97
Practical Design of Buck Converter Dr. Taufik Associate Professor Electrical Engineering Department California Polytechnic State University, USA [email protected] http://www.ee.calpoly.edu/faculty/taufik

Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

Dr. T

aufik

Asso

ciate

Profe

ssor

Elec

trical

Engin

eerin

g Dep

artm

ent

Califo

rnia

Polyt

echn

ic St

ate U

niver

sity,

USA

taufik

@ca

lpoly.

edu

http:/

/www

.ee.ca

lpoly.

edu/f

acult

y/tau

fik

Page 2: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 2

Tuto

rial O

utlin

e•

Brie

f Rev

iew

of D

C-D

C C

onve

rter

•D

esig

n E

quat

ions

•Lo

ss C

onsi

dera

tions

•La

yout

Con

side

ratio

ns•

Effi

cien

cy Im

prov

emen

t•

Syn

chro

nous

Buc

k•

Res

onan

t Buc

k•

PW

M C

ontro

ller

•M

ultip

hase

Page 3: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 3

Revie

w: D

C-DC

Con

verte

r Bas

ics

•A

circ

uit e

mpl

oyin

g sw

itchi

ng n

etw

ork

that

co

nver

ts a

DC

vol

tage

at o

ne le

vel t

o an

othe

r DC

vol

tage

•Tw

o ba

sic

topo

logi

es:

–N

on-Is

olat

ed•B

uck,

Boo

st, B

uck-

Boo

st, C

uk, S

EP

IC–

Isol

ated

•Pus

h-pu

ll, F

orw

ard,

Fly

back

, Hal

f-Brid

ge,

Full-

Brid

ge

Page 4: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 4

Revie

w: D

C-DC

Con

verte

r Bas

ics

•W

hen

ON

: The

out

put v

olta

ge is

the

sam

e as

the

inpu

t vo

ltage

and

the

volta

ge a

cros

s th

e sw

itch

is 0

. •

Whe

n O

FF: T

he o

utpu

t vol

tage

is z

ero

and

ther

e is

no

curr

ent

thro

ugh

the

switc

h.•

Idea

lly, t

he P

ower

Los

s is

zer

o si

nce

outp

ut p

ower

= in

put

pow

er•

Per

iodi

c op

enin

g an

d cl

osin

g of

the

switc

h re

sults

in p

ulse

ou

tput

Page 5: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 5

Revie

w: D

C-DC

Con

verte

r Bas

ics

•D

uty

Cyc

le ra

nge:

0 <

D <

1•

Two

way

s to

var

y th

e av

erag

e ou

tput

vol

tage

:–

Pul

se W

idth

Mod

ulat

ion

(PW

M),

whe

re to

n is

var

ied

whi

le th

e ov

eral

l sw

itchi

ng p

erio

d T

is k

ept c

onst

ant

–P

ulse

Fre

quen

cy M

odul

atio

n (P

FM),

whe

re to

n is

kep

t con

stan

t w

hile

the

switc

hing

per

iod

T is

var

ied

onon

st

Dutycycle

Dtf

T=

==

()0

00

11

TDT

oi

iV

vtdt

Vdt

VD

TT

==

=∫

Page 6: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 6

Revie

w: D

C-DC

Con

verte

r Bas

ics

Page 7: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 7

Revie

w: D

C-DC

Con

verte

r Bas

ics

Page 8: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 8

Revie

w: D

C-DC

Con

verte

r Bas

ics

Wan

ts:

DC

Vol

tage

and

DC

C

urre

nt

Sour

ce S

ide

Loa

d/U

ser

Side

DC

-DC

C

onve

rter

Wan

ts:

DC

Vol

tage

and

DC

C

urre

nt

Wan

ts:

No

AC

Com

pone

nt

No

Har

mon

ics

to s

witc

h

Page 9: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 9

Revie

w: D

C-DC

Con

verte

r Bas

ics

Get

s:

Cur

rent

with

som

e ri

pple

Sour

ce S

ide

Loa

d/U

ser

Side

DC

-DC

C

onve

rter

Wan

ts:

Vol

tage

with

som

e ri

pple

Nee

ds F

ilter

ing

Page 10: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 10

Wha

t is B

uck C

onve

rter?

•A

dc-

dc c

onve

rter c

ircui

t tha

t ste

ps d

own

a dc

vol

tage

at

its in

put

•N

on-is

olat

ed h

ence

idea

l for

boa

rd-le

vel c

ircui

try w

here

lo

cal c

onve

rsio

n is

nee

ded

–C

ell-p

hone

s, P

DA

s, fa

x m

achi

nes,

cop

iers

, sca

nner

s,

com

pute

rs, a

nyw

here

whe

n th

ere

is th

e ne

ed to

con

vert

DC

from

one

leve

l (ba

ttery

) to

othe

r lev

els

•W

idel

y us

ed in

low

vol

tage

low

pow

er a

pplic

atio

ns•

Syn

chro

nous

ver

sion

and

reso

nant

der

ivat

ives

pro

vide

im

prov

ed c

onve

rter’s

effi

cien

cy•

Mul

tipha

se v

ersi

on s

uppo

rts lo

w v

olta

ge h

igh

curr

ent

appl

icat

ions

Page 11: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 11

The B

asic

Topo

logy

•Tw

o ty

pes

of C

ondu

ctio

n M

odes

–C

ontin

uous

Con

duct

ion

Mod

e (C

CM

) w

here

Indu

ctor

cur

rent

rem

ains

pos

itive

th

roug

hout

the

switc

hing

per

iod

–D

isco

ntin

uous

Con

duct

ion

Mod

e (D

CM

) w

here

Indu

ctor

cur

rent

rem

ains

zer

o fo

r so

me

time

in th

e sw

itchi

ng p

erio

d

Con

trolle

r

Page 12: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 12

The B

asic

Topo

logy

Page 13: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 13

Stea

dy S

tate

Ana

lysis

of C

CM B

uck:

Tra

nsfe

r Fun

ctio

n

•In

duct

or is

the

mai

n st

orag

e el

emen

t•

Tran

sfer

func

tion

may

be

deriv

ed fr

om V

olt S

econ

d B

alan

ce:

–Av

erag

e V

olta

ge a

cros

s In

duct

or is

Zer

o in

ste

ady

stat

e–

Indu

ctor

look

s lik

e a

shor

t to

a D

C

0L

Lonon

Loffoff

Vvt

vt

=+

=

•In

duct

or is

the

mai

n st

orag

e el

emen

t•

Tran

sfer

func

tion

may

be

deriv

ed fr

om V

olt S

econ

d B

alan

ce:

–Av

erag

e V

olta

ge a

cros

s In

duct

or is

Zer

o in

ste

ady

stat

e–

Indu

ctor

look

s lik

e a

shor

t to

a D

C

Page 14: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 14

CCM

Buck

: Tra

nsfe

r Fun

ctio

n

•W

hen

the

switc

h is

clo

sed

orO

N–

Dio

de is

reve

rse

bias

ed s

ince

•C

atho

de (a

t Pos

itive

of I

nput

) mor

e po

sitiv

e th

an A

node

(at 0

vol

t)–

Vol

tage

acr

oss

indu

ctor

:–

Rec

all t

hat:

D =

t on/

T–

Then

, dur

atio

n of

on

time,

t on:

Lon

SO

vVV

=−

ontDT

=

Page 15: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 15

CCM

Buck

: Tra

nsfe

r Fun

ctio

n

•W

hen

the

switc

h is

OPE

N o

rOFF

–In

duct

or d

isch

arge

s ca

usin

g its

vol

tage

to re

vers

e po

larit

y–

Dio

de c

ondu

cts

sinc

e•

Ano

de (0

vol

t) is

mor

e po

sitiv

e th

an th

e C

atho

de (a

t so

me

nega

tive

volta

ge)

–V

olta

ge a

cros

s in

duct

or:

–R

ecal

l tha

t: t o

ff=

T –

t on =

T –

DT

Loff

Ov

V=−

()

