슬라이드 제목 없음 - 알프스쿨러ENG+KOR)R02.pdf•The Shell & Tube (High Efficient Plate Type) Heat Exchanger for Power Plant, District Heating, Petro-Chemical Plant and

Jan • 2008www.alpscooler.co.kr 1

2008 English Version

Company Profile • Products Information

www.alpscooler.co.kr

HEAT EXCHANGER


Company Profile and Brief History p.3

Company Organization & Task p.4

Products Overview p.5

Products Information p.6~p.20

Equipments & Tube Material Options p.22

Quality Assurance p.21

Manufacturing Process p.23

ALPS Heat-Exchangers


NAME OF COMPANY : ALPS Cooler Co.

ESTABLISHED : November 01, 1997

LOCATIONS

Head Office • Factory :

512-7 Jihyeon-Ri, Hwahyun-Myeon, Pocheon, Korea 487-840

T/+82-31-532-6995 • F/+82-31-532-4730www.alpscooler.co.kr • E/[email protected]

Overseas Sales Office :

#202, 516-2 Jangjeon-2Dong, Geumjeong-Gu, Busan, Korea

T/+82-51-583-9808• F/+82-51-583-9809• E/[email protected]

Overseas Local Agents :

XMH(XIN MING HUA PTE LTD)

No. 44 Sungei Kadut Avenue, Singapore 729667

T/+65-6368-0188 • F/+65-6368-0633 • E/[email protected]

FRHE(FIDELITY RADCORE HEAT EXCHANGERS (M) SDN. BHD) ....

Lot 25, Jalan PJS11/22, Bandar Sunway, 46150 Petaling Jaya,

Selangor Darul Ehsan, West Malaysia

T/+603-56322800 • F/+603-56322802 • E/[email protected]

NISSIN CO., LTD.

1-27-5 Iriya, Taito-Ku, Tokyo, 110-00134, JapanT/+81-3-58084811 • F/+81-3-58084856

PRODUCTS

Heat Exchanger - Oil Cooler

Inter & After Cooler ·Marine Engine Cooler

Air Cooled Heat Exchanger ·Cooling Unit

1997. 10 Built Production Factory for Cooler & Parts

1998. 01 Developed Plate Fin

2000. 08 Developed FOA Cooler for Transformers

2001. 03

2001. 04

2001. 05

2001. 11

2002. 02

Applied Patent for Fin Tube

ISO-9001 Certified

Established Local Office & Overseas Office

ESAK(EMI) Certified

Established & Overseas Agent(XMH PTE in Singapore)

Exported Heat Exchangers to Singapore

2003. 05 ISO-14001 Certified

2007. 04

2007. 06

2007. 08

Appointed as Industrial Family Enterprise

Certified as Inno-Biz Company from Government

Exported Finned-Tube to Japan(NISSIN Co., Ltd)

COMPANY BRIEF HISTORY

2005. 06 Exported Heat Exchangers to Malaysia(FRHE)

2006. 05 Registered as Venture Enterprise

2008. 07 Acquired CE mark


Technical Service • Technology Development

• Thermal Design Program Development

• Product Design & Drafting

Task

Management • General Management/Purchasing/Financing

Production • Production/Mold/Maintenance

Sales • Marketing/Sales/Customer Satisfaction

Quality Assurance • Quality Control/Inspection/After Services

President

Overseas Marketing ·Local Sales(Busan)

Dept.


p. 6-9

p. 10-12 p. 14-17

p. 13, 18-19

p. 20


Shell & Tube Type

*S:Socket Type, **F: Flange Type

Model APO-S*, APO-F** 30~1500

Exchanged Calory 4,000~109,500 kcal/hr

Capacity 30~500 ℓ/min

Weight 12~115 kg

• Can be applied on every process

• Multi-tubing into Shell construction

• Applied with following conditions ;

- Fluid Pressure

- Contamination rate

- Temperatures & etc.

• Our Plate-Fin Tube products are about 30% better

performance than existing finned-tube and are also

compact, lighter and cost effective products.

냉각이필요한모든분야에적용가능하며

다발형태의 Plate-Fin Tube를 Shell에

삽입시킨구조로서사용 유체의압력과

오염도, 온도및 기타의조건을고려하여

적용합니다.

