Westfalia Separator Mineraloil Systems GmbHs program DL... · Mechanical Separation Westfalia Separator Mineraloil Systems GmbH 2014/1/28 Yang Lu Hui, Systems Dept. Guangzhou 3 Programs

Mechanical Separation

Division

Westfalia Separator

Mineraloil Systems GmbH

Westfalia Separator’s program

Westfalia China Systems Division


Westfalia Separator


2014/1/28 Yang Lu Hui, Systems Dept. Guangzhou 2

Principle of separation

分油机的基本原理


Westfalia Separator



Programs of separator

分油机的程序


Westfalia Separator



1. VARIZONE-02 and 91. 有比重环的分油机。

2. UNITROL-WMS -01. 自思维-水监测-01模式。

3. UNITROL -SMS -36. 自思维-渣监测-36模式。（燃油）

4. UNITROL -SMS -96. 自思维-渣监测-96模式。（滑油）

5. UNITROL WMS+SMS -0136.自思维-水监测+渣监测-0136模式（燃油）

6. UNITROL WMS+SMS -0196.自思维-水监测+渣监测-0196模式（滑油）

7. What is differrent UNITROL -SMS -36 with UNITROL -SMS -96?

自思维-渣监测-36模式与自思维-渣监测-96模式有何不同。

8. What is differrent UNITROL WMS+SMS -0136 and UNITROL

WMS+SMS -0196

自思维-水监测+渣监测-0136模式与自思维-水监测+渣监测-0196模式有何不同。

9. WMS-Water Monitoring System. SMS-Sludge Monitoring System.

principle of monitoring systems for separator

分油机监控系统工作原理


Westfalia Separator

Mineraloil Systems GmbH How to pre-select monitoring mode

2014/1/28 5

C7-623 Control Unit /C7-623控制器

02-模式在控制器功能键上不选择任何功能。

01-模式在控制器功能键上选择WMS-01功能键。选择后WMS-01 左上方的绿灯亮。

36-模式在控制器功能键上选择SMS-36功能键。选择后SMS-36 左上方的绿灯亮。

96-模式在控制器功能键上选择SMS-96功能键。选择后SMS-96 左上方的绿灯亮。

0136-模式在控制器功能键上选择WMS-01和SMS-36功能键。选择后WMS-01和SMS-36左上方的绿灯亮。

0196-模式在控制器功能键上选择WMS-01和SMS-96功能键。选择后WMS-01和SMS-96左上方的绿灯亮.

Yang Lu Hui, Systems Dept. Guangzhou


Westfalia Separator

Mineraloil Systems GmbH How to pre-select monitoring mode


D10-控制器不同监控模式的预选：

1.02-和91-监控模式：F1;F2;F3;均为OFF。

2.01-监控模式：按下F1键使WMS-01>On<。

3.36-监控模式：按下F2键使 SMS-36>On<。

4.96-监控模式：按下F3键使SMS-96>On<。

5.0136-监控模式：按下F1和F2键使WMS-01>On<及SMS-36>On<。

6.0196-监控模式：按下F1和F3键使WMS-01>On<及SMS-96>On<。

按下“F2”键，

选择 “计时器

和分油机调节”

按下“F1”键，

选择 “分油机

设定”。


Westfalia Separator



Separator type VARIZONE -02-

VARIZONE -02和-91: 在上盖上没有自思维的电磁阀组，但有一个比重环; 适合分离在15℃时最大比重为0.991的物质。

OSC4


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VARIZONE-02 and -91

Varizone-02 有比重环，

单向心泵

Varizone-91 有比重环，

双向心泵

特点：水连续排出，排渣时间由T20时间继电器的设定值来决定的。


Westfalia Separator



lower centripetal pump chamber cover

下向心泵盖

UNITRO

holes closed 自思维-向心

泵盖小孔要封上

VARIZONE-

holes open 比重环式向心泵盖小孔要打

开

Separator type VARIZONE -91-

91和0196下向心泵盖。


Westfalia Separator

Mineraloil Systems GmbH Management of separator 分油机的管理

diagram: density /

Temperature

比重/温度变化曲线图

Yang Lu Hui, Systems Dept. Guangzhou 2014/1/28 10

比重环的选择：

在确保分油机不跑油的前提下，比重

环内经越大，分离效果越好。


Westfalia Separator


11

Separation line 油水分界面

Yang Lu Hui, Systems Dept. Guangzhou 2014/1/28


Westfalia Separator


12

Separation line 油水分界面

比重环直径过小比重环直径合适比重环直径过大

油水分界面靠近分离片油水分界面位置适中油水分界面靠外跑油



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Mineraloil Systems GmbH 02模式與91模式跑油報警檢測方式的不同

02式分油机的跑油报警浮子开关。

91式分油机跑油报警压力开关和排水管。

報警點和輸入都一樣，只是監控的元件不同。



Westfalia Separator



Separator type UNITROL-WMS -01-

UNITROL-WMS-01: 无比重环;配置有

电导率水份传感器和循环电磁阀以及排水

电磁阀,适合分离最大比重为: 1,01 kg/dm³

@ 15℃的燃料油.