1offt

DT

=−

Page 16: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 16

CCM

Buck

: Tra

nsfe

r Fun

ctio

n 0Lonon

Loffoff

vt

vt

+=

0S

OO

OVDVDV

VD

−−

+=

OS

VDV

=

()

()(

)1

0S

OO

VV

DT

VDT

−+

−−

=

•A

vera

ge o

utpu

t vol

tage

is L

ES

S th

an In

put V

olta

ge

Page 17: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 17

CCM

Buck

: Sizi

ng C

ompo

nent

s

For M

OS

FETs

: Vds

and

I d

Vrr

m, a

nd I f

C, V

and

I rm

s

L an

d I pk

Page 18: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 18

CCM

Buck

: Ind

ucto

r Cur

rent

•W

hen

switc

h is

ON

, Ind

ucto

r is

char

ging

:

dtdiL

VV

vL

OS

L=

−=

SO

L

SO

Lon

on

SO

Lon

VV

di dtLV

Vi

tL

VV

iDT

L−=

=⊕

−Δ

−Δ

=

Page 19: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 19

CCM

Buck

: Ind

ucto

r Cur

rent

•W

hen

switc

h is

OFF

, Ind

ucto

r is

disc

harg

ing:

LL

Odi

vV

Ldt

=−

=

()

1

OL

OLoff

off

OLoff

Vdi dt

L Vi

tL V

iDT

L

−=

=−

−Δ

−Δ

=−

Page 20: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 20

CCM

Buck

: Ind

ucto

r Cur

rent

•W

e ca

n th

en d

eter

min

e I Lm

inan

d I Lm

ax

00

max

01

1(1

)(1

)2

22

LL

L

iV

VD

II

DT

VR

LR

LfΔ

⎡⎤

−⎡

⎤=

+=

+−

=+

⎢⎥

⎢⎥

⎣⎦

⎣⎦

00

min

01

1(1

)(1

)2

22

LL

L

iV

VD

II

DT

VR

LR

LfΔ

⎡⎤

−⎡

⎤=

−=

−−

=−

⎢⎥

⎢⎥

⎣⎦

⎣⎦

Ave

rage

Indu

ctor

C

urre

nt =

Ave

rage

O

utpu

t Cur

rent

= V

o/R

LiΔ

Page 21: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 21

Sizin

g In

duct

or: C

ritica

l Indu

ctan

ce

min

0m

ax1(1

)0

22

LL

LC

iD

II

VR

Lf

Δ⎡

⎤−

==

−=

−⎢

⎥⎣

•I Lm

in is

use

d to

det

erm

ine

the

Crit

ical

Indu

ctan

ce (M

inim

um

Indu

ctan

ce v

alue

at w

hich

the

indu

ctor

cur

rent

reac

hes

Bou

ndar

y C

ondu

ctio

n M

ode)

•A

ny in

duct

ance

low

er th

an c

ritic

al in

duct

ance

will

cau

se th

e bu

ck to

op

erat

e in

Dis

cont

inuo

us C

ondu

ctio

n M

ode

•R

equi

rem

ent i

s se

t eith

er b

y m

eans

of m

axim

um ∆

i Lor

by

spec

ifyin

g th

e m

inim

um p

erce

ntag

e lo

ad w

here

con

verte

r stil

l m

aint

ains

CC

M•

Set

I Lm

in=

0, th

en s

olve

for L

= L

C, t

hen

choo

se L

> 1

.05*

L C

Min

imum

Loa

d (o

utpu

t cur

rent

)

max

max

(1)

2C

DR

Lf

−=

Page 22: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 22

Sizin

g In

duct

or: C

ritica

l Indu

ctan

cem

axm

ax(1

)2

CD

RL

f−

=

Cal

cula

ted

at M

inim

um

Inpu

t Vol

tage

•C

alcu

late

d at

Min

imum

Out

put

Cur

rent

= R

max

= V

o/Iom

in

•Io

min

is e

ither

giv

en a

s pe

rcen

tage

of l

oad

to m

aint

ain

CC

M, e

.g. 1

0% lo

ad w

ith C

CM

•O

r, Io

min

is c

alcu

late

d as

sp

ecifi

ed b

y m

axim

um ∆

i L,

such

that

Iom

in =

∆i L/

2

•S

witc

hing

freq

uenc

y no

rmal

ly

chos

en b

y th

e de

sign

er•

The

high

er th

e sw

itchi

ng

frequ

ency

, the

sm

alle

r the

requ

ired

criti

cal i

nduc

tanc

e, i.

e. b

enef

icia

l fo

r red

ucin

g si

ze o

f Buc

k

Page 23: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 23

Sizin

g In

duct

or: P

eak C

urre

nt

•I Lm

ax is

use

d to

det

erm

ine

peak

cur

rent

ratin

g of

Indu

ctor

•W

orst

cas

e m

axim

um in

duct

or c

urre

nt o

ccur

s at

max

imum

lo

ad

Max

imum

out

put p

ower

ratin

g pe

r spe

cifie

d re

quire

d ou

tput

vol

tage

min

max

0m

in

(1)

12

2L

LL

iD

II

VR

LfΔ

⎡⎤

−=

+=

+⎢

⎥⎣

Max

imum

Loa

d (o

utpu

t cur

rent

)

Cho

sen

indu

ctan

ce v

alue

as

disc

usse

d pr

evio

usly

Cal

cula

ted

from

H

ighe

st In

put

Vol

tage

Page 24: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 24

Sizin

g Sw

itch:

Vol

tage

Rat

ing

•W

ith id

eal d

iode

, the

Vsw

itch-

max

= V

inm

ax

•Fo

r non

-idea

l dio

de, V

switc

h-m

ax=

Vin

max

+ V F

whe

re V

Fis

the

max

imum

forw

ard

drop

acr

oss

the

diod

e (c

alcu

late

d at

m

axim

um lo

ad c

urre

nt)

•U

se s

afet

y fa

ctor

of a

t lea

st 2

0%•

For M

OS

FET,

the

ratin

g w

ould

be

VD

Sm

ax

Page 25: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 25

Sizin

g Sw

itch:

Cur

rent

Rat

ing

•S

witc

h cu

rren

t rat

ing

is c

alcu

late

d ba

sed

on a

vera

ge

valu

e•

Dra

w s

witc

h cu

rren

t wav

efor

m a

nd th

en c

ompu

te th

e av

erag

e va

lue

•B

y K

CL,

Indu

ctor

Cur

rent

= S

witc

h C

urre

nt +

Dio

de C

urre

nt•

Dur

ing

t ON, I

nduc

tor c

urre

nt e

qual

s sw

itch

curr

ent

•D

urin

g t O

FF, I

nduc

tor c

urre

nt e

qual

s di

ode

curr

ent

Page 26: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 26

Switc

h Cu

rrent

Wav

efor

m

ON

ON

ON

OFF

OFF

OFF

i L

i Switc

h

i Dio

de

t t t

T2T

3T

Page 27: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 27

Switc

h Cu

rrent

Wav

efor

m fo

r Cur

rent

Rat

ing

[]

()

()

max

max

max

22

2L

LL

LL

Switch

ii

iDT

ii

DI

T−Δ

+⋅

−Δ

⋅=

=⋅

max

max

max

Switch

oI

ID

−>

ON

ON

ON

i Switc

h

t

i Lmax

i Lmin

Ave

rage

Val

ue

T2T

0 ()

min

max

2L

Lon

Switch

ii

tI

T+

⋅=

max

2LSwitch

LL

oi

Ii

DID

ID

Δ⎛

⎞=

−=

⋅=

⋅⎜

⎟⎝

Page 28: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 28

MOSF

ET R

atin

g Ex

ampl

e

Page 29: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 29

Sizin

g Di

ode (

Scho

ttky)

: Vol

tage

Rat

ing

•K

now

n as

PIV

(Pea

k In

vers

e V

olta

ge) o

r VR

RM

is th

e m

axim

um v

olta

ge a

cros

s th

e di

ode

•W

ith id

eal s

witc

h, th

e V R

RM

= V

inm

ax

•Fo

r non

-idea

l dio

de, V

RR

M=

Vin

max

+ V

SW

whe

re V

SWis

the

max

imum

forw

ard

drop

acr

oss

the

switc

h (c

alcu

late

d at

m

axim

um lo

ad c

urre

nt)

