non-viral agent Non-viral agent Sterility, Mycoplasma,
(Mycobacteria, Spiroplasma) Sterility, Mycoplasma, (Mycobacteria,
Spiroplasma) Adventitious or endogenous viruses Adventitious or
endogenous viruses General (in vitro and in vivo test, retrovirus)
General (in vitro and in vivo test, retrovirus) Specific (cell line
dependent) Specific (cell line dependent) Tumorigenicity, case
dependent Tumorigenicity, case dependent
Slide 35
Qualification of the cell bank -Virus tests 35 Specific tests
for : Cell lines derived from human, NHP, or other cell lines as
appropriate. Culture media using animal-derived components ( e.g.,
bovine or porcine) USP, Ph. Eur.
Slide 36
4-7-201136 Tumorigenicity Tumorigenicity (when not known, test
on EPC) Tumorigenicity (when not known, test on EPC) Cells form
tumor in animal (nude mice), Hela as + control, medium/2n cells as
control, 12 wks, 4 months Cells form tumor in animal (nude mice),
Hela as + control, medium/2n cells as control, 12 wks, 4 months
Oncogenicity (when T+ and for product of prophylactic use)
Oncogenicity (when T+ and for product of prophylactic use) Agents
(e.g., virus, DNA) induce host cell to form tumor (newborn animal),
negative control, 4 months Agents (e.g., virus, DNA) induce host
cell to form tumor (newborn animal), negative control, 4 months
Cell substrate w/ or w/o tumorigenicity (in trial or licensed) Cell
substrate w/ or w/o tumorigenicity (in trial or licensed)
Traditional vaccine rDNA protein product (drug or vaccine) T- O-
Yes (inactivated, attenuated) Yes T+ O- Yes (Inactivated) Yes T+
(O+) e.g., rodent cells NoYes
Slide 37
4-7-201137 PCV Porcine circovirus types 1 and 2 are both small
sscDNA viruses and common in pigs. Porcine circovirus types 1 and 2
are both small sscDNA viruses and common in pigs. Neither PCV1 nor
PCV2 are known to infect or cause illness in humans, however PCV2
may cause illness in pigs. Neither PCV1 nor PCV2 are known to
infect or cause illness in humans, however PCV2 may cause illness
in pigs. Detecting PCV1 DNA in Rotarix and PCV1/PCV2 DNA in RotaTeq
vaccine products Detecting PCV1 DNA in Rotarix and PCV1/PCV2 DNA in
RotaTeq vaccine products Viruses derived from Vero MCB and carried
through manufacture process to products Viruses derived from Vero
MCB and carried through manufacture process to products PCV1 DNA is
present in poliovirus harvests, but not in final bulk or container
(due to inactivation step) PCV1 DNA is present in poliovirus
harvests, but not in final bulk or container (due to inactivation
step) Source: FDA vaccine advisor committee meeting (May 7,
10)
Slide 38
4-7-201138 PCV RotaTeq (Merck) RotaTeq (Merck) A live, oral
pentavalent vaccine that contains 5 live reassortant rotaviruses,
parent strains were isolated from human and bovine hosts A live,
oral pentavalent vaccine that contains 5 live reassortant
rotaviruses, parent strains were isolated from human and bovine
hosts Package insert (Sep. 2010) Package insert (Sep. 2010) Rotarix
Rotarix A live, oral vaccine derived from human 89-12 strain
(G1P[8] type) A live, oral vaccine derived from human 89-12 strain
(G1P[8] type) Package insert (2010) Package insert (2010)
Slide 39
FDA actions Additional testings are required FDA (Dec., 2010)
requested information regarding FDA (Dec., 2010) requested
information regarding Plans that the manufacturers may have to
implement additional adventitious agent testing methods as part of
their manufacturing process as these methods become available
including, but not limited to, screening for PCV and PCV DNA, and
Plans that the manufacturers may have to implement additional
adventitious agent testing methods as part of their manufacturing
process as these methods become available including, but not
limited to, screening for PCV and PCV DNA, and Any additional
in-process testing for adventitious agents that they may have
recently added, but not reported to FDA. Any additional in-process
testing for adventitious agents that they may have recently added,
but not reported to FDA. 4-7-201139
Slide 40
4-7-201140 Validation of viral clearance steps For rDNA vaccine
produced from mammalian/insect cell lines, why virus testing alone
is not enough? For rDNA vaccine produced from mammalian/insect cell
lines, why virus testing alone is not enough? Due to limitations of
testing methods Due to limitations of testing methods Sensitivity,