OSC50

Water Monitoring System:

PURIFIER - FIRST STAGE


Westfalia Separator



Separator type UNITROL-WMS -01

特点: 分隔盘上的两个小孔打开，由一个电导率传感器检测油的水份. 如果传感器检

测到油中含水,其信号传送到控制器,控制器给出排水电磁阀打开指令,排水电磁阀打

开排水. 排渣时间由T20计时器的设定值决定. 当排水时间超过T22计时器的设定值

时 ,控制器发出 “高水份”警报.

5 8

7

电导式水探头

排水阀

循环阀


Westfalia Separator



当供油阀打开后，分油机开始WMS-01-水监测功能。电导式水探头(5) 通过采样管路检测到水时，PLC给出指令打开排水电磁阀(8)排水。WMS -01- 监测模式没有水封水。为了避免油水混合产生乳化，电导率检测为间断式，即循环阀(7) 通过时间继电器T15

关闭60秒接着通过时间继电器T16开启15秒. 在电导式水探头检测到水的期间，排水电磁阀一直打开直到再次检测到油为止。随后检测循环重新开始。

HFO

19

8 5


7


Westfalia Separator




CS PSL

分离：循环阀开启，由于被检测液为油，水监测传感器无感应。

CS PSL

排水：循环阀开启，由于被检测液为水，排水电磁阀打开排水。


Westfalia Separator


2014/1/28 Ronald Eschmann, Service Dept., Hamburg 18

Two types WMS-measuring relays for UNITROL-01 separator

两种型号的水分监测继电器

WMS - measuring relais : type RM-4 LA3

2MW

WMS - measuring relais : type RM-3

LA1

Old type relay parameters setting New type relay parameters setting


Westfalia Separator



WMS - measuring relais : type RM-3 LA1

WS part number: 0005-3929-020 (since summer 1996)

function: the time from that the conductivity sensor

is detecting water until water is being discharged

R-sector: the full scale adjustment: 50 k

R-value : to be adjusted to approx. 20 means

the actual setpoint has been adjus-ted to 20 k.

When do the „fine tuning“ at site (adding water

manually) please check the switch back from

„water discharge“ to „purification“. The setpoint

needs to be decreased in case the program does

not switch back to „purification“

Time value s: value of delay time: 1 sec


Westfalia Separator



WMS - measuring relais : type RM-4 LA3 2MW

WS part number: 0005-3929-030; since summer 2003

time delay adjustment: set to 1 sec

sensitivity adjustment: set to 40 % of full scale,

to be balanced at site. The setpoint is to be

reduced in case the WMS does not switch back

from “water discharge“ to “circulation“.

sensitivity range / delay function selection:

set to 50

sensivity range: 0 - 50 k

function: ON-delay (the time from detecting

water to water discharge)

empty / fill selection: set to empty


Westfalia Separator



WMS: conductivity sensor 0005-1347-000


Westfalia Separator





Westfalia Separator




1 housing 0005-1347-010

2 isolat ing piece 0005-1347-020

3 cover 0005-1347-030

4 hex head screw 0019-6842-400

5 sensor 0005-1347-100

6 threaded piece 0019-0576-600

7 gasket (2 pcs) 0007-2507-750

8 gasket (2 pcs) 0007-1866-830

9 cable head 0005-0637-000

10 cable 0005-0400-008

11 plug 0019-0644-600

12 plug 0019-1492-000


Westfalia Separator



Separator type UNITROL-WMS -01-Water Sensor


Westfalia Separator





Westfalia Separator





Westfalia Separator



Separator type UNITROL -SMS -36-渣监测系统

UNITROL-SMS -36-: 无比重环;

压力开关和循环阀使用中, 分隔盘上的两个6mm小孔要用螺丝堵上.

只有在串联模式中作为第二级运行时,作为分渣机使用此功能.