•A

llow

at l

east

> 2

0% s

afet

y fa

ctor

Page 30: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 30

Sizin

g Di

ode (

Scho

ttky)

: Cur

rent

Rat

ing

•S

ame

appr

oach

as

that

for t

he s

witc

h cu

rren

t

OFF

OFF

OFF

i Dio

de

tT

2T3T

Ave

rage

Val

ue

[]

()(

)(

)()

max

max

max

12

12

2L

LL

LL

F

ii

iDT

ii

DI

T−Δ

+⋅

−−Δ

⋅−

==

()

max

min

1F

oI

ID

>⋅

()

min

max

2L

Loff

F

ii

tI

T+

⋅=

()

()

11

FL

oI

ID

ID

=⋅

−=

⋅−

Page 31: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 31

Scho

ttky D

iode

Rat

ing

Exam

ple

Page 32: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 32

Sizin

g Ou

tput

Cap

acito

r: Vo

ltage

Rat

ing

•C

apac

itor V

olta

ge s

houl

d w

ithst

and

the

max

imum

out

put

volta

ge–

Idea

lly: V

cmax

= V

o+ ∆V

o/2–

Mor

e re

alis

tic: C

apac

itor h

as E

SR

(Equ

ival

ent S

erie

s R

esis

tanc

e) w

hich

wor

sens

∆V

o

–O

utpu

t vol

tage

ripp

le c

ontri

bute

d by

ES

R is

(ES

R *

∆I L)

–S

uppr

essi

ng ri

pple

con

tribu

tion

from

ES

R•

Red

uce

ES

R (P

aral

lelin

g C

aps,

Low

ES

R C

aps)

•R

educ

e ∆I

L by

incr

easi

ng L

or i

ncre

asin

g sw

itchi

ng fr

eque

ncy

Page 33: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 33

Sizin

g Ou

tput

Cap

acito

r: Mi

nim

um C

apac

itanc

e

•Th

e A

C c

ompo

nent

(rip

ple)

of i

nduc

tor c

urre

nt fl

ows

thro

ugh

the

capa

cito

r, le

avin

g th

e av

erag

e flo

win

g th

roug

h th

e lo

ad•

Cap

acito

r cur

rent

wav

efor

m w

ill lo

ok li

ke:

ON

ON

ON

OFF

OFF

OFF

i C

tT

2T3T

Page 34: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 34

Sizin

g Ou

tput

Cap

acito

r: Mi

nim

um C

apac

itanc

e

()

() 2

11

1 22

28

88

O

OL

L

VDT

DV

ii

TL

qArea

ff

Lf

−−

ΔΔ

⎛⎞

⎛⎞

=⋅Δ

==

==

⎜⎟ ⎜

⎟⎝

⎠ ⎝⎠

+Qi C

tT/

2

T

-Q

()

()

()

22

11

88

Oo

oo

oO

DV

Dq

qC

VC

VLf

VLf

VV

−−

=⋅Δ

⇒=

==

ΔΔ

Δ

()

()

min

218

oO

DC

LfVV

−=

ΔP

erce

nt V

opp

Page 35: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 35

Sizin

g Ou

tput

Cap

acito

r: RM

S Cu

rrent

Rat

ing

ON

ON

ON

OFF

OFF

OFF

i C

tT

2T3T

i Lmax

–I o

= ∆i

L/2

()

12

33

23

Cpk

OL

Crms

iDV

ii

Lf−

Δ=

==

()

min

12

3O

Crms

DV

iLf

−=

Page 36: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 36

Sizin

g In

put C

apac

itor:

Volta

ge R

atin

g

•C

apac

itor V

olta

ge s

houl

d w

ithst

and

the

max

imum

inpu

t vo

ltage

–Id

eally

: Vcm

ax=

Vin

max

–M

ore

real

istic

: Cap

acito

r has

ES

R (E

quiv

alen

t Ser

ies

Res

ista

nce)

con

tribu

tes

to c

apac

itor l

oss

–M

inim

izin

g lo

ss c

ontri

butio

n fro

m E

SR

•R

educ

e E

SR

(Par

alle

ling

Cap

s, L

ow E

SR

Cap

s)

Page 37: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 37

Sizin

g In

put C

apac

itor:

Mini

mum

Cap

acita

nce

ON

ON

ON

OFF

OFF

OFF

i C

tT

2T3T

i Lmax

–D

*IO

–D

*IO

()

()

11

Ooff

OO

DDI

qArea

tDI

DTDI

f−

⋅⋅

=⋅

=⋅

⋅=

−⋅

⋅=

()

()

11

O

Oin

inin

in

DDI

DDI

qf

qC

VC

VV

fV

−⋅

⋅−

⋅⋅

=⋅Δ

⇒=

==

ΔΔ

Δ

()

max

1O

in

DDI

CfV

−⋅

⋅=

Δ

Page 38: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 38

Sizin

g In

put C

apac

itor:

RMS

Curre

nt R

atin

g

()

()2

2Crms

Switchrms

switchavg

II

I−

−=

ON

ON

ON

OFF

OFF

OFF

i C

tT

2T3T

i Lmax

–D

*IO

–D

*IO

()

2

21

2L

Crms

oo

oiI

ID

DI

I

⎛⎞

⎛⎞

⎡⎤

Δ⎜

⎟=

+−

⋅⎜

⎟⎢

⎥⎜

⎟⋅

⎜⎟

⎣⎦

⎝⎠

⎝⎠

Page 39: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 39

To S

umm

arize (

)m

axm

in1

Fo

II

D>

⋅−

()

()

min

218

oO

DC

LfVV

−=

Δ ()

min

12

3O

Crms

DV

iL

−=

Vcm

ax=

Vo

+ ∆V

o/2V

RR

M =

Vin

max

Vsw

itch-

max

= V

inm

ax

max

max

max

Switch

oI

ID

−>

max

max

(1)

2C

DR

Lf

−=

min

max

0m

in

(1)

12

LD

IV

RLf

⎡⎤

−=

+⎢

⎥⎣

Page 40: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 40

Sim

ple B

uck D

esig

n: 12

V to

2.5V

1A

ΔIL

0.19

8A

IL1

D−

()

Vo

⋅L

f⋅:=

ILm

ax1.

099

A=

ILm

axIo

max

1D

−(

)V

o⋅

2L⋅

f⋅+

:=

L20

010

6−

H⋅

:=C

hoos

e:

Lcrit

1.97

910

4−

×H

=Lc

rit1

D−

()

2f⋅

Vo

Iocc

m⋅

:=

Indu

ctor

:

D0.

208

=D

Vo

Vs

:=So

lutio

n:

f50

kHz

:=%

Vo

1%:=

Iocc

m0.

1A:=

Iom

ax1A

:=V

o2.

5V:=

Vs

12V

:=G

iven

:

Page 41: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 41

Sim

ple B

uck D

esig

n: 12

V to

2.5V

1A

%V

o0.

396

%=

%V

o1

D−

()

8L⋅

f2⋅

Co

⋅:=

Co

5010

6−

F⋅

:=C

hoos

e

C1.

979

105

−×

F=

C1

D−

()

8L⋅

f2⋅

1%

Vo

⋅:=

Vcm

ax2.

513

V=

Vcm

axV

o%

Vo

Vo

⋅ 2+

:=

Cap

acito

r:

If0.

792

A=

If1

D−

()

Iom

ax⋅

:=

Vrr

m12

V=

Vrr

mV

s:=

Dio

de:

Id0.

208

A=

IdD

Iom

ax⋅

:=

Vds

12V

=V

dsV

s:=

MO

SFET

:

Page 42: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 42

Sim

ple B

uck D

esig

n: 12

V to

2.5V

1A R1 2.