특히당사고유의플레이트핀튜브방식은

기존핀튜브에비해열교환성능이약 30%

향상되는동시에소형화·경량화를실현한

우수한제품입니다.

• APO-Series Product Information


• APO-Series Product Information

Model (※) A B C D E F G H I J K L M N O P QExchanged

Calory(kcal/hr)

Capa.

(l/min)

WT

(kg)

APO-S/F 30 468 390 270 89.1 56 52 138 1” 42 ½ ” 210 83 155 86 128 11x22 70 4,000 30~80 12

APO-S/F 60 568 490 378 89.1 56 52 138 1” 42 ½ ” 310 83 155 86 128 11x22 70 5,200 30~80 13

APO-S/F 80 668 590 478 89.1 56 52 138 1” 42 ½ ” 410 83 155 86 128 11x22 70 6,300 30~80 15

APO-S/F 100 478 390 266 114.3 62 62 160 1 ¼ ” 46 ¾ ” 190 100 189 109 150 11x22 80 9,800 60~120 17

APO-S/F 150 578 490 366 114.3 62 62 160 1 ¼ ” 46 ¾ ” 290 100 189 109 150 11x22 80 12,200 60~120 19

APO-S/F 200 678 590 466 114.3 62 62 160 1 ¼ ” 46 ¾ ” 390 100 189 109 150 11x22 80 14,700 60~120 20

APO-S/F 250 818 730 606 114.3 62 62 160 1 ¼ ” 46 ¾ ” 530 100 189 109 150 11x22 80 18,100 60~120 22

APO-S/F 300 696 590 460 139.8 65 65 190 1 ½ ” 58 1” 370 123 226 138 181 13x26 90 23,100 80~160 30

APO-S/F 350 996 890 760 139.8 65 65 190 1 ½ ” 58 1” 670 123 226 138 181 13x26 90 34,700 80~160 35

APO-S/F 500 946 820 660 165.2 80 80 220 2” 68 1¼ ” 555 145 260 167 210 13x26 100 41,200 80~160 49

APO-S/F 600 1016 890 730 165.2 80 80 220 2” 68 1¼ ” 625 145 260 167 210 13x26 100 44,200 130~200 53

APO-S/F 700 1116 990 830 165.2 80 80 220 2” 68 1¼ ” 725 145 260 167 210 13x26 100 49,100 130~200 60

APO-S/F 800 887 690 520 216.8 85 85 275 2 ½ ” 102 1½ ” 435 210 363 200 300 18x38 120 64,300 130~200 84

APO-S/F 900 987 790 620 216.8 85 85 275 2 ½ ” 102 1½ ” 535 210 363 200 300 18x38 120 73,000 220~500 88

APO-S/F 1000 1087 890 720 216.8 85 85 275 2 ½ ” 102 1½ ” 635 210 363 200 300 18x38 120 82,100 220~500 91

APO-S/F 1200 1187 990 820 216.8 85 85 275 2 ½ ” 102 1½ ” 735 210 363 200 300 18x38 120 91,200 220~500 102

APO-S/F 1500 1387 1190 1020 216.8 85 85 275 2 ½ ” 102 1½ ” 935 210 363 200 300 18x38 120 109,500 220~500 115

※ APO-S XX : Socket Type APO- F XX : Flange Type

Plate Fin

Tube Bundle

Flange Type

①

②

③

④

⑤⑥

⑦

⑧

⑨⑩

⑪

1 Shell

2 Shell Flange

3 Cover

4 Tube Sheet

5 Plate Fin Tube

6 Baffle Plate

7 O-Ring

8 Flange

9 Drain Cock

10 Leg

11 Cover Drain

Socket Type


• Special Type Product Information

Marine Engine Fresh Water cooler

Lubricating Oil Cooler

Steam Heater

Tube Bundle

Heat Exchanger for Hydraulic Test Titanium Heat Exchanger

Heat Treatment Heat Exchanger Gas Preheater

• The Shell & Tube (High Efficient Plate Type) Heat Exchanger for Power Plant, District Heating,

Petro-Chemical Plant and Offshore Plant and etc.