OSC50

Sludge Monitoring System: CLARIFIER - SECOND STAGE


Westfalia Separator




14: dirty water discharge

1: dirty oil feed

2: clean oil discharge

3: displacement

water feed

4: pressure indicator

5: conductivity sensor

6: pressure switch

7: circulation valve

8: water discharge

valve

9: sensing liquid flow

10: sensing liquid pump

11: control unit

12: centripetal pump

(clean oil)

13: separating disc

15: sludge holding space

16: sludge discharge

17: operating water

discharge

18: operating water feed

HFO

19

19: screw pin´s (holes closed in

separating disc !)

p/n: 0019-9045-400


Westfalia Separator




6

7

少量的检测液经过分隔盘(13) →检测向心泵(10)→循环电磁阀(7)→SMS压力开关(6)→回到未处理油端（进油端）。如果由于积聚在分离筒渣空间的水和固体杂质堵塞了检测液通道(15) SMS压力下降到低于1bar，压力开关给出一个脉冲信号到控制器，从而触发两级分油机自动排渣程序(so called“self thinker”所以称其为 “自思维” )。在整个分离期间循环电磁阀常开。

HFO

19


Westfalia Separator



Separator type UNITROL -SMS -36-

分离: 循环阀打开, 检测压力高于SMS 压力开关的设定值.

CS PSL CS PSL

分离: 循环阀打开,渣空间被固渣充满,检测压力低于SMS 压力开关的设定值.

CS PSL

排渣: 供油阀关闭,两级分油机由“自思维“系统触发排渣. .

特点: 排渣时间决定于T20的设定值和SMS 压力. 如果开始分离时间小于10分钟. 将触发最小分

离时间小于10分钟的警报.


Westfalia Separator



HFO: Separator type UNITROL-WMS+SMS -0136-

UNITROL-WMS+SMS: 无比重环; 电导率水传感器,循环阀和排水阀及SMS 压力开关起作用. 排渣时间由T20和 SMS 压力决定. 常发生“高水”和“最小分离时间” 警报.

Water Monitoring System + Sludge

Monitoring System


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WMS+SMS-0136-Timer List


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WMS+SMS-0136-Process and alarm

1. 0136运行过程:

1. T15: 循环阀关闭60秒;

2. T16: 循环阀开启15秒;

3. 如果水检测传感器监测到油中含水，排水电磁阀打开;

4. 如果SMS压力低于压力开关的设定值，T27: PSL Delay (SMS) 完成计时,

分油机自动排渣后继续分油.

2. 0136 “Minimum separation(最小分离时间)”报警过程:

1. SMS 压力低于设定值;

2. T21: Minimum separation计时器时间不为“0”.

3. T27: PSL Delay (SMS)完成计时; 分油机自动排渣后触发“Minimum

separation(最小分离时间报警)”.

3. 0136 “High water(高水份)”报警过程:

1. WMS水检测传感器监测到油中含水;

2. 排水电磁阀打开时间超过T22 “High water(高水份)” 设定时间, 触发

“High water(高水份)” 警报.


Westfalia Separator


2014/1/28 Yang Lu Hui, Systems Dept. Guangzhou

34

Pressure setting values for different type separators

不同型号的分油机压力设定值


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New Hood Sensor


Westfalia Separator


Management of separators 分油机的管理



Westfalia Separator

Mineraloil Systems GmbH Management of separator 分油机的管理

Separator starting time: 分油机的起动时间 1. The separator starting time in order to insure separator must be up to rates of revolution

before it enter to separation process.分油机的启动时间是为了确保分油机在进入分离程序之前达到额定转速。

2. We can judge separator clutch shoes condition by how long time the separator reached rates of revolution.我们可以通过分油机达到额定转速的时间长短来判断分油机摩擦片（块）的工况。

3. So during separator start every time we should be checked motor current change status and how long time the separator reached rates of revolution. 因此我们在分油机每次起动的过程中，应该检查马达电流的变化和需要多少时间分油机才能达到额定转速。

4. If starting time too long please check clutch shoes and belt. If starting time too short motor current too high please reduce clutch shoes number.如果起动时间太长请检查离合器摩擦片（块）和传动皮带。如果起动时间太短，马达电流太高，请减少摩擦片（块）的数量。

OSC30/OSD35

OSC15

OSD18

OSC5/OSD6

OSC50/OSD60



Westfalia Separator


28.01.2014 Yang Lu Hui, Systems Dept. Guangzhou 38

motor current characteristic

3: feed valve closed for ejection

3

5: feed valve open: separation

5

cleaning

cycle

4: operating valve open: ejection

4

winding up time

1

1: separator motor start

separation

2: feed valve open: separation

2

SETPOINT

„AUTO“

SETPOINT

„MANUELL“

Management of separator分油机的管理


Westfalia Separator

Mineraloil Systems GmbH Management of separator分油机的管理


D10 控制器排

渣电流报警值的设定

39

C7-623控制

器排渣电流报警值得设定


Westfalia Separator


Oil separation perfect temperature: 最佳分离温度

1. HFO 98℃. Low temperature alarm setpoint: 85℃. High temperature alarm setpoint: 110℃.

What temperature is better that depend on oil viscosity and flush point and density.