5C

1 50u

0

V1

12D

brea

kD

1

L1 200u

12

V2

TD =

0

TF =

10n

PW

= {(

3.18

5/12

)*(1

/50k

)}P

ER

= {1

/50k

}

V1

= 0

TR =

10n

V2

= 1

+-

+

-

Sbr

eak

S1

Page 43: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 43

Sim

ple B

uck D

esig

n: 12

V to

2.5V

1A

Time

3.6800ms

3.7000ms

3.7200ms

3.7400ms

3.7600ms

3.7800ms

3.8000ms

3.8182ms

-I(V1)

0A

1.0A

2.0A

Input Current

I(L1)

1.00A

1.25A

0.59A

SEL>>

Inductor Current

Page 44: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 44

Non-

idea

l Buc

k: L

oss C

onsid

erat

ions

•W

hen

effic

ienc

y es

timat

ion

is re

quire

d in

the

desi

gn, l

osse

s in

Buc

k ci

rcui

t sho

uld

be

cons

ider

ed•

Sev

eral

maj

or lo

sses

to c

onsi

der:

–S

tatic

loss

of M

OS

FET

–S

witc

hing

loss

of M

OS

FET

–M

OS

FET

Gat

e D

rive

Loss

es

–S

tatic

loss

of d

iode

–S

witc

hing

loss

of d

iode

–In

duct

or’s

cop

per l

oss

–C

apac

itor’s

ES

R lo

ss

Page 45: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 45

Stat

ic Lo

ss o

f MOS

FET

•W

ith M

OS

FET,

its

on re

sist

ance

RD

Son

dire

ctly

impa

cts

the

stat

ic lo

ss•

RD

Son

depe

nds

on a

pplie

d ga

te v

olta

ge a

nd M

OS

FET’

s ju

nctio

n te

mpe

ratu

re

Page 46: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 46

Stat

ic Lo

ss o

f MOS

FET

•R

ecal

l, sw

itch

curr

ent:

ON

ON

ON

i Switc

h

t

i Lmax

i Lmin

Ave

rage

Val

ue

T2T

0

•S

tatic

loss

for M

OS

FET

with

RD

Son:

2static

switchrms

DSon

PI

R−

=⋅

2

12

Lstatic

oDSon

oiP

ID

RI

⎛⎞

⎛⎞

⎡⎤

Δ⎜

⎟=

+⋅

⎜⎟

⎢⎥

⎜⎟

⋅⎜

⎟⎣

⎦⎝

⎠⎝

Page 47: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 47

Switc

hing

Los

s of M

OSFE

T•

The

switc

hing

loss

dep

ends

on

how

the

volta

ge a

nd c

urre

nt

over

laps

•M

ay b

e ap

prox

imat

ed w

ith a

sce

nario

whe

re v

olta

ge a

nd

curr

ent s

tart

mov

ing

sim

ulta

neou

sly

and

reac

h th

eir

endp

oint

s•

The

over

lap

caus

es p

ower

loss

(V x

I)•

Will

ass

ume

to o

ccur

bot

h at

turn

-on

and

turn

-off

trans

ition

s

t ont of

f

turn

on

turn

off

I oV

INI o

VIN

0

Page 48: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 48

Switc

hing

Los

s of M

OSFE

T

()

6oin

switching

onoff

IVP

tt

T=

+

t ont of

f

turn

on

turn

off

I oV

INI o

VIN

0

()

6oinon

onIV

tPt

T=

()

6oinoff

off

IVt

Pt

T=

()

()

66oinoff

oinon

switching

onoff

IVt

IVt

PPt

Pt

TT

=+

=+

Page 49: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 49

Switc

hing

Los

s of M

OSFE

T &

Gate

Driv

e Los

s

•W

hen

MO

SFE

T is

off,

its

outp

ut c

apac

itanc

e C

oss

is

bein

g ch

arge

d tra

nsla

tes

to lo

ss 2os

1 2C

sOSS

inP

CVf

=

•G

ate

driv

e lo

ss c

omes

from

the

tota

l gat

e ch

arge

Qga

tean

d th

e ga

te d

rive

volta

ge V

gate

used

1 2gate

gate

gate

PQ

Vf

=

Page 50: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 50

Stat

ic Lo

ss o

f Dio

de: F

orwa

rd L

oss

•Lo

sses

that

occ

ur d

urin

g di

ode’

s fu

lly o

n (fo

rwar

d lo

ss) a

nd fu

lly o

ff (r

ever

se lo

ss) c

ondi

tions

•Fo

rwar

d lo

ss c

ome

from

the

prod

uct o

f dio

de’s

fo

rwar

d vo

ltage

(VF)

and

forw

ard

curr

ent (

I F),

in

addi

tion

to th

e rm

s lo

ss d

ue to

dio

de d

ynam

ic

resi

stan

ce, r

d

2forward

ff

fd

PV

IIr

=⋅

+⋅

Page 51: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 51

Stat

ic Lo

ss o

f Dio

de: F

orwa

rd L

oss

2forward

ff

fd

PV

IIr

=⋅

+⋅

()

1f

oI

DI

=−

⋅(

)2

2m

axm

inm

axm

in

13

f

DI

II

II

−⎡

⎤=

++

⋅⎣

From

dat

ashe

et

Page 52: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 52

Stat

ic Lo

ss o

f Dio

de: R

ever

se L

oss

•Lo

ss o

ccur

s w

hen

the

diod

e is

in th

e fu

lly o

ff or

non

-co

nduc

ting

cond

ition

()

DI

VP

rr

reverse

−⋅

⋅=

1

Page 53: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 53

Switc

hing

Los

s of D

iode

: Tur

n On

Los

s•

The

switc

hing

beh

avio

r at t

urn-

on is

cha

ract

eriz

ed b

y a

low

val

ue o

f pea

k fo

rwar

d vo

ltage

(VFP

) and

forw

ard

reco

very

tim

e (t f

r)

()

fI

tV

VP

ffr

fFP

ON

⋅⋅

⋅−

⋅=

4.0

Page 54: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 54

Switc

hing

Los

s of D

iode

: Tur

n On

Los

s•

Bot

h V

FPan

d t fr

are

norm

ally

plo

tted

agai

nst d

I d(t)/

dt in

the

data

shee

t, w

here

as d

I d(t)/

dt it

self

is a

lso

avai

labl

e in

the

data

shee

t fo

r a g

iven

set

of c

ondi

tions

Page 55: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 55

Switc

hing

Los

s of D

iode

: Tur

n Of

f Los

s•

Turn

-off

loss

con

stitu

tes

appr

ecia

ble

switc

hing

loss

es

due

to th

e ov

erla

ppin

g of

dio

de v

olta

ge a

nd c

urre

nt a

t tu

rn-o

ff w

ith it

s as

soci

ated

reve

rse-

reco

very

tim

e

()

() rr

brr

rrrrm

drra

rrm

d

tdtdI

dd

dsoff

tk

kI

Vt

IV

II

VP

rr

d

20

00

015.0

433

.046

7.0

033

.05.0

)(1

+−

++

=

()

)(10

rr

dt

dtdId

rrm

rra

II

t=

()

rra

rrrrb

tt

t−

⋅=

11.1

[]

rrb

rrrr

rrt

kt

t⋅

=3

2,

Page 56: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 56

Indu

ctor

’s Co

pper

Los

s•

Indu

ctor

’s w

indi

ng is

mad

e of

cop

per a

nd h

ence

in

here

ntly

it w

ill h

ave

resi

stiv

e lo

ss

21

13

2L

Li

II

IΔ ⎛

⎞=

+⎜

⎟⎝

Ave

rage

In

duct

or

Cur

rent

, I

•W

ith in

duct

or’s

dc

resi

stan

ce o

f RL

and

indu

ctor

’s rm

s cu

rren

t, th

e co

pper

loss

of i

nduc

tor i

s:

2

LL

LP

IR

=

Page 57: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 57

Indu

ctor

’s Co

re L

oss

•Fa

ctor

s af

fect

ing

core

loss

: sw

itchi

ng fr

eque

ncy

F,

tem

pera

ture

, flu

x sw

ing

B•

Gen

eral

form

:

