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Work Instruction WI/D/COIL/05

Title : Set up procedure for Fin press Date : 25/12/0

!e"ision : 01

Prepared By : Approved By : Page : 1 of 1

S#T $% %!OC#D$!# FO! SLIT FI&S TO %L'I& FI&S

( D#'CTI)'T# #&*'&C# ST'TIO& +1. Inch the press to the top of the stroke, raise the crown, and shut the press off.2. Remove a the mounting !ots from the interior of the upper station.

"o not remove the two end !ots on each end at this time.#. $oosen the two !ots at each end. % &ny oosen don't remove (

). Remove the two gag !ars from the top of the upper enhance station.*. +ighten the two !ots on each end aternate from end to end.. -imiary insta tighten a upper/mounting !ots.0. heck that a !ots are tight then ower crown.

S#T $% %!OC#D$!# FO! %L'I& FI&S TO SLIT FI&S( 'CTI)'T# #&*'&C# ST'TIO&(1. Inch the press to the top of the stroke, raise crown, and shut the press off.2. $oosen the two end mounting !ots %!oth ends ( !y +wo turns ony.#. $oosen remove the interior mounting !ots.). Insta !a cages on ower #&*'&C#-tation.*. -tart the press, ower crown, inch to !ottom of stroke.

. -hut the press off, remove remainder of mounting !ots.0. -tart the press, inch to top, raise crown, shut the press off.. Insert the two gag !ars on top of the upper enhancement station.

T,e slot faces to t,e outside and -ust ali.n it, -ountin. ,oles in t,e

upper station. 3ake sure a mounting hoes aign with a sot and that edge of the !ars are even with the edges of the upper station.4. $ower crown, inch to !ottom of stroke, stop press.15. Insert tighten two end/mounting !ots on each end.11. Inch to top of stroke , raise crown , stop press.12. Insert the remainder of the upper mounting !ots tighten.1#. Remove the !a cages from upper enhance station.

1). heck a !ots for tightness.

&OT#: &n 6ew 7in Press, 8eep 9nhance switch O&position whie puching sit finsand put OFFwhie punching pain fins.

Revision Record

Previous Revision6o

Page 6o Revision "escription

1 6ote added

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ork Instruction I;";&I$;5#

+ite : BPA6"9R "ate :15;54;5

Revision : 52


?air pins and straight tu!es for fin and tu!e cois sha !e e@panded such as to cause

the &" of the tu!e to !e 5.55) arger than the fin hoe I"

+he wa thickness of the tu!ing does not change apprecia!y during the e@pansion.

the change is in the ength . +he ta!e !eow shows the desired tu!e e@panded sieand recommended !uet sie for various tu!e sie and wa thickness .

+u!e -ie% 6omina ( &"

7in ?oe"iameter% inch(

9@panded +u!e&" % Inch (

Buet -ie &" %inch (

#; innerCroove 5.5#4a thick%Regu(

5.#4%D;/(5.551

5.#42;5.#4# 5.#*;5.#*0

#; innerCroove 5.5#4a thick% $owt u(

5.#4%D;/(5.551

5.#42;5.#4# 0.362 TO 0.361

3aintenance of Buets

&nce every month a the !uets in usage wi !e checked !y 3icrometer for thediameter . the undersied !uet wi !e discarded .

!e"ision !ecord

Previous Revision6o

Page 6o Revision "escription

51 1 Pain tu!e removed

52 1 $ow wt copper added

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+ite : -et up procedure for 3ech. 9@panderDate : 10/02/0

!e"ision : 00


S#T $% %!OC#D$!# FO! #C* #3%'&D#! /C

10 O$&TI&4 OF TOOLI&4 %L'T#S

hie changing setting from smaer coi to onger coi , first set the reEuire fin ength."etermine how many pates wi !e needed for fina coi ength. +hen mount the door/pates !ack pates with minimum distance !etween two.

-et the doorpate as per no. of rows. of coi.

hie changing setting from onger coi to smaer coi , first determine how many patesi !e needed for fina coi ength then remove the doorpates !ack pates which arenot needed.. 6ow set the fin ength of coi tighten doorpates as per no. of rows of coi .3ount the pates with minimum distance !etween two.

20 #3%'&D#! $LL#TS

%1( Buets may !e assem!ed to the e@pander rod !efore it is mounted in the machine.%2( If the e@pander rods are in machine , F&C "&6 unti the stripper and e@pander ?eavy pates are resting on the hoding !ocks and the end of the e@pander rods

are ateast 2 inches !eow the pushers.%#( -crew a !uet on to the end of rod. ?od the rod and tighten the !uet screw.

60 !#C#I)#!S

-et dowe end into desired hoes in the receiver pate and push into pace with pastichammer.

70 COIL L#&4T*

%1(

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+ite : -et up procedure for 3ech. 9@panderDate : 10/02/0

!e"ision : 00


50 #3%'&D#! !OD 8 ST!I%%#! TOOL

$oad e@pander rod with fina e@pander tips and !uets into the m;c. as reEuired.Pace stripper tu!e at each tu!e position. &ne or two stripper too may !e removed fromfront row of pattern so that tu!e sick out and !uet entry into tu!e may !e o!servedduring e@pansion.

90 COIL 'LI4&T '&D %!#SI;# 'D

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