2. L.O 90℃Low temperature alarm setpoint: 75 ℃. High temperature alarm setpoint: 105℃.

What temperature is better that should be asked L.O manufacturer.

3. L.O HD 95℃. Low temperature alarm setpoint: 75 ℃. High temperature alarm setpoint: 105℃.

What temperature is better that should be asked L.O manufacturer.

4. MDO 40 ℃. Low temperature alarm setpoint: 20 ℃. High temperature alarm setpoint: 60℃.

5. DO 20℃ Low temperature alarm setpoint: 20 ℃. High temperature alarm setpoint: 40℃.


40


Westfalia Separator


diagram: viscosity / temperature



Westfalia Separator


Separation flow capacity：分离量

1. Different type separator that rates of separation flow capacity is different certainly. But same

type separator if last number is different that rates of separation flow capacity is different also.

Such as OSC15-0196-067/10 and OSC15-0196-067/15.不同型号的分油机其分离量肯定是

不同的。但是相同型号的分油机如果其最后一个号码不同其额定分离量也不同。例如：OSC15-0196-067/10与OSC15-0196-067/15。

2. Perfect flow capacity make sure quality of separation. Normally perfect separation flow

capacity is 80% rates of separation flow capacity.最佳分离量可以保证良好的分离质量。通常最佳分离量为额定分离量的80% 左右。

3. Different separation flow capacity of same type separator decide by different orifice. 同型号的分油机其分离量的大小通过分油机进油通道中的节流孔板来决定的。

Gear

Drive

Type

separator

OSC/OSD

type Separator.



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Flow capacity table for OSD type separator



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Separation time 分离时间

1. According to oil quality to set separation time. 根据油的质量设定分离时间。

2. Though separator operation with 0136 or 0196 monitoring system that has “self-think” function. But according to our experience the best separation time should be decided by quality of oil. 虽然以0136或0196模式运行的分油机具有自思维功能，但根据我们的经验最佳分离时间还是根据油的质量来确定。



Westfalia Separator


分离时间不当所造成的损坏



Westfalia Separator


Sludge space of separator 分油机的集渣空间

1. OSC50 and OSD60 sludge space:

2. OSC30 and OSD35 sludge space :

3. OSC15 sludge space and OSD18 sludge space:

4. OSD6 and OSC5 sludge space:

The total space of bowl is sludge space x2.



Westfalia Separator


Operating water flow capacity 操作水流量

1. OSC30 and OSD35 operating water flow capacity:

2. OSC15 and OSD 18 operating water flow capacity:





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OSC and OSD Bowl Structure OSC和OSD分离筒结构



Westfalia Separator


Operating water system filter 操作水系统滤器

1: screw

2: adjuster

3: strainer

4: plug



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Operating water system 操作水系统



Westfalia Separator


Operating water quality and working pressure 操作水水质和工作压力

OSC50/OSD60 OSC30/OSD35 OSD18/OSC15 OSD6/OSC5



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Checking separator vibration value 分油机震动值的检查

Vibration

Measure

Instrument



Westfalia Separator


: Supply Voltages

: Analog output

: Switching contact K1


: Switching contact K 2


: The shielding is to connected

with ground, from user .

Yellow

K2

K1Green

White

Brown

Shield

Cable assignment

0 V

20 mA

+ 24 V DC

Blue

Grey

: Mass

Pink

ESC4, OSC4, OSC5, WSC5, OSA7, OTB1, OTB2, OTB3,

OTA7, OTB9

VIBRO I: 2.8 mm/s

VIBRO II: 4.5 mm/s

OSA20, OSB20, OSC30, WSC25, OSB30, OSA35,

OSB35, OSC50, WSC50, OTA14, OTA18, OTA35,

OTB35, OSC15, OSD6, OSD18, OSD35, OSD60.