Cor

e Lo

ss =

Cor

e Lo

ss/U

nit V

olum

e x

Vol

ume

Whe

re,

Cor

e Lo

ss/U

nit =

k1

x B

k2x

Fk3

•C

onst

ants

k1,

k2,

and

k3

are

norm

ally

pro

vide

d by

the

core

man

ufac

ture

rs

Page 58: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 58

Capa

citor

’s ES

R Lo

ss•

Rea

l wor

ld c

apac

itors

pos

ses

ES

R (E

quiv

alen

t Ser

ies

Res

ista

nce)

•E

SR

can

mea

sure

d w

ith, f

or e

xam

ple,

Cap

acito

r Wiz

ard

23L

Ci

=

•Lo

ss d

ue to

Cap

acito

r’s E

SR

is:

2

ESR

CP

IESR

=

ON

ON

ON

OFF

OFF

OFF

i C

tT

2T3T

Page 59: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 59

Buck

Des

ign

With

Los

ses

Buc

k D

esig

n w

ith L

osse

sTa

ufik

Max

imum

Out

put P

ower

:Po

max

120W

:=μ

110

6−

⋅≡

Nom

inal

Out

put V

olta

ge:

Von

om12

V:=

m1

103

−⋅

Nom

inal

Inpu

t Vol

tage

:V

inom

24V

:=

Sw

itchi

ng F

requ

ency

:Fs

250k

Hz

:=

Min

imum

Per

cent

CC

M:

Iccm

10%

:=

Max

imum

Rip

ple

Per

cent

age:

Vop

p2%

:=

Des

ign

Cal

cula

tions

and

Siz

ing

Com

pone

nts:

Nom

inal

Dut

y C

ycle

:D

Von

omV

inom

0.5

=:=

Crit

ical

Indu

ctan

ce:

Lc1

D−

()

Von

om2

Iccm

Pom

ax⋅

⎛ ⎜ ⎝

⎞ ⎟ ⎠⋅

2Fs⋅

12.0

00Hμ⋅

=:=

Cho

ose

L >

LcLo

200μ

H:=

with

ass

umed

DC

resi

stan

ce o

f: R

Lo10

0mΩ

:=

Pea

k In

duct

or C

urre

nt:

ILop

kV

onom

1

Von

om2

Pom

ax

1D

−(

)2

Lo⋅Fs⋅

+⎡ ⎢ ⎢ ⎣

⎤ ⎥ ⎥ ⎦

⋅10

.06A

=:=

Sw

itch

Vol

tage

:V

swm

axV

inom

24V

=:=

Sw

itch

Cur

rent

:Id

DPo

max

Von

om⋅

5A=

:=

Page 60: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 60

Cho

ose

MO

SFE

T IR

F747

1 40

V 1

0A R

dson

13m

O

Dio

de V

rrm

:V

rrm

Vin

om24

V=

:=

Dio

de F

orw

ard

Cur

rent

:If

1D

−(

)Po

max

Von

om⋅

5A=

:=

Cho

ose

MB

R30

40

Cap

acito

r Vol

tage

Rat

ing:

Vca

pV

onom

Vop

pV

onom

⋅ 2⎛ ⎜ ⎝

⎞ ⎟ ⎠+

12.1

2V=

:=

Cap

acita

nce:

Co

1D

−(

)

8Lo⋅

Fs2

⋅V

opp

⋅25

010

3−

×Fμ⋅

=:=

RM

S C

urre

nt R

atin

g:Ic

aprm

s1

D−

()

Von

om⋅

23

Lo⋅Fs⋅

0.03

5A=

:=

Cho

ose

a 25

V 5

0uF

capa

cito

r

Pow

er L

oss

Cal

cula

tions

MO

SFE

T Lo

ss C

alcu

latio

ns:

Rds

on13

mΩ⋅

:=n

011

..:=

Load

n

0.01 5 10 20 30 40 50 60 70 80 90 100

:=

Out

put C

urre

nt A

rray

:Io

n

Load

n

100

Pom

ax⋅

Von

om

⎛ ⎜ ⎜ ⎝

⎞ ⎟ ⎟ ⎠:=

Sta

tic L

oss:

Idrm

s nIo

nD

⋅1

Iccm

+⋅

:=

Pmos

1 nIo

nD

⋅1

Iccm

+⋅

()2 R

dson

:=

Page 61: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 61

Sw

itchi

ng L

oss:

ton1

12ns

:=to

ff1

15ns

:=C

oss

700p

F:=

Qg

21nC

:=

Vg

12V

:=Pm

os2 n

Ion

Vin

om⋅

ton1

toff

1+

()

⋅Fs⋅

6:=

Pcos

s1 2

Cos

s⋅

Vin

om2

⋅Fs⋅

0.05

W=

:=Pg

ate

1 2Q

g⋅

Vg

⋅Fs⋅

0.03

2W=

:=

Pmos

tot n

Pmos

1 nPm

os2 n

+Pc

oss

+Pg

ate

+:=

Dio

de L

oss

Cal

cula

tions

Ifav

g nIo

n1

D−

()

⋅:=

From

Dio

de D

atas

heet

:V

f n

0.02

V0.

46V

0.5V

0.58

V0.

61V

0.64

V0.

66V

0.68

V0.

7V0.

71V

0.73

V

:=

Dyn

amic

Res

ista

nce:

Rd

0.62

V0.

4V−

4A0.

5A−

0.06

3Ω=

:=

Pea

k to

pea

k In

duct

or C

urre

ntΔ

ILV

onom

1D

−(

)⋅

LoFs⋅

0.12

A=

:=

Ifrm

s n1

D−

()

3Io

IL 2+

⎛ ⎜ ⎝⎞ ⎟ ⎠2

Ion

ΔIL 2

−⎛ ⎜ ⎝

⎞ ⎟ ⎠2+

Ion

ΔIL 2

−⎛ ⎜ ⎝

⎞ ⎟ ⎠Io

IL 2+

⎛ ⎜ ⎝⎞ ⎟ ⎠

⋅+

⎡ ⎢ ⎣

⎤ ⎥ ⎦⋅

:=

Pd1 n

Vf n

Ifav

g n⋅

Ifrm

s n(

)2 Rd

+:=

From

Dat

ashe

et:

Vr

Vin

omV

onom

−:=

Ir0.

0001

5A:=

Pd2

VrI

r⋅

1D

−(

)⋅

0.00

1W=

:=

Page 62: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 62

Ass

ume:

tfr50

0ns

:=V

fp10

V:=

Pd3 n

0.4

Vfp

Vf n

−(

)⋅

tfr⋅If

avg n

⋅Fs⋅

:=

Pdto

t nPd

1 nPd

2+

Pd3 n

+:=

Indu

ctor

Los

s C

alcu

latio

n

ILrm

s nIo

n1

1 3Δ

IL2

Ion

⋅⎛ ⎜ ⎝

⎞ ⎟ ⎠2⋅

+⋅

:=PL

o nIL

rms n

()2

RLo

⋅:=

Cap

acito

r Los

s C

alcu

latio

nA

ssum

e:ES

R15

0mΩ⋅

:=

Icrm

sΔI

L

23

0.03

5A=

:=Pc

Icrm

s2ES

R⋅

:=

Tota

l Los

s C

alcu

latio

n

Ptot

aln

Pmos

tot n

Pdto

t n+

PLo n

+Pc

+:=

Pon

Von

omIo

n⋅

:=

Effi

cien

cy =

=>η

n

Pon

Pon

Ptot

aln

+:=

010

2030

4050

6070

8090

100

0.5

0.54

5

0.59

0.63

5

0.68

0.72

5

0.77

0.81

5

0.86

0.90

5

0.95

Effic

ienc

y of

12V

120

W

Perc

ent L

oad

Efficiency

ηn

Load

n

Page 63: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 63

Anot

her E

xam

ple

Page 64: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 64

Page 65: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 65

Page 66: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 66

Page 67: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 67

Page 68: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 68

Page 69: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 69

0

R1a {R

top}

+-

+

-

Sbr

eak

S1

Vfb

VV

148

R1

{(10

0/pe

rcen

tload

)*(V

o/10

)}

Vtri

TD =

0

TF =

{5u-

10n}

PW

= 2

0nP

ER

= {1

/100

k}

V1

= 5

TR =

{5u-

10n}

V2

= 0

Vg

Vg

R1b {m

ult*

((ra

tio*R

top)

/(1-r

atio

))}

Dbr

eak

D1

I 0

CO

MP

AR

ATO

R

LIM

IT(1

ME

G*V

(%IN

+, %

IN-)

,5,0

)E

VA

LUE

OU

T+O

UT-

IN+

IN-

{Vre

f}

0

1004 0

C1 50

u 0

Vou

tL1 50

u

12

PARA

MET

ERS:

Vre

f = 2

.5V

o =

12ra

tio =

{Vre

f/Vo}

Rto

p =

10k

mul

t = 0

.992

perc

entlo

ad =

10

Vfb

Page 70: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 70

Ti

me

0s

0.5m

s 1.