• 발전소, 지역난방, 석유화학, 해양플랜트 등을 위한 각종 산업용 열교환기



• Chemical Plant

• For Food Industry · Paper Industry · Dye Works · Petroleum Industry

• Plant Equipments Using Steam

Tube Bundle Assembly Evaporator Tube Bundle Channel Cover

Steam Heater L.O Cooler Tube Bundle Hydraulic Oil Cooler Thermal control Unit

Food Processing Unit


• APR-Series Product Information

Air Cooled Type

Model APR-5 ~ APR550

Exchanged Calory 620~30400 kcal/hr

Heat Transfer Area 0.92~49 ㎡

Capacity 2~275 ℓ/min

Weight 8.8~83 kg

• Condensing and Cooling

by cooling fan unit

• Good for water shortage condition

주로 유압기기에 적용되는 공냉식 쿨러로서 유체역학적 이론에 근거하여

충분한 실험과 실제 운전을 통한 그 성능이 검증된 탁월한 제품입니다.

특히 엄선된 소재와 높은 기술력과 노하우를 바탕으로 한 설계와 제작으로

제품의 컴팩트한 구조를 채택하여 경량화를 실현하였으며

미려하고 견고한 외관을 자랑하는 제품으로서 다양한 기종과 규격이 준비되어

용량과 용도 및 설치장소에 따라 폭 넓게 선택하실 수 있습니다.

냉각팬에 의하여 대기를 압입

또는 흡입하여 Condensing 및

Cooling이 이루어지며 용수가

부족할 경우에 유리한 형식

• ALPS air cooled coolers are applied mainly to hydraulic machinery and tools.

• APR series products are based on the theory to be the fluid dynamics and the performance is verified

through sufficient the practical course actual driving.

• Realized to a small size structure and the light weight, and also beutiful and strong appearance with

high technology and selected material.

• Prepared wide range of size and various specification.

• Can be chosen by the purpose, capacity and install place.


• APR-Series Product Information

Model A B C D E F G H ΦI J

HeatTransfer

Area

Exchanged

Calory(kcal/hr)

Capacity

(l/min)

WT

(kg)

Fan

Q’ty

Volts

(V)

Capa.

(W)

APR – 5 220 196 178 225 22 0 110 130 R4 3/8” 0.92 620 2~5 8.8 1 1Φ 110 or 220 only 38

APR – 10* 280 240 225 295 35 22 180 210 R5 3/8” 2.2 1,360 5~10 10.6 1 1Φ 110~220 16

APR – 30 400 240 240 320 50 64 200 260 Φ13 ¾ ” 5.41 3,350 10~30 13 1 1Φ 110~220 16

APR – 60 455 240 240 320 50 64 200 260 Φ13 ¾ ” 6.76 4,200 30~40 15.5 1 1Φ 110~220 16

APR – 80 550 310 240 320 50 64 200 260 Φ13 ¾ ” 8.3 5,140 40~50 20.8 1 1Φ 110~220 16

APR – 100 600 390 330 420 60 71 230 300 Φ13 1” 12.4 7,680 50~75 24.3 1 1Φ 220 only 66

APR – 150 650 390 330 420 60 61 300 410 Φ18 1” 13.6 8,430 75~100 27 1 1Φ 220 only 66

APR – 200 770 450 430 535 75 65 300 450 Φ18 1¼ ” 20.9 12,960 100~125 36 1 3Φ 220~380 100

APR – 280 970 650 430 535 75 65 300 450 Φ18 1¼ ” 27.4 16,900 125~150 47.5 1 3Φ 220~380 200

APR – 350 1165 885 420 535 75 72 300 450 Φ18 1½” 33.8 21,000 150~175 58 2 3Φ 220~380 200x2

APR – 450 1165 885 520 650 75 72 300 450 Φ18 1½” 40.6 25,170 175~225 69 2 3Φ 220~380 200x2

APR – 550 1370 910 500 650 75 82 300 450 Φ18 2” 49 30,400 225~275 83 2 3Φ 220~380 400x2

1 Casing 5 Tube

2 Fan Blade 6 Motor Cover

3 Leg 7 Motor

4 Fins 8 Inlet/Outlet

Oil

Outlet

Oil

Inlet

Air Outlet Air Inlet

(*APR– 10)

General Condition : Oil Inlet Temperature = 60°C Cooling Air Inlet Temperature = 25°C

Fin Tube Bundle

The unit involves an exchange between 2 fluids : a primary fluid in the tubes (water or gas)

and a secondary fluid on the fins side (air or gas).

This exchanger offers many options in terms of materials and construction :

dimensions, type and materials used in the tubes, fins and etc.

