Westfalia Separator AG

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  • Westfalia Separator AG

    lnst ruct ion Manual andParts List

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    A p p l i c a t i o n :o Separation of l iquid mixtures

    0 ro Clarif ication of l iquids

    Subject to modif ication

    Westfalia Separator AGD-59302 Oelde (F. R, Germany)

    Type

    bui l t ininner O otbowl mm

    Rpm of bowl

    Permissible density of productto be treated

    heavy l iquidkg/dm3

    sol idskgidms

  • IV Westfalia Separator AG

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    F o r y o u r s a f e t y

    S t r i c t l y a d h e r e t o i n s t r u c t i o n s m a r k e d w i t h t h i s s y m b o lThis avoids damage to the machine and other units.

    T a k e s p e c i a l c a r e w h e n c a r r y i n g o u t o p e r a t i o n s m a r k e d w i t ht h i s s y m b o l -

    otherwise danger to l i fe,

    O b s e r v e a c c i d e n t p r e v e n t i o n r e g u l a t i o n sThe local safety and accident prevention regulations apply uncondi-tionally to the operation of the separator.

    l n s t r u c t i o n m a n u a lFollow only the instructions given in this manual

    O p e r a t e t h e s e p a r a t o r o n l y i n a c c o r d a n c e w i t h a g r e e d p r o -c e s s a n d o p e r a t i n g p a r a m e t e r s

    M a i n t a i n t h e s e p a r a t o r a s s p e c i f i e d -

    in th is manual

    C a r r y o u t s a l e t y c h e c k s o n t h e s e p a r a t o r -

    as described in chapter "Safety precautions" in this manual

    L i a b i l i t y f o r t h e f u n c t i o n o f t h e m a c h i n e p a s s e s t o t h e o w n e rLiabil i ty for the function of the machine passes uncondit ionally to theowner or operator irrespective of exist ing warranty periods in so far asthe machine is improperly maintained or serviced by oerscns otherthan Westfal ia Separator service personnel or i f the macnrne is not ap-ol ied in accordance with the intended use.Westfal ia Separator AG shall not be l iable for damage rf- ch occurs asa result of non-observance of the above. Warranty anc rabrl i ty condi-t ions in the Condit ions of Sale and Deliverv of Westia ia Seoarator AGare not extended by the above.

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    Safe ty p recau t i on sCorrect usage .Safety stickers on the machineBasic operat ing pr inciplesBowl speed and productOperations on the separatorAssemblyElectrical appliancesBefore start-upOperationShut-down and " Emergency-Off"

    1.5.6 Maintenance and reoair1.6 Cor ros ion1.7 Eros ion

    M a c h i n e d e s c r i p t i o n . 1 7

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    Appl icat ionCentrifuge with watefuel oi l t reatment . .

    r content monitoring system (WMS) for

    Technical informationSeparationNotes on separation with the purifier bowl (-02- operation) . .Make-uo waterNotes on seoaration with the clarifier bowl .General information on bowl ejectionsBefore start-uo

    2.1.2 Centri fuge with sludge space monitoring system (SMS) forfuel oi l treatment

    2.1.3 Centr i fuge with sludge space monitor ing system (SMS) forlube oi l t reatmentComoonents of the 0lant and the seoaratorTechnical DataOperating principles of the separatorOperating principles of the bowl . . .Operat ing pr inciples of the hydraul ical ly control led sl id ing piston . .Operating principles of the centripetal pumpOperating principles of the gearOperating principles of the centrifugal clutch

    2.5 The regulat ing r ing2.5.1 Determining the size of regulating r ing by experiment

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    Before initial start-upWhenever starting .Start-up of separatorMon itori ng of operationSetting the separating timeDetermining the separating t ime by calculationBowl ejectionsStopping the separator

    i 1- l

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    3.8 Trouble shooting3.8 1 Seoarator faults3 . 8 2 B o w l f a u l t s . .