0ms

1.5m

s 2.

0ms

2.5m

s3.

0ms

3.5m

s4.

0ms

4.5m

s 5.

0ms

I(L1)

0A

10A

20A

30A

Indu

ctor

Cur

rent

at M

axim

um L

oad

(10.

000

Am

ps)

V(V

out)

0V

10V

20V

SEL>

>

Out

put V

olta

ge a

t Max

imum

Loa

d

(12.

008

V)

Tim

e

4.69

000m

s4.

6950

0ms

4.70

000m

s4.

7050

0ms

4.71

000m

s4.

7150

0ms

4.68

517m

sI(L

1)

9A10A

11A

Indu

ctor

Cur

rent

Rip

ple

at M

axim

um L

oad

(9.1

136

Amps

)(1

0.88

3 Am

ps)

V(Vo

ut)

11.9

800V

12.0

000V

12.0

200V

11.9

695V

SEL

>>

Out

put V

olta

ge R

ippl

e at

Max

imum

Loa

d

(11.

977

V)

(12.

023

V)

Page 71: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 71

Page 72: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 72

Effic

iency

Impr

ovem

ent

•W

ays

to im

prov

e co

nver

ter’s

effi

cien

cy:

–M

OS

FET

•Lo

w R

dson

for H

igh

Dut

y C

ycle

•Lo

w G

ate

Cha

rge

for L

ow D

uty

Cyc

le•

Par

alle

ling

for H

igh

Cur

rent

–S

chot

tky

Dio

de•

Low

forw

ard

drop

•S

hort

reco

very

tim

e–

Indu

ctor

•M

ultip

le p

aral

lel w

indi

ng s

uch

as B

ifilia

r (tw

o w

indi

ngs)

, Trif

iliar

(thr

ee w

indi

ngs)

Page 73: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 73

Effic

iency

Impr

ovem

ent

–C

apac

itors

•Lo

w E

SR

•P

aral

lelin

g ca

ps (i

ncre

asin

g ca

paci

tanc

e w

hile

re

duci

ng E

SR

s)–

Low

er in

duct

or c

urre

nt ri

pple

•R

educ

e rm

s lo

ss (i

nduc

tor a

nd o

utpu

t cap

acito

r)•

Incr

ease

sw

itchi

ng fr

eque

ncy

or in

duct

ance

–S

witc

hing

loss

and

real

-est

ate

trade

off

–Lo

wer

gat

e dr

ive

volta

ge–

Use

of S

ynch

rono

us M

OS

FET

in p

lace

of

diod

e, e

spec

ially

for l

ow v

olta

ge a

nd h

igh

curr

ent o

utpu

t

Page 74: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 74

Sync

hron

ous R

ectif

icatio

n•

Rep

lace

s fre

ewhe

elin

g sc

hottk

y w

ith M

OS

FET

•E

spec

ially

ben

efic

ial o

n lo

w d

uty

cycl

e an

d hi

gh c

urre

nt a

pplic

atio

ns•

Due

to re

quire

d de

ad ti

me

and

slow

MO

SFE

T’s

body

dio

de, a

S

chot

tky

is c

onne

cted

acr

oss

the

Syn

chro

nous

MO

SFE

T•

MO

SFE

T +

Scho

ttky

= FE

TKY

com

bo s

uch

as IR

F732

6D2

Page 75: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 75

Soft-

Switc

hing

•P

reve

nts

hard

-sw

itchi

ng o

r the

ove

rlapp

ing

of s

witc

h’s

volta

ge a

nd

curre

nt d

urin

g tu

rn-o

n an

d tu

rn-o

ff tra

nsiti

ons

–sw

itchi

ng lo

sses

whi

ch is

pro

porti

onal

to s

witc

hing

freq

uenc

y•

Use

of r

eson

ant c

ircui

t to

shap

e sw

itch

volta

ge a

nd/o

r cur

rent

w

avef

orm

s to

inhe

rent

ly g

o to

zer

o at

whi

ch s

witc

hing

tran

sitio

nis

in

itiat

ed

zero

sw

itchi

ng lo

ss

turn

on

turn

off

I onV

off

I onV

off

0

p sw

itchi

ng(t)

Page 76: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 76

Soft-

Switc

hing

•Q

uasi

-res

onan

t buc

k to

polo

gies

suc

h as

Zer

o-V

olta

ge

and

Zero

Cur

rent

Res

onan

t Sw

itch

Buc

k co

nver

ter

•N

eeds

con

stan

t-on

or c

onst

ant-o

ff co

ntro

llers

suc

h as

U

C18

65 -

UC

1868

, UC

1861

–U

C18

64, M

C34

067

and

MC

3306

7, T

DA

4605

-3, T

DA

4605

-2

turn

on

turn

off

0

I onV

off

I onV

off

Page 77: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 77

Soft-

Switc

hing

•Ze

ro-C

urre

nt R

eson

ant S

witc

h B

uck

–Tu

rns

switc

h O

FF a

t zer

o cu

rren

t

•Ze

ro-V

olta

ge R

eson

ant S

witc

h B

uck

–Tu

rns

switc

h O

N a

t zer

o vo

ltage

Page 78: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 78

PWM

Cont

rolle

r•

Cur

rent

Mod

e C

ontro

ller w

ill b

e us

ed d

ue to

man

y of

its

adva

ntag

es–

Eas

y C

ompe

nsat

ion

•W

ith v

olta

ge-m

ode,

the

shar

p ph

ase

drop

afte

r the

filte

r res

onan

t fre

quen

cy

requ

ires

a ty

pe II

I com

pens

ator

to s

tabi

lize

the

syst

em•

Cur

rent

-mod

e co

ntro

l loo

ks li

ke a

sin

gle-

pole

sys

tem

, sin

ce th

e in

duct

or h

as

been

con

trolle

d by

the

curre

nt lo

op•

Impr

oves

the

phas

e m

argi

n, m

akes

the

conv

erte

r muc

h ea

sier

to c

ontro

l•

A ty

pe 2

com

pens

ator

is a

dequ

ate,

gre

atly

sim

plifi

es th

e de

sign

pro

cess

•W

ith v

olta

ge-m

ode

cont

rol,

cros

sove

r has

to b

e w

ell a

bove

the

reso

nant

fre

quen

cy, o

r the

filte

r will

ring.