본공냉식기종은두유체, 즉튜브내의 1차유체(물또는가스)와핀내부의 2차유체

(공기또는가스) 간의열교환에주로적용되며튜브와핀의소재와치수및형상에

따른사용조건에따라다양한선택이가능합니다.

Air Heater

Fins Detail



Tube Bundle

Cooling Fan

Forced Draft Type

• High Temperature Applications.

• Economical and Easy-to-use

• Low maintenance Cost

Frame

Induced Draft Type

• Air Outlet Temperature : up to 80℃

• Uniform Air Flow

Air-Cooled Oil Fan CoolerFOA Cooler for power transformer


• Special Cooler Product Information

Steam Air HeaterAir Cooled Gas Cooler

Chemical Plant

Food Industry

Paper Industry

Dye Works

Petroleum industry

Plant Equipments using Steam

Air to Water

Industrial Hydraulic Unit

Refrigerating Unit

Oil Cooler

Automobile ·Engine

Heavy Equipment

Mining Machine

Compressor

Generator · Motor

Air Cooling Equipment

Generator Facilities

H2 Cooler Charge Air Cooler Air Cooler


Cooling System for Marine Application


• Fresh Water Cooler Product Information

Model A B C ΦD E F G H I J K L M N

HeatTransferArea(㎡)

Exchanged

Calory

(kcal/hr)

APW – 125 551 409 325 139.8 70 62 179 1¼ ” 1” 196 114 335 125 180 0.78 5,300

APW – 180 630 488 400 139.8 70 72 179 1¼ ” 1¼ ” 246 114 335 125 180 0.86 5,900

APW – 260 730 588 500 139.8 70 72 179 1½ ” 1¼ ” 295 114 365 125 180 1.13 7,800

APW – 350 738 588 510 165.2 78 78 210 2” 1½ ” 295 127 383 125 180 1.55 10,600

APW – 400 838 688 615 165.2 78 78 210 2” 1½ ” 342 127 405 125 180 1.81 12,500

APW-Series(Steel Housing)

Model A B C ΦD E F G H IHeat

Transfer Area(㎡)

Exchanged

Calory(kcal/hr)

APWS – 350 675 560 275 212 80 253 260 2” 1½ ” 1.45 11,000

APWS – 450 675 560 275 212 80 253 260 2” 2” 2.27 15,600

APWS-Series(Aluminum Housing)

APW APWS


• API Series Intercooler Product Information

Model A B C ΦD □E F

API – 300 357 229 120 50 – 200

API – 370 598 518 142 56 86 240

API – 400 463 399 174 61 86 190

API – 560 539 475 174 61 86 190

API-Series

611TA - Intercooler

Charge Air Cooler

For Marine Diesel Engine


APO-Series(Clutch Cooler)

Model A B C ΦD E F Heat Transfer Area(㎡) Exchanged Calory(kcal/hr)

APO – 170L 268 174 130 76.3 3/8” 1” 0.12 1,700

APO – 220L 318 224 180 76.3 3/8” 1” 0.16 1,850

APO – 250L 348 254 210 76.3 ½ ” 1¼ ” 0.18 3,200

APO – 280L 378 284 240 76.3 ½ ” 1¼ ” 0.21 3,600

APO – 360L 448 354 310 89.1 ½ ” 1¼ ” 0.26 3,900

Oil Cooler for Heavy Industrial Equipment

• APO Series and Clutch Oil Cooler


Air Outlet

Water

Outlet

Water Inlet

Air Inlet

High Efficiency IntercoolerALPS designed intercoolers provide efficient cooling between stages. The air-in-shell, water-in-tube design

puts water in tubes where cleaning is easy, an important consideration in areas with poor water conditions.

The extended surface, plate-fin design provides maximum heat transfer with minimum space requirements.

It can be provided on all custom ALPS TURBO-AIR inter-coolers. This exclusive ALPS designed cooler has

lower pressure drop and lower approach temperatures for improved compressor performance.

알프스의고유기술로제작된인터쿨러는 Shell 내부에는 Air가, 비교적청소가용이한 Tube 내부에는물이

들어가는구조를적용한고효율의제품으로서특히열악한물의조건을잘고려하여설계되어있습니다.

