Hirayama Autoclave

7/25/2019 Hirayama Autoclave

1/47

Artisan Technology Group i

new and certifed-used/pre

FAST SHIPPING ANDDELIVERY

TENS OF T HOUSAN DS OFIN-STOCK ITEMS

EQUIPMENT DEMOS

HUNDREDS OFMANUFACTURERSSUPPORTED

LEASING/MONTHLYRENTALS

ITAR CERTIFIEDSECURE ASSET SOLUTIONS

SERVICE CENTER REPAIRS

Experienced engineers and technicians on staf

at our full-service, in-house repair center

REMOTE INSPECTION

Remotely inspect equipment before purchasing

our interactive website atwww.instraview.com

Contact us: (888) 88-SOURCE | [email protected]

SMViewInstra


2/47


3/47

Introduction

W e would like to express o ur gratitude fo

the operation method and a simple mainte

now ow n. W e hope that owing to you r p

performance and that you will mak e regu

For

optional equipment 0 rinter, loa

equipment), if any, read the attached ope

Please check whether or not the product

dam aged d uring transportation, Shou ld i


4/47

Before Using

In this manual the following headwords are applied

given:

WARNING: Precaution indicating an imminen

may lead to death o r serious injur

AUTION

Precaution indicating a dangerous

moderate o r slight injury.

IMPORTANT

Indicates items you are strongly


5/47

(5)

Ha rnm able g as (hydrogen, acetylene, e

substances that are

gas

at

a

temperatur

Before opening the lid,

be

sure to check

Neve r modify the product.


6/47

Do not unload the exhaust bottle or drain the wo

pressure. Boiling water or steam may gush out,

Do not unload the exhaust bottle before wate r in

Do not dispose of used batteries in fire; they ma y

If you encounter any anomaly

e.g.

abnormal so

off power. After checkin g to see that the abno rm

authorized sales outlet from shich you purchased

If the display differs between the steps, turn off t

on again.

f

the condition still remains, turn off t

outlet from which

you

purchased it.


7/47

ow

o Read h i s Manual

This o peration manual con sists of the follow

proper operation of the autoclave

HV 25/50

Chapter 1 What Is Autoclave HV-25/5018

This sec tion describes the uses and features

parts.

Chapter

2.

Installation


8/47

Contents

Introduction ...................

......................................

Table of Contents

Before Using

................................................................

How to Read This Manual

...........

Contents .......................................

hapter 1 What Is Autoclave HV-25/50/8511 o ?

.................................................................

Product Uses

2 Product Features

..........................................................

3

Name and Functions of Each Part

..................................


9/47

C h a ~ t e r . What Is Autoclave HV-2

1.

Product

Uses

This product is designed for research use

or

use in medical

or

clinical applications.

This product is also used to liquefy medi

chamber for a faster start.

2. Product Features

This produc t is equipped with

a

cover for

use.

Th e product incorporates an automatic tim


10/47

Display and Operation Switches


11/47

Chapter

2 Installation

AUTION

If the equipment is installed in a place whi

pressure in mountain areas), its specificat

contact us. Do not use the equipment befor

In transporting the equipme nt, put the lid

close side to prevent the lid from opening.

When moving the lid, do not hold it by the

close.


12/47

2 Installation

Procedure

Put the body on the caster stoppers to prevent t

Anchor the body

as

described in the following.

(1) Set the stopper the specified distance fro m w

Specified distance L =

HV-25 49

c

HV-50 .............. c

HV-85/110 ....... 67 c

2)

Push the body until the front casters roll onto


13/47

Pour water into the exhaust bottle.

Add w ater to the exhaus t bottle

as

describ

rain po

ol

1) UnIoad the

Pull

the bott

securely.

Lif

2) Pour water

water to the


14/47

Referring to cha pter 3. Operation Method, op

Place the bottom place in the working cham ber.

@When the product is operated continuously, steam

at the rear of the body. In this case connect one e

port

and

place the other end in a container.

Discard water collected in the container to preve

immersed i n water.


15/47

Chapter 3. Operation

Method

Basic

Operation Method

Turning

ON'

Power Switch

v

Open the lid.

I

v

Pour water.

v


16/47

1.