CC

M a

nd D

CM

Ope

ratio

n•

It is

not

pos

sibl

e to

des

ign

a co

mpe

nsat

or w

ith v

olta

ge-m

ode

that

can

pr

ovid

e go

od p

erfo

rman

ce in

bot

h C

CM

and

DC

M•

With

cur

rent

-mod

e, c

ross

ing

the

boun

dary

bet

wee

n th

e tw

o ty

pes

of

oper

atio

n is

not

a p

robl

em•

Hav

ing

optim

al re

spon

se in

bot

h m

odes

is a

maj

or a

dvan

tage

, allo

win

g th

e po

wer

sta

ge to

ope

rate

muc

h m

ore

effic

ient

ly–

Line

Rej

ectio

n•

Clo

sing

the

curr

ent l

oop

give

s a

lot o

f atte

nuat

ion

of in

put n

oise

•Ev

en w

ith o

nly

a m

oder

ate

gain

in th

e vo

ltage

feed

back

loop

, the

atte

nuat

ion

of in

put r

ippl

e is

usu

ally

ade

quat

e w

ith c

urre

nt-m

ode

cont

rol

•W

ith v

olta

ge-m

ode

cont

rol,

far m

ore

gain

(or f

eed

forw

ard)

is n

eede

d in

the

mai

n fe

edba

ck lo

op to

ach

ieve

the

sam

e pe

rform

ance

Page 79: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 79

PWM

Cont

rolle

r•

For t

he s

ake

of e

xam

ple,

we’

ll us

e U

C18

4x o

r MIC

38H

C4x

fam

ily

Page 80: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 80

PWM

Cont

rolle

r

Page 81: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 81

PWM

Cont

rolle

r•

Sel

ectin

g Ti

min

g R

esis

tor a

nd T

imin

g C

apac

itor

–M

axim

um D

uty

Cyc

le a

nd S

witc

hing

Fre

quen

cy h

ave

to b

e de

term

ined

first

–P

erce

nt D

ead

time

wou

ld th

en b

e co

mpu

ted

from

Dm

ax–

Usi

ng %

Dea

d tim

e al

ong

with

Sw

itchi

ng F

requ

ency

, we

can

then

use

pl

ots

prov

ided

in th

e da

ta s

heet

to d

eter

min

e th

e re

quire

d tim

ing

capa

cito

r an

d tim

ing

resi

stor

•E

xam

ple:

Let

’s s

ay th

at D

max

was

cal

cula

ted

to b

e 70

% o

r 0.7

. Add

saf

ety

fact

or to

Dm

ax. S

ay 1

0% s

uch

that

Dm

ax’=

0.8

•Th

e de

ad ti

me

is th

eref

ore

= 10

0% -

80%

= 2

0%•

If sw

itchi

ng fr

eque

ncy

used

is 8

0 kH

z, th

en th

e va

lue

for %

dea

dtim

e al

ong

with

sw

itchi

ng fr

eque

ncy

can

be u

sed

to d

eter

min

e th

e re

quire

d Ti

min

g C

apac

itor

•Th

is is

don

e by

usi

ng th

e pl

ot p

rovi

ded

in th

e da

ta s

heet

.

Page 82: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 82

PWM

Cont

rolle

r•

From

plo

t, 80

kH

z in

ters

ects

the

20%

dea

d tim

e at

ap

prox

imat

ely

Tim

ing

Cap

acito

r val

ue o

f 10

nF.

•N

ext,

the

timin

g re

sist

or is

foun

d fro

m th

e pl

ot w

hich

is

also

pro

vide

d in

the

data

she

et

Page 83: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 83

PWM

Cont

rolle

r•

Plo

t sho

ws

that

80k

Hz

inte

rsec

ts th

e tim

ing

capa

cito

r plo

t for

10

nF

at ti

min

g re

sist

ance

app

roxi

mat

ely

equa

ls to

2kΩ

•S

o, in

ord

er to

pro

vide

the

20%

dea

d tim

e at

80

kHz

switc

hing

fre

quen

cy, t

he ti

min

g co

mpo

nent

s ar

e: C

T=

10 n

F an

d R

T=

2 kΩ = 2kΩ

= 10

nF

Page 84: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 84

PWM

Cont

rolle

r•

Feed

back

Com

pens

atio

n–

As a

sta

rt, ty

pica

lly a

sm

all c

apac

itor i

s pl

aced

on

ZF (s

uch

as 2

200

pF) f

or fe

edba

ck c

ompe

nsat

ion

–O

nce

a pr

otot

ype

is b

uilt,

the

feed

back

com

pens

atio

n w

ill

be in

vest

igat

ed to

giv

e th

e de

sire

d ga

in a

nd p

hase

mar

gin

and

stab

ility

(ove

r wid

e ra

nge

of lo

ad)

–In

volv

es d

ecis

ion

of w

heth

er to

use

type

I, II

, or I

II er

ror

ampl

ifier

Page 85: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 85

PWM

Cont

rolle

r

Page 86: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 86

PWM

Cont

rolle

r•

Ste

ps fo

r sel

ectin

g co

mpo

nent

s in

Typ

e 2

–C

hoos

e cr

oss-

over

freq

uenc

y F c

ross

to b

e ar

ound

1/3

of

switc

hing

freq

uenc

y F s

witc

h–

The

requ

ired

pole

freq

uenc

y F p

0th

at y

ield

s th

e de

sire

d cr

osso

ver f

requ

ency

of t

he o

pen

loop

gai

n (w

here

H0

is d

c ga

in

of th

e pl

ant)

211

2p

RCF

π=

–C

alcu

late

cap

acito

r C1

whe

re R

1sh

ould

hav

e be

en s

elec

ted

whe

n se

tting

the

volta

ge d

ivid

er

–C

alcu

late

R2

usin

g th

e pr

evio

usly

cal

cula

ted

C1

and

the

outp

ut

pole

of t

he p

lant

Fp

–C

alcu

late

cap

acito

r C3

whe

re F

esris

the

loca

tion

of th

e E

SR z

ero

0cross

po

FF

H=

11

0

12

p

CRF

π=

31

2esr

CESRF

π=

Page 87: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 87

PWM

Cont

rolle

r•

Cur

rent

Sen

sing

Res

isto

r–

Nee

d to

cal

cula

te p

ower

ratin

g of

the

sens

ing

resi

stor

. Thi

s in

volv

es c

alcu

latin

g w

orst

cas

e I rm

s th

roug

h th

e se

nsin

g re

sist

or,

and

then

com

pute

P =

(Irm

s)2*R

sens

e–

A lo

w p

ass

RC

filte

r circ

uit i

s al

so n

eede

d to

elim

inat

e le

adin

gsp

ike

on th

e pu

lse

volta

ge re

sulte

d fro

m c

urre

nt b

eing

sen

sed

–E

nsur

e th

at v

olta

ge o

ut o

f the

filte

r is

less

than

1V

(for

this

co

ntro

ller).

If n

ot, t

hen

redu

ce th

e va

lue

of R

sens

e

Page 88: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 88

Layo

ut C

onsid

erat

ions

•K

eep

trace

indu

ctan

ce lo

w (p

refe

rabl

y by

redu

cing

leng

th, n

ot

incr

easi

ng w

idth

) for

the

criti

cal p

ath

(sw

itch

and

diod

e pa

ths)