VIBRO I: 4.5 mm/s

VIBRO II: 7.0 mm/s

vibration limits

part-number: 0005-4168-000



Westfalia Separator


LD1: operating voltage "on"

LD2: self-test "active"

LD3: VIBRO II "active"

S1: range 0 - 10 mm/s



S4: analog output 0 -20mA

S5: vibration velocity [mm/s]

S6: adjustment VIBRO I

S7: adjustment VIBRO II

S8: self-test

P1: poti setpoint VIBRO I

P2: poti setpoint VIBRO II

red rim: full scale 20 mm/s (S2 „ON“)

P1: VIBRO I: approx: (25 % = 4,5 mm/s) P2: VIBRO II: approx: (40 % = 7mm/s)

standard adjustment ESW-COMPAKT



Westfalia Separator


vibration limits (VIBRO I) at reference point 一级震动极限参考值



Westfalia Separator


Belt drive type

5号位为主要测量点

VIBRATION MEASUREMENT WITH VIBROMETER TYPE VIBER-B



Westfalia Separator

Mineraloil Systems GmbH Separator vibration stage 1 alarm 分油机

一级震动报警

• During separator operation when

it take place vibration stage 1

some separator’s program give a

vibration stage 1 alarm and start a

total ejection program at the same

time. After ejection the separator’s

separation process is continued.

• 在分油机运行期间，当分油机出现一级震动报警时，某些分油机的程序会给出一级震动报警,同时进行一

次全排渣。排渣后分油程序继续进行。



Westfalia Separator

Mineraloil Systems GmbH Vibration Guard Type PCH1240/CHF5210



Westfalia Separator

Mineraloil Systems GmbH Vibration Guard Type PCH1240/CHF5210



Westfalia Separator



Maintenance scheduleⅠ


Westfalia Separator



Maintenance scheduleⅡ


Westfalia Separator



Maintenance schedule Ⅲ


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Trouble and trouble shooting 故障和诊断



Westfalia Separator

Mineraloil Systems GmbH Trouble and trouble shooting 故障和诊断

Bowl can’t close: 分离筒不能关闭 1. Oil over flow to disludge channel. Oil spray out.油从排渣孔喷出。

2. Flow indicator has indication but clean oil discharge pressure gauge no pressure.流量表显示有流量但干净油排出压力表没压力。

3. Motor current increase and motor sound is heavy. 马达声音沉重电流上升。

Reasons: 原因

1. Operating water system pressure abnormal (pressure too high or too low or water filter block by sludge). (mechanical) 操作水系统不正常。（水压太高或太低；水滤器被垃圾堵塞）（机械原因）

2. Bowl gasket aged or damaged lead to operating water is leaked. (mechanical) 分离筒密封圈老化或损坏，导致操作水漏泄。（机械原因）

3. Closing impulse water time too short or too long. (program setting) 脉冲补水时间太长或太短。（程序原因）



Westfalia Separator

Mineraloil Systems GmbH C7-623和D10冲洗排渣次数的检查和参数设定

进入菜单将

“flush ejection”

原厂设定次数“P：5”改成较小的数值。

进入D10 counter

菜单，将原厂设定值“P：10”改成较小的数值。



Westfalia Separator

Mineraloil Systems GmbH Trouble and trouble shooting故障和诊断

Minimum separation ＜10min. alarm: (The oil feed valve is opened and T21 timer starts to reckon by time at the same time)

最小分离时间小于10分钟警报（供油阀打开的同时T21计时器开始计时）

• Monitoring with 0136, 36, 96 mode operation separator take place this alarm often. 以0136-36-96监测模式运行的分油机会出现这个警报。

Reasons: 原因

1. So much water content in the oil. (drain out water from setting tank or find out leaking water cause for L.O system) 油含水量太多（燃油和柴油系统要排放沉淀柜中的积水，滑油系统要查明漏水的原因）

2. Sensing liquid channel is blocked by sludge or oil mud. (clean sensing liquid channel) 检测液通道被垃圾和油泥堵塞。（清洁检测液通道）

3. If SMS pressure is lower than setpoint when circulation valve is opening only. T27 PSL delay (SMS) setting is incorrect. (Please reset T27 PSL delay (SMS) from 10s to 20s to avoid circulation valve T16 opening time 15s) 如果只是在循环阀打开时SMS压力低于设定值，则T27-PSL delay (SMS) 的设定值太短。（将T27的设定值由10秒调至20秒或更长一点，以避开循环阀开启的设定时间15秒）

4. SMS pressure switch set point is incorrect. (correct value is 1bar) SMS压力开关设定值不正确。（正确值为：1.0bar)

5. Upper centripetal pump is out of order. 上向心泵损坏。



Westfalia Separator


High water alarm: 高水分报警

• Monitoring with 01 and 0136 and 0196 mode operation separator take place this alarm often.以01-0136-0196监测模式运行的分油机会出现这个警报。