    2044-900t-201 /0699

  • Westfal ia Separator AG

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    m a i n t e n a n c e a n d r e p a i rInstallation of the plantConnecting the plantFas ten ing thesepara to r . . , . .Motor connection . .Direction of rotation of the bowlSpeed and starting time of bowlMaintenance and lubr icat ion . . .Lubricat ion and maintenance schedule . . . .Lubricat ionL u b r i c a t i o n C h a r t . . .W e a r t o g e a r . . . . . .Bowl .Dismantl ing the bowlCleaning the bowlCleaning the upper sect ion of f rameCleaning the strainer and the operat ing-water feed systemlmportant hints . .Assembling the bowlReplacing the PolyamReplacing the polyamVertical gear partsRemoving the vertical gear PartsCleaning the gear chamber , . .Re-assembly of vertical gear partsHeight adjustmentBowl heightCentripetal pumP clearance . .Neck bearingMotor and centr i fugal c lutchRemoving the motorP r i o r t o f i t t i n g t h e m o t o r . . . . . . .Fi t t ing the motor ,Removing the clutch shoes . . , .Fi t t ing the clutch shoesFitting the clutch driverRemoving the gear pump and pump coupl ing . , .H o r i z o n t a l g e a r p a r t s , , . .Removing the worm wheel .Before a long-term shut-down of the separator ' . 'Fitting the worm wheelRemoving the clutch drum and worm wheel shaft 'lnstallation of the worm wheel shaft and the clutch drumInstal lat ion of the seal ing r ingsFinal checks after assembling the separator

    5 5565 75 85 95 0o i

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    e.ide gasket Ln the annufar Pistonrde gasket (bowl toP)

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    P a r t s l i s t . .Guide to ordering parts .F r a m e , c o m p l e t e , . . .Lower section of frame ,Lower section of frame (view from below) .Lower section of frameUpper sect ion of f rame with syphon . .Upper sect ion of f rame without syphonIn termed ia te f lange c0mple te . . . ,Inspect ion port . comPl. (

    21-:: $3' .201 /0699

  • Westfalia Separator AG v t l

    oJunct ion assemblyJunct ion assemblyFlansch vol lst .Fastening parts

    1 4 61 4 71 4 8149of the seoarator

    Gear. complete . 151Spring assemblyWorm spindle, completeNeck bearing bridge with cover, cpl.Centr i f ugal c lutch, completeRevolution indicator, completeAvailable oear oartsB o w l c o m p l e t e . . .C e n t r i p e t a l p u m p , c o m p l . . . . .H o o d , c o m p l e t e . . ,AccessoriesWater feed line. compl.Set of tools and accessories , .Lubricant (hazardous substance)Single gear pump (with part numbers for pump connections compl.)Pump connection, compl.Pump connection, compl.Pre-strainer, compl. (on special order) .Pre-strainer complete (on special order) .

    o s c 5 0 - 9 1 - 0 6 6 .6.1 The regulat ing r ing6.1.1 Determining the size 0f the regulat ing r ing with the aid of

    the diagram 1876,1 .2 Determining the size of regulat ing r ing by experiment 1896.2 Dismantl ing and assembling the bowl . 191

    Bowl completeSingle centr ipetal pump, compl.Hood, complete . .

    1521 5 5t c ot 0 ut o lt o . J1 6 5t o /1 6 9t o Y1 7 2t / c175t t o

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    A p p e n d i x . . 1 9 7Table of lubr icat ing oi ls , . . 198Comments on table of lubr icat ing oi ls . . 199The health hazards involved when handl ing heavy oi ls and lube oi ls . . . . 200Specifications for the use of separators 201

    201 /0699

  • -Westfal ia Separator AG

    1 .5 . ' 1 Assem b lY . l f the plant has severar ce^:"-Jes,be caref ul not to intercna' :e ca' ls o. fdi f ferent bowls since eac. o3Y/ 1asbeen balanced individua tYThe bowl oarts are marKec w i^ :heserial-number of the macnlne cr w tnthe last three digi ts c ' theserial-number,

    Damaged parts must be rePlaced im-mediately by new Parts.

    After installing certain critical sparebowl oarts. the bowl must bere-balanced.

    The bowl parts are arranged in fixedoosit ions relat ive to one another.Locking devices and al ignmentmarks must be in perfect condit i0n.The bowl must not be operated ifthese locking devices and al ignmentmarks are not in perfect condition.

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    2044-9001 -201 / 0699

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    ' . 5 . 2 E l e c t r i c a l a p p l i a n c e s

    When assembling the bowl. be sureto strictly adhere to the instructionsgiven i