susceptibility (indicator cell, animal model) Sensitivity,
susceptibility (indicator cell, animal model) Sampling of test
material Sampling of test material Reference: Validation of
Biopharmaceutical purification processes for virus clearance
evaluation , Allan Darling, Mol. Biotec. Vol. 21, 2002 Reference:
Validation of Biopharmaceutical purification processes for virus
clearance evaluation , Allan Darling, Mol. Biotec. Vol. 21,
2002
Slide 41
4-7-201141 Allan Darling, Molecular Biotechnology, vol. 21,
2002 Besides DL of test method, ability to detect low
concentrations of virus is also limited by statistical sampling
Besides DL of test method, ability to detect low concentrations of
virus is also limited by statistical sampling Probability that a
sample v does not contain virus is Probability that a sample v does
not contain virus is p(0) = ((V-v)/V)n p(0) = ((V-v)/V)n If
V>>v, above equation be simplified by Poisson distribution If
V>>v, above equation be simplified by Poisson distribution
p(0) = e -cv, c = (In p)/-v p(0) = e -cv, c = (In p)/-v If v=1 mL,
c=10-1000 virus particles/L If v=1 mL, c=10-1000 virus particles/L
Probability of 1 mL will not contain a virus particle Probability
of 1 mL will not contain a virus particle c 10 100 1000 c 10 100
1000 p(0) 0.99 0.90 0.37 p(0) 0.99 0.90 0.37
Slide 42
4-7-201142 Scope Vaccine Vaccine Information from research
stage Information from research stage Clinical trial-IND Clinical
trial-IND Cell substrate-Testing for adventitious agents Cell
substrate-Testing for adventitious agents Quality, starts from
phase 1 Quality, starts from phase 1 Quality, (almost) finalizes at
phase 3 and continues through product life span Quality, (almost)
finalizes at phase 3 and continues through product life span
Collaboration from all parties makes a trial going Collaboration
from all parties makes a trial going
Slide 43
4-7-201143 A clinical trial -IND dossier
Biological/biotechnological products Biological/biotechnological
products Poorly characterized, e.g., virus vaccine, cell-based
vaccine Poorly characterized, e.g., virus vaccine, cell-based
vaccine Well-characterized, e.g., rDNA protein vaccine, DNA vaccine
Well-characterized, e.g., rDNA protein vaccine, DNA vaccine
Technical related document Technical related document Clinical
study proposal Clinical study proposal Investigator brochure
Investigator brochure CMC CMC Pharmacology and toxicology
Pharmacology and toxicology (PK, when appropriate) (PK, when
appropriate) Clinical Clinical
Slide 44
CMC A summary report with supporting documents, e.g., batch
analysis, stability data A summary report with supporting
documents, e.g., batch analysis, stability data A valid description
which reveals all necessary components to demonstrate the quality
and control of the test drug A valid description which reveals all
necessary components to demonstrate the quality and control of the
test drug Present data in tabular form with brief narrative
highlighting the main points Present data in tabular form with
brief narrative highlighting the main points CTD format is a valid
reference to organize the dossier CTD format is a valid reference
to organize the dossier After phase 1, any change such as cell
line, process, manufacture site, will require comparability After
phase 1, any change such as cell line, process, manufacture site,
will require comparability 4-7-201144
Slide 45
4-7-201145 CTD M3 (partially shown) 3.2.S DRUG SUBSTANCE ( )
3.2.S DRUG SUBSTANCE ( ) 3.2.S.1 General Information ( ) 3.2.S.1
General Information ( ) 3.2.S.1.1 Nomenclature ( ) 3.2.S.1.1
Nomenclature ( ) 3.2.S.1.2 Structure ( ) 3.2.S.1.2 Structure ( )
3.2.S.1.3 General Properties ( ) 3.2.S.1.3 General Properties ( )
3.2.S.2.Manufacture ( ) 3.2.S.2.Manufacture ( ) 3.2.S.2.1
Manufacturer(s) ( ) 3.2.S.2.1 Manufacturer(s) ( ) 3.2.S.2.2
Description of manufacturing process and process controls ( )
3.2.S.2.2 Description of manufacturing process and process controls
( ) 3.2.S.2.3 Control of materials ( ) 3.2.S.2.3 Control of
materials ( ) 3.2.S.2.4 Controls of critical steps and
intermediates ( ) 3.2.S.2.4 Controls of critical steps and
intermediates ( ) 3.2.S.2.5 Process validation and/or evaluation (
/ ) 3.2.S.2.5 Process validation and/or evaluation ( / ) 3.2.S.2.6
Manufacturing process development ( ) 3.2.S.2.6 Manufacturing
process development ( ) 3.2.S.3 Characterization ( ) 3.2.S.3