Reasons:原因

1. Too much water content in the oil. 油中含水量太高。

2. Displacement/filling water solenoid valve is leaking. 置换水/水封水电磁阀漏泄。

3. Conductivity sensor out of function or water discharge channel is blocked. 水分监测传感器故障或排水通道堵塞。

4. 1K5 level relay is out of order. 1K5 电平继电器故障。

5. High water T22 timer setting is incorrect. 高水分警报计时器设定不正确。（时间太短）

Water seal broken alarm: 水封破坏警报

• Monitoring with 0196 mode operation separator take place this alarm only. 0196监测模式运行的分油机会出现这个警报。

Reasons: 原因

1. T02 filling water time setting is too short. T02水封水计时器设定不正确。

2. Either separating disc or upper centripetal pump part is mistake. 分隔盘或上向心泵部件不对。

3. Operating water system is abnormal. 操作水系统不正常。

4. Sliding piston with bowl top cover matching surface is leaking. 滑动活塞和分离筒上盖密封面漏泄。

5. Due to closing water impulse setting incorrect the bowl is opened suddenly lead to water seal break. 由于封闭水脉冲补水设定不正确使滑动活塞突然打开而导致水封破坏。



Westfalia Separator


PSL clean oil discharge alarm: 净油排出低压警报

• No pressure in clean oil pressure gauge. 净油出口压力表没压力。

Reasons: 原因

1. Feed pump is failure (pump is out of order, filter is blocked) or feed valve out of order. 供油泵故障或供油阀工作不正常。

2. No pressure or pressure low in the control air system. 控制空气系统失压或低压。

3. Bowl can’t close. 分离筒不能关闭。

4. Has air in the oil system. 油系统中有空气。

5. Clean oil discharge back pressure adjusted incorrect. 净油排出背压调整不正确。

6. Clean oil discharge pressure switch is out of order. 净油排出压力开关损坏。

Motor protection Temp.:﹥130℃alarm: 马达保护温度大于130℃警报

• Motor switched off. 马达关断。

Reasons: 原因

1. PTC is broken that is open circuit. (the resistor standard value is about 180Ω in 20℃)保护电阻损坏。(开路) (保护电阻在环境温度20℃时的电阻值约为：180Ω )

2. Thermistor relay is out of order. 电热继电器故障。

3. After overhauled the separator brake is not relieved. 分油机检修后刹车没有松开。

4. Clutch shoes number is incorrect or fit mistake. 离合器摩擦片（块）数量不对或安装错误。

5. After dismantled the motor that cable connection is wrong (delta connection change over to star connection.) 马达检修后接线不正确。（三角形接法变成星形接法）



Westfalia Separator


Vibration stage 2 alarm: 二级震动警报

• Motor switched off. Vibration stage 1 no alarm the separator take place ejection only. 马达关断。一级震动没有警报，分油机只进行排渣。

Reasons: 原因

1. Bowl is unbalance. 分离筒不平衡。

2. Bearing is damaged. 轴承损坏。

3. Worm wheel or spindle is worn out. 蜗轮和蜗杆磨损损坏。

4. Motor bearing is damaged. 马达轴承损坏。

5. Clutch is out of order. 离合器不正常。


7. Rubber metal cushion is damaged or neck bearing bridge is out of order. 橡胶-金属垫损坏或颈部轴承桥座不正常。

Ejection monitoring Eject. current ＜ setpoint alarm: 排渣电流小于设定值警报

• During separator ejection don’t hear sound of ejection. 分油机排渣时听不到排渣声音。

Reasons: 原因


2. Bowl gasket is damaged. 分离筒密封圈损坏。

3. Ejection monitoring set point is incorrect. 排渣监测电流设定不正确。

4. Clutch shoes sliding or belt slipping. 离合器摩擦片打滑或传动皮带打滑，松弛。



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Can’t start separator: 分油机不能起动

Reasons：

1. pushed the emergency stop button. 应急停机开关被按下。

2. PTC is open circuit or Thermistor relay is out of order.保护电阻损坏.（开路）或电热继电器故障。

3. Vibration stage 2 alarm. 二级震动报警没消除。

4. 110/230V control power supply is failure. 110/230伏控制电源故障。

5. Controller is damaged or program is error. 控制器损坏或程序出错。

Can’t enter separation program:不能进入分油程序

Reasons: 原因

1. The separator starting process don’t complete. (separator running indicator LED flushing) 分油机起动过程没有完成。

2. Memory last time alarm message. (Please push the ACK soft key more times)控制器记忆的上一次警报没有复位。（请按下ACK警报确认键多次以复位）

3. Hasn’t remove the SLHH alarm 渣柜高高位警报没有消除。

4. TSL or TSH alarm is registered. 高，低温警报没消除。

5. Who stopped the controller program. 某人停掉分离程序。

6. Controller software is error. 控制器软件出错。



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Trouble and removing methods故障和排除方法