Turning O N P O W E R

Switch

Turn

ON

the POWER switch at the front of the b

When the openiclose lever is set to

LOCK

(lef

autoclave is ready in this state. When the open /close

than on the left side), L

is shown on the disp

Ready st te


17/47

3.

Loading Su bstance

Be careful not to pinch hands when closing the li

Check to see that the area of the lid that is to com

foreign matter before closing the lid. Foreign ma t

leakage.

W henev er a bag, suc h as a waste disposal bag, is u

basket and place the basket in the working cham

working c hamber, the piping may becom e clogged

a n d o r lack of water may result.


18/47

Do not pile specim ens on top of one another. W

to penetrate to all points, resulting in incomplet

In sterilizing liquids such as chemical and med i

in relation

to

its container. For

an

Erlenmeyer

fla

314 of the capacity of the container; for a test

approx. half of the capacity of the container. To

the container during the temperature rising o r c

Whe n using a container, loosen the cap or use

cause the container to burst.

In

the cas e of liquefaction of agar medium , its qu


19/47

Mode

Step Display

WEATG - S TER .

-

EXHT Varied) -+ WA RM

Step Display

B EATG

-

STEW.

-

EXHT. (Varied)

Steri

Temp

12

Ster

Tem

12


20/47

5. Chang ing Se t Va lues Reg is ter ing Va lues by Cus

To change set values sterilization temperature, s

of exhaust valve, liquefaction temperature, lique

cannot be changed while the

chamber

is runnin

while exhausting the chamber. For details on

chamber, see

Exhaust during the Valve Op

ress the

SETIENT

switc

Th e display of a set st

flickering. This indicates


21/47

@

Sterilization time:

Liquefaction temp

1

Liquefac tion time:

Warming tem perat

EXHT :

1

inc

If you hold the swi

in 10 unit increme

limit (lower limit),

@ Press the

SETLENT

The changed value


22/47

If steam is abruptly exhausted after sterilization o

this, set the opening of the exhaust valve (Exhau

Or, set that to 0 (spontaneous cooling).

When used with

a

sterilization can, it takes severa

bag to reach the set temperature after the temp

temperature) reaches the set value (time lag).

If there is approx. 3

-

5 milliliters of water in

the bag and drives the

air

out. This will signi

temperature rise. Refer to the table below an d tak

fertilization time.


23/47

6. h e c k i n g and Correcting the Clock

ime

@

With the equipment

The

CILOCK

disp

digital displays.

Check to see that the

If the time is correc

state)

If the time is incor


24/47

ress the

SETIENT

The corrected curren

standby state.

anceling orr

If

halfway you desir

MODE switch. Th e

equipment returns to

\

NOTE


25/47

7.

Checking and Setting of Turn on Timer

MPORTANT

Invalid sett ing of the turn-on timer an

alfunc tions. Be sure to check the clock an

timer

With the equ ipment in

The TIM R display l

the initial set value o

display.


26/47


27/47

8 Starting peration

Check aga in to see that the

and LOW levels.

.

f above the HI H level

f below the

OW

etting

O Press the STARTISTOP sw

The open/close lever is lo

Thereafter, one of the fo

chosen mode of operatio


28/47

xhau s t During the Valve Opening V

ress the S TI NT switch.

Th e display of opening of the exhaust d

ready to be changed.

Chan ge the numeric v alue using the set val

Each time you press the switches, the

increments within a range of

1-100 .

If

you hold down the switches, the di

increments. When th e displayed value exc

the low er limit (or upper lim it).


29/47

9 Unloading

ARNING

Check to see that the gauge for pressure in the


30/47

11. To Interrupt Operation

OTE

f

operation is interrupted during the steriliza

worlung chamber.

Press the STARTISTOP

The ongoing process wil

standby state (state befor

When you take the steril

the instructions describe


31/47

Any air remaining in the working chamber m

uneven. T his hinders tem perature rise (steri

trolled autom atic exhau st valve vents virtua

Tem perature rises until a set sterilization tem

After the set sterilization temperature is att

Operation proceeds to the next step.

8 Sterilization Cycle

---

Modes

1, 2

and 3

The STIER display go es out and starts flick

set sterilization time is shown in the digit

upon activation of the sterilization timer.


32/47

When the pressure in the working chamb er falls

opened.

