Energy‐Saving Audit Project

in Malaysia

June,2011

JAPAN EXTERNAL TRADE ORGANIZATION (JETRO)

Satoshi Kubota, Abubakar Rasol, Daisuke Arai, Yuki Kyozuka

Overview

1. Background

2. About Energy-Saving Audit Project

3. Process

4. Model Company

5. Request for MGTC

6. Ending

1.Background

1.Needs

(1)Malaysia

~ National Green Technology Policy

(From July-2009~)

(2)Japan

~ International Cooperation

~ Technology Transfer

2.PotentialEnergy efficiency saving potentials identified in MIEEIP (Malaysia Energy Efficiency Improvement Program)

PULP&PAPERS, 31.4%

FOOD, 14.5%

WOOD, 14.0%

CEMENT, 13.4%

IRON&STEEL, 10.5%

RUBBER, 6.3%

CERAMIC, 6.0%GLASS, 4.0%

1.Background

Source: MIEEIP Final Completion Report, PTM,2007

2.About Energy‐Saving Audit Project

1. Purpose

(1) Implement more high level energy-saving

to model company.

(2) Share energy-saving technology

in Malaysia.

Energy recovery by micro-hydro system

Warm water

Cold water

Recoverytank

Steam trap

Exhauststeam

Exhaust steamheat exchanger

Drainrecovery

Heat shield painting

Boiler and furnace

Fuel for in-house power generation

Purchased electricity

Power Air conditioningand freezing

Lighting and office equipment

Factory energy that can be saved

Cooling water

Temperature sensor Turbo freezer

Commercial electricity

supply

InverterRotation speed：

70-100%

Inverter control unit

Frequency command

Gas turbine cogeneration system

Factory EnergyManagement

System(FEMS)

Monitor energy consumptionon the Web

Water recyclingHeat-retention by insulator

Inverter air conditioning

Exhaust heat recovery System

Heat shielding

Highly-efficient lighting

・Inverter fluorescent light

・Highly-efficient mercury lamp

・LED lighting

Energy-Saving

Technology e.g.

Introduction and utilization of inverter

Report e.g. CO2 Emission

Reduction t/y

-

38,5

335,1

-

-

-

-

730,4

-

-

124,6

-

-

-

1.228,6

Savings in

US$/y

-

6.042

52.777

-

-

-

-

114.473

-

-

19.533

-

-

-

192,.825

Field of Improvement

Cost & Energy Management

Energy saving

Energy saving

Steam system reliability & Maintenance

Steam system reliability & Maintenance

Steam system reliability & Maintenance

Steam system reliability & Maintenance

Energy saving

Product Quality & Maintenance

Product Quality

Energy saving & Reliability

Productivity & Reliability

Productivity & Reliability

Energy saving, Maintenance

Total

Investment

Group

B

B

C

C

C

C

C

B

B

B

B

B

A

B

Plant & Proposal

1. Flow Meter Installation

2. Boiler blow down heat recovery (Case 1)

3. Economizer Installation

4. Steam Main Line Layout

5. Proper Trapping of the Steam Main Line

6. Support of Steam Main Line

7. Air venting of the Steam Main Line

8. Steam leaks in the Steam Main Line

9. Clean Hot Water Generation

10. Steam Separators

11. Proper Trapping of Scalders

12. Proper Trapping of Horno Fessmann

13. Stall at Air condition Heat exchanger

14. Long-lasting energy efficient steam traps

2.About Energy‐Saving Audit Project

CHILE CHINA MEXICO MEXICO

2009 2010 2008-2009 2011

Food Water Treatment Steel Chemical

3 2 3 3

15.1 46.6 38.5 6.7

2.5 20.4 53.7 1.1

Period

Source: Each Project Report, J-file(http://www.jetro.go.jp/world/), Applied 5-May-2011 currency rate

Number of companies

Fie ld

Total Cost-Savings(Million MR / Year)

Total CO2-Savings(1 ,000 Ton / Year)

2.About Energy‐Saving Audit Project

Development of Green Technology in Malaysia

Cooperation from Malaysian

Company

Japanese

Technology and know-how

Support of JETRO and

MGTC

3.Process

1. Select model companies

2. Decide specialist

3. Field survey

4. Proposal

5. Feedback seminar

4.Model Company

1. Merits

(1) Grasp the hidden energy-savings potential

in the plant

(2) Share the solutions using advanced technology

and technique

(3) Complement energy-savings by no cost proposal

Moreover…the audit fee is free!

4.Model Company

2. Conditions

(1) Target field : Processed food, beverage

(2) Number of companies : 2~3

(1 plant per 1 company)

(3) Scale : Having a large scale and energy

consuming factory

(4) Other: completely cooperative for an audit

and a feedback seminar

5.Request for MGTC

1. Suggest a recommendation of 2-3 model

company.

2.Cooperating in feedback seminars.

3. Linking the Energy-Saving Audit project to

GTFS.(Green Technology Financing Scheme)

6.Ending

Thank you for listening our presentation.

I’m available for any questions you may

have.