Characterization ( )
Slide 46
4-7-201146 3.2.S.2.Manufacture 3.2.S.2.2 Description of
manufacturing process and process controls ( ) 3.2.S.2.3 Control of
materials / Cell bank Virus seed lot identity viability purity `
Unprocessed bulk expression construct 3.2.S.2.4 Controls of
critical steps and intermediates DNA/ (conjugation) 3.2.S.2.5
Process validation and/or evaluation /
Slide 47
4-7-201147 CMC summary -Phase 1 Manufacturer ad manufacturing
process Manufacturer ad manufacturing process Flow diagram and
description, batch size Flow diagram and description, batch size
Controls which relate to product safety Controls which relate to
product safety For rDNA products derived from cell lines of human
or animal origin, validation of the viral clearance procedure For
rDNA products derived from cell lines of human or animal origin,
validation of the viral clearance procedure For inactivated
vaccines, a validation of the inactivation process For inactivated
vaccines, a validation of the inactivation process For live
vaccines, a demonstration of the attenuating characteristics For
live vaccines, a demonstration of the attenuating
characteristics
Slide 48
4-7-201148 CMC summary -Phase 1 Control of materials Control of
materials Raw materials, starting materials, solvents, reagents,
catalysts Raw materials, starting materials, solvents, reagents,
catalysts Biologically-sourced materials, TSE concern
Biologically-sourced materials, TSE concern Source, history, and
generating of cell substrate and viral/bacterial seed Source,
history, and generating of cell substrate and viral/bacterial seed
Expression construct Expression construct Cell/virus/bacteria
banking system, characterization, and testing Cell/virus/bacteria
banking system, characterization, and testing Non-viral agent
Non-viral agent Adventitious and endogenous viruses Adventitious
and endogenous viruses Tumorigenicity, case dependent
Tumorigenicity, case dependent
Slide 49
CMC summary -Phase 1 Analytical method Analytical method
Pharmacopeia Pharmacopeia Non pharmacopeia Non pharmacopeia A brief
description A brief description Qualification of safety related
method Qualification of safety related method E.g., HCP, host cell
DNA, residual reagent E.g., HCP, host cell DNA, residual reagent
4-7-201149
4-7-201151 CMC summary Phase 1 Stability Stability At least
cover the duration of trial At least cover the duration of trial
In-use stability information, e.g., after mixing, dilution,
reconstitution, multiple withdrawing In-use stability information,
e.g., after mixing, dilution, reconstitution, multiple withdrawing
Batch analytical result, DS and DP Batch analytical result, DS and
DP Batch for animal and clinical studies Batch for animal and
clinical studies Same batch/formulation is recommended for vaccine
products Same batch/formulation is recommended for vaccine products
If not, describe (to compare) If not, describe (to compare) CMC CMC
Animal study might be useful Animal study might be useful
Slide 52
4-7-201152 Phase-in of validation Validation of manufacturing
processes and analytical methods goes along with the clinical
development Validation of manufacturing processes and analytical
methods goes along with the clinical development In phase 1, safety
related method requires certain extent of validation In phase 1,
safety related method requires certain extent of validation E.g.,
Host cell DNA, protein, viral test (e.g., PCR) E.g., Host cell DNA,
protein, viral test (e.g., PCR) Limit - specificity and LOD Limit -
specificity and LOD Quantitation- more extensive validation
Quantitation- more extensive validation
Slide 53
Potency assay Correlation to in-vivo biological activity should
be justified Correlation to in-vivo biological activity should be
justified Potency should be in the stability study, even it is not
proven to be stability-indicating in the early trial Potency should
be in the stability study, even it is not proven to be
stability-indicating in the early trial 4-7-201153
Slide 54
4-7-201154 Phase-in of validation Bioassay (potency) No need
for LOD, LOQ No need for LOD, LOQ At phase 1/2 At phase 1/2
Specificity Specificity Precision Precision Repeatability, e.g.,
Repeatability, e.g., Samples from several independent preparations
of the same stock Samples from several independent preparations of
the same stock Same sample, well to well, %CV