–N

oise

spi

kes

may

app

ear i

n in

put a

nd o

utpu

t, an

d to

the

cont

rolle

r chi

p–

Avo

id u

sing

a c

urre

nt p

robe

(a lo

op o

f wire

) for

dio

de a

nd s

witc

h du

e to

ad

ditio

nal i

nduc

tanc

e it

will

pro

duce

•P

rovi

sion

of g

ood

Inpu

t dec

oupl

ing

sinc

e in

put c

apac

itor i

s in

the

criti

cal p

ath

–B

esid

es th

e us

ual b

ulk

capa

cito

r, al

so p

ut a

sm

all c

eram

ic c

apac

itor a

t th

e su

pply

end

to g

roun

d, a

nd a

noth

er o

ne c

lose

to th

e sw

itch

togr

ound

•P

rovi

sion

of g

ood

deco

uplin

g w

ith a

sm

all c

eram

ic c

apac

itor

betw

een

inpu

t and

gro

und

pins

•Tr

y us

ing

shie

lded

indu

ctor

, and

pos

ition

the

indu

ctor

aw

ay fr

omth

e co

ntro

ller a

nd fe

edba

ck tr

ace

•In

mul

ti-la

yer b

oard

s, d

edic

ate

one

laye

r for

gro

und

•K

eep

the

feed

back

trac

e as

sho

rt as

pos

sibl

e to

min

imiz

e no

ise

pick

up a

nd p

lace

it a

way

from

noi

se s

ourc

es

Page 89: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 89

Multi

phas

e•

The

tech

niqu

e us

ed m

ainl

y in

ver

y lo

w v

olta

ge a

nd h

igh

pow

er a

pplic

atio

ns s

uch

as p

roce

ssor

s–

Nex

t-gen

erat

ion

netw

orki

ng A

SIC

s an

d pr

oces

sors

requ

ire

mul

tiple

low

er v

olta

ges,

hig

her c

urre

nts,

fast

er d

ynam

ic

resp

onse

, gre

ater

effi

cien

cy a

nd p

ower

man

agem

ent s

olut

ions

th

at re

side

clo

se to

the

load

–To

mee

t the

nee

d of

incr

easi

ng p

ower

den

sity

thro

ugh

high

er

effic

ienc

ies

and

high

er o

pera

ting

frequ

enci

es•

A n

ovel

pow

er a

rchi

tect

ure,

mul

tipha

sing

topo

logi

es, i

s em

ergi

ng to

con

tend

with

tom

orro

w's

pow

er

requ

irem

ents

•H

igh-

dens

ity a

pplic

atio

ns w

ith lo

wer

pow

er le

vels

are

us

ually

man

aged

with

2-p

hase

sol

utio

ns, w

here

as h

ighe

r po

wer

leve

ls c

an re

quire

up

to 4

-pha

se s

olut

ions

Page 90: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 90

Multi

phas

e•

Mul

tipha

sing

add

ress

5 k

ey p

aram

eter

s in

pow

er c

onve

rsio

n–

Effi

cien

cy: T

he b

est p

ower

effi

cien

cy is

ach

ieve

d by

con

verti

ng a

vo

ltage

in a

sin

gle

stag

e, ra

ther

than

dou

ble

conv

ersi

on.

•Fo

r exa

mpl

e, a

ssum

e yo

u w

ant t

o co

nver

t 48V

to 1

.2V

at

100W

usi

ng a

2-p

hase

forw

ard

conv

erte

r•

In a

2-p

hase

con

vers

ion,

cur

rent

is s

plit

equa

lly in

the

two

phas

es. T

he F

ET

on-lo

sses

are

I2×

R, w

hich

equ

ates

to a

50

% re

duct

ion

in o

n-lo

sses

•Lo

wer

pea

k cu

rrent

s pr

ovid

e lo

wer

turn

-on

and

turn

-off

loss

es, r

esul

ting

in lo

wer

sw

itchi

ng lo

sses

•Lo

wer

turn

-on

and

switc

hing

loss

es p

rovi

de o

vera

ll gr

eate

r ef

ficie

ncy

–In

put/o

utpu

t rip

ple

redu

ctio

n: M

ultip

hasi

ng P

WM

con

trolle

rs

incr

ease

s sw

itchi

ng fr

eque

ncy.

The

resu

lting

freq

uenc

y is

eq

uiva

lent

to th

e P

WM

clo

ck fr

eque

ncy

times

the

num

ber o

f ph

ases

. Hig

her o

pera

ting

frequ

ency

equ

ates

to le

ss in

put/o

utpu

t ca

paci

tanc

e an

d sm

alle

r inp

ut/o

utpu

t ind

ucto

rs

Page 91: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 91

Multi

phas

e–

Fast

dyn

amic

resp

onse

. Im

prov

ed d

ynam

ic re

spon

se is

th

e re

sult

of s

mal

ler o

utpu

t ind

ucto

rs a

llow

ing

for f

ast

resp

onse

to c

urre

nt c

hang

es c

ombi

ned

with

hig

her

oper

atin

g fre

quen

cy, e

qual

to c

lock

freq

uenc

y tim

es th

e nu

mbe

r of p

hase

s, w

hich

allo

ws

for h

ighe

r cro

ssov

er.

–E

ase

of m

anuf

actu

rabi

lity:

Nex

t-gen

erat

ion

desi

gns

dem

and

smal

ler f

orm

fact

ors

and

auto

mat

ed a

ssem

bly,

es

chew

ing

hand

sol

derin

g of

larg

e tra

nsfo

rmer

s, in

duct

ors

and

capa

cito

rs.

–B

ette

r the

rmal

man

agem

ent:

Ther

mal

man

agem

ent i

s cr

itica

l at t

hese

new

pow

er d

ensi

ties.

The

cha

lleng

e is

ev

en h

ighe

r with

the

emer

genc

e of

mod

ules

ope

ratin

g in

ex

tend

ed te

mpe

ratu

re ra

nge.

With

mul

tipha

sing

te

chni

ques

, you

spr

ead

the

heat

eve

nly

over

the

who

le

conv

erte

r, av

oidi

ng h

ot s

pots

and

impr

ovin

g co

nver

ter

relia

bilit

y

Page 92: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 92

Multi

phas

e

Page 93: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 93

Multi

phas

e

Page 94: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 94

Two-

Phas

e vs.

1 Buc

k

0

L2 200u

12

V5

TD =

{0.5

/50k

}

TF =

10n

PW

= {

Dut

y*(

1/50

k)}

PER

= {

1/50

k}

V1

= 0

TR =

10n

V2

= 1

0

C2 50

u

L3 200u

12

Dbr

eak

D3

V2

TD =

0

TF =

10n

PW

= {(

3.18

5/12

)*(1

/50k

)}P

ER =

{1/

50k}

V1

= 0

TR =

10n

V2

= 1

+-

+

-

Sbre

ak

S1V

R1 2.

5

PA

RA

ME

TE

RS

:D

uty

= {

3.13

5/12

}

R2 2.

5

V3

12D

brea

kD

1

L1 200u

12

V

+-

+

-

Sbre

ak

S2

V112

V4

TD =

0

TF =

10n

PW

= {

Dut

y*(

1/50

k)}

PER

= {

1/50

k}

V1

= 0

TR =

10n

V2

= 1

+-

+

-

Sbre

ak

S3

Dbr

eak

D2

C1 50

u

Page 95: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 95

Two-

Phas

e vs.

1 Buc

k

Time

0s

0.5ms

1.0ms

1.5ms

2.0ms

2.5ms

3.0ms

3.5ms

4.0ms

4.5ms

5.0ms

V(R1:2)

V(L2:2)

0V

1.0V

2.0V

3.0V

4.0V

Output Voltage

2.5 Volts

Just a Buck

Two-Phase Buck

Time

3.6400ms

3.6600ms

3.6800ms

3.7000ms

3.7200ms

3.6203ms

V(R1:2)

V(L2:2)

2.4900V

2.5000V

2.5100V

2.5200V

2.4803V

Output Voltage Ripple

Two-Phase Buck

Just a Buck

Page 96: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 96

Two-

Phas

e vs.

1 Buc

k

Time

4.6800ms

4.6900ms

4.7000ms

4.7100ms

4.7200ms

4.7300ms

4.7400ms

4.6705ms

4.7500ms

-I(C2)

-I(C1)

-200mA

0A

200mA

Two-phase Buck

Just a Buck

Capacitor Current

Time

4.0000ms

4.0200ms

4.0400ms

4.0600ms

4.0800ms

4.1000ms

3.9886ms

-I(V1)

-I(V3)

0A

0.5A

1.0A

1.5A

Two-Phase

Just a Buck

Input Currents

Page 97: Dr. Taufik Practical Design of Buck Converter Associate Professor … · 2008. 11. 19. · Practical Design of Buck Converter PECON 2008, Johor Bahru, Malaysia Taufik | Page 4 Review:

Prac

tical

Desig

n of B

uck C

onve

rter

PECO

N 20

08, J

ohor

Bah

ru, M

alays

iaTa

ufik

| Pag

e 97

Pow

er E

lect

roni

cs L

ab a

t Cal

Pol

y S

tate

Uni

vers

ity•

6 In

stru

ctio

nal L

ab B

ench

es, 2

Pro

ject

/The

sis

Ben

ches

•Fo

r fur

ther

info

rmat

ion,

con

tact

Pow

er E

lect

roni

cs L

ab C

oord

inat

or, D

r. Ta

ufik

at t

aufik

@ca

lpol

y.ed

u