When the temperature in the working chamber

sensor, if used) falls to 97C (or 7gC) *, the EWW

display of opening of the exhaust valve (exhaus

operation proceeds to the next cycle.

Forced Exhaust Cycle Mod e 3

The

IEXWT

isplay goes out and starts flicker

opened.


33/47

Completion Cycle Common to all the M

@Whe n all cycles of each mode are compl

cycles by giving

a

beeping sound three t

flickering.

Comple


34/47

Chapter 4 Maintenance and Service

Be sure to start maintenance or service work after

cAuT oN

1 Draining

xhaus t Bottle

W ater collects in the exhaust bottle as operations

HIGH level allowable highest water level), drai

procedures.


35/47

2

D r a i n i n g W o r k i n g h a m b e r

Wh en yo u plan to put the equipment out of s

cha mb er to prevent the clogging of pipes. A

sufficiently cooled , drain the cham ber in acco

r

AUTION

Do not unload the exhaust bottle or drain t

pressure. Boiling water or steam may gush

Open the lid.

Conn ect one end of the attached drain hose


36/47

3

Body Service

M PO R T A N T

Do not use benzine or thinner to clean the bod

such as insecticides do not com e into contact wi

[he body or strip its paint.

@ Gently wipe stains from the body with a soft cl

moistened with neutral detergent diluted with wa

moisture with a dry cloth.

5 Replacing Lid

Gasket


37/47

2)

Push in the gasket unit it hits against

m e t a l s u r f a c e . W h e n th e g a s k e

com pletely pushed in the f lat port io

positioned at a level slightly lower than

rim of the working chamber.

3) In addit ion run your f inger dow n the

por t ion o f t he gaske t t o e l imina t e

irregularities on the gasket surface.

An une ven gasket surface makes the

difficult to close.

a ull out the cord which prevents the ga

band from coming off.


38/47

Chapter

5.

Specification

Outside dimensions

odel

Inside dimensions

Rated power supply

Temperature and humidity

conditions

H V 2 5

480W

x

950H

x

460D

240 m m dia.

x

550 rn

(Effective: 2 5 liters

AC V 0% Sing le-phase

(More than A)

5-3SC,


39/47

odel

Outside dimensions

Inside dimensions

Rated power supply

420

rnrn

dia. x 615

(Effective:

85

Temperature and humidity

conditions

AC V 0% Single-p

(more than

5-

Weight

ower consumption

3.OKW

71kg


40/47

iping

iagram


41/47

Wiring Diagram


42/47

Chapter 6. In the Event

of

Suspected Fa

1.

Error Detection Alarming) Operation

Should any malfunction occur in your autoclave

triggered to assure your safety. Once the circuit

digital display, and further the electronic alarm sou

condition. To stop the alarm sound, press

the STA

the error numberhnd turn off the switch.

Error Numb er

(Lack-of-water alarm)

Description of Abnormal

Piping is clogged by a bag su


43/47

2

Ea r l y

rouble

Shoo t i n g

Symptom

Display remains off after

turning on power.

No ir exhausted from

working chamber.

Pressure gauge reading

remains low.

Cause

Check the plug and outlet

1)

The plug is not properly

is insufficiently tightene

2) Disconnection in the pow

3)

Defect in DISPLAY.

1) Defect in the automatic e

valve.

1) Defect in the safety valv

2) Defect in the pressure ga


44/47

Temperature-Pressure Conversion Tabl

The

following data are approximate values


45/47

SPARE PARTS FOR HV AND

Catalog N o.

ATA-25LG

ATA-50LG

Lid gasket for HVIH

Lid gasket for HVIH


46/47



47/47


new and certifed-used/pre

FAST SHIPPING ANDDELIVERY

TENS OF T HOUSAN DS OFIN-STOCK ITEMS

EQUIPMENT DEMOS

HUNDREDS OFMANUFACTURERSSUPPORTED

LEASING/MONTHLYRENTALS

ITAR CERTIFIEDSECURE ASSET SOLUTIONS

SERVICE CENTER REPAIRS

Experienced engineers and technicians on staf

at our full-service, in-house repair center

REMOTE INSPECTION

Remotely inspect equipment before purchasing

our interactive website atwww.instraview.com

Contact us: (888) 88-SOURCE | [email protected]

SMViewInstra

Documents

Hirayama Autoclave