당사만의플레이트-핀구조는최소공간과크기에서최대의전열면적을가지는탁월한구조를자랑하며

고객의제반요구사항을잘만족시키고있을뿐아니라독보적인설계기술로제작된 ALPS Cooler 제품은

낮은 Pressure Drop과낮은흡입온도조건에서도 향상된응축효과를발휘하게합니다.TURBO-AIR inter-coolers


After Cooler for Screw Compressor After Cooler for Turbo Compressor

Compressor Turbo Inter Cooler

High Efficiency IntercoolerThis exclusive ALPS designed cooler

has developed in early 1990’s and

has been satisfied to customers’

Requirement.


No. Cooler Type A B C D E F G** Wt(kg)

1 OA63A250S 3220 3160 2740 700 950 890 150A 500

2 OA63A277S 3920 3860 3440 700 950 890 150A 550

3 OA63A300S 3940 3880 3460 700 950 890 150A 600

4 OA63A350S 3900 3840 3420 800 950 890 150A 670

Dimension Data (All in millimeters) (**‘G’ is the flange size.)

A S30036OA

Stadrd(S) • None(N)

Cooler Capacity(kW)

Fin Material(Al/Cu)

Fan Quantity(1~4EA)

Motor Frequency(Hz)

Cooling Type(OA/OW)

Type Code

① Fin

② Tube

③ Tube Sheet

④ Gasket

⑤ Cover

⑥ Casing

⑦ Fan with Motor

⑧ Terminal Box

⑨ Name Plate

⑩ Earth Terminal

⑪ Side Plate

⑫ Casing Support

⑬ Cover Flange

Standard OA63A Series Standard Dimension and Weight Information*

(* For Technical Data for Transformer Standard Cooler, OA62A Series, OA64A Series and Order Sheet ; See Transformer Cooler Catalog.)

• Can be cool down effectively hot oil in operating

transformer under permissible temperature limit

• Should select by transformer’s capacity & loss,

installation space & operating conditions

• ALPS COOLERs are famous for excellent

performance, rigid and beautiful appearance.

• Oil-Air Cooler Product Information


Inquiry

Order Receipt

Design

Purchasing

Manufacturing

Inspection & Test

Operating at Site

Recording

Design Evaluation

Acceptance Inspection

Process Inspection

Self-Test Inspection

Product Inspection

Outgoing Inspection

Feed-Back

• Technical review in details,

control by design review sheet

per each stage

Flow QualityManagement

Execution

• ISO-9001 & 14001 Quality System Certified Company

• Check the client’s requirement

• Input the qualified sub-materials to

the materials administration dept.

• Separate the disqualified

sub-materials after marking

• Pre-approval about

Employ the worker’s

return system.

• Inspect the goods

whether meet

the quality requirement

• Recording


No. Equipments Q’ty

1 Lathe 4

2 Milling M/C 4

3 Sharing M/C 1

4 Bending M/C 1

5 Milling M/C 3

6 Press 3

7 Band Saw 2

8 Cutting M/C 1

9 Drilling M/C 3

10 Welding M/C 6

No. Equipments Q’ty

11 Inverter Plasma 2

12 Compressor 3

13 Grinder 1

14 Grinding M/C 1

15 Lifter 1

16 Crane 1

17 Machining Center 1

18 Radial Drill M/C 1

19 Ball Enlarger 1

20 Plate Fin M/C 1

Material

Item Shell Tube Sheet Tube Fin

Mat.Carbon Steel Carbon Steel Copper Copper

Stainless Steel Stainless Steel AL Brass Aluminum

Brass Naval Brass Cu Nickel Carbon Steel

Titanium Stainless

Titanium

Tube Option

Low Fin Tube

High Fin Tube

Spiral Tube

Rolling Tube

Plate Fin Tube

Equipment List


2008 English Version

Company Profile • Products Information

ALPS_CAT2008(Eng+Kor).pdf ISO-9001&14001 Certified Company www.alpscooler.co.kr

ALPS COOLER CO.512-7 Jihyeon-Ri, Hwahyun-Myeon, Pocheon, Korea 487-840

TEL/+82-31-532-6995 • FAX/+82-31-532-4730 • Email/[email protected]

Documents

슬라이드 제목 없음 - 알프스쿨러ENG+KOR)R02.pdf•The Shell & Tube (High Efficient Plate Type) Heat Exchanger for Power Plant, District Heating, Petro-Chemical Plant and