Gearbox oil missing: 齿轮油损耗过大

• During the separator operation gearbox lube oil level down. 在分离的过程中齿轮箱油位下降很快。

Removing methods: 排除方法

For gear drive type separator: 齿轮传动分油机：

1. Break the siphon. 破坏虹吸现象。

2. Refit the neck bearing pressure ring. 重新装配颈部轴承压环。

3. Replace the counter ring gasket. 更换反向环密封圈。

For belt drive type separator: 皮带传动分油机：

1. OSC15 separator check bearing housing oil return hole if blocked. OSC15分油机请检查轴承室的回油孔有无堵塞。

2. OSD18and OSD6 separator check bearing cover

fit if correct. OSD18 和 OSD6 分油机请检查轴承盖安装是否正确。



Westfalia Separator

Mineraloil Systems GmbH Trouble and removing methods故障和排除方法

Water is into gear oil and gear oil emulsion. 水进入到齿轮油，齿轮油乳化

• When separator is stopped the gear oil color is white. Maybe sludge tank steam or operating water leaked into gearbox. 分油机停机时齿轮油颜色变白。可能渣柜的水蒸汽或操作水进入到齿轮箱。

Removing methods:排除方法

1. Check sludge tank vent if blocked. 检查渣柜透气管有无堵塞。

2. Check spindle cover gasket if damaged. 检查立轴盖密封圈是否损坏。

3. Take measure to avoid the steam enter gearbox. 采取措施避免水蒸汽进入齿轮箱。

4. Check frame water discharge hole if blocked by some material. 检查机架中排水管是否被杂物堵塞。



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Attention items in maintenance

维修保养时的注意事项



Westfalia Separator

Mineraloil Systems GmbH OSD: 立轴设计



Westfalia Separator



OSD 18: bowl height


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Mineraloil Systems GmbH Bowl “B” gap 分离筒与机架之间的“B”间隙

The OSD type separator bowl “B” gap: OSD型号分油机分离筒的“B”间隙

• For checking spindle fit condition and drive belt if loose and rubber metal cushion condition. 为了检查立轴安装情况和转动皮带是否松弛以及橡胶-金属垫的情况。



Westfalia Separator

Mineraloil Systems GmbH OSD6 and 18部件安装注意事项

OSD18立轴杯形弹簧新的安装方法 OSD18立轴杯形弹簧旧的安装方法

OSD6 和OSD18 的橡胶-金属垫

两个相对的回油孔



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Attention items in maintenance 维修保养时的注意事项

立轴轴承的安装注意事项

1. 颈部轴承和调距环，轴承保护环必须在油中加热到80℃以上并在油中浸泡5分钟以上，然后轻松地滑套在轴上。根据经验要加热到120℃后才能一次安装成功。

2. 立轴底部轴，保护环和轴承套的安装方法与颈部轴承相同，但轴承要加热到180℃左右才能一次安装成功。

3. 轴承安装时不能用硬物硬敲入轴上。这样会损伤轴承和立轴安装轴承部位的轴径，缩短轴承和立轴的使用寿命。

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Attention items in maintenance 维修保养时的注意事项

立轴角接触轴承的安装注意事项

1. 两个角接触轴承必须同时更换。

2. 两个角接触轴承只能承受同一方向的轴向负荷。即推力面在同一个方向。

3. 安装轴承时每个轴承外环的窄边向上。（或轴承内环的宽边向上）

4. 如果错误的安装将会引起轴承的损坏。

窄边

宽边

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Westfalia Separator

Mineraloil Systems GmbH Attention items in maintenance 维修保养时的注意事项

立轴推力轴承安装错误

立轴推力轴承反向安装后，用手转不动分油机。用手在上面转动分离筒时，分

离筒转动会有卡阻现象。当吊出分离筒后，蜗轮，蜗杆转动自如，没有任何卡

阻现象。



Westfalia Separator

Mineraloil Systems GmbH Attention items in maintenance 维修保养时的注意事项



Westfalia Separator

Mineraloil Systems GmbH gear oil for belt driven separators 皮带传动分油机润滑油

皮带传动的分油机不能使用其它比CLP100稀的矿物油基齿轮油。

kinematic viscosity @ 40℃ (104 ° F) in between 90 to 110 mm²/s (cSt) 40℃油的运动粘度在90 to 110 mm²/s (cSt) 之间。



Westfalia Separator

Mineraloil Systems GmbH gear oil ISO-VG 68 齿轮油

For belt driven separators only. 仅适用于皮带传动分油机



Westfalia Separator

Mineraloil Systems GmbH 不同型号分油机润滑油油位的正确位置

蜗轮，蜗杆传动分油机的油位要求：最低 —下线。最高—上线。

皮带传动分油机的油位要求：最低 —1/3视液镜。最高 —1/2视液镜。

有利于对立轴颈部轴承的飞溅润滑



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Benefit: Same parts for all types – p/n: 0021-3293-870

OSD 6 OSD 18 OSD 35

Management of separator分油机的管理


Westfalia Separator

Mineraloil Systems GmbH OSD6:故障和部件的损坏的案例

M.V 阳光财富

M.V 阳光财富

M.V 台耀

M.V台耀



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Order Separator Spare Parts 分油机备件的订购

• 备件订购时必须提供分油机的有关资料，这些资料一定要准确无误。

• 船舶名称或IMO号码。

• 在分油机机体上可查到的资料：

1. 分油机的型号：如：OSA20-0136-066

2. 分油机系列号：如：9017-716

3. 分油机分离筒的转速：如：8410RPM

• 在马达和控制柜上可查到的资料：

1. 马达转速：如：2980RPM

2. 电压：如：440V

3. 频率：如：60Hz

• 由于同型号的分油机生产日期的不同，会涉及到某些部件的改进或更新，因此分油机的型号和系列号是很重要的。

• 同型号的分油机其转速不同，蜗轮，蜗杆的模数，尺寸，齿数都不同因此它们的备件号码也不同。如果订备件时给错了转速和备件号码，不同转速的蜗轮蜗杆互配，将会造成蜗轮快速损坏。

• 同型号的分油机其转速不同，皮带和立轴或摩擦鼓的尺寸也不同，如订错备件，将会引起分油机跑油或超速。

87


Westfalia Separator


Control Unit D10 Instead of C7-623D10 控制器替代C7-623

S

R

M

ENTER SHIFT

ESC

F4F3F2F1

K1

SF

DC5V

FRCE

RUN

STOP

K2 K3 K4 K5

K6 K7 K8 K9 K10

27.09.01 10:23:45

Westfalia Separator

M ineraloil Systems

Centr. Process Service C7

Westfalia Separator

M ineraloil Systems

Progr Progr Process Centr . Timer-

Stop Start Infos Infos List

Centri- Feed- Sludge Heater^ f ree

fuge pump pump release

Design and colors are variable, Corporate Ident ity

Actual C7 623 New D10

Dimensions: 240 x 168 x 69 mm 215 x 165 x 69 mm (H x B x T)

Cut out: 231 x 159 mm 200 x 150 mm

A joint development with Siemens

Delivering introduction: August 2002



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Service compatible to the old C7 units

with installation frame and cable adapters: Installation frame

cable adapter cable adapter

cable adapter

Dimension of C7 623

D10

X10 X13

cable adapter

Control Unit D10 Instead of C7-623

U. Dahlkemper

0005-4278-030



Westfalia Separator

Mineraloil Systems GmbH Control Unit D10 Instead of C7-623

U. Dahlkemper

0005-4278-030



Westfalia Separator


0005-4278-030



Westfalia Separator


0005-4278-030



Westfalia Separator

Mineraloil Systems GmbH C7: view from rear



Westfalia Separator

Mineraloil Systems GmbH D10: view from rear



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Analogue output

X14

Analogue output 4-

20mA

Analogue output

X13

Analogue input AI1-1 to AI3-

I X13

Analogue Input 4-

20mA

Analogue Input AI1-I – AI4-I

X14

Digital output 24V DC, 0,5A

X12

Digital outputs Digital outputs 0.0 -1.7

X11

Digital Input 24V DC

X11

Digital inputs Digital inputs 0.0 -1.7

X12

DO / DI-24V DC power

supply X10

IN-/Output- power

supply

DO / DI-24V DC power

supply X10

Input 24V DC

X1

Unit power supply Input 24V DC

X1

Control unit D10 (C7-

613)

Function Control unit C7-623

U. Dahlkemper



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Frame for D10 unit:

2 mounting holders for each side

Part-No.: 0005-4278-040

Protection class: IP 65

Cut out of C7623: 231 x 159 mm

Control Unit D10 Instead of C7-623

U. Dahlkemper



Westfalia Separator




Westfalia Separator




Westfalia Separator



99

Technical training – the basics Service Training - Timing units, program.

Thank you!

Documents

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